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FormNo.3391-391RevB
FrontLiftFrame
SandPro
ModelNo.08712—SerialNo.311000336andUp
®
/IneldPro
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
®
5040TractionUnit
WARNING
CALIFORNIA
Operator'sManual
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
Nopartsrequired
Nopartsrequired
StraighthydraulicttingwithO-ring
90-degreehydraulicttingwithO-ring
Liftvalve
Valveplate1
Bolt(1/4x3inches)
Locknut(1/4inch)
Bolt(#10x1-1/4inches)
Locknut(#10)
Liftlever
Rightplowplate1
Leftplowplate
Bolt(1/2x2inches)
Locknut(1/2inch)
Hitchframebracket
Bolt(1/2x1-3/4inches)
Qty.
Use
–
–
2
2
1
3
3
2
2
1
1
4
4
1
2
Preparethemachine.
Removetheshrouds.
Installtheliftvalve.
Installtheplowplates.
©2017—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3391-391*B
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ProcedureDescription
5
6
7
8
9
Hitchframe
Bolt(3/8x2inches)
Nut(3/8inch)
Capscrew(3/8x1-1/2inches)
Locknut(3/8inch)
Cylinderpin
Adapterplate1
Pusharmtube1
Pinassembly2
Thread-formingscrew
Bolt(5/8x1-1/2inches)
Washer(1.68-inchoutsidediameterx
0.65-inchinsidediameter)
Tube1
Clevispin
Cotterpin
45-degreehydraulicttingwithO-ring
Hydrauliccylinder1
90-degreehydraulicttingwithO-ring
Smallretainingring
Pin1
Largeretainingring2
Tubeassembly1
Hydraulichose(PartNo.108-8449)
Hydraulichose(PartNo.108-8453)
Hydraulichose(PartNo.108-8454)
Wirehoseholder1
Threadformingscrew(5/16x3/4inch)
Plasticcabletie3
Leverguideplate1
Flange-headscrew2
Washer2
Controlpaneldecal
Controlpanel
Knob1
Plasticcabletie3
Operator’sManual
Qty.
Use
1
2
2
2
2
2
Installthepusharmsandhitchframe.
2
2
2
1
1
1
1
1
1
1
1
2
1
1
1
Installthehydrauliccylinder.
Installthehydraulichoses.
Installthecontrolpanelandleverguide
plate.
Readthedocumentationandstoreitin
asafelocation.
2
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1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheattachments.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey .
2
RemovingtheShrouds
NoPartsRequired
Procedure
1.Jackuptherearofthemachineandposition
blocksundertherearwheelmotormounts.
2.Removetherightreartire.
3.Removethe4washersandboltsmountingthe
controlpaneltotheconsole(Figure1).
4.Unplugthewirefromthehourmeter.
5.Removethecontrolpanel(Figure1).
6.Removethe3boltssecuringtheconsoletothe
frame(Figure1).Removetheconsolebygently
liftingthebottomedgeoftheconsolearound
thesupportbracketandslidingitupbeyondthe
brakehandle.
g003660
Figure1
1.Controlpanel3.Consolemountingbolt
locations
2.Console
7.Removethe4boltssecuringtherighthand
wheelshroudtotheframeandremovethe
shroud(Figure2).
g003661
Figure2
1.Righthandwheelshroud
8.Disconnectandremovethecentershroudfrom
theframe(Figure3).
3
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Figure4
1.Straighttting3.Liftvalve
2.90-degreetting
g003663
Figure3
1.Centershroud
3
InstallingtheLiftValve
Partsneededforthisprocedure:
2
StraighthydraulicttingwithO-ring
2
90-degreehydraulicttingwithO-ring
1
Liftvalve
1Valveplate
3
Bolt(1/4x3inches)
3
Locknut(1/4inch)
2
Bolt(#10x1-1/4inches)
2
Locknut(#10)
1
Liftlever
g003662
2.Mountthevalveassembly,pivotbracket,and
valveplatetotheframewith3bolts(1/4x3
inches)and3locknuts(Figure5).Positionthe
valveplateagainstthefrontoftheframemember
whenmounting,andtorquethefastenersto10
to12N∙m(90to110in-lb).
Note:Thevalveinstallationisverysimilarto
thevalvecurrentlyinstalled.
3.Looselymountthepivotleverassemblytothe
valvespoolandtotheoffsetlinkwith2bolts
(#10x1-1/4inch)and2locknuts(Figure5).
Note:Donottightenthefastenersatthistime.
Procedure
1.Threadthe2ttings(90-degree)andthe2
straighthydraulicttingsintothenewliftvalve.
Note:PositionthettingsasshowninFigure
4.Donottightenthe90-degreettingsatthis
time.MakesurethatallO-ringsarelubricated
andproperlypositionedonthettingsbefore
installation.
4
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Figure5
4.Removeanddiscardthe2boltssecuringthe
frontofthesteeringpivottothetopofthecaster
fork(Figure6).
5.Usingthecasterforkandsteeringpivotmounting
holes,mountthehitchframebrackettothe
undersideofthecasterforkwith2bolts(1/2x
1-3/4inches);refertoFigure6.
Note:Itmayberequiredtopartiallydeate
thetiretogainclearance.Thewheelmotor
hydraulichoseshouldnotrestontopofthehitch
framebracket.
g003664
1.Valveassembly
2.Pivotbracket5.Pivot
3.Valveplate6.Lever
4.Offsetlink
4
InstallingthePlowPlates
Partsneededforthisprocedure:
1Rightplowplate
1
Leftplowplate
4
Bolt(1/2x2inches)
4
Locknut(1/2inch)
1
Hitchframebracket
2
Bolt(1/2x1-3/4inches)
Procedure
1.Looselymounttherighthandplowplatetothe
rightsideofthecasterforkwith2bolts(1/2x2
inches)andlocknutsasshowninFigure6.
Figure6
1.Rightplowplate
2.Leftplowplate4.Hitchframebracket
3.Steeringpivot
g003665
Note:Donottightenthefastenersyet.
2.Repeattheprocedurewiththelefthandplow
plate(Figure6).
3.Jackupthefrontofthemachineuntilthefront
wheelisofftheoor.
5
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3.Insertacylinderpinintoeachpusharmtubeas
showninFigure8.
5
InstallingthePushArms
andHitchFrame
Partsneededforthisprocedure:
1
Hitchframe
2
Bolt(3/8x2inches)
2
Nut(3/8inch)
2
Capscrew(3/8x1-1/2inches)
2
Locknut(3/8inch)
2
Cylinderpin
1Adapterplate
1Pusharmtube
2Pinassembly
2
Thread-formingscrew
2
Bolt(5/8x1-1/2inches)
Washer(1.68-inchoutsidediameterx0.65-inchinside
2
diameter)
1Tube
1
Clevispin
1
Cotterpin
4.Insertthepusharmtubesontotherightandleft
plowplatesaligningthecylinderpinguideswith
theholesintheplowplates(Figure8).
Note:Ifunabletogetthepusharmtubes
aroundtheplowplates,loosenthenutssecuring
theplowplatestothecasterfork.
5.Mounteachcylinderpintoeachplowplate
withabolt(5/8x1-1/2inches)andawasher
(1.68-inchoutsidediameterx0.65-inchinside
diameter)asshowninFigure8.
Note:T orquetheboltsto203N-m(150ft-lb).
g003666
Figure8
Procedure
1.Lowerthemachinesothatthefrontwheelison
theoor.
2.Securethepusharmtubetotheadapter
platewith2pinassembliesandsecurethe
pinassembliestotheadapterplateswith2
thread-formingscrews.
Note:Positionthecomponentsasshownin
Figure7.
Figure7
1.Pusharmtube3.Pinassembly
2.Adapterplate
4.Thread-formingscrew
1.Cylinderpin
2.Pusharmtube
6.Mountthetopofthehitchframetothehitch
framebracketwith2bolts(3/8x2inches)and
nuts(Figure9).
7.Mountthehitchframetubestotheplowplates
withbolts(3/8x1-1/2inches)andnuts(Figure
9),andtightenthefasteners.
g003787
6