Toro Reelmaster 5510-D, 03607, Reelmaster 5410-D, 03606 Operator's Manual

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Page 1

FormNo.3417-925RevB

Reelmaster

5410-Dor5510-D

TractionUnit

ModelNo.03606—SerialNo.401334001andUp ModelNo.03607—SerialNo.401334001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3417-925*B

Page 2

ThisproductcomplieswithallrelevantEuropean directives.Fordetails,pleaseseetheseparate productspecicDeclarationofConformity(DOC) sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

trainingmayresultininjury.Formoreinformation onsafeoperatingpractices,includingsafetytips andtrainingmaterials,gotowww.Toro.com.

YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersareonaplatemountedonthe leftsideoftheframeunderthefootrest.Writethe numbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure1),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Theenclosedengineowner’smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

Introduction

Thismachineisaride-on,reel-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedlawnsingolf courses,parks,sportselds,andoncommercial grounds.Itisnotdesignedforcuttingbrush,mowing grassandothergrowthalongsidehighways,orfor agriculturaluses.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

g000502

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Important:Tomaximizesafety,performance,

andproperoperationofthismachine,youmust carefullyreadandfullyunderstandthecontents ofthisOperator’sManual.Failuretofollow theseoperatinginstructionsortoreceiveproper

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety.......................................................................4

GeneralSafety...................................................4

EngineEmissionCertication.............................4

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1AdjustingtheTirePressure............................10

2AdjustingtheControl-ArmPosition.................10

3InstallingtheCuttingUnits...............................11

4AdjustingtheTurf-Compensation

Spring...........................................................14

5UsingtheCutting-UnitKickstand....................15

6ReplacingtheWarningDecalforCE

Compliance...................................................15

ProductOverview...................................................16

Controls...........................................................16

Specications..................................................23

Attachments/Accessories.................................23

Operation................................................................24

BeforeOperationSafety...................................24

FillingtheFuelTank..........................................24

CheckingtheEngine-OilLevel..........................25

CheckingtheCoolingSystem...........................26

CheckingtheHydraulicFluid............................26

CheckingtheReel-to-BedknifeContact............27

CheckingtheT orqueoftheWheel

Nuts..............................................................27

BurnishingtheBrakes.......................................27

DuringOperationSafety...................................28

StartingandShuttingofftheEngine..................29

CuttingGrasswiththeMachine........................29

DieselParticulateFilterRegeneration...............30

AdjustingtheLift-ArmCounterbalance.............42

AdjustingtheLift-ArmTurnaround

Position.........................................................42

PushingorT owingtheMachine........................43

HaulingtheMachine.........................................43

JackingPoints..................................................44

UnderstandingtheDiagnosticLight..................44

CheckingtheInterlockSwitches.......................45

AfterOperationSafety......................................46

HaulingtheMachine.........................................46

Hydraulic-ValveSolenoidFunctions.................46

OperatingTips.................................................46

Maintenance...........................................................47

RecommendedMaintenanceSchedule(s)...........47

DailyMaintenanceChecklist.............................48

ServiceIntervalChart.......................................49

Pre-MaintenanceProcedures..............................49

Pre-MaintenanceSafety...................................49

Lubrication..........................................................49

GreasingtheBearingsandBushings................49

EngineMaintenance...........................................51

EngineSafety...................................................51

ServicingtheAirCleaner..................................51

ServicingtheEngineOil....................................53

ServicingtheDiesel-OxidationCatalyst

(DOC)andtheSootFilter..............................54

FuelSystemMaintenance...................................55

ServicingtheWaterSeparator.........................55

ServicingtheEngineFuelFilter........................55

CheckingtheFuelLinesand

Connections..................................................56

FuelPick-upTubeScreen.................................56

ElectricalSystemMaintenance...........................56

ElectricalSystemSafety...................................56

ServicingtheBattery.........................................56

CheckingtheFuses..........................................57

DriveSystemMaintenance..................................58

AdjustingtheTractionDriveforNeutral.............58

AdjustingtheRearWheelToe-in.......................59

CoolingSystemMaintenance..............................59

CoolingSystemSafety.....................................59

RemovingDebrisfromtheCooling

System..........................................................59

BrakeMaintenance.............................................60

AdjustingtheParkingBrakes............................60

AdjustingtheParking-BrakeLatch....................61

BeltMaintenance................................................61

ServicingtheAlternatorBelt.............................61

HydraulicSystemMaintenance...........................62

HydraulicSystemSafety...................................62

ChangingtheHydraulicFluid............................62

ReplacingtheHydraulicFilters.........................63

CheckingtheHydraulicLinesand

Hoses............................................................63

Hydraulic-SystemT estPorts.............................64

CuttingUnitSystemMaintenance........................65

CuttingUnitSafety............................................65

BacklappingtheCuttingUnits...........................65

Storage...................................................................66

PreparingtheTractionUnit...............................66

PreparingtheEngine........................................66

Page 4

Safety

Thismachinehasbeendesignedtomeetorexceed ENISO5395:2013(whenappropriatedecalsare applied)andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistraction;otherwise,injuryorproperty damagemayoccur.

•Keepclearofanydischargeopening.Keep

bystandersandpetsasafedistanceawayfrom themachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Stopthemachineandshutofftheenginebefore

servicing,fueling,oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.

EngineEmission Certication

TheengineinthismachineisEP ATier4Finaland stage3bcompliant.

Page 5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

93-7272

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.

decal93-7272

decal106-6755

106-6755

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

1.Enginecoolantunder pressure.

2.Explosionhazard—read

decal93-6696

theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

decal110-9642

110-9642

1.Storedenergyhazard—readtheOperator'sManual.

2.Movethecotterpintotheholeclosesttotherodbracket

decal106-6754

andthenremovetheliftarmandpivotyoke.

110-0986

1.Pressthebrakepedalandparkingbrakepedaltosetthe parkingbrake.

2.Pressthebrakepedaltoapplythebrake.

3.Pressthetractionpedaltomovethemachineforward.

4.Reelenabledmode

5.Transportmode

decal110-0986

Page 6

117-0169

1.ReadtheOperator'sManual.

2.Powerpoint(10A)

3.Headlights(10A)

4.Power(10A)

5.Enginestart(15A)

6.Optionalairrideseatsuspension(10A)

7.EnginecomputermanagementC(10A)

8.EnginecomputermanagementB(10A)

9.EnginecomputermanagementA(10A)

decal110-8921

110-8921

1.Tractionunitspeed

2.Slow

3.Fast

r:\decal117-0169

decal117-2718

117–2718

133-2930

1.Warning—readtheOperator'sManual;donotoperatethis machineunlessyouaretrained.

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;locktheparkingbrake,shut

3.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.

4.Tippinghazard—slowthemachinebeforeturning;donotturn athighspeeds;driveonlyonslopeswiththecuttingunits lowered;alwayswearaseatbelt.

offtheengineandremovetheignitionkeybeforeleavingthe machine.

6.Warning—readtheOperator'sManual;donottowthe machine.

decal133-2930

Page 7

133-2931

(AfxoverPartNo.133-2930)

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

decal133-2931

1.Warning—readtheOperator'sManual;donotoperatethis machineunlessyouaretrained.

4.Tippinghazard—donotdriveacrossordownslopesgreater than15degrees;onlydriveonslopeswiththecuttingunits lowered;alwayswearaseatbelt

2.Warning—wearhearingprotection.5.Warning—donotparkonslopes;engagetheparkingbrake, shutofftheengine,andremovetheignitionkeybeforeleaving themachine.

3.Thrownobjecthazard—keepbystandersasafedistance

awayfromthemachine

6.Warning—readtheOperator'sManual;donottowthe machine.

93–6689

1.Danger—noriders.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distancefromthebattery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

decal93-6689

Page 8

decal120-4158

120–4158

125–8754

1.Headlights

2.Engage7.Lowerthecuttingunits

3.Powertake-off(PTO)

4.Disengage

5.Fast

6.Slow

8.Raisethecuttingunits

9.ReadtheOperator’s Manual.

1.ReadtheOperator’s

3.Engine—preheat

Manual.

2.Engine—start4.Engine—stop

decal125-8754

1.ReadtheOperator’sManualformaintenanceinformation.

decal125-2927

125–2927

Page 9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2

3 4

5 6

Nopartsrequired

Right,fronthoseguide Left,fronthoseguide

Nopartsrequired

Cutting-unitkickstand

Warningdecal1

MediaandAdditionalParts

Description

Operator'sManual

Engineowner’smanual1

Cuttingperformancepaper

Qty.

–

1 1

–

1Installthecutting-unitkickstand.

ReadtheOperator'sManualbeforeoperatingthemachine.

Readthemanualbeforeoperatingtheengine.

Adjustthecutting-unitbedknifetoreel.

Adjustthetirepressure.

Adjustthecontrol-armposition.

Installthecuttingunits.

Adjusttheturf-compensationspring.

ReplacethedecalforCEcompliance.

Use

Shim

Adjustthecutting-unitbedknifetoreel.

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Page 10

AdjustingtheTirePressure

NoPartsRequired

Procedure

Thetiresareover-inatedforshipping.Therefore, releasesomeoftheairtoreducethepressure. Correctairpressureinthefrontandreartiresis83 to103kPa(12to15psi).

Important:Maintainevenpressureinalltiresto

ensurethatthereisuniformcontactwiththeturf.

AdjustingtheControl-Arm Position

NoPartsRequired

Procedure

Thecontrol-armpositioncanbeadjustedforyour comfort.

1.Loosenthe2boltssecuringthecontrolarmto theretainingbracket(Figure2).

Figure2

1.Controlarm

2.Retainingbrackets

2.Rotatethecontrolarmtothedesiredposition andtightenthe2bolts.

g004152

3.Bolt

Page 11

InstallingtheCuttingUnits

Partsneededforthisprocedure:

Right,fronthoseguide

Left,fronthoseguide

A.Removethe2carriageboltsandnuts

securingtherodbrackettothecutting-unit tabs(Figure4).

g003949

Figure4

Procedure

1.Removethereelmotorsfromtheshipping brackets.

Note:Discardtheshippingbrackets.

2.Removethecuttingunitsfromthecartons.

3.Assembleandadjustthecuttingunitsas describedintheOperator'sManualforthe cuttingunits.

4.Makesurethatthecounterweight(Figure3)is installedtotheproperendofeachcuttingunit asdescribedintheOperator'sManualforthe cuttingunits.

1.Turf-compensationspring3.Springtube

2.Rodbracket

B.Removetheangenutsecuringthe

spring-tubebolttothecarrier-frametab (Figure4).Removetheassembly.

C.Mountthespring-tubebolttotheopposite

tabonthecarrierframeandsecurewiththe angenut.

Note:Positiontheboltheadtotheouter

sideofthetabasshowninFigure5.

Figure5

1.Oppositecarrier-frametab

2.Rodbracket

g003967

Figure3

1.Counterweight

5.Mounttheturf-compensationspringtothesame sideofthecuttingunitasthereel-drivemotor. Repositiontheturf-compensationspringas follows:

Note:Allcuttingunitsareshippedwiththe

turf-compensationspringmountedtotheright sideofthecuttingunit.

D.Mounttherodbrackettothecutting-unit

tabswiththecarriageboltsandnuts(Figure

5).

Important:Oncuttingunit4(leftfront)

andcuttingunit5(rightfront),usethe rod-bracket-mountingnutstoinstall

g003320

thehoseguidestothefrontofthe cutting-unittabs(Figure6andFigure7). Thehoseguidesshouldleantowardthe centercuttingunit(Figure7andFigure

8).

Note:Wheninstallingorremovingthe

cuttingunits,makesurethatthehairpin cotterisinstalledinthespring-rodholenext totherodbracket.Whennotinstallingor removingthecuttingunits,thehairpincotter mustbeinstalledintheholeintheendof therod.

Page 12

Figure6

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit2

3.Cuttingunit3

4.Cuttingunit4

6.Reelmotor

7.Weight

g030896

g015160

Figure7

1.Hoseguidesmustleantowardthecentercuttingunit.

6.Lowerallliftarmscompletely .

1.Hoseguide(cuttingunit4 shown)

2.Rodbracket

Figure8

3.Nut

g019284

7.Removethesnapperpinandthecapfromthe lift-arm-pivotyoke(Figure9).

Page 13

Figure9

1.Snapperpin2.Cap

8.Forthefrontcuttingunits,slideacuttingunit undertheliftarmwhileinsertingthecarrier-frame shaftupintothelift-arm-pivotyoke(Figure10).

g003979

Figure11

1.Lynchpinandwasher

g003975

B.Insertthelift-armyokeontothecarrier-frame

shaft(Figure10).

C.Insertthelift-armshaftintotheliftarmand

secureitwiththewasherandlynchpin (Figure1 1).

10.Insertthecapoverthecarrier-frameshaftand lift-armyoke.

11.Securethecapandthecarrier-frameshaftto thelift-armyokewiththesnapperpin(Figure9).

Note:Usetheslotifasteeringcuttingunitis

desiredorusetheholeifthecuttingunitistobe lockedinposition

12.Securethelift-armchaintothechainbracket withthesnapperpin(Figure12).

Note:Usethenumberofchainlinksdescribed

intheOperator'sManualforthecuttingunit.

Figure10

1.Liftarm3.Lift-arm-pivotyoke

2.Carrier-frameshaft

9.Usethefollowingprocedureontherearcutting unitswhentheheightofcutisabove19mm (3/4inch).

A.Removethelynchpinandwashersecuring

thelift-arm-pivotshafttotheliftarmand slidethelift-arm-pivotshaftoutofthelift arm(Figure11).

g003977

g003948

Figure12

1.Lift-armchain

2.Chainbracket

3.Pin

13.Oncuttingunit4(leftfront)andcuttingunit5 (rightfront),insertthereel-motorhosesintothe respectivehoseguide.

14.Coatthesplineshaftofthereelmotorwithclean grease.

15.Oilthereel-motorO-ringandinstallitontothe motorange.

16.Installthemotorbyrotatingitclockwisesothat themotorangesclearthebolts(Figure13).

Page 14

Note:Rotatethemotorcounterclockwiseuntil

theangesencircletheboltsandthentighten thebolts.

Important:Makesurethatthereel-motor

hosesarenottwisted,kinked,oratriskof beingpinched.

Adjustingthe Turf-CompensationSpring

NoPartsRequired

Procedure

Theturf-compensationspringtransfersweightfrom thefronttotherearroller(Figure14).Thishelps toreduceawavepatternintheturf,alsoknownas marcellingorbobbing.

Important:Makespringadjustmentswiththe

cuttingunitmountedtothetractionunit,pointing straightaheadandloweredtotheground.

1.Makesurethatthehairpincotterisinstalledin therearholeinthespringrod(Figure14).

Figure13

1.Reel-drivemotor2.Mountingbolts

g004127

g003863

Figure14

1.Turf-compensationspring3.Springrod

2.Hairpincotter4.Hexnuts

2.Tightenthehexnutsonthefrontendofthe springroduntilthecompressedlengthofthe springis12.7cm(5inches)for5-inchcutting unitsor15.9cm(6.25inches)for7-inchcutting units(Figure14).

Note:Whenoperatingonroughterrain,

decreasethespringlengthby12.7mm(1/2 inch).Thisslightlydecreasestheground following.

Page 15

UsingtheCutting-Unit Kickstand

Partsneededforthisprocedure:

Cutting-unitkickstand

Procedure

Wheneveryouneedtotipthecuttingunittoexpose thebedknife/reel,propuptherearofthecuttingunit withthekickstandtomakesurethatthenutsonthe backendofthebedbar-adjustingscrewsarenot restingontheworksurface(Figure15).

g004144

Figure16

1.Chainbracket3.Cutting-unitkickstand

2.Snapperpin

Figure15

1.Cutting-unitkickstand

Securethekickstandtothechainbracketwiththe snapperpin(Figure16).

ReplacingtheWarning DecalforCECompliance

Partsneededforthisprocedure:

1Warningdecal

g003985

Procedure

OnmachinesrequiringCECompliance,afxtheCE warningdecal(PartNo.133-2931)overthestandard warningdecal(PartNo.133-2930).

Page 16

ProductOverview

g216864

Figure17

TractionPedal

Thetractionpedalcontrolstheforwardandreverse operation(Figure19).Pressthetopofthepedal tomoveforwardandthebottomtomoverearward. Groundspeeddependsonhowfaryoupressthe pedal.Fornoload,maximumgroundspeed,setthe enginespeedtotheFASTpositionandfullypressthe pedal.

Tostop,reducefootpressureonthetractionpedal andallowittoreturntothecenterposition.

1.Enginehood

2.Seat

3.Controlarm

4.Steeringwheel

5.Seatadjustments

6.Frontcuttingunits

7.Rearcuttingunits

Controls

Seat-AdjustingKnobs

Theseat-adjustingleverallowsyoutoadjust theseatforwardandrearward(Figure18).The weight-adjustingknobadjuststheseatforyourweight. Theweightgaugeindicateswhentheseatisadjusted toyourweight.Theheight-adjustingknobadjuststhe seatforyourheight.

Figure19

1.Tractionpedal4.Brakepedal

2.Mow-speedlimiter5.Parkingbrake

3.Spacers

6.Tilt-steeringpedal

Mow-SpeedLimiter

Whenthemow-speedlimiterisippedup,itcontrols themowspeedandallowsthecuttingunitstobe engaged(Figure19).Eachspaceradjuststhe mowingspeedby0.8km/h(0.5mph).Themore spacersyouhaveonthetopofthebolt,theslowerthe mowingspeed.Totransportthemachine,ipbackthe mow-speedlimiterforthemaximumtransportspeed.

g003955

Figure18

1.Weightgauge3.Height-adjustingknob

2.Weight-adjustingknob4.Adjustinglever

BrakePedal

g003954

Pressthebrakepedaltostopthemachine(Figure19).

ParkingBrake

Toengagetheparkingbrake,pushdownonthebrake pedalandpressthetopforwardtolatch(Figure19). Toreleasetheparkingbrake,pressthebrakepedal untiltheparking-brakelatchretracts.

Page 17

Tilt-SteeringPedal

LowerMow/RaiseControlLever

Totiltthesteeringwheeltowardyou,pressthefoot pedaldown,pullthesteeringtowertowardyouto themostcomfortableposition,andreleasethepedal (Figure19).

Engine-SpeedSwitch

Theengine-speedswitchhas2modestochangethe enginespeed(Figure20).Bymomentarilytappingthe switch,youcanchangetheenginespeedin100rpm increments.Ifyouholdtheswitchdown,theengine automaticallymovestoHighorLowidle,depending onwhichendoftheswitchyoupress.

Thisleverraisesandlowersthecuttingunitsandalso startsandstopsthecuttingunitswhenthecutting unitsareenabledintheMOWmode(Figure20).You cannotlowerthecuttingunitswhenthemow/transport leverisintheTRANSPORTposition.

HeadlightSwitch

Pivottheswitchdownwardtoturnontheheadlights (Figure20).

BacklapLevers

Usethebacklapleversinconjunctionwiththelower mow/raisecontrolleverforbacklappingthereels (Figure21).

Figure20

1.Lowermow/raisecontrol lever

2.Keyswitch5.Engine-speedswitch

3.InfoCenter

4.Enable/disableswitch

6.Headlightswitch

Enable/DisableSwitch

Usetheenable/disableswitchinconjunctionwiththe lowermow/raisecontrollevertooperatethecutting units(Figure20).

InfoCenter

TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnostics,andotherinformationaboutthemachine (Figure20).

KeySwitch

g021208

g021209

Figure21

1.Backlaplevers

Thekeyswitchhas3positions:OFF,ON/RUN,and START(Figure20).

Page 18

Hydraulic-Filter-Restriction

UsingtheInfoCenterLCDDisplay

Indicator

Withtheenginerunningatnormaloperating temperature,ensurethattheindicatorisinthegreen zone(Figure22).Whentheindicatorisinthered zone,changethehydrauliclters.

Figure22

1.Hydraulic-lter-restrictionindicator

PowerPoint

Thepowerpointisa12Vpowersupplyforelectronic devices(Figure23).

TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnostics,andotherinformationaboutthemachine (Figure24).Thereisasplashscreenandmain informationscreenoftheInfoCenter.Youcanswitch betweenthesplashscreenandmaininformation screen,atanytime,bypressinganyoftheInfoCenter buttonsandthenselectingtheappropriatedirectional arrow.

g004132

g020650

Figure24

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

1.Powerpoint

•LeftButton,MenuAccess/BackButton—Press

thisbuttontoaccesstheInfoCentermenus. Youcanuseittobackoutofanymenuyouare currentlyusing.

•MiddleButton—Pressthisbuttontoscrolldown

menus.

•RightButton—Pressthisbuttontoopenamenu

wherearightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychange

dependingonwhatisrequiredatthetime.Each buttonislabeledwithanicondisplayingitscurrent function.

g004133

Figure23

Page 19

InfoCenterIconDescription

Starttheengine.

SERVICEDUE

Hoursremaininguntilservice

Resettheservicehours

Indicateswhenscheduledservice shouldbeperformed

Enginerpm/status—indicatesthe enginespeed(rpm)

Hourmeter

Infoicon

Fast

Slow

Fuellevel

Stationaryregenerationisrequired.

Theglowplugsareactive.

Raisethecuttingunits.

Shutofftheengine.

Engine

Keyswitch

Thecuttingunitsarelowering.

Thecuttingunitsareraising.

PINcode

CANbus

InfoCenter

Badorfailed

Bulb

OutputofTECcontrollerorcontrol wireinharness

Switch

Releasetheswitch.

Lowerthecuttingunits.

Sitintheseat.

ParkingbrakeisOn.

Therangeishigh(transport).

Neutral

Therangeislow(mow).

Engine-coolanttemperature(°Cor °F)

Temperature(hot)

ThePTOisengaged.

Notallowed

Changetotheindicatedstate.

Symbolsareoften combinedtoform sentences.Some examplesareshown below

PutthemachineintoNeutral.

Enginestartisdenied.

Engineshutdown

Enginecoolantistoohot.

Reset-standbyregenerationrequest

Parkedorrecoveryregeneration request

Aparkedorrecoveryregenerationis processing.

Page 20

Highexhausttemperature

DPFash-accumulation notication—RefertoDPFAsh

Accumulation(page31)fordetails.

Sitdownorengagetheparkingbrake

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthe menuaccessbuttonwhileatthemainscreen.This bringsyoutothemainmenu.Refertothefollowing tablesforasynopsisoftheoptionsavailablefrom themenus:

MainMenu

MenuItemDescription

Faults

ServiceContainsinformationonthe

Diagnostics

Settings

AboutListsthemodelnumber,serial

Service

MenuItemDescription

Hours

Counts

DPFRegeneration

Containsalistoftherecent machinefaults.Refertothe ServiceManualorcontactyour authorizedTorodistributorfor moreinformationontheFaults menuandtheinformation containedthere.

machinesuchashoursof usecountersandothersimilar numbers.

Displaysthestateofeach machineswitch,sensorand controloutput.Y oucanuse thistotroubleshootcertain issuesasitquicklytellsyou whichmachinecontrolsareon andwhichareoff.

Allowsyoutocustomizeand modifycongurationvariables ontheInfoCenterdisplay.

number,andsoftwareversion ofyourmachine.

Liststhetotalnumberofhours thatthemachine,engineand PTOhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andservicedue.

Listsnumerouscountsthe machinehasexperienced.

Thedieselparticulatelter regenerationoptionandDPF submenus

InhibitRegenUsetocontrolreset

ParkedRegenUsetoinitiateaparked

LastRegenListsthenumberhourssince

RecoverRegenUsetoinitiatearecovery

Diagnostics

MenuItemDescription

CuttingUnitsIndicatestheinputs,qualiers

Hi/LowRangeIndicatestheinputs,qualiers

PTOIndicatestheinputs,qualiers

EngineRun

Backlap

Settings

MenuItemDescription

Units

Language

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

FrontBacklapReelSpeedControlsthespeedofthefront

RearBacklapReelSpeedControlsthespeedoftherear

ProtectedMenusAllowsapersonauthorized

AutoIdle

BladeCount

MowSpeed

regeneration

thelastreset,parked,or recoveryregeneration

regeneration

andoutputsforraisingand loweringthecuttingunits.

andoutputsfordrivingin transportmode.

andoutputsforenablingthe PTOcircuit.

Indicatestheinputs,qualiers andoutputsforstartingthe engine.

Indicatestheinputs,qualiers andoutputsforoperatingthe backlapfunction.

Controlstheunitsusedonthe InfoCenter.Themenuchoices areEnglishorMetric

Controlsthelanguageused ontheInfoCenter*.

LCDdisplay.

reelsinbacklapmode.

byyourcompanywiththe PINcodetoaccessprotected menus.

Controlstheamountoftime allowedbeforereturningthe enginetolowidlewhenthe machineisstationary.

Controlsthenumberofblades onthereelforreelspeed.

Controlsthegroundspeedfor determiningthereelspeed.

Page 21

Heightofcut(HOC)

FReelRPM

RReelRPM

Controlstheheightofcut (HOC)fordeterminingthereel speed.

Displaysthecalculatedreel speedpositionforthefront reels.Thereelscanalsobe manuallyadjusted.

Displaysthecalculatedreel speedpositionfortherear reels.Thereelscanalsobe manuallyadjusted.

*Onlyoperator-facedtextistranslated.Faults, Service,andDiagnosticsscreensareservice-faced. Titlesappearintheselectedlanguage,butmenu itemsareinEnglish.

ProtectedunderProtectedMenus—accessibleonly

byenteringPIN

AccessingProtectedMenus

Note:ThefactorydefaultPINcodeforyoumachine

iseither0000or1234. IfyouchangedthePINcodeandforgotthecode,

contactyourauthorizedT orodistributorforassistance.

1.FromtheMAINMENU,usethecenterbuttonto scrolldowntotheSETTINGSMENUandpressthe rightbutton(Figure25).

About

MenuItemDescription

Model

SNListstheserialnumberofthe

Machine-ControllerRevisionListsthesoftwarerevisionof

InfoCenterRevisionListsthesoftwarerevisionof

CANBus

Liststhemodelnumberofthe machine.

machine.

themastercontroller .

theInfoCenter.

Liststhemachine communicationbusstatus.

ProtectedMenus

Thereare8operatingcongurationsettingsthatare adjustablewithintheSettingsMenuoftheInfoCenter: autoidletimedelay ,BladeCount,MowSpeed,Height ofCut(HOC),FReelRPM,andRReelRPM.These settingscanbelockedbyusingtheProtectedMenu.

Note:Atthetimeofdelivery ,theinitialpassword

codeisprogrammedbyyourdistributor.

g028523

Figure25

2.IntheSETTINGSMENU,usethecenterbuttonto scrolldowntothePROTECTEDMENUandpress therightbutton(Figure26A).

Figure26

3.ToenterthePINcode,pressthecenterbutton untilthecorrectrstdigitappears,thenpress therightbuttontomoveontothenextdigit (Figure26BandFigure26C).Repeatthisstep untilthelastdigitisenteredandpresstheright buttononcemore.

g028522

Page 22

4.PressthemiddlebuttontoenterthePINcode (Figure26D).

WaituntiltheredindicatorlightoftheInfoCenter illuminates.

Note:IftheInfoCenteracceptsthePINcode

andtheprotectedmenuisunlocked,theword “PIN”displaysintheupperrightcornerofthe screen.

Note:RotatethekeyswitchtotheOFFpositionand

thentotheONpositionlockstheprotectedmenu.

Youhavetheabilitytoviewandchangethesettingsin theProtectedMenu.OnceyouaccesstheProtected Menu,scrolldowntoProtectSettingsoption.Usethe rightbuttontochangethesetting.SettingtheProtect SettingstoOFFallowsyoutoviewandchangethe settingsintheProtectedMenuwithoutenteringthe PINcode.SettingtheProtectSettingstoONhidesthe protectedoptionsandrequiresyoutoenterthePIN codetochangethesettingintheProtectedMenu. AfteryousetthePINcode,rotatethekeyswitchOFF andbacktotheONpositiontoenableandsavethis feature.

SettingtheMowSpeed

1.IntheSettingsMenu,scrolldowntoMowSpeed.

2.Presstherightbuttontoselectmowspeed.

3.Usethecenterandrightbuttontoselectthe appropriatemowspeedsetonthemechanical mow-speedlimiteronthetractionpedal.

4.Presstheleftbuttontoexitmowspeedandsave thesetting.

SettingtheHeightofCut(HOC)

1.IntheSettingsMenu,scrolldowntoHOC.

2.PresstherightbuttontoselectHOC.

3.Usethecenterandrightbuttontoselectthe appropriateHOCsetting.(Iftheexactsettingis notdisplayed,selectthenearestHOCsetting fromthelistdisplayed).

4.PresstheleftbuttontoexitHOCandsavethe setting.

SettingtheFrontandRearReel

ViewingandChangingthe ProtectedMenuSettings

1.IntheProtectedMenu,scrolldowntoProtect Settings.

2.Toviewandchangethesettingswithoutentering apasscode,usetherightbuttontochangethe ProtectSettingstoOFF.

3.Toviewandchangethesettingswitha passcode,usetheleftbuttontochangethe ProtectSettingstoON,setthepasscode,and turnthekeyintheignitionswitchtotheOFF positionandthentotheONposition.

SettingtheAutoIdle

1.IntheSettingsMenu,scrolldowntoAutoIdle.

2.Presstherightbuttontochangetheautoidle timebetweenOFF,8S,10S,15S,20S,and30S.

SettingtheBladeCount

Speeds

Althoughthefrontandrearreelspeedsarecalculated byinputtingthenumberofblades,mowspeedand HOCintotheInfoCenter,thesettingcanbemanually changedtoaccommodatefordifferentmowing conditions.

1.TochangetheReelSpeedSettings,scrolldown totheFReelRPM,RReelRPM,orboth.

2.Presstherightbuttontochangethereelspeed value.Asyouchangethespeedsetting,the displaycontinuestoshowthecalculatedreel speedbasedonbladecount,mowspeedand HOC,whichwaspreviouslyentered,butthe newvalueisalsodisplayed.

1.IntheSettingsMenu,scrolldowntoBlade Count.

2.Presstherightbuttontochangethebladecount between5,8,or11bladereels.

Page 23

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

SpecicationReelMaster®5410-DReelMaster®5510-D

Transportwidth

Widthofcut254cm(100inches)254cm(100inches)

Length

Height

Weight (withuidsand8bladecuttingunitsinstalled)

Engine

Fuel-tankcapacity

Transportspeed

Mowingspeed

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.T oro.comfora listofallapprovedattachmentsandaccessories.

228cm(90inches)233cm(92inches)

282cm(111inches)282cm(1 11inches)

160cm(63inches)160cm(63inches)

1,335kg(2,943lb)1,420kg(3,131lb)

Yanmar

36hp

53L(14USgallons)53L(14USgallons)

0to16km/h(0to10mph)0to16km/h(0to10mph)

0to13km/h(0to8mph)0to13km/h(0to8mph)

Yanmar

36hp

TobestprotectyourinvestmentandmaintainoptimalperformanceofyourToroequipment,countonT oro genuineparts.Whenitcomestoreliability,Torodeliversreplacementpartsdesignedtotheexactengineering specicationofourequipment.Forpeaceofmind,insistonTorogenuineparts.

Page 24

Operation

FillingtheFuelTank

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainthefuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

FuelTankCapacity

53L(14USgallons)

FuelSpecication

Important:Useonlyultra-lowsulphurdiesel

fuel.Fuelwithhigherratesofsulfurdegrades thedieseloxidationcatalyst(DOC),whichcauses operationalproblemsandshortenstheservicelife ofenginecomponents.

Failuretoobservethefollowingcautionsmay damagetheengine.

•Neverusekeroseneorgasolineinsteadofdiesel

fuel.

•Nevermixkeroseneorusedengineoilwiththe

dieselfuel.

•Neverkeepfuelincontainerswithzincplatingon

theinside.

•Donotusefueladditives.

PetroleumDiesel

Cetanerating:45orhigher

Sulfurcontent:Ultra-lowsulfur(<15ppm)

FuelTable

Dieselfuelspecication

ASTMD975

No.1-DS15

No.2-DS15

EN590EuropeanUnion

ISO8217DMX

JISK2204GradeNo.2

KSM-2610

•Useonlyclean,freshdieselfuelorbiodieselfuels.

•Purchasefuelinquantitiesthatcanbeusedwithin

180daystoensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade fuel(No.1-DorNo.1-D/2-Dblend)belowthat temperature.

Note:Useofwinter-gradefuelatlowertemperatures

provideslowerashpointandcoldowcharacteristics whicheasesstartingandreducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Location

USA

International

Japan

Korea

Page 25

Biodiesel

Thismachinecanalsouseabiodieselblendedfuelof uptoB20(20%biodiesel,80%petroleumdiesel).

Sulfurcontent:Ultra-lowsulfur(<15ppm)

Biodieselfuelspecication:ASTMD6751or

EN14214

Blendedfuelspecication:ASTMD975,EN590, orJISK2204

Important:Thepetroleumdieselportionmust

beultra-lowsulfur.

Observethefollowingprecautions:

•Biodieselblendsmaydamagepaintedsurfaces.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblends.

•ContactyourauthorizedT orodistributorifyouwish

formoreinformationonbiodiesel.

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto

CheckingtheEngine-OilLevel(page53).

AddingFuel

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,andremove thekey .

2.Usingacleanrag,cleanareaaroundfuel-tank cap.

3.Removethecapfromthefueltank(Figure27).

Figure27

1.Fuel-tankcap

4.Fillthetankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.

g021210

5.Installthefuel-tankcaptightlyafterllingthe tank.

Note:Ifpossible,llthefueltankaftereachuse.

Thisminimizespossiblebuildupofcondensation insidethefueltank.

Page 26

CheckingtheCooling

CheckingtheHydraulic

System

ServiceInterval:Beforeeachuseordaily

Cleandebrisoffthescreen,oilcooler,andfrontof theradiatordailyandmoreoftenifconditionsare extremelydustyanddirty .RefertoRemovingDebris

fromtheCoolingSystem(page59).

Thecoolingsystemislledwitha50/50solution ofwaterandpermanentethyleneglycolantifreeze. Checkthelevelofcoolantintheexpansiontankatthe beginningofeachdaybeforestartingtheengine.The capacityofthecoolingsystemis6.6L(7.0USqt).

CAUTION

Iftheenginehasbeenrunning,the pressurized,hotcoolantcanescapeand causeburns.

•Donotopentheradiatorcapwhenthe engineisrunning.

•Usearagwhenopeningtheradiatorcap, andopenthecapslowlytoallowsteamto escape.

1.Checkthelevelofcoolantintheexpansiontank (Figure28).

Thecoolantlevelshouldbebetweenthemarks onthesideofthetank.

Fluid

ServiceInterval:Beforeeachuseordaily

Themachinesreservoirislledatthefactorywith approximately30L(8USgallons)ofhigh-quality hydraulicuid.Checkthelevelofthehydraulicuid beforetheengineisrststartedanddailythereafter. Therecommendedreplacementuidisasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein 19L(5USgallon)pailsor208L(55USgallon)drums. SeethePartsCatalogoryourauthorizedTorodistributor forpartnumbers.)

Alternateuids:IftheT orouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing materialpropertiesandindustryspecications.Do notusesyntheticuid.Consultwithyourlubricant distributortoidentifyasatisfactoryproduct.

Note:T orodoesnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse onlyproductsfromreputablemanufacturerswho standbehindtheirrecommendation.

HighViscosityIndex/LowPourPointAnti-wearHydraulic Fluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to50

ViscosityIndexASTMD2270

PourPoint,ASTMD97-36.6°C(-34°F)to9.4°C

IndustrySpecications:

VickersI-286-S(QualityLevel),VickersM-2950-S(Quality Level),DenisonHF-0

Important:TheISOVG46Multigradeuid

hasbeenfoundtoofferoptimalperformance inawide-rangeoftemperatureconditions. Foroperationinconsistentlyhighambient temperatures,18°C(65°F)to49°C(120°F), ISOVG68hydraulicuidmayofferimproved performance.

cSt@100°C7.9to8.5 140to160

(-49°F)

Figure28

1.Expansiontank

2.Ifthecoolantlevelislow,removethe expansion-tankcapandreplenishthesystem.

Donotoverll.

3.Installtheexpansion-tankcap.

PremiumBiodegradableHydraulicFluid-Mobil EALEnviroSyn46H

Important:MobilEALEnviroSyn46Histheonly

g021866

syntheticbiodegradableuidapprovedbyToro. Thisuidiscompatiblewiththeelastomersused inTorohydraulicsystemsandissuitablefora wide-rangeoftemperatureconditions.Thisuidis compatiblewithconventionalmineraloils,butfor maximumbiodegradabilityandperformance,the hydraulicsystemshouldbethoroughlyushed ofconventionaluid.Theoilisavailablein19L (5USgallon)containersor208L(55USgallon) drumsfromyourMobildistributor.

Important:Manyhydraulicuidsarealmost

colorless,makingitdifculttospotleaks.A

Page 27

reddyeadditiveforthehydraulicsystemoil isavailablein20ml(2/3oz)bottles.1bottle issufcientfor15to22L(4to6gallons)of hydraulicoil.OrderPartNumber44-2500from yourauthorizedT orodistributor.Thisreddyeis notrecommendedforusewithbiodegradable uids.Usefoodcoloring.

1.Positionthemachineonalevelsurface,lower thecuttingunits,andshutofftheengine.

2.Cleantheareaaroundthellerneckandcapof thehydraulictank(Figure29).Removethecap fromthellerneck.

Figure29

1.Hydraulic-tankcap

CheckingtheTorqueofthe WheelNuts

ServiceInterval:Afterthersthour

Aftertherst10hours

Every250hours

Torquethewheelnutsto94to122N∙m(70to90ft-lb).

WARNING

Failuretomaintainpropertorqueofthewheel nutscouldresultinpersonalinjury.

Maintainthepropertorqueonthewheelnuts.

BurnishingtheBrakes

Toensureoptimumperformanceoftheparking-brake system,burnish(breakin)thebrakesbeforeuse. Settheforwardtractionspeedto6.4km/h(4mph) tomatchthereversetractionspeed(all8spacers movedtothetopofthemow-speedcontrol).With theengineathighidle,proceedforwardwiththe mow-speed-controlstopengagedandridethebrake

g021215

for15seconds.Proceedbackwardatfullreverse speedandridethebrakefor15seconds.Repeatthis 5times,waiting1minutebetweeneachforwardand reversecycletoavoidoverheatingthebrakes;referto

AdjustingtheParkingBrakes(page60).

3.Removethedipstickfromthellerneckand wipeitwithacleanrag.

4.Insertthedipstickintothellerneck;then removeitandchecktheleveloftheuid.

Note:Theuidlevelshouldbewithin6.3mm

(1/4inch)ofthemarkonthedipstick.

Important:Donotoverll.

5.Ifthelevelislow,addappropriateuidtoraise theleveltotheFULLmark.

6.Installthedipstickandcapontothellerneck.

Checkingthe Reel-to-BedknifeContact

ServiceInterval:Beforeeachuseordaily

Eachdaybeforeoperating,checkreel-to-bedknife contact,regardlessifthequalityofcuthadpreviously beenacceptable.Theremustbelightcontactacross thefulllengthofthereelandthebedknife(refer toAdjustingtheReeltoBedknifeintheOperator's Manualforthecuttingunits).

Page 28

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;slip-resistant,substantialfootwear; longpants;andhearingprotection.Tiebacklong hairanddonotweardanglingjewelry.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway .

•Stopthecuttingunitswheneveryouarenot

mowing.

•Stopthemachineandinspectthecuttingunits

afterstrikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunitandshut

offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

•Neverrunanengineinanareawhereexhaust

gassesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do thefollowing:

–Parkthemachineonlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey .

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicle.

•Useaccessories,attachments,andreplacement

partsapprovedbyTheT oro®Companyonly.

RolloverProtectionSystem (ROPS)Safety

•DonotremovetheROPSfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•KeeptheROPSinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairoralter

it.

MachineswithaFoldableRollBar

•Alwaysusetheseatbeltwiththerollbarinthe

raisedposition.

•TheROPSisanintegralsafetydevice.Keepa

foldingrollbarintheraisedandlockedposition, andusetheseatbeltwhenoperatingthemachine withtherollbarintheraisedposition.

•Lowerafoldingrollbartemporarilyonlywhen

necessary.Donotweartheseatbeltwhenthe rollbarisfoldeddown.

•Beawarethatthereisnorolloverprotectionwhen

afoldedrollbarisinthedownposition.

•Checktheareathatyouwillbemowingandnever

folddownafoldingrollbarinareaswherethere areslopes,drop-offs,orwater.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Y ouareresponsibleforsafeslope operation.Operatingthemachineonanyslope requiresextracaution.

•Evaluatethesiteconditionstodetermineifthe

slopeissafeformachineoperation,including surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .

Page 29

•Reviewtheslopeinstructionslistedbelowfor

operatingthemachineonslopesandreviewthe conditionstodeterminewhetheryoucanoperate themachineintheconditionsonthatdayandat thatsite.Changesintheterraincanresultina changeinslopeoperationforthemachine.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction.Maketurnsslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion.

•Removeormarkobstructionssuchasditches,

holes,ruts,bumps,rocks,orotherhiddenhazards. Tallgrasscanhideobstructions.Uneventerrain couldoverturnthemachine.

•Beawarethatoperatingthemachineonwet

grass,acrossslopesordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.

•Useextremecautionwhenoperatingthemachine

neardropoffs,ditches,embankments,water hazardsorotherhazards.Themachinecould suddenlyrolloverifawheelgoesovertheedge ortheedgecavesin.Establishasafetyarea betweenthemachineandanyhazard.

•Identifyhazardsatthebaseoftheslope.

Iftherearehazards,mowtheslopewitha pedestrian-controlledmachine.

•Ifpossible,keepthecuttingunit(s)loweredtothe

groundwhileoperatingonslopes.Raisingthe cuttingunit(s)whileoperatingonslopescancause themachinetobecomeunstable.

•Useextremecautionwithgrasscollectionsystems

orotherattachments.Thesecanchangethe stabilityofthemachineandcausealossofcontrol.

StartingandShuttingoff theEngine

Important:Thefuelsystemautomaticallybleeds

itselfwhenanyofthefollowingsituationsoccur:

•Youarestartinganewmachineforthersttime.

•Theenginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponthefuel

systemcomponents.

totheMIDDLEposition,andensurethatthe Enable/DisableswitchisintheDISABLEposition.

2.Removeyourfootfromthetractionpedaland makesurethatthepedalisintheNEUTRAL position.

3.TurntheignitionkeytotheRUNposition.

4.Whentheglowindicatordims,turntheignition keytotheST ARTposition.Releasethekey immediatelywhentheenginestartsandallowit toreturntotheRUNposition.Allowtheengineto warmup(withoutload),thenmovethethrottle controltothedesiredposition.

ShuttingofftheEngine

1.MoveallcontrolstoNEUTRAL,engagethe parkingbrake,movetheengine-speedswitch tothelowidlepositionandallowtheengineto reachlowidlespeed.

2.TurnthekeytotheOFFpositionandremoveit fromtheswitch.

CuttingGrasswiththe Machine

Note:Cuttinggrassataratethatloadstheengine

promotesDPFregeneration.

1.Movethemachinetothejobsiteandalignthe machineoutsidethecuttingareafortherst cuttingpass.

2.EnsurethatthePTOswitchissettotheDISABLE position.

3.Movetheleverforthemow-speedlimiter forward.

4.Pressthethrottle-speedswitchtosettheengine speedtoHIGHIDLE.

5.Usethejoysticktolowerthecuttingunitstothe ground.

6.PressthePTOswitchtopreparecuttingunits foroperation.

7.Usethejoysticktoraisethecuttingunitsoffthe ground.

8.Beginmovingthemachinetowardthecutting areaandlowerthecuttingunits.

Note:Cuttinggrassataratethatloadsthe

enginepromotesDPFregeneration.

StartingtheEngine

1.Sitontheseat,keepyourfootoffthetraction pedalsothatitisinNEUTRAL,engagethe parkingbrake,settheengine-speedswitch

9.Whenyoucompletethemowingpass,usethe joysticktoliftthecuttingunits.

10.Performatear-shapedturntoquicklylineupfor yournextpass.

Page 30

DieselParticulateFilter Regeneration

Thedieselparticulatelter(DPF)ispartoftheexhaust system.Thediesel-oxidationcatalystoftheDPF reducesharmfulgassesandthesootlterremoves sootfromtheengineexhaust.

TheDPFregenerationprocessusesheatfromthe engineexhausttoincineratethesootaccumulatedon thesootlter,convertingthesoottoash,andclears thechannelsofthesootltersothatlteredengine exhaustowsouttheDPF .

Theenginecomputermonitorstheaccumulationof sootbymeasuringthebackpressureintheDPF .If thebackpressureistoohigh,sootisnotincinerating inthesootlterthroughnormalengineoperation.T o keeptheDPFclearofsoot,rememberthefollowing:

•Passiveregenerationoccurscontinuouslywhile

theengineisrunning—runtheengineatfull enginespeedwhenpossibletopromoteDPF regeneration.

Operateandmaintainyourmachinewiththefunction oftheDPFinmind.Engineloadathighidle(full throttle)enginespeedgenerallyproducesadequate exhausttemperatureforDPFregeneration.

Important:Minimizetheamountoftimethatyou

idletheengineoroperatetheengineatlow-engine speedtohelpreducetheaccumulationofsootin thesootlter.

DPFSootAccumulation

•Overtime,thedieselparticulatelteraccumulates

sootinthesootlter.Thecomputerfortheengine monitorsthesootlevelintheDPF .

•Whenenoughsootaccumulates,thecomputer

informsyouthatitistimetoregeneratetheDPF.

•DPFregenerationisaprocessthatheatstheDPF

toconvertthesoottoash.

•Inadditiontothewarningmessages,thecomputer

reducesthepowerproducedbytheengineat differentsoot-accumulationlevels.

•IfthebackpressureintheDPFistoohighora

resetregenerationhasnotoccurredfor100hours, theenginecomputersignalsyouthroughthe InfoCenterwhenresetregenerationisrunning.

•Allowtheresetregenerationprocesstocomplete

beforeshuttingofftheengine.

EngineWarningMessages—SootAccumulation

IndicationLevel

Level1:Engine

Warning

Level2:Engine

Warning

FaultCode

g213866

Figure30

CheckEngine

SPN3719,FMI16

g213867

Figure31

CheckEngine

SPN3719,FMI0

EnginePowerRatingRecommendedAction

Thecomputerde-ratesthe

enginepowerto85%.

Thecomputerde-ratesthe

enginepowerto50%.

Performaparkedregeneration

assoonaspossible;refer

toParkedorRecovery

Regeneration(page37).

Performarecoveryregeneration

assoonaspossible;refer

toParkedorRecovery

Regeneration(page37).

Page 31

DPFAshAccumulation

•Thelighterashisdischargedthroughtheexhaust

system;theheavierashcollectsinthesootlter.

•Ashisaresidueoftheregenerationprocess.Over

time,thedieselparticulatelteraccumulatesash thatdoesnotdischargewiththeengineexhaust.

•Thecomputerfortheenginecalculatestheamount

ofashaccumulatedintheDPF.

InfoCenterAdvisoryandEngineWarningMessages—AshAccumulation

•Whenenoughashaccumulates,theengine

computersendsinformationtotheInfoCenter intheformofanenginefaulttoindicatethe accumulationofashintheDPF.

•Thefaultmessagesindicatethatitistimeto

servicetheDPF.

•Inadditiontothewarnings,thecomputerreduces

thepowerproducedbytheengineatdifferent ash-accumulationlevels.

Indication

Level1:

Engine

Warning

Level2:

Engine

Warning

Level3:

Engine

Warning

Level

FaultCode

g213863

EngineSpeed

Reduction

None

Figure32

EnginePowerRatingRecommendedAction

Thecomputer

de-ratestheengine

powerto85%.

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page54)

CheckEngine

SPN3720,FMI16

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page54)

g213863

Figure33

Thecomputer

None

de-ratestheengine

powerto50%.

CheckEngine

SPN3720,FMI16

ServicetheDPF;

refertoServicingthe

Diesel-OxidationCatalyst

(DOC)andtheSoot

Filter(page54)

g214715

Figure34

Enginespeedat

maximumtorque+

200rpm

Thecomputer

de-ratestheengine

powerto50%.

CheckEngine

SPN3251,FMI0

Page 32

TypesofDieselParticulateFilterRegeneration

Typesofdieselparticulatelterregenerationthatareperformedwhilethemachineisoperating:

TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation

Passive

Assist

Reset

Occursduringnormaloperationofthemachineat high-enginespeedorhigh-engineload

Occursbecauseoflow-enginespeed,low-engine load,orafterthecomputerdetectstheDPFis becomingobstructedwithsoot

Occursevery100hours

Alsooccursafterassistregenerationonlyifthe computerdetectsthatassistregenerationdidnot sufcientlyreducethesootlevel

•TheInfoCenterdoesnotdisplayaniconindicating passiveregeneration.

•Duringpassiveregeneration,theDPFprocesses high-heatexhaustgasses,oxidizingharmful emissions,andburningsoottoash.

RefertoPassiveDPFRegeneration(page34).

•TheInfoCenterdoesnotdisplayaniconindicating assistregeneration.

•Duringassistregeneration,theenginecomputer adjuststheenginesettingstoraisetheexhaust temperature.

RefertoAssistDPFRegeneration(page35).

•Whenthehighexhaust-temperatureicon isdisplayedintheInfoCenter,aregenerationisin progress.

•Duringresetregeneration,theenginecomputer adjuststheenginesettingstoraisetheexhaust temperature.

RefertoResetRegeneration(page35).

Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:

TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation

Parked

Occursbecausethecomputerdetectsback pressureintheDPFduetosootbuildup

Alsooccursbecausetheoperatorinitiatesaparked regeneration

MayoccurbecauseyousettheInfoCentertoinhibit resetregenerationandcontinuedoperatingthe machine,addingmoresootwhentheDPFalready needsaresetregeneration

Mayresultfromusingtheincorrectfuelorengineoil

•Whenthereset-standby/parkedorrecovery

regenerationiconorADVISORY#188 displaysintheInfoCenter,aregenerationis requested.

•Performtheparkedregenerationassoonas possibletoavoidneedingarecoveryregeneration.

•Aparkedregenerationrequires30to60minutes tocomplete.

•Youmusthaveatleasta1/4tankoffuelinthe tank.

•Youmustparkthemachinetoperformaparked regeneration.

RefertoParkedorRecoveryRegeneration(page

37).

Page 33

Typesofdieselparticulatelterregenerationthatrequireyoutoparkthemachine:(cont'd.)

TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation

Recovery

Occursbecausetheoperatorignoredrequestsfor aparkedregenerationandcontinuedoperatingthe machine,addingmoresoottotheDPF

•Whenthereset-standby/parkedorrecovery

regenerationiconorADVISORY#190 displaysintheInfoCenter,arecoveryregeneration isrequested.

•Arecoveryregenerationrequiresupto3hours tocomplete.

•Youmusthaveatleasta1/2tankoffuelinthe machine.

•Youmustparkthemachinetoperformarecovery regeneration.

RefertoParkedorRecoveryRegeneration(page

37).

AccessingtheDPFRegeneration Menus

AccessingtheDPFRegenerationMenus

1.AccesstheServicemenu,pressthecenter buttontoscrolldowntotheDPFREGENERATION option(Figure35).

UsetheLASTREGENeldtodeterminehowmany hoursyouhaveruntheenginesincethelastreset, parked,orrecoveryregeneration.

g224693

Figure36

Figure35

2.PresstherightbuttontoselecttheDPF Regenerationentry(Figure35).

TimeSinceLastRegeneration

AccesstheDPFRegenerationmenu,pressthecenter buttontoscrolldowntotheLASTREGENeld(Figure

36).

g227667

TechnicianMenu

Important:Foroperatingconvenience,you

maydecidetoperformaparkedregeneration beforethesootloadreaches100%,provided theenginehasrunmorethan50hourssince thelastsuccessfulreset,parked,orrecovery regeneration.

Usethetechnicianmenutoviewthecurrentstateof engineregenerationcontrolandviewthereported sootlevel.

AccesstheDPFRegenerationmenu,pressthecenter buttontoscrolldowntotheTECHNICIANoption,and

Page 34

presstherightbuttontoselecttheT echnicianentry (Figure37).

DPFOperationT able(cont'd.)

Figure37

•UsetheDPFoperationtabletounderstandthe

currentstateofDPFoperation(Figure38).

State

ResetRegenTheenginecomputerisrunningareset

ParkedStby

ParkedRegenYouinitiatedaparkedregeneration

Recov.Stby

Recov.RegenY ouinitiatedarecoveryregeneration

g227348

•Viewthesootloadwhichismeasuredasthe

percentageofsootintheDPF(Figure39);referto

Description

regeneration.

Theenginecomputerisrequestingthat yourunaparkedregeneration.

requestandtheenginecomputeris processingtheregeneration.

Theenginecomputerisrequestingthat yourunarecoveryregeneration.

requestandtheenginecomputeris processingtheregeneration.

thesoot-loadtable.

Note:Thesootloadvaluevariesasthemachine

isoperatedandDPFregenerationoccurs.

DPFOperationTable

State

NormalTheDPFisinnormal-operating

AssistRegen

ResetStby

Figure38

Description

mode—passiveregeneration.

Theenginecomputerisperformingan assistregeneration.

Theengine computeristrying torunareset regeneration,but 1ofthefollowing conditionsprevents regeneration:

Theregeninhibit settingissettoON.

Theexhaust temperature istoolowfor regeneration.

g227359

Figure39

Soot-LoadTable

ImportantSootLoadValuesRegenerationState

0%to5%

78%Theenginecomputerperforms

g227360

100%

122%

Minimumsootloadrange

anassistregeneration.

Theenginecomputer automaticallyrequestsa parkedregeneration.

Theenginecomputer automaticallyrequestsa recoveryregeneration.

PassiveDPFRegeneration

•Passiveregenerationoccursaspartofnormal

engineoperation.

•Whileoperatingthemachine,runtheengineat

full-enginespeedandhighloadwhenpossibleto promoteDPFregeneration.

Page 35

AssistDPFRegeneration

•Theenginecomputeradjustsenginesettingsto

raisetheexhausttemperature.

•Whileoperatingthemachine,runtheengineat

fullenginespeedandhighloadwhenpossibleto promoteDPFregeneration.

ResetRegeneration

•TheicondisplaysintheInfoCenterwhilethereset

regenerationisprocessing.

•Wheneverpossible,donotshutofftheengineor

reduceenginespeedwhiletheresetregeneration isprocessing.

Important:Wheneverpossible,allowthe

machinetocompletetheresetregeneration processbeforeshuttingofftheengine.

CAUTION

Theexhausttemperatureishot(approximately 600°C(1,112°F)duringDPFregeneration.Hot exhaustgascanharmyouorotherpeople.

•Neveroperatetheengineinanenclosed area.

•Makesurethattherearenoammable materialsaroundtheexhaustsystem.

•Nevertouchahotexhaustsystem component.

•Neverstandnearoraroundtheexhaust pipeofthemachine.

PeriodicResetRegeneration

IftheenginehasnotcompletedasuccessfulReset, Parked,orRecoveryregenerationintheprevious100 hoursofengineoperation,theenginecomputerwill attempttoperformaresetregeneration.

SettingtheInhibitRegen

ResetRegenerationOnly

Note:IfyousettheInfoCentertoinhibitregeneration,

theInfoCenterdisplaysADVISORY#185(Figure41) every15minuteswhiletheenginerequestsareset regeneration.

g224692

Figure41

Aresetregenerationproducestheelevatedengine exhaust.Ifyouareoperatingthemachinearound trees,brush,tallgrass,orothertemperature-sensitive plantsormaterials,youcanusetheInhibitRegen settingtopreventtheenginecomputerfrom performingaresetregeneration.

Figure40

•Thehighexhaust-temperatureicondisplays

intheInfoCenter(Figure40).

•Theenginecomputeradjustsenginesettingsto

raisetheexhausttemperature.

Important:Thehighexhaust-temperature

iconindicatesthattheexhausttemperature dischargedfromofyourmachinemaybe hotterthanduringregularoperation.

•Whileoperatingthemachine,runtheengineat

fullenginespeedandhighloadwhenpossibleto promoteDPFregeneration.

g224417

Important:Whenyoushutofftheengineand

startitagain,theinhibitregensettingdefaultsto OFF.

1.AccesstheDPFRegenerationmenu,pressthe centerbuttontoscrolldowntotheINHIBITREGEN option,andpresstherightbuttontoselectthe InhibitRegenentry(Figure42).

Page 36

Figure42

g227304

Figure44

g224394

2.Presstherightbuttontochangetheinhibit regenerationsettingfromOntoOff(Figure42) orfromOfftoOn(Figure43).

Figure43

AllowingaResetRegeneration

TheInfoCenterdisplaysthehighexhaust-temperature

icon

whentheresetregenerationisinprocess.

Note:IfINHIBITREGENissettoON,theInfoCenter

displaysADVISORY#185(Figure44).Pressbutton3 tosetinhibitregenerationsettingtoOFFandcontinue withtheresetregeneration.

Note:Iftheengineexhausttemperatureistoolow,

theInfoCenterdisplaysADVISORY#186(Figure45)to informyoutosettheenginetofullthrottle(highidle).

g224691

g224395

Figure45

Note:Whentheresetregenerationcompletes,the

highexhaust-temperature InfoCenterscreen.

disappearsfromthe

Page 37

ParkedorRecoveryRegeneration

•Whentheenginecomputerrequestseithera

parkedregenerationorarecoveryregeneration, theregenerationrequesticon(Figure46)displays intheInfoCenter.

Figure46

•Themachinedoesnotautomaticallyperforma

parkedregenerationorarecoveryregeneration, youmustruntheregenerationthroughthe InfoCenter.

ParkedRegenerationMessages

regenerationrequired—powertakeoffdisabled ADVISORY#189(Figure49).

g224398

Figure49

Important:Performaparkedregenerationto

restorethePTOfunction;refertoPreparingto

PerformaParkedorRecoveryRegeneration (page38)andPerformingaParkedorRecovery Regeneration(page38).

Note:TheHomescreendisplaysthePTO

disabledIcon(Figure50).

g224404

g224415

Figure50

Whenaparkedregenerationisrequestedbythe enginecomputerthefollowingmessagesdisplayin theInfoCenter:

•EnginewarningSPN3720,FMI16(Figure47)

Figure47

•ParkedregenerationrequiredADVISORY#188

(Figure48)

Note:Advisory#188displaysevery15minutes.

Figure48

RecoveryRegenerationMessages

Whenarecoveryregenerationisrequestedbythe enginecomputer,thefollowingmessagesdisplayin theInfoCenter:

•EnginewarningSPN3719,FMI0(Figure51)

g213863

g213867

Figure51

•Recoveryregenerationrequired—powertakeoff

disabledADVISORY#190(Figure52)

g224397

•Ifyoudonotperformaparkedregeneration

within2hours,theInfoCenterdisplaysparked

g224399

Figure52

Page 38

Important:Performarecoveryregeneration

torestorethePTOfunction;refertoPreparing

toPerformaParkedorRecoveryRegeneration (page38)andPerformingaParkedorRecovery Regeneration(page38).

Note:TheHomescreendisplaysthePTOdisabled

Icon;refertoFigure50inParkedRegeneration

Messages(page37).

DPFStatus-Limitation

•Iftheenginecomputerrequestsarecovery

regenerationorisprocessingarecovery regenerationandyouscrolldowntothePARKED REGENoption,parkedregenerationlocksandthe lockicon(Figure53)appearsinthelowerright corneroftheInfoCenter.

2.Movethemachineoutsidetoanareaawayfrom combustiblematerials.

3.Parkthemachineonalevelsurface.

4.Ensurethatthetractioncontrolormotion-control leversareintheNEUTRALposition.

5.Ifapplicable,shutoffthePTO,andlowerthe cuttingunitsoraccessories.

6.Engagetheparkingbrake.

7.SetthethrottletothelowIDLEposition.

PerformingaParkedorRecovery Regeneration

CAUTION

Theexhausttemperatureishot(approximately 600°C(1,112°F)duringDPFregeneration.Hot exhaustgascanharmyouorotherpeople.

•Neveroperatetheengineinanenclosed area.

Figure53

•Iftheenginecomputerhasnotrequesteda

recoveryregenerationandyouscrolldown totheRECOVERYREGENoption,therecovery regenerationlocksandthelockicon(Figure54) appearsinthelowerrightcorneroftheInfoCenter.

Figure54

PreparingtoPerformaParkedorRecovery Regeneration

•Makesurethattherearenoammable

g224625

materialsaroundtheexhaustsystem.

•Nevertouchahotexhaustsystem component.

•Neverstandnearoraroundtheexhaust pipeofthemachine.

Important:Thecomputerofthemachinecancels

DPFregenerationifyouincreasetheenginespeed fromlowidleorreleasetheparkingbrake.

1.AccesstheDPFRegenerationmenu,press thecenterbuttontoscrolldowntoeitherthe PARKEDREGENST ARToptionortheRECOVERY REGENSTARToption(Figure55),andpressthe rightbuttontoselectthestarttheregeneration (Figure55).

g224628

1.Ensurethatthemachinehasfuelinthetankfor thetypeofregenerationyouareperforming:

•ParkedRegeneration:Ensurethatyou

have1/4tankoffuelbeforeperformingthe parkedregeneration.

•RecoveryRegeneration:Ensurethatyou

have1/2tankoffuelbeforeperformingthe recoveryregeneration.

Page 39

Figure55

3.AttheDPFchecklistscreen,verifythatthe parkingbrakeisengagedandthattheengine speedissettolowidle(Figure57).

g224402

g224407

g224629

2.AttheVERIFYFUELLEVELscreen,verifythatyou have1/4tankoffuelifyouareperformingthe parkedregenerationor1/2tankoffuelifyouare performingtherecoveryregeneration,andpress therightbuttontocontinue(Figure56).

g227679

Figure57

4.AttheINITIATEDPFREGENscreen,pressthe rightbuttontocontinue(Figure58).

g224414

g224626

Figure56

g227678

g224630

Figure58

Page 40

5.TheInfoCenterdisplaystheINITIATINGDPF REGENmessage(Figure59).

Figure59

6.TheInfoCenterdisplaysthetimetocomplete message(Figure60).

CheckMessageandCorrectiveActionTable

(cont'd.)

g224411

CorrectiveAction:Startandruntheengine.

g227681

CorrectiveAction:Runtheenginetowarmthecoolant temperatureto60°C(140°F).

Figure60

7.Theenginecomputercheckstheenginestate andfaultinformation.TheInfoCentermay displaythefollowingmessagesfoundinthe tablethatfollows:

CheckMessageandCorrectiveActionTable

CorrectiveAction:Exittheregenerationmenuandrunthe

machineuntilthetimesincelastregenerationisgreaterthan 50hours;refertoTimeSinceLastRegeneration(page33).

g224406

g224416

CorrectiveAction:Changetheenginespeedtolowidle.

CorrectiveAction:Troubleshoottheenginecomputer

conditionandretryDPFregeneration.

8.TheInfoCenterdisplaysthehomescreenand theregenerationacknowledgeicon(Figure61) appearsinthelowerrightcornerofthescreen astheregenerationprocesses.

g224403

Figure61

CorrectiveAction:Troubleshoottheenginefaultandretry

DPFregeneration.

Note:WhiletheDPFregeneration

runs,theInfoCenterdisplaysthehigh

exhaust-temperatureicon.

9.Whentheenginecomputercompletesa parkedorrecoveryregeneration,theInfoCenter

Page 41

displaysADVISORY#183(Figure62).Pressthe leftbuttontoexittothehomescreen.

Figure62

CancelingaParkedorRecoveryRegeneration

UsetheParkedRegenCancelorRecoveryRegen Cancelsettingtocancelarunningparkedorrecovery regenerationprocess.

1.AccesstheDPFRegenerationmenu(Figure

64).

g224392

Note:Iftheregenerationfailstocomplete,the

InfoCenterdisplaysAdvisory#184(Figure62). Presstheleftbuttontoexittothehomescreen.

Figure63

g227305

Figure64

2.Pressthecenterbuttontoscrolldowntothe PARKEDREGENCANCEL(Figure64)orthe RECOVERYREGENCANCELoption(Figure65).

g224393

g227306

Figure65

3.PresstherightbuttontoselecttheRegen Cancelentry(Figure64orFigure65).

Page 42

AdjustingtheLift-Arm

Counterbalance

Youcanadjustthecounterbalanceontherear cutting-unitliftarmstocompensatefordifferentturf conditionsandtomaintainauniformheightofcutin theroughconditionsorinareasofthatchbuildup.

Youcanadjusteachcounterbalancespringto1of 4settings.Eachincrementincreasesordecreases counterbalanceonthecuttingunitby2.3kg(5lb). Youcanpositionthespringsonthebacksideofthe rstspringactuatortoremoveallcounterbalance (fourthposition).

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Insertatubeorsimilarobjectontothelong springendandpivotitaroundthespringactuator tothedesiredposition(Figure66).

CAUTION

Thespringsareundertensionandcould causepersonalinjury.

TurnaroundPosition

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Thelift-armswitchislocatedunderneaththe hydraulictankbehindthefront,rightliftarm (Figure67).

3.Loosentheswitch-mountingscrewsand movetheswitchdowntoincreasethelift-arm turnaroundheightormovetheswitchupto decreasethelift-armturnaroundheight(Figure

67).

Usecautionwhenadjustingthesprings.

Figure66

1.Spring2.Springactuator

3.Repeattheprocedureontheotherspring.

g027937

Figure67

1.Switch2.Lift-armsensingdevice

4.Tightenthemountingscrews.

g019276

Page 43

PushingorTowingthe

HaulingtheMachine

Machine

Inanemergency ,youcanmovethemachine byactuatingthebypassvalveinthevariable displacementhydraulicpumpandpushingortowing themachine.

Important:Donotpushortowthemachinefaster

than3to4.8km/h(2to3mph)becauseinternal transmissiondamagemayoccur.Thebypass valvemustbeopenwheneveryoupushortow themachine.

1.Rotatethebypass-valvebolt1-1/2turnstoopen andallowoiltobypassinternally(Figure68).

Note:Thebypassvalveislocatedontheleft

sideofthehydrostat.Bybypassingtheuid,you canmovethemachineslowlywithoutdamaging thetransmission.

•Usecarewhenloadingorunloadingthemachine

intooroutofatraileroratruck.

•Useafull-widthrampforloadingorunloadingthe

machineintooroutofatraileroratruck.

•Tiethemachinedownsecurely.Bothfrontand

rearstrapsshouldbedirecteddownandoutward fromthemachine;refertoFigure69andFigure70.

–Front—theholeintherectangularpad,under

theaxletube,insideeachfronttire(Figure69)

Figure68

1.Bypass-valvebolt

2.Closethebypassvalvebeforestartingthe engine.However,donotexceed7to1 1N∙m(5 to8ft-lb)torquetoclosethevalve.

Important:Runningtheenginewiththe

bypassvalveopencausesthetransmission tooverheat.

g031851

Figure69

1.Fronttie-down

g003995

–Rear—eachsideofthemachineontherear

frame(Figure70)

g004555

Figure70

1.Reartie-down

Page 44

JackingPoints

Understandingthe

Note:Usejackstandstosupportthemachinewhen

required.

•Front—rectangularpad,undertheaxletube,

insideeachfronttire(Figure71).

Figure71

DiagnosticLight

Themachineisequippedwithadiagnosticlight,which indicatesifthemachinedetectsamalfunction.The diagnosticlightislocatedontheInfoCenter,above thedisplayscreen(Figure72).Whenthemachine isfunctioningproperlyandthekeyswitchismoved totheON/RUNposition,thediagnosticlightturnson brieytoindicatethatthelightisworkingproperly. Whenamachineadvisorymessageappears,thelight illuminateswhenthemessageispresent.Whena faultmessageappears,thelightblinksuntilthefault isresolved.

g031850

1.Frontjackingpoint

•Rear—rectangularaxletubeontherearaxle.

g021272

Figure72

1.Diagnosticlight

Page 45

CheckingtheInterlock Switches

Thepurposeoftheinterlockswitchesistopreventthe enginefromcrankingorstartingunlessthetraction pedalisintheNEUTRALposition,theEnable/Disable switchisintheDISABLEposition,andtheLower Mow/RaisecontrolisintheNEUTRALposition.In addition,theengineshouldstopwhenyoupress thetractionpedalwhileyouareofftheseatorifthe parkingbrakeisengaged.

CAUTION

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

VerifyingtheInterlock-Switch Function

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekeyfromthe ignitionswitch.

2.TurnthekeyintheignitionswitchtotheON position,butdonotstartthemachine.

3.Locatetheappropriateswitchfunctioninthe diagnosticsmenuontheInfoCenter.

4.Individually,changeeachoftheswitchesfrom opentoclosed(i.e.,sitonseat,engagetraction pedal,etc.),andnotethattheappropriatestate oftheswitchchanges.

Note:Repeatthisforallswitchesthatyoucan

changebyhand.

5.Ifaswitchisclosedandtheappropriate indicatordoesnotchange,checkallwiringand connectionstotheswitchand/orcheckthe switcheswithanohmmeter.

Note:Replaceanyfaultyswitchesandrepair

anyfaultywiring.

Note:TheInfoCenterdisplayalsohastheabilityto

detectwhichoutputsolenoidsorrelaysareturned on.Thisisaquickwaytodetermineifamachine malfunctioniselectricalorhydraulic.

VerifyingtheOutputFunction

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,shutofftheengine,engagethe parkingbrake,andremovethekeyfromthe ignitionswitch.

2.TurnthekeyintheignitionswitchtotheON positionandstartthemachine.

3.Locatetheappropriateoutputfunctioninthe diagnosticsmenuontheInfoCenter.

4.Sitontheseatandattempttooperatethe desiredfunctionofthemachine.

Note:Theappropriateoutputsshouldchangestate

toindicatethattheECMisturningonthatfunction. Ifthecorrectoutputsdonotilluminate,verifythatthe

requiredinputswitchesareinthenecessarypositions toallowthatfunctiontooccur.Verifythecorrectswitch function.

Iftheoutputdisplaysareonasspecied,butthe machinedoesnotfunctionproperly,thisindicates anon-electricalproblem.Repairthemachineas necessary.

Page 46

AfterOperationSafety

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.

•Ifthecuttingunitsareinthetransportposition,use

thepositivemechanicallock(ifavailable)before youleavethemachineunattended.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Shutoffthefuelbeforestoringortransportingthe

machine.

OperatingTips

BecomingFamiliarizedwiththe Machine

Beforemowinggrass,practiceoperatingthemachine inanopenarea.Startandshutofftheengine. Operateinforwardandreverse.Lowerandraisethe cuttingunitsandengageanddisengagethereels. Whenyoufeelfamiliarwiththemachine,practice operatingupanddownslopesatdifferentspeeds.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Keepallpartsofthemachineingoodworking

conditionandallhardwaretightened,especially blade-attachmenthardware.

•Replaceallwornordamageddecals.

HaulingtheMachine

•Usefull-widthrampsforloadingthemachineonto

atrailerortruck.

•Tiethemachinedownsecurely.

Hydraulic-ValveSolenoid Functions

Usethelistbelowtoidentifyanddescribethedifferent functionsofthesolenoidsinthehydraulicmanifold. Eachsolenoidmustbeenergizedtoallowthefunction tooccur.

Solenoid

SP2

SP1

SVRVLift/lowercuttingunits

SV1Lift/lowerfrontcuttingunits

SV3Lift/lowerrearcuttingunits

SV2

Frontreelcircuit

Rearreelcircuit

Raiseanycuttingunits

Function

UnderstandingtheWarning System

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurif youoperatethemachinewithamalfunction.

Mowing

Starttheengineandmovetheengine-speedswitch totheFASTposition.MovetheEnable/Disableswitch totheENABLEpositionandusetheLowerMow/Raise levertocontrolthecuttingunits(thefrontcuttingunits aretimedtolowerbeforetherearcuttingunits).To moveforwardandcutgrass,pressthetractionpedal forward.

TransportingtheMachine

MovetheEnable/DisableswitchtotheDISABLE positionandraisethecuttingunitstotheTRANSPORT position.MovetheMow/Transportlevertothe TRANSPORTposition.Becarefulwhendrivingbetween objectssoyoudonotaccidentallydamagethe machineorcuttingunits.Useextracarewhen operatingthemachineonslopes.Driveslowlyand avoidsharpturnsonslopestopreventrollovers. Lowerthecuttingunitswhengoingdownhillfor steeringcontrol.

Page 47

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Afterthersthour

Aftertherst10hours

Beforeeachuseordaily

Every50hours

Every100hours

Every250hours

Every400hours

MaintenanceProcedure

•Torquethewheellugnutsto94to122N∙m(70to90ft-lb).

•Checkthealternator-belttension.

•Checkthecoolingsystem.

•Checkthehydraulic-uidlevel.

•Checkthereel-to-bedknifecontact.

•Checktheoperationoftheinterlockswitches.

•Checktheengine-oillevel.

•Drainwaterorothercontaminantsfromwaterseparator.

•Removedebrisfromthescreenandradiator/oilcooler.(Morefrequentlyindirty operatingconditions).

•Checkthehydrauliclinesandhoses.

•Greasethebearingsandbushings(andimmediatelyaftereverywashing).

•Cleanthebatteryandchecktheconditionofit(orweekly,whichevercomesrst).

•Checkthebattery-cableconnections.

•Inspectthecooling-systemhoses.

•Checkthealternator-belttension.

•Torquethewheellugnutsto94to122N∙m(70to90ft-lb).

•Changetheengineoilandlter.

•Servicetheaircleaner.Servicetheaircleanerearlieriftheserviceindicatorshows red.Serviceitmorefrequentlyinextremelydirtyordustyconditions.

•Replacethefuel-ltercanister.

•Replacetheenginefuellter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orloose connections.(Oryearly,whichevercomesrst).

Every800hours

Every6,000hours

Every2years

•Checktherearwheeltoe-in.

•Changethehydraulicuid.

•Changethehydrauliclters.(Ormoreofteniftheservice-intervalindicatorisin theredzone).

•Packtherearwheelbearings.

•Disassemble,clean,andassemblethesootlteroftheDPForcleanthesootlter ifenginefaultsSPN3251FMI0,SPN3720FMI0,orSPN3720FMI16displayinthe InfoCenter.

•Flushandreplacethecooling-systemuid.

•Drainandushthehydraulictank.

•Replaceallmovinghoses.

Page 48

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafety-interlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Drainthewater/fuelseparator.

Checktheair-lter-restrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulic-system-oillevel.

Checkthehydraulic-lterindicator.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetirepressure.

Checktheinstrumentoperation.

Checkthereel-to-bedknifeadjustment.

Checktheheight-of-cutadjustment.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoking,orroughrunningisnoted.

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

2.Checkwiththeenginerunningandtheoilatoperatingtemperature.

3.Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

Note:T oobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.T oro.com.

Information

Page 49

ServiceIntervalChart

Figure73

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.

decal125-2927

Removethekeyfromtheignitionswitchbeforeyouperformanymaintenance.

Pre-Maintenance

Lubrication

Procedures

GreasingtheBearingsand

Pre-MaintenanceSafety

•Beforeadjusting,cleaning,repairing,orleaving

themachine,dothefollowing:

–Parkthemachineonalevelsurface.

–Movethethrottleswitchtothelow-idleposition.

–Disengagethecuttingunits.

–Lowerthecuttingunits.

–Ensurethatthetractionisinneutral.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey .

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

•Ifpossible,donotperformmaintenancewhilethe

engineisrunning.Keepawayfrommovingparts.

•Usejackstandstosupportthemachineor

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

Bushings

ServiceInterval:Every50hours(andimmediately

Lubricateallgreasettingsforthebearingsand bushingswithNo.2lithiumgrease.

Thegreasettinglocationsandquantitiesareas follows:

•Pumpdriveshaft(3)(Figure74)

aftereverywashing).

g021216

Figure74

Page 50

•Cutting-unitlift-armcylinders(2each)(Figure75)

Figure75

•Lift-armpivots(1each)(Figure75)

•Cutting-unitcarrier-frameandpivot(2each)

(Figure76)

g012150

g003987

Figure78

•Axle-steeringpivot(1)(Figure79)

Figure76

•Lift-arm-pivotshaft(1each)(Figure77)

Figure77

•Rearaxletierod(2)(Figure78)

g003960

g004169

Figure79

•Steering-cylinderballjoints(2)(Figure80)

g004157

g003966

Figure80

•Brakepedal(1)(Figure81)

Page 51

Figure81

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

g011615

•Donotchangethegovernorspeedoroverspeed

theengine.

ServicingtheAirCleaner

ServiceInterval:Every400hours—Servicetheair

cleaner.Servicetheaircleaner earlieriftheserviceindicatorshows red.Serviceitmorefrequentlyin extremelydirtyordustyconditions.

Checktheair-cleanerbodyfordamagewhichcould causeanairleak.Replaceifdamaged.Checkthe wholeintakesystemforleaks,damage,orloosehose clamps.

Servicetheair-cleanerlteronlywhentheservice indicatorrequiresit(Figure83).Changingtheairlter beforeitisnecessaryonlyincreasesthechanceof dirtenteringtheenginewhenyouremovethelter.

Important:Makesurethatthecoverisseated

correctlyandsealswiththeair-cleanerbody.

1.Parkthemachineonalevelsurface,lowerthe cuttingunits,engagetheparkingbrake,shutoff theengine,andremovethekey.

2.Pullthelatchoutwardandrotatetheair-cleaner covercounterclockwise(Figure82).

Page 52

1.Air-cleanercover

2.Air-cleanerlter

3.Air-cleanerindicator

g021218

Figure84

Figure82

1.Serviceindicator3.Cover

2.Latch

3.Releasethelatchessecuringtheair-cleaner covertotheair-cleanerbody(Figure83).

Figure83

1.Air-cleanercover3.Air-cleanerservice

indicator

2.Air-cleaner-coverlatch

g009710

7.Inspectthenewlterforshippingdamage, checkingthesealingendofthelterandthe body.

Important:Donotuseadamagedelement.

8.Insertthenewlterbyapplyingpressuretothe outerrimoftheelementtoseatitinthecanister.

Important:Donotapplypressuretothe

exiblecenterofthelter.

9.Cleanthedirt-ejectionportlocatedinthe removablecover.Removetherubberoutlet valvefromthecover,cleanthecavity,and replacetheoutletvalve.

10.Installthecoverorientingtherubberoutletvalve inadownwardposition—betweenapproximately 5o’clockto7o’clockwhenviewedfromtheend.

11.Securethelatches.

g021217

4.Removethecoverfromtheair-cleanerbody .

5.Beforeremovingthelter,uselow-pressure air—275kPa(40psi),cleananddry—tohelp removelargeaccumulationsofdebrispacked betweenoutsideofthelterandthecanister.

Important:Avoidusinghigh-pressureair,

whichcouldforcedirtthroughthelterinto theintaketract.

Note:Thiscleaningprocesspreventsdebris

frommigratingintotheintakewhenyouremove thelter.

6.Removeandreplacethelter(Figure84).

Note:Donotcleantheusedelementduetothe

possibilityofdamagingtheltermedia.

Page 53

ServicingtheEngineOil

OilSpecication

Usehigh-quality,low-ashengineoilthatmeetsor exceedsthefollowingspecications:

•APIservicecategoryCJ-4orhigher

•ACEAservicecategoryE6

•JASOservicecategoryDH-2

Important:UsingengineoilotherthanAPICJ-4

orhigher,ACEAE6,orJASODH-2maycausethe dieselparticulateltertoplugorcauseengine damage.

Usethefollowingengineoilviscositygrade:

•Preferredoil:SAE15W-40(above0°F)

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

ToroPremiumEngineOilisavailablefromyour authorizedTorodistributorineither15W-40or10W-30 viscositygrades.Seethepartscatalogforpart numbers.

Figure85

1.Dipstick

4.Iftheoillevelislow,removethellcapandadd oiluntilitisbetweentheFULLandADDmarks (Figure85).

2.Oil-llcap

Note:Donotoverll.

5.Installtheoil-llcapanddipstick.

g021901

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Checktheengineoildaily.Ifthe

engine-oillevelisabovetheFullmarkonthe dipstick,theengineoilmaybedilutedwithfuel;

IftheengineoillevelisabovetheFullmark, changetheengineoil.

Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday. Ifithasalreadybeenrun,allowtheoiltodrainback downtothesumpforatleast10minutesbefore checking.IftheoillevelisatorbelowtheAddmark onthedipstick,addoiltobringtheoilleveltotheFull mark.Donotoverlltheenginewithoil.

Important:Keeptheengineoillevelbetweenthe

upperandlowerlimitsontheoilgauge;theengine mayfailifyourunitwithtoomuchortoolittleoil.

1.Parkthemachineonalevelsurface.Unlockthe engine-coverlatches.

2.Opentheenginecover.

6.Closetheenginecoverandsecureitwiththe latches.

CrankcaseOilCapacity

5.2L(5.5USqt)withthelter

3.Removethedipstick,wipeitclean,installthe dipstickintothetube,andpullitoutagain.The oillevelshouldbebetweentheFULLandADD marks(Figure85).

Page 54

ChangingtheEngineOilandFilter

Servicingthe

ServiceInterval:Every250hours—Changethe

engineoilandlter.

1.Removethedrainplugandlettheoilowintoa drainpan(Figure86).

Figure86

1.Engine-oildrainplug

2.Oillter

Diesel-OxidationCatalyst (DOC)andtheSootFilter

ServiceInterval:Every6,000hours—Disassemble,

clean,andassemblethesootlter oftheDPForcleanthesootlterif enginefaultsSPN3251FMI0,SPN 3720FMI0,orSPN3720FMI16 displayintheInfoCenter.

IfenginefaultsCHECKENGINESPN3251FMI0,CHECK

ENGINESPN3720FMI0,orCHECKENGINESPN3720 FMI16displayintheInfoCenter(Figure87),cleanthe

sootlterusingthestepsthatfollow:

g214715

g021890

2.Whenalltheoilisdrained,installthedrainplug.

3.Removetheoillter(Figure86).

4.Applyalightcoatofcleanoiltothenewlter sealbeforescrewingiton.

Important:Donotovertighten.

5.Addoiltothecrankcase;refertoServicingthe

EngineOil(page53).

g213864

g213863

Figure87

1.RefertotheEnginesectionintheService Manualforinformationondisassemblingand

assemblingthediesel-oxidationcatalystandthe sootlteroftheDPF .

2.RefertoyourauthorizedT orodistributorfor diesel-oxidationcatalystandthesootlter replacementpartsorservice.

3.ContactyourauthorizedT orodistributortoreset theengineECUafteryouinstallacleanDPF .

Page 55

FuelSystem

4.Removetheltercanisterandcleanthe mountingsurface.

Maintenance

DANGER

Undercertainconditions,fuelandfuelvapors arehighlyammableandexplosive.Areor explosionfromfuelcanburnyouandothers andcancausepropertydamage.

•Fillthefueltankoutdoors,inanopenarea, whentheengineisoffandiscold.Wipeup anyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis25mm (1inch)belowthetopofthetank,notthe llerneck.Thisemptyspaceinthetank allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

5.Lubricatethegasketontheltercanisterwith cleanoil.

6.Installtheltercanisterbyhanduntilthegasket contactsmountingsurface,thenrotateitan additional1/2turn.

7.Tightenthedrainplugonthebottomofthelter canisterandclosetheventonthetopofthe canistermount.

ServicingtheEngineFuel Filter

ServiceInterval:Every400hours—Replacethe

enginefuellter.

1.Cleantheareaaroundthefuel-lterhead (Figure89).

ServicingtheWater Separator

ServiceInterval:Beforeeachuseordaily—Drain

waterorothercontaminantsfrom waterseparator.

Every400hours—Replacethefuel-lter canister.

1.Placeacleancontainerunderthefuellter.

2.Loosenthedrainplugonthebottomofthelter canisterandopentheventonthetopofthe canistermount.

Figure88

g021576

Figure89

1.Fuel-lterhead2.Fuellter

2.Removethelterandcleanthelter-head mountingsurface(Figure89).

3.Lubricatetheltergasketwithcleanlubricating engineoil.Refertotheengineoperator's manual,includedwiththemachine,foradditional information.

4.Installthedryltercanister,byhand,untilthe gasketcontactsthelterhead,thenrotateitan additional1/2turn.

5.Starttheengineandcheckforfuelleaksaround

g007367

thelterhead.

1.Waterseparatorltercanister

3.Cleantheareawheretheltercanistermounts.

Page 56

CheckingtheFuelLines

ElectricalSystem

andConnections

ServiceInterval:Every400hours(Oryearly,

whichevercomesrst).

Checkthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.

FuelPick-upTubeScreen

Thefuelpick-uptube,locatedinsidethefueltank,is equippedwithascreentohelppreventdebrisfrom enteringthefuelsystem.Removethefuelpick-up tubeandcleanscreenasrequired.

Maintenance

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Important:Beforeweldingonthemachine,

disconnectbothcablesfromthebattery,bothwire harnessplugsfromtheelectroniccontrolmodule, andtheterminalconnectorfromthealternatorto preventdamagetotheelectricalsystem.

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

ServiceInterval:Every50hours—Cleanthebattery

andchecktheconditionofit(or weekly,whichevercomesrst).

Every50hours—Checkthebattery-cable connections.

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcausessevere burns.

•Donotdrinkelectrolyteandavoidcontact withskin,eyes,orclothing.Wearsafety glassestoshieldyoureyesandrubber glovestoprotectyourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

Page 57

WARNING

CheckingtheFuses

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfromit.

Keeptheterminalsandtheentirebatterycaseclean becauseadirtybatterydischargesslowly .T oclean thebattery,washtheentirecasewithasolutionof bakingsodaandwater.Rinseitwithclearwater.

Thereare8fusesintheelectricalsystem.Thefuse blockislocatedbehindthecontrol-arm-accesspanel (Figure90).

g021219

Figure90

1.Fuseblock

decal117-0169

Figure91

Page 58

DriveSystem Maintenance

AdjustingtheTraction DriveforNeutral

Themachinemustnotcreepwhenyoureleasethe tractionpedal.Ifitdoescreep,adjustitasfollows:

WARNING

Theenginemustberunningwhileyou performthenaladjustmentonthe tractionadjustmentcam.Thiscould causepersonalinjury.

Keepyourhands,feet,face,andother bodypartsawayfromthemufer,other hotpartsoftheengine,andanyrotating parts.

1.Parkthemachineonalevelsurface,lowerthe cuttingunitstotheground,shutofftheengine, andremovethekey.

2.Jackupthefrontofthemachineuntilthefront tiresareofftheground.Supportthemachine withjackstandstopreventitfromfalling accidentally.

Note:On4-wheel-drivemodels,thereartires

mustalsobeofftheground.

3.Ontherightsideofthehydrostat,loosenthe locknutonthetraction-adjustmentcam(Figure

92).

4.Starttheengineandrotatethecamhexineither directionuntilthewheelsstoprotating.

5.Tightenthelocknuttosecuretheadjustment.

6.Shutofftheengine,removethejackstands,and lowerthemachinetotheground.

7.Testdrivethemachinetomakethatsurethat itdoesnotcreep.

Figure92

1.Locknut2.Traction-adjustmentcam

g004147

Page 59

AdjustingtheRearWheel

CoolingSystem

Toe-in

ServiceInterval:Every800hours—Checktherear

wheeltoe-in.

1.Rotatethesteeringwheeltopositiontherear wheelsstraightahead.

2.Loosenthejamnutoneachendofthetierod (Figure93).

Note:Theendofthetierodwiththeexternal

grooveisaleft-handthread.

Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancauseinjury

ordeath;keepoutofreachfromchildrenand pets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

RemovingDebrisfromthe CoolingSystem

ServiceInterval:Beforeeachuseordaily(More

frequentlyindirtyoperating conditions).

Figure93

1.Jamnut3.Wrenchslot

2.Tierod

3.Usingthewrenchslot,rotatethetierod

4.Measurethedistanceatthefrontandrearofthe rearwheelsataxleheight.

Note:Thedistanceatthefrontoftherear

wheelsshouldbelessthan6mm(1/4inch)of thedistancemeasuredattherearofthewheels.

5.Repeatthisprocedureasrequired.

Every100hours—Inspectthecooling-system

g004136

hoses.

Every2years—Flushandreplacethe cooling-systemuid.

1.Shutofftheengineandremovethekeyfromthe ignitionswitch.

2.Thoroughlycleanalldebrisoutoftheengine area.

3.Unlatchtheclampandpivotopentherear screen(Figure94).

Page 60

Figure94

1.Rear-screenlatch2.Rearscreen

4.Thoroughlycleanbothsidesoftheradiator/oil coolerwithcompressedair(Figure95).

BrakeMaintenance

AdjustingtheParking Brakes

Adjustthebrakeswhenthereismorethan2.5cm(1 inch)offreetravelofthebrakepedal,orwhenmore holdingforceisrequired(Figure96).Freetravelisthe distancethatthebrakepedalmovesbeforeyoufeel brakingresistance.

g004138

g026816

Figure96

1.Radiator/oilcooler

Figure95

1.Freetravel

Note:Usethewheel-motorbacklashtorockthe

drumsbackandforthtoensurethatthedrumsare freepriortoandafteradjustment.

1.Toreducefreetravelofthebrakepedals,tighten thebrakesbylooseningthefrontnutonthe threadedendofthebrakecable(Figure97).

g021880

g011616

Figure97

1.Brakecables2.Frontnuts

5.Closethescreenandsecurethelatch.

2.Tightentherearnuttomovethecablebackward untilbrakepedalshave0.63to1.27cm(1/4to 1/2inch)offreetravel,beforethewheellocks up(Figure96).

3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously.

Page 61

Note:Ensurethatthecableconduitdoesnot

rotatewhileyouaretighteningthenuts.

BeltMaintenance

Adjustingthe Parking-BrakeLatch

Iftheparkingbrakefailstoengageandlatch,adjust thebrakepawl.

1.Loosenthe2screwssecuringtheparking-brake pawltotheframe(Figure98).

Figure98

ServicingtheAlternator Belt

ServiceInterval:Aftertherst10hours

Every100hours

Note:Forproperbelttension,allow10mm(3/8inch)

deectionwhenaforceof44N(10lb)isappliedon thebeltmidwaybetweenthepulleys.

1.Ifthedeectionisnot10mm(3/8inch),loosen thealternatormountingbolts(Figure99).

g011617

1.Brakecables3.Parking-brakepawl

2.Screw

2.Presstheparking-brakepedalforwarduntilthe brakedetentcompletelyengagesonthebrake pawl(Figure98).

3.Tightenthe2screwstolocktheadjustment.

4.Pressthebrakepedaltoreleasetheparking brake.

5.Checktheadjustmentandadjustasrequired.

4.Brakedetent

g020537

Figure99

1.Mountingbolt2.Alternator

2.Increaseordecreasethealternator-belttension andtightenthebolts.

3.Checkthedeectionofthebeltagaintoensure thatthetensioniscorrect.

Page 62

HydraulicSystem Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

g004139

Figure100

1.Hose

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

ChangingtheHydraulic Fluid

ServiceInterval:Every800hours

Every2years—Drainandushthehydraulic tank.

Ifuidbecomescontaminated,contactyour authorizedT orodistributorbecausethesystemmust beushed.Contaminateduidlooksmilkyorblack whencomparedtocleanoil.

1.Parkthemachineonalevelsurface,lowerthe cuttingunitstotheground,shutofftheengine, andremovethekey.

2.Raisethehood.

3.Placealargedrainpanunderthettingsecured tothebottomofthehydraulic-uidreservoir (Figure100).

4.Disconnectthehosefromthebottomofthe ttingandletthehydraulicuidowintothe drainpan.

5.Installthehosewhenhydraulicuidstops draining.

6.Fillthereservoirwithapproximately30L(8US gallons)ofhydraulicuid;refertoCheckingthe

HydraulicFluid(page26).

Important:Useonlyhydraulicuids

specied.Otheruidscoulddamagethe system.

7.Installthereservoircap.

8.Starttheengineanduseallofthehydraulic controlstodistributehydraulicuidthroughout thesystem.Also,checkforleaks.

9.Shutofftheengine.

10.Checkthelevelofthehydraulicuidandadd enoughtoraiseleveltotheFULLmarkonthe dipstick.

Important:Donotoverllthehydraulic

system.

Page 63

ReplacingtheHydraulic Filters

ServiceInterval:Every800hours(Ormoreoftenif

theservice-intervalindicatorisin theredzone).

Thehydraulicsystemisequippedwitha service-intervalindicator(Figure101).Withthe enginerunningatoperatingtemperature,viewthe indicator,itshouldbeinthegreenzone.Whenthe indicatorisintheredzone,changethehydraulic lters.

g004150

Figure103

1.Hydrauliclter

3.Removethelter.

4.Lubricatethegasketonthenewlterwith hydraulicoil.

Figure101

1.Hydraulic-lter-restrictionindicator

Important:Useofanyotherltersmayvoidthe

warrantyonsomecomponents.

1.Positionthemachineonalevelsurface,lower thecuttingunits,shutofftheengine,engage theparkingbrake,andremovethekeyfromthe ignitionswitch.

2.Cleantheareaaroundthelter-mountingarea andplaceadrainpanunderthelter(Figure

102)and(Figure103).

5.Ensurethatthelter-mountingareaisclean.

g004132

6.Installthelterbyhanduntilthegasketcontacts themountingsurface,thenrotateitanadditional 1/2turn.

7.Repeattheprocedureontheotherlter.

8.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

9.Shutofftheengineandcheckforleaks.

CheckingtheHydraulic LinesandHoses

ServiceInterval:Beforeeachuseordaily

Checkthehydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration. Makeallnecessaryrepairsbeforeoperating.

1.Hydrauliclter

g021271

Figure102

Page 64

Hydraulic-SystemTest Ports

Usethehydraulic-systemtestportstotestthe pressureinthehydrauliccircuits.Contactyour authorizedT orodistributorforassistance.

Usethetestportsonthefronthydraulictubestoassist introubleshootingthetractioncircuit(Figure104).

g021221

Figure105

1.Mow-circuittestports

Figure104

1.Traction-circuittestport

Usethetestportsonthemowmanifoldblocktoassist introubleshootingthemowcircuit(Figure105).

Usethetestportontheliftmanifoldblocktoassistin

g031993

troubleshootingtheliftcircuit(Figure106).

g003983

Figure106

1.Lift-circuittestport

Page 65

CuttingUnitSystem

BacklappingtheCutting

Maintenance

CuttingUnitSafety

Awornordamagedcuttingunitcanbreak,anda pieceofareelorbedknifecouldbethrownatyou orbystanders,resultinginseriouspersonalinjuryor death.

•Inspectthecuttingunitsperiodicallyforwearor

damage.

•Usecarewhencheckingthecuttingunits.Wrap

thebladesorweargloves,andusecautionwhen servicingthereelsandbedknives.Onlyreplaceor sharpenthereelsandbedknives;neverstraighten orweldthem.

•Onmulti-bladedmachines,takecareasrotating1

reelcancauseotherbladestorotate.

Units

WARNING

Contactwiththereelsorothermovingparts canresultinpersonalinjury.

•Keepngers,hands,andclothingaway fromthereelsorothermovingparts.

•Neverattempttoturnthereelsbyhandor footwhiletheengineisrunning.

Note:Whenbacklapping,thefrontunitsalloperate

together,andtherearunitsoperatetogether.

1.Positionthemachineonalevelsurface,lower thecuttingunits,shutofftheengine,engagethe parkingbrake,andmovetheEnable/Disable switchtotheDISABLEposition.

2.Unlockandraisetheseattoexposethebacklap levers(Figure107).

3.Makeinitialreel-to-bedknifeadjustments appropriateforbacklappingonallcuttingunits thataretobebacklapped;refertotheOperator's Manualforthecuttingunits.

4.Starttheengineandrunatlowidlespeed.

DANGER

Changingtheenginespeedwhile backlappingmaycausethereelstostall.

•Neverchangetheenginespeedwhile backlapping.

•Backlaponlyatlowengine-idlespeed.

5.Selecteitherfront,rear,orbothbacklapleversto determinewhichunitstobacklap(Figure107).

DANGER

Toavoidpersonalinjury,becertainthat youareclearofthecuttingunitsbefore proceeding.

6.WiththeMow/TransportleverintheMOW position,movetheEnable/Disableswitchto theENABLEposition.MovetheLowerMow/Lift controlforwardtostartthebacklappingoperation onthedesignatedreels.

7.Applylappingcompoundwithalong-handled brush.

Important:Neveruseashort-handled

brush.

8.Ifthereelsstallorbecomeerraticwhile backlapping,selectahigherreel-speedsetting

Page 66

untilthespeedstabilizes,thenreturnthereel speedtoyourdesiredspeed.

9.Toadjustthecuttingunitswhilebacklapping,turn thereelsoffbymovingtheLowerMow/Raise leverrearward;theEnable/Disableswitchtothe DISABLEposition,andshutofftheengine.

Aftercompletingadjustments,repeatsteps4 through8.

Figure107

1.Backlaplevers

Storage

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits, andengine.

2.Checkthetirepressure.Inatealltractionunit tiresto83to103kPa(12to15psi).

3.Checkallfastenersforloosenessandtighten themasnecessary.

4.Greaseallgreasettingsandpivotpoints.Wipe upanyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpainted areasthatarescratched,chipped,orrusted. Repairanydentsinthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthe

batteryposts.

B.Cleanthebattery,terminals,andpostswith

awirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatteryposts

withGrafo1 12Xskin-overgrease(T oro PartNumber505-47)orpetroleumjellyto preventcorrosion.

g021209

D.Slowlyrechargethebatteryevery60days

for24hourstopreventleadsulfationofthe battery.

10.Repeattheprocedureforallcuttingunitsyou wanttobacklap.

11.Whennished,returnthebacklapleverstothe MOWposition,lowertheseat,andwashall lappingcompoundoffthecuttingunits.

Note:Adjustthecutting-unitreeltobedknifeas

needed.Adjustthecutting-unitreelspeedtothe desiredmowingsetting.

Important:Ifthebacklapswitchis

notreturnedtotheOFFpositionafter backlapping,thecuttingunitsdonotraise orfunctionproperly.

Note:Forabettercuttingedge,runaleacross

thefrontfaceofthebedknifeafterlapping.This removesanyburrsorroughedgesthatmay havebuiltuponthecuttingedge.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplace thedrainplug.

2.Removeanddiscardtheoillter.Installanew oillter.

3.Relltheoilpanwithdesignatedquantityof motoroil.

4.Starttheengineandrunitatidlespeedfor approximately2minutes.

5.Shutofftheengine.

6.Flushthefueltankwithfresh,cleandieselfuel.

7.Checkantifreezeprotectionandadda50/50 solutionofwaterandantifreezeasneededfor expectedminimumtemperatureinyourarea.

8.Secureallfuel-systemttings.

9.Thoroughlycleanandservicetheair-cleaner assembly.

10.Sealtheair-cleanerinletandtheexhaustoutlet withweatherprooftape.

11.Checktheantifreezeprotectionandaddas neededforexpectedminimumtemperaturein yourarea.

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Notes:

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Notes:

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Notes:

Page 70

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheW ayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0282RevC

Page 71

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Page 72

TheToroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD