Toshiba 15V31F Service Manual

TOSHIBA

SERVICE MANUAL

COLOUR TELEVISION

15V31F

PRINTED IN UK. 2003 C

SERVICING NOTICES ON CHECKING

As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.

4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING

There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.

5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE

In the condition that an explosion-proof cathode­ray tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.

6. AVOID AN X-RAY1. KEEP THE NOTICES

Safety is secured against an X-ray by consider­ing about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage pe­ripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathode­ray tube.

PERFORM A SAFETY CHECK AFTER

7.
SERVICING

Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

1.

Unplug the plug from the AC outlet.

2.

Remove the antenna terminal on TV and turn
on the TV.

3.

Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].

4.

If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.

[Note 1]

If you have not the 500V insulation
resistance meter, use a Tester.

[Note 2]

External exposure metal: Antenna terminal

Earphone jack

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.

IMPORTANT

Inferior silicon grease can damage IC's and transistors.
When replacing an IC's or transistors, use only specified silicon grease (YG6260M).
Remove all old silicon before applying new silicon.

A1-1

CONTENTS

SERVICING NOTICES ON CHECKING......................................................................................................

HOW TO ORDER PARTS ...........................................................................................................................

IMPORTANT................................................................................................................................................

CONTENTS .................................................................................................................................................

GENERAL SPECIFICATIONS ....................................................................................................................

DISASSEMBLY INSTRUCTIONS

1.REMOVAL OF ANODE CAP ..............................................................................................................

2.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ...............................................................

SERVICE MODE LIST.................................................................................................................................

CONFIRMATION OF HOURS USED ..........................................................................................................

WHEN REPLACING EEPROM( MEMORY) IC ...........................................................................................

ELECTRICAL ADJUSTMENTS ..................................................................................................................

BLOCK DIAGRAM ......................................................................................................................................

PRINTED CIRCUIT BOARDS

MAIN/CRT...............................................................................................................................................

SCHEMATIC DIAGRAMS

MICON/TUNER.......................................................................................................................................

IF/CHROMA............................................................................................................................................

21PIN/AV SW .........................................................................................................................................

SOUND AMP ..........................................................................................................................................

DEFLECTION/CRT.................................................................................................................................

POWER ..................................................................................................................................................

WAVEFORMS .............................................................................................................................................

MECHANICAL EXPLODED VIEW ..............................................................................................................

MECHANICAL REPLACEMENT PARTS LIST ..........................................................................................

ELECTRICAL REPLACEMENT PARTS LIST ............................................................................................

A1-1
A1-1
A1-1
A2-1
A3-1~A3-5

B1-1
B2-1, B2-2
C-1
C-1
C-1
D-1~D-5
E-1, E-2

F-1~F-4
G-1, G-2

G-3, G-4
G-5, G-6
G-7, G-8
G-9, G-10
G-11, G-12
H-1~ H-3
I-1
J1-1
J2-1~ J2-8

A2-1

GENERAL SPECIFICATIONS

G-1 TV CRT CRT Size / Visual Size 15 inch / 357mmV

System CRT Type Flat

Color System PAL/SECAM
Speaker 1 Speaker

Sound Output MAX 5W

DDR SECAM Yes
NTSC3.58(AV)+NTSC4.43 Yes
PAL60Hz Yes

G-2 Tuning Broadcasting System FRANCE+CCIR System B/G L D/K

System Tuner and System 1Tuner

Receive CH Destination Hyper

Intermediate PAL,SECAM(U&VH),SECAM(VL)
Frequency Picture(FP) 38.9,38.9,34.4MHz

Preset CH 100
Stereo/Dual TV Sound
Tuner Sound Muting Yes

G-3 Power Power Source AC 230V-240V AC 50Hz

Power Consumption at AC

Protector Power Fuse Yes

G-4 Regulation Safety CE(EN60065:98)

G-5 Temperature Operation +5oC ~ +40oC

G-6 Operating Humidity Less than 80% RH

Deflection 90 degree
Magnetic Field BV/BH +0.45G/0.18G

Position Front
Size 1.5 x2.7 Inch
Impedance 8

10%(Typical) 4W

Tuning System F-Synth
Input Impedance VHF/UHF 75 ohm

E2 - E4, X - Z+2, S1 - S10, E5 - E12,

CH Coverage S11 - S41, E21 - E69

Sound(FS) 33.4,32.4,40.9MHz
FP-FS 5.5,6.5,6.5MHZ

PAL DK,SECAM DK
Picture(FP) 38.9 , 38.9 MHz
Sound(FS) 32.4 , 32.4 MHz
FP-FS 6.5 , 6.5MHz

No

DC

46 W at AC 230 V 50 Hz
Stand by (at AC) 3 W at AC 230 V 50 Hz
Per Year -- kWh/Year

Radiation CE
X-Radiation -

Storage -20oC ~ +60oC

A3-1

GENERAL SPECIFICATIONS

G-7 On Screen Menu Yes

Display Menu Type Character

G-8 OSD Language English , French , Spanish

G-9 Clock and Sleep Timer Max Time - Min

Timer Step - Min

Clock No
On Timer Program( On Tim) Yes
Off Timer Program( 0ff Tim) Yes
Wake Up Timer No
Timer Back-up (at Power Off Mode) more than -- Min Sec

Picture Yes

Contrast Yes
Brightness Yes
Colour Yes
Tint (NTSC Only) Yes
Sharpness Yes

Audio No

Bass No
Treble No
Balance No
BBE On/Off No
Stable Sound On/Off No

CH Tuning Yes

Manual Yes
ITS Yes
CH MAPPING Yes
CH Allocation No
Text Langage(East/West) Yes

Language Yes
Clock Set No
On/OffTimer Set Yes
On Timer Set No
Pin Code Registration No
Select Picture Yes
Panel Lock Yes
Nicam Auto Off No
AV Colour System Yes
Sound System No
Auto 4:3 Default No
AV2 Output No

Output Source No
Source No

Control Level Yes

Volume Yes
Brightness Yes
Contrast Yes
Colour Yes
Tint (NTSC Only) Yes
Sharpness Yes
Tuning Yes
Bass No
Treble No
Balance No
Back Light No

Nicam ST No
Tone 1/2 (A/B) No
Surround On/Off No
Pin Code No
AV Yes
Skip Yes
Channel Yes
Broadcasting Station Name Yes
Hotel Lock No
Sleep Timer No
Selectable Picture Yes
Wide Mode No
Sound Mute Yes

Germany , Italian

Polski , Turkey , Sweden

Netherland , Portgal

Norway , Finland , Denmark

Czech , Slovak , Hungarian

Russian , Greek

Yugoslavian , Bulgarian , Romanian

Slovenian , Croatian

A3-2

GENERAL SPECIFICATIONS

G-10 Remote Unit RC-GX

Control Glow in Dark Remocon No

Format NEC
Custom Code 40-BF h
Power Source Voltage(D.C) 3V

UM size x pcs UM-4 x 2 pcs

Total Keys 34 Keys
Keys Power Yes

1/Rename Yes
2/Move Yes
3 Yes
4 Yes
5 Yes
6 Yes
7 Yes
8 Yes
9 Yes
0 Yes
Volume Up / + Yes
Volume Down / - Yes
Previous Yes
Select Picture Yes
Menu Yes
OK(Enter) Yes
EXIT Yes
Audio Select No
On/OffTimer Yes
Mute Yes
DSP/surround/Virtual Dolby No
Woofer/Bass No
Picture Size No

T'TEXT Keys TEXT / MIX / TV Yes

CH Up / Page Up Yes
CH Down / Page Down Yes
Red Yes
Green Yes
Yellow Yes
Cyan Yes
TEXT F/T/B Yes
Reveal Yes
TIMED PAGE(SUB PAGE) Yes
CALL / TEXT INDEX Yes
INPUT SELECT Yes
TEXT HOLD Yes
TIME / TXCL Yes

A3-3

GENERAL SPECIFICATIONS

G-11 Features Auto Degauss Yes

G-12 Accessories Owner's Manual Language French, Germany

Auto Shut Off Yes
Canal+ No
CATV No
Anti-theft(Back Up 30 Min.) No
Memory(Last CH) Yes
Memory(Last Volume) Yes
BBE No
Auto Search No
ITS Yes
CH Allocation No
CH MAPPING Yes
Just Clock Function No
Game Position No
CH Label No
VM Circuit No
Full OSD No
Noise Blue Back No
T'Text Yes

Premiere No
Comb Filter No

Auto CH Memory No
Stable Sound No
Auto Set Up No
FBT Leak Test Protect Yes
Power ON Memory Yes
Previous (Quick View) Yes
Panel Lock Yes
Double Focus & Dynamic Focus No
Wss Signal Wide Change No
Virtual Dolby Surround No
Hotel Lock No

Remote Control Unit Yes
Rod Antenna Yes

Loop Antenna

U/V Mixer
DC Car Cord (Center+)
Guarantee Card
Warning Sheet
Circuit Diagram
Antenna Change Plug
Service Facility List
Important Safeguard Yes (Owner's Manual In)
Dew/AHC Caution Sheet
AC Plug Adapter
Quick Set-up Sheet Yes
Battery Yes

AC Cord
AV Cord (2Pin-1Pin)
Registration Card Yes
PTB Sheet
300 ohm to 75 ohm Antenna Adapter

Text type Fastext
Text Language English , French, Swedish, Hungarian

w/Guarantee Card

Poles 2Pole
Terminal D-type

Terminal -

UM size x pcs UM-4 x 2 pcs
OEM Brand No

Finnish, Turkish, German, Dutch

Portuguese, Spanish, Italian, Greek

Polish, Russian, Bulgarian, Czech

Slovak, Romanian, Slovenian

Croatian, Yugoslavian

Lines

No

No

No
No
No
No
No
No
No

No
No

No
No

No
No

A3-4

GENERAL SPECIFICATIONS

G-13 Interface Switch Front Power (Tact Sw) No

Rear AC/DC No

Indicator Power No

Terminals Front Video Input

Rear Video Input(Rear1)

G-14 Set Size Approx. W x D x H (mm) 366 x 396.5 x 373
G-15 Weight Net (Approx.) 11 .0 kg

G-16 Carton Master Carton No

Gift Box Yes

Drop Test

Container Stuffing

G-17 Material Cabinet Front PS 94HB

PCB Non-Halogen Demand Yes

G-18 Environment Pb Free Lead-free Solder No

Cd Free No

System Select No
Main Power SW Yes
Sub Power No
Channel Up Yes
Channel Down Yes
Volume Up Yes
Volume Down Yes

TV/CATV Selector No
Degauss No
Main Power SW No

Stand-by No
Stand-by/ON Yes(Red)
On Timer Yes(Green)

Audio Input
Other Terminal

Video Input(Rear2)
Audio Input(Rear1)
Audio Input(Rear2)
Video Output
Audio Output
Euro Scart(21Pin) No
S-INPUT
Euro Scart(21Pin) Yes ( x1 )
RGB-INPUT Yes ( x1 )
Component Input
Diversity No
Ext Speaker No
DC Jack 12V(Center +) No
VHF/UHF Antenna Input
AC Outlet No

Gross (Approx.) 13.0kg

Content --- Sets
Material --- / --­Dimensions W x D x H(mm) --­Description of Origin ---

Material Double/Brown
Dimensions W x D x H(mm) 440 x 472 x 457
Design As per Buyer's
Description of Origin

Height (cm) 62

Rear PS 94V0 NON-HALOGEN
Holder PS 94V0 NON-DECABROM

Eyelet Demand Yes

Other No

Yes

Yes

Head Phone (MONO)

D Type

Natural Dropping At 1 Corner / 3 Edges / 6

655

No
No
No
No
No
No

No

( --- lbs)
( ---lbs)

No (Assembled in U.K.)

Surfaces

Sets/40' container

A3-5

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF ANODE CAP

Read the following NOTED items before starting work.
*

After turning the power off there might still be a potential
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.

*

Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.

REMOVAL

1. Follow the steps as follows to discharge the Anode Cap.

(Refer to Fig. 1-1.)

Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.

GND on the CRT

3. After one side is removed, pull in the opposite direction to
remove the other.

NOTE

Take care not to damage the Rubber Cap.

INSTALLATION

1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 1-3.)

Location of Anode Cap

Fig. 1-3

NOTE

Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.

2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver

Alligator Clip

GND on the CRT

Flip up the sides of the Rubber Cap in the direction of the

2.
arrow and remove one side of the support.

(Refer to Fig. 1-2.)

Rubber Cap

CRT

Support

Support

CRT

Fig. 1-1

Fig. 1-2

Fig. 1-4

4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 1-5.

Support

CRT

5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.

Fig. 1-5

B1-1

DISASSEMBLY INSTRUCTIONS

2.

REMOVAL AND INSTALLATION OF
FLAT PACKAGE IC

REMOVAL

Put the Masking Tape (cotton tape) around the Flat

1.
Package IC to protect other parts from any damage.

(Refer to Fig. 2-1.)
NOTE

Masking is carried out on all the parts located within
10 mm distance from IC leads.

When IC starts moving back and forth easily after

3.
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 2-3.)

NOTE

Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.

Blower type IC
desoldering
machine

Masking Tape
(Cotton Tape)

Heat the IC leads using a blower type IC desoldering

2.

IC

machine. (Refer to Fig. 2-2.)

NOTE

Do not add the rotating and the back and forth
directions force on the IC, until IC can move back and
forth easily after desoldering the IC leads completely.

Blower type IC
desoldering machine

Fig. 2-1

Tweezers

IC

Peel off the Masking Tape.4.
Absorb the solder left on the pattern using the Braided

5.
Shield Wire. (Refer to Fig. 2-4.)

NOTE

Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.

Fig. 2-3

Braided Shield Wire

Soldering Iron

IC

Fig. 2-2

IC pattern

Fig. 2-4

B2-1

DISASSEMBLY INSTRUCTIONS

INSTALLATION

Take care of the polarity of new IC and then install the

1.
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.

(Refer to Fig. 2-5.)

Soldering Iron

Solder temporarily

Supply the solder from the upper position of IC leads

2.

Solder temporarily

sliding to the lower position of the IC leads.
(Refer to Fig. 2-6.)

Fig. 2-5

When bridge-soldering between terminals and/or the

4.
soldering amount are not enough, resolder using a Thin­tip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

IC

Fig. 2-8

Finally, confirm the soldering status on four sides of the

5.
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.

NOTE

When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.

Soldering IronSolder

IC

Absorb the solder left on the lead using the Braided

3.

Supply soldering
from upper position
to lower position

Shield Wire. (Refer to Fig. 2-7.)

NOTE

Do not absorb the solder to excess.

Soldering Iron

IC

Braided Shield Wire

Fig. 2-6

Fig. 2-7

B2-2

SERVICE MODE LIST

This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 2 seconds.

Set Key

VOL. (-) MIN 0

VOL. (-) MIN 1

VOL. (-) MIN

VOL. (-) MIN

VOL. (-) MIN

Remocon Key Operations

Reset the user setting items (PICTURE, VOLUME and LANGUAGE) to the initial state
for delivery.

Initialization of the factory.
NOTE:

POWER ON total hours is displayed on the screen.

6

8

9

Refer to the "CONFIRMATION OF HOURS USED".
Can be checked of the INITIAL DATA of MEMORY IC.

Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Writing of EEPROM initial data.

NOTE: Do not use this for the normal servicing.
Display of the Adjustment MENU on the screen.

Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).

Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the
channel setting, and the POWER ON total hours.

CONFIRMATION OF HOURS USED

POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.

NOTE: If you set a factory initialization, the total hours is reset to "0".

1.

Set the VOLUME to minimum.

2.

Press both VOL. DOWN button on the set and Channel
button (6) on the remote control for more than 2 seconds.

3.

After the confirmation of using hours, turn off the power.

ADDRESS DATA

INIT 01 00
CRT ON 0010

FIG. 1

Initial setting content of MEMORY IC.
POWER ON total hours.

= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)

WHEN REPLACING EEPROM (MEMORY) IC

If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.

NOTE: No need setting for after INI 16 due to the adjustment value.

INI

+0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +A +B +C +D +E +F
00
10

Enter DATA SET mode by setting VOLUME to minimum.

1.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.

2.
ADDRESS and DATA should appear as FIG 1.
ADDRESS is now selected and should "blink". Using the VOL. +/- button on the remote, step through the ADDRESS until

3.
required ADDRESS to be changed is reached.
Press OK to select DATA. When DATA is selected, it will "blink".

4.
Again, step through the DATA using VOL. +/- button until required DATA value has been selected.

5.
Pressing OK will take you back to ADDRESS for further selection if necessary.

6.
Repeat steps 3 to 6 until all data has been checked.

7.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.

8.

After the data input, set to the initializing of shipping.

Turn POWER on.

9.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.

10.
After the finishing of the initializing of shipping, the unit will turn off automatically.

11.

The unit will now have the correct DATA for the new MEMORY IC.

00 00 00 00 E1 90 62 6E 50 F3 07 03 00

---

10 80 80 8000

BC 80

--- ---

Table 1

--- --- --- --- --- --- ---

06 00

C-1