Toro 08884, Sand Pro 2020, Infield Pro 2020, Sand/InfieldPro 2020 Operator's Manual
Sand/Infield Pro) 2020
Model No. 08884—Serial No. 270000001 and Up
Form No. 3357–598 Rev. C
Operator’s Manual
Domestic English (EN)
Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure Level 4. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level 5. . . . . . . . . . . . . . . . . . . . . . . .
Vibration Level 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Specifications 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 7. . . . . . . . . . . . . . . . . . . . .
Measurements 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Steering Wheel 9. . . . . . . . . . . . . . . . .
Activating and Charging the Battery 9. . . . . . . . . . .
Installing the Battery 9. . . . . . . . . . . . . . . . . . . . . . .
Installing the Refuse Container 10. . . . . . . . . . . . . . .
Installing the Decals 10. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Crankcase Oil 11. . . . . . . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . .
Checking the Hydraulic System 13. . . . . . . . . . . . . . .
Checking the Tire Pressure 13. . . . . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Controls 14. . . . . . . . . . . . . . . . . . . . . . . . .
Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 16. . . . . . . . . . . . . .
Checking the Interlock System Operation 16. . . . . . .
Towing the Machine 16. . . . . . . . . . . . . . . . . . . . . . . .
Break-In Period 17. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Characteristics 17. . . . . . . . . . . . . . . . . . . .
Inspecting and Cleaning the Machine 17. . . . . . . . . .
Maintenance 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 18. . . . . . . . .
Daily Maintenance Checklist 19. . . . . . . . . . . . . . . . .
Lubricating the Machine 20. . . . . . . . . . . . . . . . . . . .
Changing the Engine Oil and Filter 21. . . . . . . . . . . .
Servicing the Engine Air Cleaner 21. . . . . . . . . . . . .
General Air Cleaner Maintenance 21. . . . . . . . . . . . .
Servicing the Remote Air Cleaner 21. . . . . . . . . . . . .
Adjusting the Throttle Control 22. . . . . . . . . . . . . . . .
Adjusting the Choke Control 22. . . . . . . . . . . . . . . . .
Adjust the Engine Governor Speed Control 23. . . . .
Replacing the Spark Plugs 23. . . . . . . . . . . . . . . . . . .
Cleaning the Cylinder Head Fins 24. . . . . . . . . . . . . .
Changing the Hydraulic System Oil and Filter 24. . .
Checking the Hydraulic Lines and Hoses 24. . . . . . .
Charging the Hydraulic System 24. . . . . . . . . . . . . . .
Adjusting the Steering Chain 25. . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 25. . . . . . . . . . . . . . . . . . . .
Adjusting the Traction Drive for Neutral 26. . . . . . . .
Adjusting the Traction Interlock Switch 26. . . . . . . .
Adjusting the Pedal for Forward 26. . . . . . . . . . . . . .
Adjusting the Brake Interlock Switch 27. . . . . . . . . .
Adjusting the Brake Linkage 27. . . . . . . . . . . . . . . . .
Adjusting the Lift Lever 28. . . . . . . . . . . . . . . . . . . . .
Storing the Battery 28. . . . . . . . . . . . . . . . . . . . . . . . .
Caring for the Battery 28. . . . . . . . . . . . . . . . . . . . . .
Storage 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 30. . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 31. . . . . . . . . . . . . . . . . . . . . . .
Evaporative Emission Control Warranty Statement . . 35
The Toro General Commercial Products Warranty 36. . .
W 2008 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. These numbers are
stamped into a plate located on the left fender.
Before Operating
• Read and understand the contents of this Operator’s
Manual before operating the machine. Become familiar
with all of the controls and know how to stop quickly. A
free replacement manual is available by sending the
complete Model and Serial Number to The Toro
Company, 8111 Lyndale Avenue South, Bloomington,
Minnesota 55420-1196.
• Operate the machine only after reading and
understanding the contents of this manual.
• Never allow children to operate the machine or adults to
operate it without proper instructions.
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
• Become familiar with the controls and know how to
stop the engine quickly.
• Keep all shields, safety devices, and decals in place. If a
shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.
• Always wear substantial shoes. Do not operate machine
while wearing sandals, tennis shoes, or sneakers. Do not
wear loose fitting clothing which could get caught in
moving parts and cause personal injury.
• Wearing safety glasses, safety shoes, long pants, and a
hard hat is advisable and required by some local safety
and insurance regulations.
• Ensure that the traction interlock switch is adjusted
correctly so that the engine cannot be started unless the
traction pedal is released and in the neutral position.
• Keep everyone, especially children and pets, away from
the areas of operation.
• Since gasoline is highly flammable, handle it carefully.
– Use an approved gasoline container.
– Do not remove the cap from the fuel tank when
engine is hot or running.
– Do not smoke while handling gasoline.
Safety
This machine meets or exceeds ANSI B71.4–2004
specifications in effect at the time of production.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
Caution,Warning or Danger–“personal safety
instruction”. Failure to comply with the instruction may
result in personal injury or death.
– Fill the fuel tank outdoors and to about 1 in.
(25 mm) below top of tank (bottom of the filler
neck). Do not overfill.
– Wipe up any spilled gasoline.
• Check the safety interlock system daily for proper
operation. If the switch should malfunction, replace the
switch before operating machine.
While Operating
• Exhaust fumes are hazardous and could be deadly, so do
not run the engine in a confined area without adequate
ventilation.
3
• Sit on seat when operating the machine. Never carry
passengers.
• When starting the engine:
– Make sure that the traction pedal is released.
Maintenance
• Before servicing or making adjustments to the machine,
stop the engine and pull the spark plug wire off of the
spark plug to prevent accidental starting of the engine.
– After the engine is started, keep your foot off of the
traction pedal. The machine must not move. If
movement is evident, the neutral return bracket is
adjusted incorrectly; therefore, shut the engine off
and adjust the bracket so that the machine does not
move when in the neutral position. If the engine
does not start, check the interlock switch for proper
adjustment.
• Using the machine demands attention. To prevent
tipping or loss of control:
– Use care when entering and leaving sand traps. Use
extreme caution around ditches, creeks, or other
hazards.
– Watch for holes or other hidden hazards.
– Use caution when operating the machine on a steep
slope. Reduce your speed when making sharp turns
or when turning on hillsides.
– Avoid sudden stops and starts. Do not go from
reverse to full forward without first coming to a
complete stop.
– Before backing up, look to the rear and ensure that
no one is behind the machine.
– Watch out for traffic when near of crossing roads.
Always yield the right of way.
• If the optional Draw Bar, Part No. 92-2330, is installed
on the machine, the vertical load on the hitch should not
exceed 200 lb. (91 kg).
• Do not touch the engine, muffler, or exhaust pipe while
the engine is running or soon after it has stopped
because these areas are hot enough to cause burns.
• If the machine ever vibrates abnormally, stop
immediately, turn the engine off, wait for all motion to
stop, and inspect for damage. Repair all damage before
commencing operation.
• Before getting off of the seat:
– Engage the parking brake and lower the attachment.
Take precautions to prevent accidental starts, rolling
away, etc.
– Shut the engine off and wait for all movement to
stop.
• Whenever the machine is left unattended, be sure that
the engine is stopped, the parking brake is engaged, the
implement is lowered, and the key is removed from the
ignition.
• Make sure that all hydraulic line connectors are tight,
and all hydraulic hoses and lines are in good condition
before applying pressure to the system.
• Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin and do serious damage.
If fluid is injected into the skin it must be surgically
removed within a few hours by a doctor familiar with
this form of injury or gangrene may result.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine, engaging the parking
brake, and lowering the attachments to the ground.
• To make sure that the entire machine is in good
condition, keep all nuts, bolts, and screws properly
tightened.
• If major repairs are ever needed or assistance is
required, contact an Authorized Toro Distributor.
• To reduce potential fire hazard, keep the engine area
free of excessive grease, grass, leaves, and
accumulation of dirt.
• If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the engine and any moving parts.
Keep everyone away.
• Do not overspeed engine by changing governor settings.
Maximum engine speed is 3200 RPM. To ensure safety
and accuracy, have an Authorized Toro Distributor
check the maximum engine speed with a tachometer.
• The engine must be shut off before checking the oil or
adding oil to the crankcase.
• To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Such use
could void the product warranty.
Sound Pressure Level
This unit has an equivalent continuous A-weighted sound
pressure at the operator ear of: 82 dB(A), based on
measurements of identical machines per ISO 11201.
4
Sound Power Level
This unit has a guaranteed sound power level of:
96 dBA/1 pW, based on measurements of identical
machines per EN ISO 3744.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s@, at
the hands based on measurements of identical machines per
EN 1033.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
Whole Body
This unit does not exceed a vibration level of 0.5 m/s@ at
the posterior based on measurements of identical machines
per EN 1032.
92-8985
1. Warning—read the Operator’s Manual.
2. Crushing/dismemberment hazard, bystanders—keep
bystanders a safe distance from the machine.
3. Crushing hazard of foot—keep guards in place, stay away from
moving parts.
4. Tipping hazards—Use caution when operating on slopes.
5. Warning—read the Operator’s Manual, do not tow the
machine; do not park the machine on a slope; before leaving
the machine, put the traction control pedal in neutral, lower the
implement, turn the engine off, and remove the ignition key.
6. Entanglement hazard, shaft; burn hazard—do not operate the
machine without the center shroud in place and the seat
latched.
93-9052
1. Warning—stay away from moving parts.
93-6668
1. The battery contains lead. Do not throw the battery in the
garbage. Read the operator’s manual before performing
maintenance.
93-9051
93-9051
1. Read the operator’s manual.
5
93-7276
1. Explosion hazard—wear eye protection.
2. Chemical burns to hands—flush with water and seek medical
attention.
3. Fire hazard—no sparks, flame, or smoking.
4. Poison—keep children away from the battery.
95-0645
1. Hot surface—keep bystanders away.
95-0647
1. Implement float position
2. Implement lower position
3. Implement raise position
4. Parking brake
1. Headlights
2. Engine—stop
114-4318
3. Engine—run
4. Engine—start
112-7629
5. Choke
6. Fast
7. Continuous variable setting
8. Slow
6
Specifications
General Specifications
Configuration
Engine
Instrumentation Hour meter
Gas Tank 4-1/4 gallon (16.1 l) capacity
Battery 12 volt, lead acid, 32 amp. hour
Drive
Hydraulic Oil Filter 25 micron, spin-on type
Hydraulic Oil Reservoir 3 gallon (11.4 l) capacity
Valve Single section for raising and lowering of implement with float and holding checks.
Cylinder Double acting
Wheel Bearings Tapered roller bearing in each wheel motor. Roller bearings on front spindle.
Tires
Speeds (at 3200 RPM)
Seat Adjustment 4 inches (10.2 cm) fore and aft. Secondary position adds 2.5 inches (6.4 cm) fore.
Short wheel base tricycle vehicle with mid engine placement. Rear wheels
powered. Front wheel steering. Operator positioned centrally.
Briggs & Stratton, V-twin cylinder, 4 cycle, OHV, air cooled, gas engine with cast
iron sleeves. 16 hp @ 3600 RPM, 29.3 cu. in. (480 cc) displacement, 1-3/4 US qt.
(1.66 l) oil capacity. Electronic ignition. Full pressure lubrication, oil filter. Engine
and remote mounted air cleaners.
Hydraulic. Coupling driven variable displacement piston pump with integral auxiliary
charge pump to geroller motors which directly drive wheels.
22 x 11.00-8 two-ply pneumatic tubeless. De-mountable and interchangeable.
Recommended tire pressure is 4–6 psi (28–41 kPa).
Variable between 0 and 9 MPH (0 and 14 km/h) forward and 0 and 4 MPH (0 and
6 km/h) reverse.
Measurements
Width without implement 57-1/2 in. (146 cm)
Width with rake Model No.
08812
Height 45 in. (114 cm)
Length without rake 76 in. (193 cm)
Net weight (wet) 650 lb.( 295 kg)
75 in. (191 cm)
7
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been shipped. If any of these parts are
missing, total setup cannot be completed.
Description
Steering wheel
Roll pin, 1/4 x 2 in.
Capscrew, 5/16 x 5/8 in.
Locknut, 5/16 in.
Capscrew, 1/2 x 1-1/4 in.
Washer, 1/2 in.
Cylinder pin
Cotter pin
Decal 2 Affix on machine, if desired.
Key
Parts catalog
Operator’s Manual
Engine Operator’s Manual
Operator Training Material
Registration card 1 Fill out and return to Toro.
Qty. Use
1
Mounting the steering wheel
1
2
Securing the battery cables to the battery
2
4
Attaching the implements to the frame
4
1
Attaching the cylinder to the implement
2
2
1
1
Read before operating the machine.
1
Note: Specifications and design subject to change without notice.
8
Installing the Steering Wheel
1. Move the front wheel so that it points straight ahead.
2. Slide the steering wheel onto the steering shaft, aligning
the mounting holes(Fig. 1).
1
2
1. Remove the filler caps from the battery and slowly fill
each cell until electrolyte is up to the fill line.
2. Replace the filler caps and connect a 3 to 4 amp. battery
charger to the battery posts. Charge the battery at a rate
of 3 to 4 amperes for 4 to 8 hours.
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks and
flames away from battery.
Figure 1
1. Steering wheel 2. Roll pin
3. Secure the steering wheel in place with the roll pin
(Fig. 1).
Activating and Charging the
Battery
Warning
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
If the battery is not filled with electrolyte or activated, bulk
electrolyte with 1.260 specific gravity must be purchased
from a local battery supply outlet and added to the battery.
3. When the battery is charged, disconnect the charger
from the electrical outlet and battery posts. Allow the
battery to sit for 5–10 minutes.
4. Remove the filler caps. Slowly add electrolyte to each
cell until the level is up to the fill line. Install the filler
caps.
Important Do not overfill the battery. Electrolyte will
overflow onto other parts of the machine and severe
corrosion and deterioration will result.
Installing the Battery
1. Set the battery in place, with the negative (–) terminal
to the outside (Fig. 2).
2
1
Danger
Battery electrolyte contains sulfuric acid which is a
deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and rubber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
3
Figure 2
1. Battery
2. Positive (+) terminal
2. Secure the positive cable (red), which is the wire
attached to the solenoid under the front shroud, to the
positive (+) terminal with a capscrew and locknut.
9
3. Negative (–) terminal
Warning
Incorrect battery cable routing could damage the
machine and cables causing sparks. Sparks can
cause the battery gasses to explode, resulting in
personal injury.
• Always disconnect the negative (black) battery
cable before disconnecting the positive (red)
cable.
• Always connect the positive (red) battery cable
before connecting the negative (black) cable.
Warning
Battery terminals or metal tools could short
against metal machine components causing sparks.
Sparks can cause the battery gasses to explode,
resulting in personal injury.
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the machine.
• Do not allow metal tools to short between the
battery terminals and metal parts of the
machine.
3. Secure the negative cable (black) to the negative (–)
terminal of the battery with a capscrew and locknut
(Fig. 2).
Installing the Refuse Container
Slide the refuse container onto the mounting studs on the
front of the fuel tank (Fig. 3).
1
Figure 3
1. Refuse container
Installing the Decals
Affix an Infield Pro® decal over each Sand Pro decal, if
desired.
4. Coat the terminals and mounting fasteners with
petroleum jelly to prevent corrosion. Slide the rubber
boot over the positive (+) terminal to prevent a possible
short from occurring.
5. Install the battery clamp and secure the battery with the
rods and wing nuts.
10
Before Operating
Caution
If you leave the key in the ignition switch, someone
could accidently start the engine and seriously
injure you or other bystanders.
Remove the key from the ignition and disconnect
the wire from the spark plug before you do any
maintenance. Set the wire aside so that it does not
accidentally contact the spark plug.
Checking the Crankcase Oil
The engine is shipped with oil in the crankcase; however,
the oil level must be checked before and after the engine is
first started.
Crankcase capacity is approximately 1–3/4 US quarts
(1.66 l) with the filter.
Use high-quality engine oil that meets the following
specifications:
API Classification Level Required: SJ, SK, SL or
higher.
Preferred oil: SAE 30 (above 40 degrees F)
1. Position the machine on a level surface.
2. Pivot the seat rearward.
3. Pull out the dipstick (Fig. 4) and wipe it with a clean
rag. Insert the dipstick into the tube and make sure that
it is seated fully. Remove the dipstick from the tube and
check the oil level. If the oil level is low, remove the
filler cap from the valve cover and add enough oil to
raise the level to the FULL mark on the dipstick.
1
2
Figure 4
1. Dipstick 2. Filler cap
4. Install the dipstick firmly in place.
Important The dipstick must be fully seated in the tube
to provide proper sealing of the engine crankcase. Failure
to seal the crankcase may result in engine damage.
5. Install the engine cover.
Important Check the oil level every 8 operating hours
or daily. Initially, change the oil and filter after the first 8
hours of operation; thereafter, under normal conditions,
change the oil and filter every 50 hours. However, change
the oil more frequently when the engine is operated in
extremely dusty or dirty conditions.
Important Be sure to keep the engine oil level between
the upper and lower limits on the oil gauge. Engine failure
may occur as a result of over filling or under filling the
engine oil.
11
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