Toro Sand Pro 2040Z, Sand Pro 08706 Operator's Manual

Download

FormNo.3426-322RevA

SandPro

ModelNo.08706—SerialNo.403300001andUp

2040ZTractionUnit

Registeratwww.T oro.com. OriginalInstructions(EN)

*3426-322*A

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrester, contactyourAuthorizedToroServiceDealer.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

Introduction

Thismachineisaride-onpieceofutilityequipment intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forconditioningsandtrapsonwell-maintainedgolf coursesandcommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

Visitwww.Exmark.comforproductsafetyand operationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial numberplatetoaccesswarranty ,parts,andother productinformation.

1.Modelandserialnumberlocation

g234875

Figure1

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................10

1RemovingtheShippingBoard.........................11

2InstallinganAttachment..................................11

3InstallingtheFrontWeights.............................11

4ConnectingtheBattery..................................12

5ApplyingtheCEServiceDecal(CE

Only).............................................................12

6InstallingtheRollBar.....................................13

g000502

ProductOverview...................................................14

Controls...........................................................14

Specications..................................................16

Attachments/Accessories.................................16

BeforeOperation.................................................16

BeforeOperationSafety...................................16

BreakingintheMachine...................................17

InstallingandRemovingtheWeights................17

CheckingtheLeveloftheEngineOil.................17

FillingtheFuelTank..........................................19

CheckingtheLeveloftheHydraulic

Fluid..............................................................19

CheckingtheTirePressure...............................20

TorquingtheWheelLugNuts............................20

DuringOperation.................................................21

DuringOperationSafety...................................21

StartingandShuttingOfftheEngine.................22

UsingtheParkingBrake...................................22

UsingtheSafetyInterlockSystem....................23

DrivingtheMachine..........................................24

RakingaSandTrap..........................................25

AfterOperation....................................................26

AfterOperationSafety......................................26

PushingorT owingtheMachine........................26

TransportingtheMachine.................................28

LoadingtheMachine........................................28

InstallingaWirelessHourMeter.......................29

Maintenance...........................................................30

MaintenanceSafety..........................................30

RecommendedMaintenanceSchedule(s)...........30

DailyMaintenanceChecklist.............................31

Pre-MaintenanceProcedures..............................32

LiftingtheMachine...........................................32

Lubrication..........................................................32

GreasingtheMachine.......................................32

EngineMaintenance...........................................33

EngineSafety...................................................33

ServicingtheEngineOilandFilter....................33

ServicingtheAirCleaner..................................35

ServicingtheSparkPlugs.................................36

CheckingandAdjustingtheValve

Clearance.....................................................36

CleaningandLappingtheV alve-Seating

Surface.........................................................36

FuelSystemMaintenance...................................37

ReplacingtheCarbon-CanisterFilter................37

ReplacingtheFuelFilter...................................37

ElectricalSystemMaintenance...........................38

ElectricalSystemSafety...................................38

Jump-StartingtheMachine..............................38

ReplacingtheFuses.........................................39

ServicingtheBattery.........................................39

DriveSystemMaintenance..................................42

CheckingtheTracking......................................42

AdjustingtheTracking......................................42

ReplacingtheDriveBeltandtheT ensioner

Pulley............................................................42

ControlsSystemMaintenance.............................43

AdjustingtheControl-HandlePosition..............43

AdjustingtheControl-HandleLinkage...............44

AdjustingtheControl-HandleDampers.............45

AdjustingtheNeutral-LockResistance.............45

AdjustingtheEngineControls...........................46

HydraulicSystemMaintenance...........................48

HydraulicSystemSafety...................................48

CheckingtheHydraulicSystem........................48

ChangingtheHydraulicFluidand

Filters............................................................48

CheckingtheHydraulicLinesand

Hoses............................................................50

Cleaning..............................................................50

InspectingandCleaningtheMachine...............50

Storage...................................................................51

StoringtheMachine..........................................51

Troubleshooting......................................................52

Safety

Thismachinehasbeendesignedinaccordance withDirective2006/42/ECandANSIB71.4-2017. However,whenyouinstallattachmentsonthe machine,youmustaddadditionalweighttothe machine,asspecied,tocomplytothestandards.

GeneralSafety

Thisproductiscapableofcausingpersonalinjury. Alwaysfollowallsafetyinstructionstoavoidserious personalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepthemachineasafedistanceawayfrom

bystanderswhileitismoving.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicingorfuelingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury , complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

,which

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal116-5610

116–5610

109-7232

1.Fast3.Neutral

2.Slow

decal109-7232

4.Reverse

1.Hourmeter4.Neutral

2.Powertake-off(PTO)5.Operator-presenceswitch

3.Parkingbrake6.Battery

decal116-5944

116-5944

decal133-8062

133-8062

115-8226

1.Tippinghazard—readtheOperator'smanual;alwayswear aseatbeltwhenoperating;donotremovetherollover protectionsystem(ROPS).

decal115-8226

125–0214

1.Choke6.Slow

2.Headlight7.Engine—stop

3.Off

4.Headlightandtaillight9.Engine—start

5.Fast

decal127-0365

127–0365

decal125-0214

8.Engine—run

1.Pressuptoraisethe attachment.

2.Pressdowntolowerthe attachment.

3.ReadtheOperator’s Manual.

decal127-0371

127–0371

1.ReadtheOperator’sManualforinformationon fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.

127–0392

1.Warning—keepawayformhotsurfaces.

127–7868

2.ReadtheOperator’sManual.

decal127-0392

decal127-7868

1.Warning—donotoperatethemachinewithoutthe attachmentinstalled.

decal130-2620

130–2620

CEonly

1.ReadtheOperator’sManualforinformationonmaintenance.

15.Hydraulicoil

2.Checkevery8operatinghours.16.Fueltank/lter

3.Oillevel—engine17.Capacity

4.Oillevel—hydraulictank18.Serviceinterval

5.Neutralinterlockswitch19.Filterpartnumber

6.Airlter20.ReadtheOperator’sManualforinformationon

fuses—Headlights15A;Attachment10A;Enginestart25A; Battery20A.

7.Tirepressure(0.48bar)

21.Beltrouting

8.Wheelnuttorque(61to75N∙m)22.Leftdrivenpulley

9.Battery

23.Belttensioner

10.Fuel—gasolineonly24.Drivepulley

11.Seatinterlockswitch

25.Rightdrivenpulley

12.Checkevery100operatinghours.26.Belttensioner—partnumber(replaceevery800operating hours)

13.Lubrication

27.Belt—partnumber(replaceevery800hours)

14.Engineoil

decal132-4412

132-4412

1.Warning—readtheOperator’sManual.

6.Warning—wearaseatbelt.

2.Warning—donotoperatethemachineunlessyouaretrained.7.Warning—wearhearingprotection.

3.Warning—keepawayfrommovingparts;keepallguardsand

8.Warning—keepbystandersaway.

shieldsinplace.

4.Warning—donotoperatethemachinewithouttheattachment installed.

9.Warning—readtheOperator’sManualbeforeperforming maintenance;1)Engagetheparkingbrakes;2)Removethe keyfromtheignitionandremovethewirefromthesparkplug.

5.Tippinghazard,slopes—donotturnathighspeed;slowdown andturngradually.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distanceawayfromthe battery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard;recycle

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

3 4 5

Nopartsrequired

Attachmentandrelatedparts(sold separately)

Frontweights(asneededper attachment)

Bolt(5/16x3/4inch) Nut(5/16inch)

Servicedecal(130-2620)

Rollbar1 Bolt4 Flangelocknut4 Springwasher Bracket2

MediaandAdditionalParts

Description

Operator'sManual Engineowner’smanual1 Pre-deliveryinspectionsheet1

CerticateofCompliance

Qty.

–

1 2

Readthesheetbeforeoperating.

ThecerticateindicatesCEcompliance.

Removetheshippingboard.

Installanattachment.

Installthefrontweights.

Connectthebattery.

ApplytheCEservicedecal,ifrequired (CEonly).

Installtherollbar.

Use

Key2

Starttheengine.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Removeanddiscardalltheshippingbracketsandfasteners.

RemovingtheShipping Board

NoPartsRequired

Procedure

WARNING

Ifyoudrivethemachinewithouttheshipping boardoranattachmentinstalled,themachine cantipoverandinjuresomeoneordamage property.

Drivethemachineonlyiftheshippingboard oranapprovedattachmentisinstalled.

Beforeyoucaninstallanattachmentonthemachine, youmustremovetheshippingboard.

1.Parkthemachineonalevelsurface,movethe controlhandlestotheneutral-lockedposition, engagetheparkingbrake,shutofftheengine, andremovethekey.

InstallinganAttachment

Partsneededforthisprocedure:

–

Attachmentandrelatedparts(soldseparately)

Procedure

WARNING

Ifyoudrivethemachinewithoutanattachment installed,itcantipoverandinjuresomeone ordamageproperty.

Drivethemachineonlyifthereisanapproved attachmentinstalled.

Parkthemachineonalevelsurface,movethecontrol handlestotheneutral-lockedposition,engagethe parkingbrake,shutofftheengine,andremovethe key.

RefertotheattachmentInstallationInstructionsfor informationoninstallingtheattachment.

2.Removethenuts,bolts,andwasherssecuring theshippingboardtotherearofthemachine (Figure3).

Figure3

3.Discardthefastenersandtheshippingboard.

InstallingtheFrontWeights

Partsneededforthisprocedure:

–

Frontweights(asneededperattachment)

Procedure

Thismachinehasbeendesignedinaccordancewith 2006/42/ECandANSIB71.4-2012.

g023667

However,whenyouinstallattachmentsonthe machine,youmustaddadditionalweighttothe machine,asspecied,tocomplytothestandards.

Usethechartbelowtodeterminetheadditionalweight required.Themachinecomeswith4weights.Each attachmentcomeswiththenecessaryadditional weights,ifrequired.

Attachment

Flextoothrake4

Numberofweightsrequired

Flextoothrakewithnishbrush

Attachment

Naildrag6

Naildragwithnishdragmat

RefertoInstallingandRemovingtheWeights(page

17).

Numberofweightsrequired

ConnectingtheBattery

Partsneededforthisprocedure:

Bolt(5/16x3/4inch)

Nut(5/16inch)

Procedure

1.Cutthecabletiesecuringthebatterycablesto theframe,anddiscardthecabletie(Figure4).

1.Cabletie

g023895

Figure5

1.Redcover4.Blackcover

2.Positivecable5.Negativecable

3.Boot

3.Slidetheredbootawayfromtheendofthe positivebatterycable,anduseabolt(5/16x3/4 inch)andanut(5/16inch)tomountthepositive cabletothepositivebatteryterminal.

4.Slidetheredbootovertheterminalandthe fasteners.

5.Removetheblackplasticcoverfromthe negativebatteryterminal.

6.Useabolt(5/16x3/4inch)andanut(5/16inch) tomountthenegativecabletothenegative batteryterminal.

g023898

Figure4

2.Removetheredplasticcoverfromthepositive batteryterminal(Figure5).

ApplyingtheCEService Decal(CEOnly)

Partsneededforthisprocedure:

Servicedecal(130-2620)

Procedure

IfthismachinemustbeCEcompliant(Europe),apply theCEservicedecal(130-2620)overtheexisting servicedecal(127–0371).

g026804

Figure6

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4Bolt

4Flangelocknut

Springwasher

2Bracket

Procedure

1.Removetherollbarfromthecrate.

2.Placetherollbaronthemachineasshownin

Figure6.

1.Rollbar

2.Bolt(4)5.Flangelocknut(4)

3.Springwasher(4)

3.Installthebracketsontheframeofthemachine.

Important:Ensurethatthethrottlecable

andthechokecableareoutoftheway,so thattheydonotgetpinchedbytherollbar orabracket.

4.Aligntheholesinthebrackets,therollbar,and theframe.

5.Installabolt,withaspringwasher,througheach hole.

Important:Ensurethateachspringwasher

ispositionedsothattheconvexsidefaces theboltheadasshowninFigure7.

4.Bracket(2)

Figure7

6.Installaangelocknutoneachbolt,andtorque eachofthemto102N∙m(75ft-lb).

g023904

ProductOverview

Controls

g023443

Figure9

1.Control handles

2.Raketube5.Battery

3.Fuel-tankcap

Figure8

4.Attachment switch

6.Controlpanel

7.Parkingbrake

8.Attachmentlift

9.Engine

1.Chokecontrol

2.Throttlelever5.Fuses

3.Hourmeter; safety-interlockdisplay

4.Ignitionswitch

6.Attachmentswitch

ControlHandles

g023439

Usethecontrolhandles(Figure8)todrivethe machineforwardandbackward,andtoturnineither direction.

IgnitionSwitch

Theignitionswitch(Figure9),usedtostartandshut offtheengine,has3positions:OFF,RUN,andST ART. RotatethekeyclockwisetotheSTARTpositiontostart theengine.Releasethekeywhentheenginestarts. ThekeywillmoveautomaticallytotheRUNposition. Toshutofftheengine,rotatethekeycounterclockwise totheOFFposition.

ChokeControl

Tostartacoldengine,closethecarburetorchokeby pullingthechokecontrol(Figure9)uptotheCLOSED position.Aftertheenginestarts,regulatethechoke tokeeptheenginerunningsmoothly.Assoonas possible,openthechokebypushingthecontroldown totheOPENposition.

Note:Awarmenginerequireslittleornochoking.

ThrottleLever

HourMeter

Thethrottlelever(Figure9)controlsthespeedofthe engine.Movingthethrottleleverforwardtowardthe FASTpositionincreasestheenginespeed.Movingit backwardtowardtheSLOWpositiondecreasesthe enginespeed.

Note:Thethrottlelevercannotshutofftheengine.

AttachmentSwitch

Toraisetheattachment,presstheupperpartof theattachmentswitch(Figure10);tolowerthe attachment,pressthelowerpartoftheattachment switch.

Thehourmeter(Figure9)indicatesthetotalhoursof machineoperation.Thehourmeterrunswhenever theignitionswitchisintheONposition,aslongasthe batteryisfullycharged(13.8Vormore)oryouare sittingintheseat,therebyactivatingtheseatswitch.

Anoptionalwirelesshourmeterisavailablethrough yourAuthorizedT oroDistributor.Toinstallit,referto

InstallingaWirelessHourMeter(page29).

Seat-AdjustmentLever

Whilesittingontheseat,movetheleverinfrontofthe seat(Figure11)totheleft,andslidetheseattothe desiredposition.Releasethelevertolocktheseat intoposition.

Figure10

1.Attachmentswitch

Note:Themachinehasadouble-actingliftcylinder.

Youcanapplydownpressuretotheattachmentfor certainoperatingconditions.

g008962

Figure11

g020873

ParkingBrake

Toengagetheparkingbrake(Figure8),pullbackon theleveroftheparkingbrake.T odisengageit,push theleverforward.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Machineonly

Weight

Width

Length

Height

Wheelbase

*with4weights,emptyfueltank,andnooperator

**withtheattachmentandweights,emptyfueltank,andnooperator

399kg(880lb)*417kg(920lb)**439kg(970lb)**445kg(980lb)**

147cm(58inches)213cm(84inches)182cm(71.5inches)198cm(78inches)

186cm(73.3inches)226cm(89.0inches)215cm(84.8inches)297cm(1 17inches)

Withextoothrake

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorDistributoror gotowww.Exmark.comforalistofallapproved attachmentsandaccessories.

Tobestprotectyourinvestmentandmaintainoptimal performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,Toro deliversreplacementpartsdesignedtotheexact engineeringspecicationofourequipment.Forpeace ofmind,insistonTorogenuineparts.

WithnaildragWithnaildragand

nishmat

185cm(73inches)

147cm(58inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Parkthemachineonalevelsurface;engagethe

parkingbrake,shutofftheengine,removethekey, andwaitforallmovementtostopbeforeleaving themachine.

•Knowhowtostopthemachineandenginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforeoperating,alwaysinspectthemachine

toensurethatthecomponentsandfasteners areingoodworkingcondition.Replacewornor damagedcomponentsandfasteners.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainthefuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

BreakingintheMachine

Newenginestaketimetodevelopfullpower.Drive systemshavemorefrictionwhentheyarenew, placingadditionalloadontheengine.

Allowtherst8hoursofoperatingtimeforthe break-inperiod.

Sincethersthoursofoperationarecriticaltofuture dependabilityofthemachine,monitorthefunctions andperformancecloselysothatyoucannoticeand correctminordifculties,whichcouldleadtomajor problems.Inspectthemachinefrequentlyduring thebreak-inperiod,forsignsofoilleakage,loose fasteners,oranyothermalfunction.

InstallingandRemoving theWeights

ThemachinecomplieswiththeANSIB71.4-2012 standardsatthetimeofproduction.However, whenthefollowingattachmentsareinstalledonthe machine,additionalweightisrequiredtocomplyto thestandards.Usethechartbelowtodeterminethe additionalweightrequired.Themachinecomeswith4 weights.Eachattachmentcomeswiththenecessary additionalweights,ifrequired.

Attachment

Flextoothrake4

Flextoothrakewithnishbrush

Naildrag6

Naildragwithnishdragmat

1.Removethe2boltsand2nutssecuringthe existingweightsonthefrontofthemachine (Figure12).

Note:Ifthemachineisequippedwiththelight

kit,removethenutandtheboltsecuringthe frontlighttothemachine.Retainalloftheparts; refertotheLightKitInstallationInstructions.

Numberofweightsrequired

g023729

Figure12

2.Addorremoveweightsasnecessary.

3.Securetheweightswiththe2boltsandthe2 nuts.

•Formostoftheattachments,usetheexisting

bolts.

•Thenishdragmatincludes2longerbolts

toaccommodatetheadditionalweightsthat itrequires.

Note:Ifthemachineisequippedwiththelight

kit,installthefrontlightbyinsertingthebolt throughtheweightsandsecuringitwiththenut; refertotheLightKitInstallationInstructions.

CheckingtheLevelofthe EngineOil

ServiceInterval:Beforeeachuseordaily—Check

theleveloftheengineoil.

ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributor.

CrankcaseCapacity:1.8L(1.7USqt)withlter change

Use4-cycleengineoilthatmeetsorexceedsthe followingrequirements:

•APIservicecategory:SJ,SL,SM,orhigher

•Viscosity:SAE30;refertothefollowingchartfor

otherviscosities(Figure13):

Important:Usingmulti-viscosityoils,suchas

10W-30,increasesoilconsumption.Checkthe oillevelmorefrequentlywhenusingthem.

Figure13

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Removethedipstick(Figure14)andwipeitwith acleancloth(Figure15).

g023445

g008792

Figure15

3.Insertthedipstickintothelltubewithout threadingitintotheport.

4.Removethedipstickfromthetubeandcheck

g023517

Figure14

theoillevel.Iftheoillevelislow,slowlypour onlyenoughoilintothelltubetoraisetheoil leveltotheupper-limitmarkonthedipstick

1.Dipstick

Important:Keeptheengineoillevel

betweentheupperandlowerlimitsonthe dipstick.Enginefailuremayoccurasaresult ofrunningtheenginewithtoomuchortoo littleengineoil.

5.Installthedipstickrmlyinplace.

Important:Thedipstickmustbefullyseated

inthetubetoprovidepropersealingof theenginecrankcase.Failuretosealthe crankcasemayresultinenginedamage.

FillingtheFuelTank

CheckingtheLevelofthe

Fueltankcapacity:17L(4.5USgallons)

RecommendedFuel:

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.EthanolandMTBE arenotthesame.Gasolinewith15%ethanol (E15)byvolumeisnotapprovedforuse.Never usegasolinethatcontainsmorethan10%ethanol byvolume,suchasE15(contains15%ethanol), E20(contains20%ethanol),orE85(contains85% ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessafuelstabilizer isused.

•Donotaddoiltogasoline.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Cleantheareaaroundthefuel-tankcap(Figure

16).

HydraulicFluid

ServiceInterval:Beforeeachuseordaily—Check

thelevelofthehydraulicuid.

Important:Foraccuracy,checkthelevelofthe

hydraulicuidonlywhentheengineandthe hydraulicsystemarecold.

Thereservoirsofthemachinearelledatthefactory withhigh-qualityhydraulicuid.Thebesttimeto checkthehydraulicuidiswhentheuidiscold.The machineshouldbeinthetransportconguration.If theuidlevelisbelowthetopofthehorizontalpartof thecut-outsightwindowontherearofthehydraulic reservoirs(Figure17),adduidtobringtheuidto theacceptablelevel.Donotoverllthereservoirs. Iftheuidlevelisatthetopofthehorizontalpartof thesightwindow,nouidadditionisrequired.The recommendedreplacementuidis:

FluidType:T oroPremiumTransmission/Hydraulic TractorFluidorMobiluid

Capacity:

•Leftside—1.9L(2.0USqt)

•Rightside—2.0L(2.1USqt)

Alternativeuids:Ifthespecieduidisnotavailable, otheruniversaltractorhydraulicuids(UTHF)may beused,buttheymustbeonlyconventional, petroleum-basedproducts,notsyntheticsor biodegradableuids.Thespecicationsmustfall withinthelistedrangeforallofthefollowingmaterial propertiesandtheuidshouldmeetlistedindustry standards.Checkwithyouruidsuppliertoseeifthe uidmeetsthesespecications.

424

Figure16

1.Fuel-tankcap

3.Removethefuel-tankcap.

4.Fillthetanktoabout25mm(1inch)belowthe topofthetank(bottomofthellerneck).Donot overll.

5.Installthecap.

6.Wipeupanyfuelthatmayhavespilled,to preventarehazard.

Note:T orowillnotassumeresponsibilityfordamage

causedbyimpropersubstitutions,souseonly productsfromreputablemanufacturerswhowillstand behindtheirrecommendation.

g023449

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)55to62

ViscosityIndexASTMD2270

PourPoint,ASTMD97-37°Cto-43°C(-35°Fto-46°F)

IndustrySpecications: APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25,andVolvoWB-101/BM

140to152

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive forthehydraulicuidisavailablein20ml(2/3oz) bottles.Onebottleissufcientfor15to22L(4to 6USgallons)ofhydraulicuid.Orderpartnumber 44-2500fromyourAuthorizedT oroDistributor.

A.Cleantheareaaroundtheuid-reservoir

capstopreventdebrisfromenteringthe system(Figure17).

B.Removethecapsfromthereservoirs.

C.Slowlyllthereservoirwiththeappropriate

hydraulicuiduntilthelevelreachesthe bottomoftheopeningsinthebrackets.

Important:Topreventsystem

contamination,cleanthetopoftheuid containerbeforeopeningit.Ensurethat thepourspoutandthefunnelareclean.

Important:Donotoverllthereservoirs.

D.Installthereservoircaps.

1.Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Lookattheopeningineachoftheuid-reservoir brackets,andcheckthelevelofthehydraulic uid.

Note:Theuidlevelshouldbeatthebottomof

eachoftheopenings,asshowninFigure17.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoffthe engine,andremovethekey .

Checkthetirepressurebeforeoperatingthemachine (Figure18).

Pressure:48kPa(7psi)

Figure17

1.Hydraulic-uidreservoirs

2.Fluid-reservoircap4.Fluidlevel

3.Bracket

3.Iftheuidlevelislowineitherofthereservoirs, adduidasfollows:

g002706

Figure18

1.Valvestem2.Lugnut

TorquingtheWheelLug

g023450

Nuts

ServiceInterval:Aftertherst8hours

Every100hours

Parkthemachineonalevelsurface,lowerthe attachment,engagetheparkingbrake,shutoffthe engine,andremovethekey .

Torquethelugsnuts(Figure18)to61to75N∙m(45 to55ft-lb).

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Stopthemachineandinspecttheattachment

afterstrikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonlevelground. –Lowertheattachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Whennecessary ,wetsurfacespriortoconditioning

tominimizedustcreation.

•Useaccessories,attachments,andreplacement

partsapprovedbyTheT oro®Companyonly.

RolloverProtectionSystem (ROPS)Safety

•DonotremovetheROPSfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairoralter

it.

•TheROPSisanintegralsafetydevice.

•Alwayswearyourseatbelt.

SlopeSafety

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always usecommonsenseandgoodjudgmentwhen performingthissurvey.

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany sloperequiresextracaution.

•Operatethemachineatalowerspeedwhenyou

areonaslope.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldoverturnthe machine.T allgrasscanhideobstacles.

•Choosealowgroundspeedsoyouwillnothave

tostoporshiftwhileonaslope.

•Arollovercanoccurbeforethetireslosetraction.

•Avoidoperatingthemachineonwetgrass.Tires

maylosetraction;regardlessifthebrakesare availableandfunctioning.

3.PullthechokecontrolupwardtotheONposition (whenstartingacoldengine),andmovethe throttlelevertotheSLOWposition.

•Avoidstarting,stopping,orturningthemachine

onaslope.

•Keepallmovementonslopesslowandgradual.

Donotsuddenlychangethespeedordirectionof themachine.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecavesin.Establisha safetyareabetweenthemachineandanyhazard (2machinewidths).

StartingandShuttingOff theEngine

1.Movethecontrolhandlestotheneutral-locked position(Figure19).

Important:Whenoperatingthemachine

intemperatureslessthan0°C(32°F)allow themachinetimetowarmupbeforeusing it.Thispreventsdamagetothehydraulic system.

4.Insertthekeyintotheignitionswitchandrotate itclockwisetostarttheengine.Releasethekey whentheenginestarts.Regulatethechoketo keeptheenginerunningsmoothly.

Important:Topreventoverheatingofthe

startermotor,donotkeeptheignitionkey intheST ARTpositionforlongerthan10 seconds.After10secondsofcontinuous cranking,wait60secondsbeforeusingthe startermotoragain.

5.Toshutofftheengine,movethethrottlecontrol totheSLOWposition,andturnthekeytothe OFFposition.Removethekeyfromtheswitch topreventaccidentalstarting.

Note:Inanemergency,simplyturnthekeyto

theOFFposition.

Figure19

1.Controlhandle (neutral-lockedposition)

2.Center,unlockedposition5.Frontofthemachine

3.Forward

4.Backward

UsingtheParkingBrake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING

Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.

Donotparkonslopesunlessthewheelsare chockedorblocked.

Toengagetheparkingbrake,pullupwardonthe handle(Figure20).

g004532

2.Engagetheparkingbrake;refertoEngagingthe

ParkingBrake(page22).

g016994

Figure20

DisengagingtheParkingBrake

Todisengagetheparkingbrake,pushdownwardon thehandle(Figure21).

Figure21

UsingtheSafetyInterlock System

CAUTION

Ifthesafetyinterlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

•Thecontrolhandlesareintheneutral-locked

position

Thesafetyinterlocksystemalsostopstheengine whenyoumovethecontrolhandlesoutofthe neutral-lockedpositionwhileyouareoutoftheseator whiletheparkingbrakeisset.

Thehourmeterhassymbolstonotifyyouwhenthe interlockcomponentisinthecorrectposition.When thecomponentisinthecorrectposition,atriangle appearsinthecorrespondinglocation(Figure22).

g016995

1.Trianglesappearwhentheinterlockcomponentsareinthe correctposition.

Figure22

g023660

Note:ThePTO(powertake-off)interlockisnotused

onthismachine.

TestingtheSafetyInterlock System

ServiceInterval:Beforeeachuseordaily

Ifthesafetyinterlocksystemdoesnotoperateas describedbelow,haveanAuthorizedToroDistributor repairitimmediately.

1.Sitontheseat,movethecontrolhandlestothe

neutralposition,andengagetheparkingbrake.

2.Starttheengine.

3.Getofftheseatandslowlymoveeachcontrol

handleforwardandbackward.

Theengineshouldshutoffin1to3secondsafter movingeithercontrolhandleineitherdirection. Ifitdoesnot,correcttheproblem.Repeatsteps

2and3fortheothercontrolhandle.

4.Sittingontheseat,engagetheparking

brake.Moveeithercontrolhandleoutofthe neutral-lockedposition.Trystartingtheengine; theengineshouldnotcrank.Repeatthisstep fortheothercontrolhandle.

DrivingtheMachine

CAUTION

Operatingthemachinedemandsattentionto preventtippingorlossofcontrol.

•Usecarewhenenteringandleavingsand traps.

•Useextremecautionaroundditches, creeks,orotherhazards.

•Usecautionwhenoperatingthemachine onasteepslope.

•Reduceyourspeedwhenmakingsharp turnsorwhenturningonhillsides.

•Avoidsuddenstopsandstarts.

•Donotgofromreversetofullforward withoutrstcomingtoacompletestop.

CAUTION

UsingtheControlHandles

Themachinecanspinveryrapidly.Ifyou misusethecontrolhandles,youmaylose controlofthemachineandinjuresomeoneor damagethemachineorotherproperty.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

Figure23

1.Controlhandle (neutral-lockedposition)

2.Center,unlockedposition5.Frontofthemachine

3.Forward

4.Backward

DrivingtheMachineForward

Note:Theengineshutsoffifyoumovethecontrol

handleswhiletheparkingbrakeisengaged.

1.Disengagetheparkingbrake;referto

DisengagingtheParkingBrake(page23).

2.Movethecontrolhandlestothecenter,unlocked

position.

3.Togoforward,slowlypushthecontrolhandles

forward(Figure24).

Tostopthemachine,movethecontrolhandles totheneutralposition.

g004532

Figure24

DrivingtheMachineBackward

1.Ensurethattheattachmentisinthedesired position.

2.Movethecontrolhandlestothecenter,unlocked position.

3.Togobackward,lookbehindandslowlypullthe controlhandlesbackward(Figure25).

g023442

Figure25

g023441

RakingaSandTrap

Readthisentiresectiononrakingbeforerakinga sandtrap.Therearemanyconditionsthatdetermine theadjustmentsnecessary.Thetextureanddepthof thesand,moisturecontent,weeds,andtheamountof compactionareallfactorsthatcanvaryfromcourseto course,orevenfromtraptotraponthesamecourse. Maketheadjustmentsontherakeforoptimumresults inyourparticulararea.

LearningHowtoRake

Practicerakinginalargeandleveltraponthecourse. Practicestartingandstopping,turning,raisingand loweringtherake,enteringandleavingthetrap,etc. Practiceatamoderateenginespeedandaslow groundspeed.Thistraininghelpstheoperatortogain condenceintheperformanceofthemachine.

Therecommendedpatternforrakingatrapisshown inFigure26.Thispatternavoidsunnecessary overlap,keepscompactiontoaminimum,andleaves aneat,attractivepatternonthesand.Thisisthemost efcientrakingmethod,however,itisimportantto varytherakingpatternregularlytoreducethechance ofcreatingawashboardeffect.

Throughexperienceandpractice,theoperatorwill soonunderstandtherequiredtimingforenteringand leavingthetrapproperly.

AfterOperation

AfterOperationSafety

•Cleangrassanddebrisfromthemuferand

enginecompartmenttohelppreventres.Clean upoilorfuelspills.

•Parkthemachineonalevelsurface;engagethe

parkingbrake;shutofftheengine;removethekey; andwaitforallmovementtostopbeforeleaving themachine.

Figure26

1.Enteratrapstraightinto

thelongdimensionina levelarea.

Enterthetrapstraightintothelongdimension,where thebankistheleaststeep.Drivethroughthecenter ofthetrapalmosttotheend,turntoeitherdirection assharpasyoucan,andcomebackrightnexttothe rstpass.SpiraloutwardasshowninFigure26,and leavethetrapatarightangleinalevelarea.

Leavesteep,shortbanksandsmallpocketsfor touch-upwithahandrake.

RakingTips

2.Exitatrapatarightangle inalevelarea.

•Ifthesandisdeepenough,youcanrakerightup

totheedgeofthetrapinlevelareas.

•Ifthesandfeathersouttotheturf,stayfarenough

awayfromtheedgetoavoiddisturbingthe underlyingsoil.

•Donotraketooclosetoashort,steepbank.The

sandwillmerelyowdownintothebottomofthe trap.

•Sometouch-upwithahandrakemaybenecessary

onsteepbanks,smallpockets,etc.

EnteringandLeavingtheTrap

Whenenteringthetrap,donotlowertherakeuntilitis overthesand.Thisavoidscuttingtheturfordragging grassclippingsorotherdebrisintothetrap.Lowerthe rakewhilethemachineismoving.

g003409

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened.

•Maintainandcleantheseatbelt(s)asnecessary.

•Replaceallwornordamageddecals.

PushingorTowingthe Machine

WARNING

Theengineandhydrostatictransmissions canbecomeveryhotandcausesevereburns.

Allowtheengineandhydrostatic transmissionstocoolcompletelybefore accessingthebypass-valvelevers.

Important:Donottowthemachineforlong

distancesorathighspeeds.Doingsocould damagethemachine.Y oucantowthemachine slowlyfromthegroomingsurfacetotheon-site trailer.

Thebypass-valveleversarelocatedonthetopof eachhydrostatictransmission.

Whenleavingthetrap,startraisingtherakewhenthe frontwheelleavesthetrap.Asthemachinemoves out,therakewillbeliftingandwillnotdragsandout ontothegrass.

Important:Ensurethatthebypass-valvelevers

areinthefullyforwardpositionwhenoperating themachine,orseveredamagetothehydraulic systemcanoccur.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Fromunderneaththemachine,rotatethe bypass-valvelevers(Figure27andFigure28) sothattheypointinward,towardthecenterof themachine(Figure29),anddisengagethe parkingbrake;refertoUsingtheParkingBrake

(page22).

Note:Thisallowsthehydraulicuidtobypass

thepumps,enablingthewheelstoturnfreely.

g023555

Figure29

Figure27

Leftbypass-valvelever

Figure28

Rightbypass-valvelever

1.Inwardtopushortowthe machine

2.Forwardtodrivethe machine

3.Whenyouarenishedpushingortowingthe machine,rotatethebypass-valveleverssothat

g023553

theypointtowardthefrontofthemachine,to allowthemachinetodrive(Figure29).

g023554

TransportingtheMachine

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

1.Ifyouareusingatrailer,connectittothetowing vehicleandconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

LoadingtheMachine

Useextremecautionwhenloadingorunloadingthe machineontoatraileroratruck.Useafull-widthramp thatiswiderthanthemachineforthisprocedure.

Important:Donotusenarrowindividualramps

foreachsideofthemachine.

Thetrailerortruckandrampshouldbeaslevelas possiblewhenloadingthemachinetoavoidgetting theattachmentcaughtasthemachinemovesfrom thegroundtotheramp.

Ifyouareloadingthemachineonornearaslope, positionthetrailerortrucksothatitisonthedown sideoftheslopeandtherampextendsuptheslope; thisminimizestherampangle.

3.Loadthemachineontothetrailerortruck.

4.Movethecontrolhandlestotheneutral-locked position,engagetheparkingbrake,shutoffthe engine,andremovethekey.

5.Usethetie-downpointsonthemachine(Figure

30)tosecurelyfastenthemachinetothe

transportvehiclewithstraps,chains,cable,or ropes.

Figure30

1.Tie-downpoints

WARNING

Loadingthemachineontoatransportvehicle increasesthepossibilityoftippingoverand couldcauseseriousinjuryordeath.

•Useextremecautionwhenoperatingthe machineonaramp.

•EnsurethattheROPSisinstalledand secureandusetheseatbeltwhenloading orunloadingthemachine.Ensurethatthe ROPSclearsthetopofanenclosedtrailer.

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonaramp,as thiscouldcausealossofcontrolora tip-over.

g023892

•Ensurethatanattachmentisinstalledand intheraisedpositionwhenloadingthe machineontoatransportvehicle.

Figure31

g268630

1.Trailer3.Full-widthramp—side view

2.Full-widthramp

InstallingaWirelessHour Meter

Anoptionalwirelesshourmeterisavailablethrough yourAuthorizedT oroDistributor.

RefertotheWirelessHourmeterSystemguide.

1.Parkthemachineonalevelsurface,lowerthe

attachment,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Removethecontrolpanel(Figure32).

g023736

Figure32

1.Controlpanel2.Screw(4)

3.Locatethewirelesshour-meterjumper.

Note:Thejumperislabeled.

4.Attachthewirelesshourmeter.

5.Tiethewirelesshourmetertotheexisting harnesstopreventexcessivemotioninthe console.

6.Installthecontrolpanel.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyoudoanymaintenance.

MaintenanceSafety

•Beforeadjusting,cleaning,repairing,orleaving

themachine,dothefollowing:

–Parkthemachineonalevelsurface. –Movethethrottleswitchtothelow-idleposition. –Lowertheattachment. –Ensurethatthetractionisinneutral. –Engagetheparkingbrake. –Shutofftheengineandremovethekey.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Beforeeachuseordaily

MaintenanceProcedure

•T orquethewheellugnuts.

•Changetheengineoil.

•Changetheengineoillter.

•Changethehydraulicuidandlters.

•Checktheleveloftheengineoil.

•Checkthelevelofthehydraulicuid.

•Checkthetirepressure.

•Checkthesafetyinterlocksystem.

•Checktheconditionofthehydrauliclinesandhoses.

•Inspectandcleanthemachine.

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Usejackstandstosupportthemachineor

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•T orquethewheellugnuts.

•Greasethemachine.

•Changetheengineoil(moreofteninextremelydustyordirtyoperatingconditions).

Every100hours

Every200hours

Every300hours

Every400hours

Every800hours

•Changetheengineoillter(moreofteninextremelydustyordirtyoperating conditions).

•Servicethesparkplugs.

•Checkthebatterycableconnections.

•Replacetheairlter(moreoftenindustyconditions).

•Replacethecarbon-canisterlter.

•Checkandadjustthevalveclearance.

•Cleanandlapthevalve-seatingsurface.

•Changethehydraulicuidandlters.

•Replacethefuellter.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

Checkthesafetyinterlock operation.

Checktheparkingbrake operation.

Checktheoperationofthe controlhandles.

Checkthefuellevel.

Checktheengineoillevel.

Checktheairltercondition.

Cleantheenginecooling ns.

Checkunusualengine noises.

Checkunusualoperating noises.

Checkthelevelofthe hydraulicuid.

Checkhydraulichosesfor damage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrument operation.

Lubricateallgreasettings.

Touch-updamagedpaint.

1.Immediatelyaftereverywashing,regardlessoftheintervallisted.

Sat.Sun.

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Pre-Maintenance

Lubrication

Procedures

GreasingtheMachine

LiftingtheMachine

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseseriousinjury.

Usejackstandswhensupportingthe machine.

RefertoFigure33forthesupportpoints.

ServiceInterval:Every100hours

GreaseType:No.2lithiumgrease

Greaseeachgreasettinglocatedonthefrontwheel hub,thebelttensioner,andtheattachmentliftas follows:

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Wipethegreasettingcleansothatforeign mattercannotbeforcedintothebearingor bushing.

3.Attachagreaseguntothetting,andpump greaseintothetting.

4.Wipeupanyexcessgrease.

•Frontwheelbearing(1)—Figure34

Figure33

1.Supportpoints(rear)2.Supportpoints(front)

g023550

g023436

Figure34

•Belttensioner(1)—Figure35

Figure35

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangethegovernorspeedoroverspeed

theengine.

ServicingtheEngineOil andFilter

ChangingtheEngineOil

ServiceInterval:Aftertherst8hours—Changethe

engineoil.

g023437

Every100hours—Changetheengineoil(more ofteninextremelydustyordirtyoperating conditions).

•Attachmentlift(4)—Figure36

Figure36

ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDistributor.

CrankcaseCapacity:1.66L(1.75USqt)withlter change

Use4-cycleengineoilthatmeetsorexceedsthe followingrequirements:

•APIservicecategory:SJ,SL,SM,orhigher

•Viscosity:SAE30;refertothefollowingchartfor

otherviscosities(Figure37):

Important:Usingmulti-viscosityoils,suchas

10W-30,increasesoilconsumption.Checkthe

g023438

oillevelmorefrequentlywhenusingthem.

Figure37

1.Runtheengineforafewminutestowarmtheoil.

2.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

g023445

3.Removethedrainplug(Figure39)andletthe oildrainintoasuitablecontainer.Whentheoil stopsdraining,installthedrainplug.

Note:Insertapieceofpaperorlightcardboard

intothedrainholetochanneltheoilawayfrom theenginemountingplate(Figure38).

4.Removethedipstickandwipeitwithaclean cloth(Figure40).

Figure38

1.Cardboard

2.Drainplug

Figure39

1.Drainplug3.Dipstick

2.Oillter

3.Drainhole

g008796

Figure40

g026690

5.Pourfreshoilintothelltube.

6.Starttheengineandletitrunforabout3 minutes,andensurethattherearenoleaks.

7.Stoptheengine.

8.Checktheoillevel,andaddoilifnecessary.

9.Installthedipstick.

10.Disposeoftheusedoilaccordingtolocalcodes.

ChangingtheEngineOilFilter

ServiceInterval:Aftertherst8hours—Changethe

engineoillter.

Every100hours—Changetheengineoillter (moreofteninextremelydustyordirtyoperating conditions).

1.Runtheengineforafewminutestowarmtheoil.

2.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking

g023444

brake,shutofftheengine,andremovethekey.

3.Draintheengineoil;refertoServicingthe

EngineOilandFilter(page33).

4.Placeadrainpanundertheoillter,andturnthe ltercounterclockwisetoremoveit(Figure41).

ServicingtheAirCleaner

ReplacingtheAirFilter

ServiceInterval:Every200hours(moreoftenin

dustyconditions).

Note:Changingtheairlterbeforeitisnecessary

onlyincreasesthechanceofdirtenteringtheengine whenthelterisremoved.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Releasethelatchessecuringtheair-cleaner covertotheair-cleanerbody(Figure42).

Figure41

5.Applyalightcoatofcleanoiltothegasketof thenewlter.

6.Installthenewlter,turningitbyhanduntilthe gasketcontactsthelteradapter;thentightenit 3/4turnmore.

Important:Donotovertightenthelter.

7.Checktheoillevel;refertoCheckingtheLevel

oftheEngineOil(page17).

8.Ifnecessary,addoilintothelltube.

9.Starttheengineandletitrunforabout3 minutes,andensurethattherearenoleaks.

10.Shutofftheengine.

11.Checktheoillevel,andaddoilifnecessary.

Note:Thelterholdssomeoil,sotheoillevel

maydecreasewheninstallinganewlter.

12.Installthedipstick.

13.Disposeoftheusedoilaccordingtolocalcodes.

g008748

g023446

Figure42

1.Latch(2)3.Cover

2.Airlter

4.Dirt-ejectionport

3.Removethecoverfromtheair-cleanerbody .

4.Removetheoldlter,andinstallthenewlter.

Note:Inspectthenewlterforshipping

damage,checkingthesealingendofthelter andthebody .Donotuseadamagedelement. Insertthenewlterbyapplyingpressuretothe outerrimoftheelementtoseatitinthecanister. Donotapplypressuretotheexiblecenterof thelter.

Note:Donotcleantheusedelement,because

itcandamagetheltermedia.

5.Cleanthedirt-ejectionportlocatedinthe removablecover.

6.Installthecoversothatthedirt-ejectionport pointsdownward.

7.Securethelatches.

8.Checkthewholeintakesystemforleaks, damage,orloosehoseclamps.

ServicingtheSparkPlugs

ServiceInterval:Every100hours

Type:NGKBPR4ES(orequivalent)

5.Foreachsparkplug,setthegapbetweenthe centerelectrodeandthesideelectrodeto0.76 mm(0.030inch);refertoFigure44.Installeach ofthecorrectlygappedsparkplugswithagasket seal,andtightentheplugsto22N∙m(16ft-lb).

Gap:0.76mm(0.030inch)

Note:Thesparkplugsusuallylastalongtime;

however,youshouldcheckthemwhenevertheengine malfunctions.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Cleantheareaaroundeachofthespark plugssothatforeignmattercannotfallintothe cylinderswhenyouremovethesparkplugs.

Figure44

1.Sideelectrode

2.Centerelectrode4.0.76mm(0.030inch)gap

3.Insulator

CheckingandAdjustingthe ValveClearance

ServiceInterval:Every300hours

Thisproceduremustbeperformedwiththeproper tools.SeeyourauthorizedKawasakienginedealer forservice,unlessyouhavetheproperequipment andadequatemechanicalprociency.

CleaningandLappingthe Valve-SeatingSurface

ServiceInterval:Every300hours

g019300

Figure43

1.Spark-plugwires

3.Disconnectthespark-plugwiresfromthespark plugs,andremovetheplugsfromthecylinder heads.

4.Checktheconditionofthesideelectrode,the centerelectrode,andtheinsulatortoensure thatthereisnodamage.

Important:Replacethesparkplugsif

theyarecracked,fouled,dirty,orotherwise malfunctioning.Donotcleantheelectrodes, becausegritenteringthecylindermay damagetheengine.

Thisproceduremustbeperformedwiththeproper tools.SeeyourauthorizedKawasakienginedealer

g023447

forservice,unlessyouhavetheproperequipment andadequatemechanicalprociency.

FuelSystem

5.Installtheseatsupportplateandtheseat.

Maintenance

Replacingthe Carbon-CanisterFilter

ServiceInterval:Every200hours

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Removethefastenerssecuringtheseat assemblytothemachine.

ReplacingtheFuelFilter

ServiceInterval:Every800hours

Thefuellinehasanin-linelter.Replaceitasfollows:

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosenthehoseclamponthecarburetorsideof thelter,andremovethefuellinefromthelter (Figure47andFigure48).

Figure45

1.Seatassembly3.Washer(4)

2.Bolt(4)

3.Disconnectthelterfromthecarboncanister (Figure46).

Figure46

1.Carbon-canisterlter

4.Connectthenewltertothecarboncanister.

g023448

Figure47

1.Fuellter

g023891

g023990

Figure48

1.Fuellter

2.Hoseclamp(2)

3.Fuelline

g008963

3.Placeadrainpanunderthelter,loosenthe remaininghoseclamp,andremovethelter.

ElectricalSystem

4.Slidethehoseclampsontotheendsofthefuel lines.

5.Pushthefuellinesontothenewfuellter,and securethemwiththehoseclamps.

Note:Installthenewlterwiththearrowon

thelterbodypointingawayfromthefueltank (towardthecarburetor).

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.

•Wearprotectiveclothinganduseinsulatedtools.

Jump-StartingtheMachine

1.Removeanycorrosionfromthebattery terminals,andensurethattheconnectionsare tightbeforejump-startingthemachine.

Important:Corrosionorlooseconnections

cancauseunwantedelectricalvoltage spikesatanytimeduringthejump-starting procedure,whichcoulddamagetheengine.

Donotattempttojump-startthemachineif thebatteryterminalsarelooseorcorroded.

DANGER

Jump-startingaweakbatterythatis crackedorfrozen,orhasalowelectrolyte leveloranopen/shortedbatterycell,can causeanexplosionresultinginserious personalinjury.

Donotjump-startaweakbatteryifthese conditionsexist.

2.Ensurethattheboosterbatteryisagood,fully chargedlead-acidbatterywithatleast12.6V . Useproperlysizedjumpercableswithshort lengthstoreducethevoltagedropbetweenthe systems.Makesurethatthecablesarecolor codedorlabeledforthecorrectpolarity.

Note:Besurethattheventcapsaretightand

level.Placeadampcloth,ifavailable,overthe ventcapsoneachbattery .Besurethatthe machinesdonottouchandthatbothelectrical systemsareturnedoffandhavethesamerated systemvoltage.Theseinstructionsarefor negative-groundsystemsonly.

3.Connectthepositive(+)cabletothepositive(+) terminalofthedischargedbatterythatiswired tothestarterorsolenoidasshowninFigure49.

Figure49

ReplacingtheFuses

Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparkingbrake, shutofftheengine,andremovethekey.

Thefuseblock(Figure51)islocatednearthecontrol panel.

g012785

1.Positive(+)cableon dischargedbattery

2.Positive(+)cableon boosterbattery

3.Negative(–)cableonthe boosterbattery

4.Negative(–)cableonthe engineblock

5.Boosterbattery

6.Dischargedbattery

7.Engineblock

4.Connecttheotherendofthepositivecableto

thepositiveterminaloftheboosterbattery.

5.Connecttheblacknegative(–)cabletotheother

terminal(negative)oftheboosterbattery.

6.Makethenalconnectionontheengineblock

(notonthenegativebatterypost)ofthemachine withthedischargedbattery,awayfromthe battery,andstandback(Figure50).

g023451

Figure51

1.Lights(soldseparately)

2.Attachment—10A

3.Enginestart—25A

4.Battery—20A

Toreplaceafuse,removeitbysimplypullingitout fromthefuseblock,andinstallanewfuse

Important:Alwaysuseafuseofthesametype

andamperageastheoneyouarereplacing; otherwise,youcoulddamagetheelectrical system.Refertothedecalonthebackoftheseat forthefunctionandamperageofeachfuse.

Figure50

1.Engineblock

2.Negative(–)cable

7.Starttheengine,andremovethecablesinthe

reverseorderofconnection.

Note:Disconnectthecableconnectedtothe

engineblock(blackcable)rst.

ServicingtheBattery

ChargingtheBattery

g013117

WARNING

Chargingthebatteryproducesgasesthatcan explode,seriouslyinjuringyouorbystanders.

Neversmokenearthebattery,andkeep sparksandamesawayfromthebattery.

Important:Alwayskeepthebatteryfullycharged.

Thisisespeciallyimportanttopreventbattery damagewhenthetemperatureisbelow0°C(32°F).

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Chargethebatteryfor10to15minutesat25to 30A,or30minutesat10A.

3.Whenthebatteryisfullycharged,unplugthe chargerfromtheelectricaloutlet,anddisconnect thechargerleadsfromthebatteryposts(Figure

52).

4.Installthebatteryinthemachineandconnect thebatterycables;refertoInstallingtheBattery

(page41).

Important:Donotrunthemachinewiththe

batterydisconnected;electricaldamagemay occur.

g023653

Figure53

Figure52

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

Ifthebatterynolongerholdsacharge,replaceit; refertoRemovingtheBattery(page40)andInstalling

theBattery(page41).

RemovingtheBattery

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Removethewingnutsandwasherssecuring thebatteryhold-down(Figure53).

3.Disconnectthenegative(black)groundcable fromthebatterypost.

g000960

WARNING

Incorrectbatterycableroutingcould damagethemachineandcables,causing sparks.Sparkscancausethebattery gasestoexplode,resultinginpersonal injury.

•Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.

•Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.

WARNING

Batteryterminalsormetaltools couldshortagainstmetalmachine components,causingsparks.Sparks cancausethebatterygasestoexplode, resultinginpersonalinjury .

•Whenremovingorinstallingthe battery,donotallowthebattery terminalstotouchanymetalpartsof themachine.

•Donotallowmetaltoolstoshort betweenthebatteryterminalsand metalpartsofthemachine.

4.Slidetheredterminalbootoffthepositive(+) batteryterminal,andremovethepositive(red) batterycable.

5.Removethebattery.

3.Installthenegative(black)groundcabletothe negative(-)batteryterminal,andtightenthenut ontothebolt.

4.Slidetheredterminalbootontothepositive(+) batterypost.

5.Installthehold-down,andsecureitwiththewing nutsandwashers.

CheckingandCleaningtheBattery

ServiceInterval:Every100hours—Checkthe

batterycableconnections.

Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparkingbrake, shutofftheengine,andremovethekey.

Keepthetopofthebatteryclean.Ifthemachineis storedinalocationwheretemperaturesareextremely high,thebatterywilldischargemorerapidlythanifthe machineisstoredinacoolerlocation.

InstallingtheBattery

1.Placethebatteryinthetray.

Keepthetopofthebatterycleanbywashingitwith abrushdippedinammoniaorasolutionofsodium bicarbonate.Flushthetopsurfacewithwaterafter cleaning.Donotremovethellcapwhilecleaning thebattery.

Thebatterycablesmustbetightontheterminalsto providegoodelectricalcontact.

Ifcorrosionoccursatthebatteryterminals,disconnect thecables,negative(-)cablerst,andscrapethe clampsandterminalsseparately.Connectthecables, positive(+)cablerst,andcoattheterminalswith petroleumjelly.

Figure54

2.Installthepositive(red)batterycabletothe positive(+)batteryterminal,andtightenthenut ontothebolt.

Important:Theredcablemaybecovered

byawireloom.Thepositivecableistheone withtheredboot.

g023659

DriveSystem Maintenance

Important:Ensurethateachcontrolhandle

stopsagainstthestopplateandnotagainstthe transmissioninternalstop.

CheckingtheTracking

1.Drivetoaat,openarea,andmovethecontrol handlestotheneutral-lockedposition.

2.MovethethrottlemidwaybetweentheFASTand SLOWpositions.

3.Movebothcontrolhandlesallthewayforward untiltheybothhitthestopsintheT-slot.

4.Checkwhichwaythemachinetracks.

AdjustingtheTracking

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Dependingonwhichwaythemachinetracks, dothefollowing:

•Ifittrackstotheright,loosentheboltsand

adjusttheleftstopplaterearwarduntilthe machinetracksstraight(Figure55).

•Ifittrackstotheleft,loosentheboltsand

adjusttherightstopplaterearwarduntilthe machinetracksstraight(Figure55).

ReplacingtheDriveBelt andtheTensionerPulley

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Raisetherearofthemachineandsupportitwith jackstands;refertoLiftingtheMachine(page

32).

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

3.Usearatchetinthesquareholeinthetensioner armtocounteractagainstthetensionerspring (Figure56),andremovethebeltfromthe tensionerpulley.

Figure55

Leftcontrolhandleshown

1.Bolt(4)2.Stopplate

3.Tightentheboltstosecurethestopplate(Figure

55).

g023453

Figure56

1.Lefttransmissionpulley

2.Tensionerspring5.Enginepulley

g023556

3.Tensionerarm6.Righttransmissionpulley

4.Unhookthetensionerspringfromthetensioner armandtheframe(Figure56).

5.Removethenutthatsecuresthetensioner assemblytotheframe(Figure57).

4.Tensionerpulley

ControlsSystem Maintenance

Adjustingthe Control-HandlePosition

Thereare2heightpositionsforthecontrolhandles; highandlow.

Figure57

1.Tensionerassembly2.Nut

6.Removetheboltsecuringtheoldtensioner pulleytothetensionerarm,andinstallanew pulley(Figure58).

g023551

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosentheboltsandangenutsthatattachthe handlestothelevers(Figure59).

Figure59

1.Bolt3.Lever

2.Controlhandle

4.Flangenut

g009040

Figure58

1.Bolt4.Pulley

2.Spacer

3.Seal

7.Removethebeltfromthetransmissionpulleys andtheenginepulley.

8.Installthenewbeltaroundtheenginepulleyand the2transmissionpulleys.

9.Installthespringonthetensionerarmandthe frame(Figure56).

10.Usearatchetinthesquareholeinthetensioner armtotemporarilystretchthetensionerspring, andalignthebelttothetensionerpulley .

5.Tensionerarm

3.Alignthefront-to-rearpositionofthehandlesby

g023552

bringingthemtogethertotheneutralposition, andslidingthemuntiltheyarealigned(Figure

60).

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

3.Pressdownontheseat,orplaceaweighton theseat,topresstheinterlockswitchdown.

4.Starttheengineandmovethethrottleleverto theFastposition.

5.Removethepressure(orweight)fromtheseat.

6.Disengagetheparkingbrake.

7.On1sideofthemachine,slowlyturnthedouble nutsonthelinkage(Figure61)untilthewheel onthatsidestartstorotate,thenturnthedouble nutsintheoppositedirectionuntilthewheel rotatesintheotherdirection.

Figure60

4.Tightentheboltsandangenutstosecurethe handlestothelevers.

Adjustingthe Control-HandleLinkage

Turningthedoublenutsonthecontrol-handlelinkage allowsyoutone-tunetheadjustmentsothatthe machinedoesnotmoveinneutral.Makeadjustments forneutralpositioningonly.

WARNING

Toadjustthecontrol-handlelinkage,the enginemustberunningandthedrivewheels mustbeabletoturn.Contactwithmoving partsorhotsurfacesmaycausepersonal injury.

Keephands,feet,otherbodyparts,and clothingawayfromrotatingpartsandhot surfaces.

g009195

Note:Thecontrolhandlesneedtobeinthe

neutralpositionwhilemakinganynecessary adjustments.

g023650

Figure61

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Raiseall3wheelsofthemachineupoffthe oor,andsupportthemachinewithjackstands justhighenoughtoallowthedrivewheelstoturn freely;refertoLiftingtheMachine(page32).

1.Doublenuts

8.Turnthedoublenutsbacktheotherway

untiltheyareatthemidpointbetweenthe2 positions.

9.Repeatsteps7and8fortheotherside.

10.Shutofftheengine.

11.Removethejackstands,andcarefullylowerthe machinetotheground.

12.Starttheengineagain,andensurethatthe machinedoesnotcreepinneutralwiththe parkingbrakedisengaged.

Adjustingthe Control-HandleDampers

Youcanadjustthetopdamper-mountingboltto changethecontrol-handleresistance.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Toaccessthedamper-mountingbolts,remove theboltsthatsecurethestopplatestotheframe (Figure62).

Figure62

Leftsideshown

1.Bolt(4)2.Stopplate

g008620

Figure63

Rightsideshown

1.Locknut

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

4.Adjustthetracking;refertoAdjustingthe

Tracking(page42).

AdjustingtheNeutral-Lock Resistance

Ifyoupreferadifferentamountofside-to-side resistanceinthecontrolhandleswhenyoumove themintoandoutoftheneutral-lockedposition,you

g023557

canadjustitasfollows:

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

3.Removethelocknut,movethedamper-mounting bolttothedesiredposition,andinstallthe locknut.RefertoFigure63forthemounting options.

Note:Torquethelocknutto22.6N∙m(16.7

ft-lb).Theboltmustprotrudepasttheendofthe locknutwhenitistight.

2.Loosenthejamnut(Figure64).

g008621

Figure64

1.Flangednut2.Jamnut

3.Tightenorloosentheangednuttothedesired feel.

•Formoreresistance,tightentheangednut.

•Forlessresistance,loosentheangednut.

4.Tightenthejamnut.

5.Repeatthisprocedurefortheothercontrol handle.

AdjustingtheEngine

4.Pullupthecablehousingofthethrottlecable (Figure65)untilthethrottlecablehasalmostno slack,andtightentheclampscrew.

5.Tightentheclampscrewandchecktheengine speed:

•Highidle:2750to2950rpm

•Lowidle:1450to1650rpm

Controls

AdjustingtheThrottleControl

Properthrottleoperationdependsuponproper adjustmentofthethrottlecontrol.Beforeadjustingthe carburetor,ensurethatthethrottlecontrolisoperating properly.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosentheclampscrewsecuringthe throttle-cablehousingtotheengine(Figure65).

AdjustingtheChokeControl

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Loosentheclampscrewsecuringthe choke-cablehousingtotheengine(Figure65).

3.PushthechokecontroldowntotheOPEN position;refertoChokeControl(page14).

4.Ensurethatthechokevalveonthecarburetoris fullyopened.

5.Pullupthecablehousingofthechokecable (Figure65)untilthechokecablehasalmostno slack,andtightentheclampscrew.

6.Ensurethatthechokevalvemovestothefully closedpositionwhenyoupullthechokecontrol outwardandtothefullyopenedpositionwhen youpushthechokecontroldownward.

AdjustingtheEngineGovernor SpeedControl

Figure65

1.Clampscrew(choke-cable housing)

2.Choke-cablehousing4.Clampscrew

3.MovethethrottlecontrolforwardtotheFast

position.

3.Throttle-cablehousing

(throttle-cablehousing)

WARNING

Theenginemustberunningduring adjustmentoftheenginegovernorspeed control.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.

•Ensurethatthecontrolhandlesarein theneutral-lockedposition,andengage theparkingbrakebeforeperformingthis procedure.

•Keephands,feet,clothing,andotherbody

g023652

partsawayfromanyrotatingparts,the mufer,andotherhotsurfaces.

Adjustthelow-idlespeedasfollows:

1.Starttheengineandletitrunathalfthrottlefor approximately5minutestowarmup.

2.MovethethrottlecontroltotheSLOWsetting.

3.Pushthespringendofthegovernorarm downward(Figure66).

Figure66

1.Governorarm

4.Adjustthestopscrewonthecarburetor(Figure

67)sothattheidlespeedis1350to1550rpm.

Note:Checkthespeedwithatachometer.

g023671

Figure67

1.Stopscrew

5.Allowthegovernorarmtoreturntotheoriginal position.

6.Loosenthejamnutonthelow-idlespeed setscrew.

7.Adjustthelow-idlespeedsetscrewsothatthe idlespeedis1450to1650rpm.

8.Tightenthejamnut.

Adjustthehigh-idlespeedasfollows:

Important:Donotadjustthehigh-idlespeedwith

theaircleanerremoved.

1.Starttheengineandallowittowarmup thoroughly.

2.Loosenthejamnutonthehigh-idlespeed setscrewafewturns.

3.Movethethrottlecontrolsothattheidlespeed is2750to2950rpm.

g023651

Figure68

1.Jamnut4.High-idlespeedsetscrew

2.Low-idlespeedsetscrew

3.Tab(onthespeed-control lever)

5.Speed-controllever

g023672

5.Tightenthejamnut.

4.Tightenthehigh-idlespeedsetscrewsothatit justtouchesthetabonthespeed-controllever.

HydraulicSystem Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

CheckingtheHydraulic

5.Movethecontrolhandlestothefull-reverse position,andwatchforthedrivewheelstoturn smoothly.

6.Presstheattachmentswitchuntilthelift-cylinder rodmovesinandoutseveraltimes.

Ifthecylinderroddoesnotmoveafter10to 15seconds,orifthepumpmakesabnormal sounds,shutofftheengineimmediatelyand determinethecauseorproblem.

Inspectforthefollowingconditions,andmake thenecessaryrepairsorseeyourauthorized Torodistributor:

•Thebeltisremovedorseverelyworn.

•Theuidlevelisinadequate.

•Ahydrauliclterisloose.

•Thechargepumpisworn.

•Thechargerelieflterisworn.

•Thereisanissuewiththeswitchorthe

wiring.

•Thesolenoidvalveisplugged.

System

Wheneveryourepairorreplaceahydraulic component,youshouldreplacethehydraulic-uid ltersandcheckthehydraulicsystemtoensurethatit worksproperly.

Important:Makesurethatthehydraulic

reservoirsandthemanifoldlterarelledwith uidatalltimeswhencheckingthehydraulic system.

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Raiseall3wheelsofthemachineupoffthe oor,andsupportthemachinewithjackstands justhighenoughtoallowthedrivewheelstoturn freely;refertoLiftingtheMachine(page32).

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

ChangingtheHydraulic FluidandFilters

ServiceInterval:Aftertherst8hours

Every400hours

Capacity:

•Leftside—1.9L(2.0USqt)

•Rightside—2.0L(2.1USqt)

FluidType:T oroPremiumTransmission/Hydraulic TractorFluidorMobiluid

1.Parkthemachineonalevelsurface,lowerthe attachment,movethecontrolhandlestothe neutral-lockedposition,engagetheparking brake,shutofftheengine,andremovethekey.

2.Placeadrainpanunderthelefthydrostatic transmission.

3.Removethedrainplugonthepumpsideand thedrainplugonthegearside(Figure69),and allowtheoiltodraincompletely.

424

3.Starttheengineandsetthethrottletoallowthe enginetorunatlowidle.

4.Movethecontrolhandlestothefull-forward position,andwatchforthedrivewheelstoturn smoothly.

Figure69

g023456

1.Filtercaps

2.Drainplug—gearside4.Drainplug—pumpside

3.Manifoldlter

4.Removetheltercap,andpullthelteroutof thetransmission(Figure70).

Figure70

g008748

Figure71

9.Slowlyloosenthemanifoldlteruntiluidows pastthegasketanddripsout.

10.Removethelterwhentheuidowslows.

11.Lubricatethesealinggasketonthereplacement lterwithcleanhydraulicuid,andinstallitby handuntilthegasketcontactsthemounting surface.

12.Tightenthelter3/4turnfurther.

13.Filleachofthehydraulicreservoirswithfresh hydraulicuiduntilthelevelisatthebottomof thesightwindowsinthereservoirbrackets.

Important:Donotoverllthehydraulic

g023549

system.RefertoCheckingtheLevelofthe

HydraulicFluid(page19).

1.Cap

2.Filter

5.Installanewlter,andinstalltheltercap.

6.Repeatsteps2through5fortherighthydrostatic transmission.

7.Cleantheareaaroundthemanifoldlter,which islocatedontherightsideofthemachine.

8.Placeadrainpanunderthemanifoldlter (Figure71).

Note:T oallowtheuidtoowintothesystem

morequickly,youcanremovetheplug(Figure

72)ontopofeachhydrostatictransmission.

Whenuidstartstocomeoutofthehole,install theplugandcontinuellingthereservoiruntil theuidisatthecorrectlevel.

Important:Ensurethattheplugsarein

placeandsecurebeforestartingtheengine.

1.Topplugs

Figure72

Cleaning

InspectingandCleaning theMachine

ServiceInterval:Beforeeachuseordaily

1.Atthecompletionofoperation,parkthemachine onalevelsurface,lowertheattachment, movethecontrolhandlestotheneutral-locked position,engagetheparkingbrake,shutoffthe engine,andremovethekey.

2.Thoroughlywashthemachinewithagarden hose—withoutanozzle—sothatexcessive waterpressuredoesnotcausecontamination anddamagetothesealsandbearings.

3.Makesurethatthecoolingnsandthearea aroundtheengine-coolingairintakearefreeof

g023455

debris.Aftercleaning,inspectthemachinefor possiblehydraulic-uidleaks,damage,orwear tohydraulicandmechanicalcomponents.

14.Startandruntheengine.Operatetheliftcylinder untilitextendsandretracts.

15.Checktoensurethatthemachinecandrive forwardandbackward.

16.Shutofftheengineandchecktheuidlevelin reservoir,adduidifnecessary.

17.Checktheconnectionsforleaks,andensure thatthehydraulicsystemworksproperly;refer toCheckingtheHydraulicSystem(page48).

18.Disposeoftheuseduidproperly .

CheckingtheHydraulic LinesandHoses

ServiceInterval:Beforeeachuseordaily

Checkthehydrauliclinesandhosesdailyfor leaks,kinkedlines,loosemountingsupports,wear, loosettings,weatherdeterioration,andchemical deterioration.Makeallnecessaryrepairsbefore operating.

Storage

StoringtheMachine

1.Parkthemachineonalevelsurface,movethe controlhandlestotheneutral-lockedposition, engagetheparkingbrake,shutofftheengine, andremovethekey.

2.Thoroughlycleanthemachine,theattachments, andtheengine.

3.Checkthetirepressure.Inatethetiresto48 kPa(7psi).

4.Checkallfastenersforlooseness;tightenas necessary.

5.Greaseoroilallgreasettingsandpivotpoints. Wipeoffanyexcesslubricant.

6.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted.

7.Changetheengineoilandlter;referto

ServicingtheEngineOilandFilter(page33).

8.Conditionthefuelsystemasfollows:

A.Addapetroleum-based

stabilizer/conditionertofuelinthe tank.Followthemixinginstructionsfrom thestabilizermanufacturer.Donotuse analcohol-basedstabilizer(ethanolor methanol).

11.Checkthedipstickandfuel-tankcaptoensure thattheyaresecurelyinplace.

12.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthe

batteryposts.

B.Cleanthebattery,terminalsandpostswith

awirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo112Xskin-overgrease(ToroPart No.505-47),orpetroleumjellytoprevent corrosion.

D.Slowlychargethebatteryfor24hoursevery

60daystopreventleadsulfationofthe battery.

Note:Thespecicgravityofafullycharged

batteryis1.250.

Note:Storethebatteryinacoolenvironment

toavoidquickdeteriorationofthechargeinthe battery.Topreventthebatteryfromfreezing, makesurethatitisfullycharged.

Torofuelstabilizerisavailablefromyour AuthorizedT oroDistributor.

Important:Donotstorefuelcontaining

stabilizer/conditionerlongerthan thedurationrecommendedbythe fuel-stabilizermanufacturer.

Note:Fuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfueland usedatalltimes.

B.Runtheenginefor5minutestodistribute

theconditionedfuelthroughthefuelsystem.

C.Shutofftheengine,allowittocool,and

drainthefueltankusingapump-type siphon.Disposeoffuelproperly;recycleit accordingtolocalcodes.

D.Starttheengineandrunituntilitshutsoff.

E.Choketheengine.

F.Startandruntheengineuntilitdoesnot

startagain.

9.Thoroughlycleanandservicetheair-cleaner assembly.RefertoServicingtheAirCleaner

(page35).

10.Sealtheaircleanerinletandtheexhaustoutlet withweatherproofmaskingtape.

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning

PossibleCauseCorrectiveAction

1.Theparkingbrakeisnotengaged.1.Engagetheparkingbrake.

2.Thecontrolhandlesarenotinthe neutral-lockedposition.

3.Theoperatorisnotseated.

4.Thebatteryisdischarged.

5.Therearecorrodedorlooseelectrical connections.

6.Afuseisblown.6.Replacetheblownfuse.

7.Arelayorswitchisworn.

1.Thefueltankisempty.1.Fillthefueltankwithfreshfuel.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thethrottleisnotinthecorrect position.

4.Thereisdirtinfuellter.4.Replacethefuellter.

5.Dirt,water,orstalefuelisinthefuel system.

6.Theaircleanerisdirty.

7.Theseatswitchisnotfunctioning properly.

8.Therearecorrodedorlooseelectrical connections.

9.Arelayorswitchisworn.

10.Thesparkplugsareworn.10.Adjustorreplacethesparkplugs.

11.Aspark-plugwireisnotconnected.

2.Movethecontrolhandlestothe neutral-lockedposition.

3.Sitontheseat.

4.Chargethebattery.

5.Checktheelectricalconnectionsfor goodcontact.

7.ContactaT oroauthorizedservice dealer.

3.Ensurethatthethrottlecontrolis midwaybetweentheSLOWandFAST positions.

5.ContactaT oroauthorizedservice dealer.

6.Cleanorreplacetheair-cleaner element.

7.Checktheseat-switchindicator . Replacetheseatswitchifneeded.

8.Checktheelectricalconnections forgoodcontact.Cleanthe connectorterminalsthoroughlywith electrical-contactcleaner,apply dielectricgrease,andconnectthe terminalsagain.

9.ContactanAuthorizedServiceDealer.

11.Connectthespark-plugwires.

Theenginelosespower.

Theengineoverheats.

Themachinepullstotheleftortheright (withthecontrolhandlesfullyforward).

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Coolingnsandairpassagesabove theengineareplugged.

5.Thereisdirtinthefuellter.5.Replacethefuellter.

6.Dirt,water,orstalefuelisinthefuel system.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassages abovetheengineareplugged.

1.Thetrackingneedsadjustment.1.Adjustthetracking.

2.Thetirepressureinthedrivetiresis notcorrect.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

6.ContactaT oroauthorizedservice dealer.

3.Removetheobstructionfromthe coolingnsandairpassages.

2.Adjustthetirepressureinthedrive tires.

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Themachinevibratesabnormally .

1.Oneorbothofthebypassvalvesisnot closedtight.

2.Thedrivebeltisworn,loose,orbroken.

3.Thedrivebeltisoffapulley.3.Changethebelt.

4.Thetensionerspringisbrokenor missing.

5.Thehydraulic-uidlevelislow.5.Addhydraulicuidtothereservoirs.

6.Thehydraulicuidistoohot.6.Allowthehydraulicuidtocooldown.

1.Oneorseveralenginemountingbolts areloose.

2.Theenginepulleyortensionerpulley isloose.

3.Theenginepulleyisdamaged.

1.Tightenthebypassvalves.

2.Changethebelt.

4.Replacethespring.

1.Tightentheenginemountingbolts.

2.Tightentheappropriatepulley.

3.ContactaT oroauthorizedservice dealer.

EEA/UKPrivacyNotice

Toro’sUseofYourPersonalInformation

TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty, processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.

RetentionofyourPersonalInformation

Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.

Toro’sCommitmenttoSecurity

YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.

AccessandCorrection

Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

TheToroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD

Toro Sand Pro 2040Z, Sand Pro 08706 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

RemovingtheShipping Board

InstallinganAttachment

InstallingtheFrontWeights

ConnectingtheBattery

InstallingtheRollBar

Attachments/Accessories

BeforeOperationSafety

GeneralSafety

FuelSafety

BreakingintheMachine

InstallingandRemoving theWeights

CheckingtheLevelofthe EngineOil

FillingtheFuelTank

CheckingtheTirePressure

DuringOperationSafety

GeneralSafety

RolloverProtectionSystem (ROPS)Safety

SlopeSafety

StartingandShuttingOff theEngine

UsingtheParkingBrake

EngagingtheParkingBrake

DisengagingtheParkingBrake

UsingtheSafetyInterlock System

TestingtheSafetyInterlock System

DrivingtheMachine

UsingtheControlHandles

DrivingtheMachineForward

DrivingtheMachineBackward

RakingaSandTrap

LearningHowtoRake

AfterOperationSafety

EnteringandLeavingtheTrap

PushingorTowingthe Machine

TransportingtheMachine

LoadingtheMachine

InstallingaWirelessHour Meter

MaintenanceSafety

DailyMaintenanceChecklist

GreasingtheMachine

LiftingtheMachine

EngineSafety

ServicingtheEngineOil andFilter

ChangingtheEngineOil

ChangingtheEngineOilFilter

ServicingtheAirCleaner

ReplacingtheAirFilter

ServicingtheSparkPlugs

CheckingandAdjustingthe ValveClearance

CleaningandLappingthe Valve-SeatingSurface

Replacingthe Carbon-CanisterFilter

ReplacingtheFuelFilter

ElectricalSystemSafety

Jump-StartingtheMachine

ReplacingtheFuses

ServicingtheBattery

ChargingtheBattery

RemovingtheBattery

CheckingandCleaningtheBattery

InstallingtheBattery

CheckingtheTracking

AdjustingtheTracking

ReplacingtheDriveBelt andtheTensionerPulley

Adjustingthe Control-HandlePosition

Adjustingthe Control-HandleLinkage

Adjustingthe Control-HandleDampers

AdjustingtheNeutral-Lock Resistance

AdjustingtheThrottleControl

AdjustingtheChokeControl

AdjustingtheEngineGovernor SpeedControl

HydraulicSystemSafety

ChangingtheHydraulic FluidandFilters

InspectingandCleaning theMachine

CheckingtheHydraulic LinesandHoses

StoringtheMachine

Whatisthiswarning?