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Reelmaster 5010-H Series
Installation Instructions Manual
12 pgs1.41 Mb0
Operator's Manual
24 pgs1.73 Mb0
Table of contents
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Toro 03634, 03635, reelmaster 5210 series, reelmaster 5410 series, reelmaster 5010-h series Operator's Manual

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Page 1
FormNo.3392-633RevA
8and11-BladeDPACuttingUnit with5inReel
Reelmaster
®
5010-H/5210/5410Series
TractionUnit
ModelNo.03634—SerialNo.315000001andUp ModelNo.03635—SerialNo.315000001andUp
*3392-633*A
Page 2
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheDeclarationofIncorporation(DOI) atthebackofthispublication.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Thisreel-bladelawnmowerismountedtoaride-onmachine andisintendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedforcutting grassonwell-maintainedlawnsinparks,golfcourses,sports elds,andoncommercialgrounds.Itisnotdesignedfor cuttingbrush,mowinggrassandothergrowthalongside highways,orforagriculturaluses.
Introduction
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Safety...........................................................................3
SafetyandInstructionalDecals.................................3
Setup............................................................................4
1InspectingtheCuttingUnit....................................4
2CuttingUnitKickstand..........................................4
3AdjustingtheRearShield.......................................4
4InstallingtheLooseParts.......................................5
ProductOverview..........................................................7
Specications.........................................................7
CuttingUnitAccessoriesandKits(seeparts
catalogforpartnumbers)......................................7
Operation.....................................................................8
MakingAdjustments................................................8
Height-of-CutChartTerms.....................................10
Height-of-CutChart...............................................11
ServicingtheBedknife............................................15
Maintenance.................................................................16
Lubrication............................................................16
ServicingtheBedbar...............................................16
ServicingtheRoller.................................................18
1.Locationofthemodelandserialnumbers
©2015—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Page 3
Safety
ThismachinehasbeendesignedinaccordancewithENISO 5395:2013.
Hazardcontrolandaccidentpreventionaredependent upontheawareness,concern,andpropertraining ofthepersonnelinvolvedintheoperation,transport, maintenance,andstorageofthemachine.Improper useormaintenanceofthemachinecanresultininjury ordeath.Toreducethepotentialforinjuryordeath, complywiththefollowingsafetyinstructions.
•Read,understand,andfollowallinstructionsinthe
tractionunitoperatorsmanualbeforeoperatingthe cuttingunit.
•Read,understand,andfollowallinstructionsinthis
Operator’sManualbeforeoperatingthecuttingunit.
•Neverallowchildrentooperatethetractionunitor
cuttingunits.Donotallowadultstooperatetractionunit orcuttingunitswithoutproperinstruction.Onlytrained operatorswhohavereadthismanualshouldoperatethe cuttingunits.
•Neveroperatethecuttingunitswhenundertheinuence
ofdrugsoralcohol.
•Keepallshieldsandsafetydevicesinplace.Ifashield,
safetydeviceordecalisillegibleordamaged,repairor replaceitbeforeoperationiscommenced.Alsotighten anyloosenuts,bolts,andscrewstoensurecuttingunitis insafeoperatingcondition.
•Alwayswearsubstantialshoes.Donotoperatecutting
unitswhilewearingsandals,tennisshoes,sneakersor
shorts.Also,donotwearloosettingclothingwhich couldgetcaughtinmovingparts.Alwayswearlongpants andsubstantialshoes.Wearingsafetyglasses,safetyshoes andahelmetisadvisableandrequiredbysomelocal ordinancesandinsuranceregulations.
•Removealldebrisorotherobjectsthatmightbepicked
upandthrownbythecuttingunitreelblades.Keepall bystandersawayfromtheworkingarea.
•Ifthecuttingbladesstrikeasolidobjectortheunit
vibratesabnormally,stopandshuttheengineoff.Check cuttingunitfordamagedparts.Repairanydamagebefore restartingandoperatingthecuttingunit.
•Lowerthecuttingunitstothegroundandremovekey
fromignitionswitchwhenevermachineisleftunattended.
•Besurecuttingunitsareinsafeoperatingconditionby
keepingnuts,boltsandscrewstight.
•Removekeyfromignitionswitchtopreventaccidental
startingoftheenginewhenservicing,adjustingorstoring themachine.
•Performonlythosemaintenanceinstructionsdescribedin
thismanual.Ifmajorrepairsareeverneededorassistance isdesired,contactanAuthorizedT oroDistributor.
•Toensureoptimumperformanceandsafety ,always
purchasegenuineTororeplacementpartsandaccessories.
Donotuse"will-t"replacementpartsand accessoriesmadebyothermanufacturers.Lookfor
theT orologotoassuregenuineness.Usingunapproved replacementpartsandaccessoriescouldvoidthewarranty ofTheToroCompany.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
93–6688
1.Warning—readthe Operator’sManualbefore performingmaintenance.
2.Cuttinghazardofhandor foot—stoptheengineand waitforallmovingpartsto stop.
3
Page 4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4
Cuttingunit
Nopartsrequired
Nopartsrequired
Straightgreasetting O-ring
MediaandAdditionalParts
Description
PartsCatalog Operator'sManual
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
1

InspectingtheCuttingUnit

Qty.
Qty.
1Inspectthecuttingunit.
–
–
1 1
1 1
Reviewthematerialandsaveinanappropriateplace:
Usethekickstandwhentippingthe cuttingunit.
Adjusttherearshield.
Installthelooseparts.
Use
Use
2

CuttingUnitKickstand

NoPartsRequired
Partsneededforthisprocedure:
1
Cuttingunit
Procedure
Afterthecuttingunitisremovedfromthebox,inspectthe following:
1.Checkeachendofthereelforgrease.
Note:Greaseshouldbevisiblyevidentintheinternal splinesofthereelshaft.
2.Ensurethatallnutsandboltsaresecurelytightened.
3.Makesurethatthecarrierframesuspensionoperates freelyanddoesnotbindwhenmovedbackandforth.
Procedure
Wheneverthecuttingunithastobetippedtoexposethe bedknife/reel,propuptherearofthecuttingunitwiththe kickstand(suppliedwiththetractionunit)tomakesurethat thenutsonthebackendofthebedbaradjustingscrewsare notrestingontheworksurface(Figure3).
Figure3
1.Cuttingunitkickstand
4
Page 5
3
4
AdjustingtheRearShield
NoPartsRequired
Procedure
Undermostconditions,bestdispersionisattainedwhenthe rearshieldisclosed(frontdischarge).Whenconditionsare heavyorwet,rearshieldmaybeopened.
Toopentherearshield(Figure4),loosenthecapscrew securingtheshieldtotheleftsideplate,rotatetheshieldto theopenpositionandtightenthecapscrew.

InstallingtheLooseParts

Partsneededforthisprocedure:
1
Straightgreasetting
1
O-ring
Procedure
Thegreasettingsmustbeinstalledonthereelmotorsideof thecuttingunit.Usethefollowingdiagramtodeterminethe positionofthereelmotors.
Figure5
1.Removeanddiscardthesetscrewonthereel-motor side-plate(Figure6).
1.Capscrew
Figure4
2.Rearshield
Figure6
1.Capscrew(2)3.Greasetting
2.Setscrew4.Greasevent
2.Installthestraightgreasetting(Figure6).
3.Iftherearenocapscrewsonthereel-motorside-plate, installthem(Figure6).
4.InstalltheO-ringonthereelmotor(Figure7).
5
Page 6
Figure7
1.O-ring
5.Installthereelmotor,andgreasethesideplateuntil excessgreasepoursoutofthegreasevent(Figure6).
6
Page 7
ProductOverview
Specications
ModelNumberNetWeight
03634
03635
41kg(90lb)
42kg(93lb)

CuttingUnitAccessoriesandKits(see partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless
otherwisespecied. BroomerKit:Multiplebrushstripswovenintothehelical
groomerbladesimprovetheeffectivenessofthegroomerkit. Performanceofthegroomerisenhancedbyenablingafull width"Brooming"effectofturfwhileopeningupthecanopy forbettergrassclippingintegration.Thecombinationof groomerandbroomersystemsoptimizethequalityofcutand after-cutappearanceformoreconsistentplayingconditions.
CollarKit(6neededperroller):Reducesover-lapmarks forwarmseasongrasses(Bermuda,Zoysia,Paspalum).This kitisinstalledontheouter3groovesoftheexistingWiehle roller,butisnotasaggressiveastheShoulderroller.
Comb/ScraperKit:Axedcombinstalledbehindthefront rollerwhichhelpsreducegrainandspongyturfbystanding upthegrassbeforecutting.AscraperforthefrontWiehle rollerisincludedinthekit.
FullFrontRoller:Producesamorepronouncedstriping (repeatedcuttinginthesamedirection/path).Effective height-of-cutisraisedandthequalityofthecutisreduced.
GrassBasketKit:Aseriesofclippingcollectionbaskets attachedtothefrontofthecuttingunitstocollectgrass clippings.
GroomerKit:Rotatingbladesassembledbehindthefront rollerwhichprovidethebestmethodforreducinggrainand spongyturfbystandingupthegrassbeforecutting.The groomeralsoknocksoffanydewfordecreasedstickiness andclumping.Thiskitopensupthecanopyforbettergrass clippingintegration,andliftsgrassforacleancrispcut.The overalldesignimprovesthequalityofcutforhealthierturf grasswhileimprovingtheaftercutappearance.
HighHOCKit:Newfrontrollerbracketsandadditional spacersfortherearrollerallowsthecuttingunittoachieve heightsofcutabove5mm(1.00inch).Thenewfrontroller bracketsalsomovesthefrontrolleroutfarthertoimprove after-cutappearanceattheseheightsofcut.
LongRearRoller:Helpsreduceover-lapmarksand mismatchbetweencuttingunitsforwarmseasongrasses (Bermuda,Zoysia,Paspalum).
RearLiftCylinderKit:Collarsassembledontherearcutting unitliftarmcylinderstolimittheheightofthecuttingunits. Thisincreasestheareaforthereargrassbaskets.
RearRollerBrushKit:Ahigh-speed,high-contactbrush thatkeepstherearrollerfreeofgrassanddebris,which
maintainsaconsistentheightofcutandpreventsclumping. Thisleadstoabetterafter-cutappearance.
RollerRebuildKit:Includesallthebearings,bearingnuts, innerseals,andoutersealsrequiredtorebuildaroller.
RollerRebuildT oolKit:Includesallthetoolsand installationinstructionsrequiredtorebuildarollerwiththe rollerrebuildkit.
Scrapers(Wiehle,Shoulder,Rearroller,FullFront Roller):Fixedscrapersforalloptionalrollersareavailable
forreducinggrassbuilduponrollerswhichcanaffect height-of-cutsettings.
ShoulderRoller:Helpsreduceover-lapmarksforwarm seasongrasses(Bermuda,Zoysia,Paspalum).
WeightKit:Includescounterweightsthatattachtothe cuttingunitsandmaintainbalancewhenotheraccessories arenotinuse.
7
Page 8
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel
Usethisproceduretosetthebedknifetothereelandtocheck theconditionofthereelandbedknifeandtheirinteraction. Aftercompletingthisprocedure,alwaystestthecutting unitperformanceunderyoureldconditions.Youmay needtomakefurtheradjustmentstoobtainoptimalcutting performance.
Important:Donotovertightenthebedknifetothereel oryouwilldamageit.
•Afterbacklappingthecuttingunitorgrindingthereel,you
mayneedtomowwiththecuttingunitforafewminutes andthenperformthisproceduretoadjustthebedknifeto thereelasthereelandbedknifeadjusttoeachother.
•Youmayneedadditionaladjustmentsiftheturfis
extremelydenseoryourcuttingheightisverylow .
Youwillneedthefollowingtoolstocompletethisprocedure:
•Shim(0.002inch)
Figure9
1.Cuttingunitkickstand
4.Rotatethereelsothatabladecrossesthebedknife approximately25mm(1inch)infromtheendofthe bedknifeontherighthandsideofthecuttingunit.
Note:Putanidentifyingmarkonthisbladetomake subsequentadjustmentseasier.
5.Insertthe0.05mm(0.002inch)shimbetweenthe markedreelbladeandthebedknifeatthepointwhere thebladecrossesthebedknife.
6.Turntherightbedbaradjusterclockwiseuntilyoufeel lightpressure(i.e.drag)ontheshim,thenbackoffthe bedbaradjustertwoclicksandremovetheshim.
•Cuttingperformancepaper
1.Positionthecuttingunitonaat,levelworksurface.
2.Turnthebedbaradjustingscrewscounterclockwiseto ensurethatthebedbardoesnotcontactthereel(Figure
8).
Figure8
1.Bedbaradjustingscrew
3.Tipthemower,toexposethebedknifeandreel.
Important:Makesurethatthenutsontheback endofthebedbaradjustingscrewsarenotresting ontheworksurface(Figure9).
Note:Adjusting1sideofthecuttingunitaffectsthe otherside,the2clickswillprovideclearanceforwhen theothersideisadjusted.
Note:Ifstartingwithalargegap,bothsidesshould initiallybedrawncloserbyalternatelytighteningthe rightandlefthandsides.
7.Slowlyrotatethereelsothatthesamebladethatyou checkedontherightsideiscrossingthebedknife approximately25mm(1inch)infromtheendofthe bedknifeonthelefthandsideofthecuttingunit.
8.Turntheleftbedbaradjusterclockwiseuntiltheshim canbeslidthroughthereeltobedknifegapwithlight drag.
9.Returntotherightsideandadjustasnecessarytoget lightdragontheshimbetweenthesamebladeand bedknife.
10.Repeatsteps8and9untiltheshimcanbeslidthrough bothgapswithslightdrag,butoneclickinonboth sidespreventstheshimfrompassingthroughonboth sides.
Note:Thebedknifeisnowparalleltothereel.
Note:Thisprocedureshouldnotbeneededondaily
adjustments,butshouldbedoneaftergrindingor disassembly.
8
Page 9
11.Fromthisposition(i.e.1clickinandshimnotpassing through)turnthebedbaradjustersclockwise2clicks each.
6.Securetherollerbracketandspacerstotheunderside ofthesideplatemountingangeswiththenuts previouslyremoved.
Note:Eachclickturnedmovesthebedknife0.018 mm(0.0007inches).Donotovertightenthe
adjustingscrews.
12.Testthecuttingperformancebyinsertingalongstrip ofT orocuttingperformancepaperbetweenreeland bedknife,perpendiculartothebedknife(Figure10). Slowlyrotatethereelforward;itshouldcutthepaper.
Figure10
Note:Shouldexcessivereeldragbeevident,itwillbe
eithernecessarytobacklaporregrindthecuttingunit toachievethesharpedgesneededforprecisioncutting.
7.Verifythatbedknife-to-reelcontactiscorrect.Tipthe mowertoexposethefrontandrearrollersandthe bedknife.
Note:Thepositionoftherearrollertothereel iscontrolledbythemachiningtolerancesofthe assembledcomponentsandparallelingisnotrequired. Alimitedamountofadjustmentispossiblebysetting thecuttingunitonasurfaceplateandlooseningthe sideplatemountingcapscrews(Figure12).
Figure12
1.Sideplatemountingcapscrews
8.Adjustandtightencapscrewsandtorquethecap screwsto37-45N-m(27-33ft-lb).
AdjustingtheRearRoller
1.Adjusttherearrollerbrackets(Figure11)tothedesired heightofcutrangebypositioningtherequiredamount ofspacersbelowthesideplatemountingange(Figure
11)pertheHOCChart.
Figure11
1.Spacer3.Sideplatemountingange
2.Rollerbracket
2.Raisetherearofthecuttingunitandplaceablock underthebedknife.
3.Removethe2nutssecuringeachrollerbracketandthe spacertoeachsideplatemountingange.
4.Lowertherollerandthescrewsfromsideplate mountingangesandspacers.
5.Placethespacersontothescrewsonrollerbrackets.
9
Page 10

Height-of-CutChartTerms

Height-of-CutSetting(HOC)
Thedesiredheight-of-cut.
BenchSetHeight-of-Cut
Thebenchsetheight-of-cutistheheightatwhichthetop edgeofthebedknifeissetaboveaatlevelsurfacethat contactsthebottomofboththefrontandrearroller.
EffectiveHeight-of-Cut
Thisistheactualheightthatthegrasshasbeencut.Fora givenbenchsetheight-of-cut,theactualheight-of-cutwill varydependingonthetypeofgrass,timeofyear,turf,and soilconditions.Thecuttingunitsetup(aggressivenessofcut, rollers,bedknives,attachmentsinstalled,turfcompensation settings,etc.)willalsoaffecttheeffectiveheightofcut.Check theeffectiveheight-of-cutusingtheTurfEvaluator(model
04399)regularlytodeterminethedesiredbenchsetheight ofcut.
RearSpacers
Thenumberofrearspacersdeterminestheaggressiveness ofcutforthecuttingunit.Foragivenheightofcut,adding spacers,belowthesideplatemountingange,increasesthe aggressivenessofthecuttingunit.Allcuttingunitsona givenmachinemustbesettothesameaggressivenessofcut (Numberofrearspacers,partno.106-3925),otherwisethe after-cutappearancecouldbenegativelyaffected(Figure13).
ChainLinks
Thelocationatwhichtheliftarmchainisattacheddetermines therearrollerpitchangle(Figure14).
AggressivenessofCut
Aggressivenessofcuthasasignicantimpactonthe performanceofthecuttingunit.AggressivenessofCutrefers totheangleofthebedkniferelativetotheground(Figure13).
Thebestcuttingunitsetupisdependentonyourturf conditionsanddesiredresults.Experiencewiththecutting unitonyourturfwilldeterminethebestsettingtouse. Aggressivenessofcutmaybeadjustedthroughoutthecutting seasontoallowforvariousturfconditions.
Ingeneral,lesstonormalaggressivesettingsaremore appropriateforwarmseasongrasses(Bermuda,paspalum, zoysia)whilecoolseasongrasses(bent,bluegrass,rye)may requirenormaltomoreaggressivesetups.Moreaggressive setupscutmoregrassoffbyallowingthespinningreeltopull moregrassupintothebedknife.
Figure14
1.Liftchain
2.U-backet
3.Bottomhole
Groomer
Thesearetherecommendedheight-of-cutsettingswhena groomerkitisinstalledonthecuttingunit.
1.Rearspacers
2.Sideplatemountingange
Figure13
3.Aggressivenessofcut
10
Page 11

Height-of-CutChart

HOCSettingAggressivenessofCutNo.ofRearSpacersNo.ofChainLinksWithGroomerkits
0.64cm(0.250inches)
0.95cm(0.375inches)
1.27cm(0.500inches)
1.56cm(0.625inches)
1.91cm(0.750inches)
2.22cm(0.875inches)
2.54cm(1.000inch)
2.86cm(1.125inches)*
3.18cm(1.250inches)*
3.49cm(1.375inches)*
3.81cm(1.500inches)*
+IndicatestheU-bracket,onliftarm,ispositionedinthebottomhole(Figure14). *HighHOCKit(PartNo.110-9600)mustbeinstalled.FrontHOCbracketmustbepositionedinthetopsideplatehole.
**YindicatesthatthiscombinationofHOCandspacerscanbeusedwithgroomers.
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
Less
Normal
More
0 0 1
0 1 2
0 1 2
1 2 3
2 3 4
2 3 4
3 4 5
4 5 6
4 5 6
4 5 6
5 6 7
3+ 3+
3
4 3 3
4
3+
3
4 3 3
3+
3 3
4 3 3
3+
3 3
4 3 3
4 3 3
4 3 3
3+
3 3
installed**
Y Y
-
Y Y
-
Y Y Y
Y Y
-
Y Y
-
Y Y
-
Y Y
-
-
-
-
-
-
-
-
-
-
-
-
-
Note:Changing1chainlinkchangestherearrollerpitchanglemovementby7.0degrees.
Note:ChangingtheU-bracketontheliftarmtothebottomholeadds3.5degreestotherearrollerpitchangle.
11
Page 12
AdjustingtheHeight-of-Cut
Note:Forheightsofcutgreaterthan2.54cm(1.000inch)
theHighHeight-of-CutKitmustbeinstalled.
1.Loosenlocknutssecuringheight-of-cutbracketsto cuttingunitsideplates(Figure15).
Figure15
1.Adjustingscrew
2.Locknut
2.Loosennutongaugebar(Figure16)andsetadjusting screwtodesiredheight-of-cut.
3.Height-of-cutbracket
Figure17
Important:Whensetproperly,therearandfront
rollerswillcontactthegaugebarandthescrew willbesnugagainstthebedknife.Thisensures thattheheight-of-cutisidenticalatbothendsof thebedknife.
6.Tightennutstosecureadjustment.
Note:Donotovertightennut.Tightenenoughto removeplayfromwasher.
Usethefollowingcharttodeterminewhichbedknifeis bestsuitedforthedesiredheightofcut.
Figure16
1.Gaugebar4.Holesusedforsetting GroomerHOG
2.Heightadjustingscrew5.Holenotused
3.Nut
3.Measurethedistancebetweenthebottomofthescrew headandthefaceofthebartogettheheight-of-cut.
4.Hookthescrewheadoncuttingedgeofbedknifeand restrearendofbaronrearroller(Figure17).
5.Rotatetheadjustingscrewuntilthefrontrollercontacts thegaugebar(Figure17).Adjustbothendsofroller untilentirerollerisparalleltothebedknife.
Bedknife/HeightofCutChart
BedknifeBedknifeLip
EdgeMax®Low
HOC(03635)
LowHOC
(Optional)
Extended EdgeMax®Low HOC(Optional)
ExtendedLow
HOC(Optional)
EdgeMax®
(03634)
Standard
(Optional)
HeavyDuty
(Optional)
*WarmseasongrassesmayrequiretheLowHOC bedknifefor12.7mm(0.500inches)andbelow.
(0.220inch)
(0.220inch)
(0.220inch)
(0.220inch)
(0.270inch)
(0.270inch)
(0.370inch)
Height
5.6mm (0.250-0.500inch)
5.6mm (0.250-0.500inch)
5.6mm (0.250-0.500inch)
5.6mm (0.250-0.500inch)
6.9mm
(0.375-1.50inch)*
6.9mm
(0.375-1.50inch)*
9.3mm
(0.500-1.50inch)
HeightofCut
6.4-12.7mm
6.4-12.7mm
6.4-12.7mm
6.4-12.7mm
9.5-38.1mm
9.5-38.1mm
12.7-38.1mm
12
Page 13
Figure18
1.BedknifeLipHeight
AdjustingtheTurfCompensation Settings
Theturfcompensationspringtransferstheweightfromthe fronttotherearroller.(Thishelpstoreduceawavepattern intheturf,alsoknownasmarcellingorbobbing.)
Important:Makespringadjustmentswiththecutting unitmountedtothetractionunit,pointingstraight aheadandloweredtotheshopoor.
1.Makesurethatthehairpincotterisinstalledintherear holeinthespringrod(Figure19).
Thepreciseadjustmentpossiblewiththedualknob/bedbar designgivesthenecessarycontroltoprovideacontinual self-sharpeningaction-thusmaintainingsharpcuttingedges, ensuringgoodquality-of-cut,andgreatlyreducingtheneed forroutinebacklapping.
Priortomowingeachday ,orasrequired,eachcuttingunit mustbecheckedtoverifyproperbedknife-to-reelcontact.
Thismustbeperformedeventhoughqualityofcutis acceptable.
1.Lowerthecuttingunitsontoahardsurface,shutoff theengine,andremovetheignitionkey.
2.Slowlyrotatethereelinareversedirection,listening forreel-to-bedknifecontact.
Ifnocontactisevident,turnthebedknifeadjustingknobs clockwise,oneclickatatime,untillightcontactisfeltand heard.
Thereelmustcutonesheetofpaper,wheninsertedataright angletothebedknife,atbothendsandatthecenterofthe reel;refertostep12andFigure10in(page)
Theadjustmentknobshavedetentescorrespondingto0.022 mm(0.0009inch)bedknifemovementforeachindexed position.
Figure19
1.Turfcompensationspring3.Springrod
2.Hairpincotter4.Hexnuts
2.Tightenthehexnutsonthefrontendofthespringrod untilthecompressedlengthofthespringis15.9cm (6.25inches)(Figure19).
Note:Whenoperatingthemachineonroughterrain, decreasethespringlengthby12.7mm(1/2inch).
Note:Theturfcompensationsettingwillneedtobe resetiftheHOCsettingortheaggressiveness-of-cut settingischanged.
Ifexcessivecontact/reeldragisevidentitwillbeeither necessarytobacklap,refacethefrontofthebedknife,or regrindthecuttingunittoachievethesharpedgesneededfor precisioncutting(RefertotheToroManualforSharpening ReelandRotaryMowers).
Lightcontactispreferredatalltimes.Iflightcontactisnot maintained,thebedknife/reeledgeswillnotsufciently self-sharpenanddullcuttingedgeswillresultafteraperiodof operation.Ifexcessivecontactismaintained,bedknife/reel wearwillbeaccelerated,unevenwearcanresult,andquality ofcutmaybeadverselyaffected.
Asthereelbladescontinuetorunagainstthebedknife,a slightburrwillappearonthefrontcuttingedgesurfacealong thefulllengthofthebedknife.Youcanremoveburrsand improvecuttingbyoccasionallyrunningaleacrossthefront edge.
Afterextendedrunning,aridgewilleventuallydevelopat bothendsofthebedknife.Thesenotchesmustberounded offorledushwiththecuttingedgeofthebedknifeto ensuresmoothoperation.
Overtime,thechamfer(Figure20)willneedtobereground asitisonlydesignedtolast40%ofthebedknifelife.
CheckingandAdjustingtheCutting Unit
Thedualknobbedknife-to-reeladjustmentsystem incorporatedinthiscuttingunitsimpliestheadjustment procedureneededtodeliveroptimummowingperformance.
13
Page 14
Figure20
1.Lead-inchamferonrightendofbedknife
Donotmakelead-inchamfertoolargeasitmaycauseturf tufting.
14
Page 15

ServicingtheBedknife

2
3
g027268
1
Thebedknifeservicelimitsarelistedinthefollowingcharts.
Important:Operatingthecuttingunitwiththebedknifebelowtheservicelimitmayresultinpoorafter-cut appearanceandreducethestructuralintegrityofthebedknifeforimpacts.
BedknifeServiceLimitChart
Bedknife
EdgeMax®LowHOC
(model03635)
LowHOC(Optional)
ExtendedEdgeMax®
LowHOC(Optional)
ExtendedLowHOC
(Optional)
EdgeMax®
(model03634)
Standard(Optional)
HeavyDuty(Optional)
PartNo.
127–71325.6mm
110-40845.6mm
119–42805.6mm
120–16405.6mm
108-90956.9mm
108-90966.9mm
110-40749.3mm
RecommendedT opandFrontBedknifeGrindAngles (Figure21)
BedknifeLipHeight*ServiceLimit*GrindAngles
(0.220inch)
(0.220inch)
(0.220inch)
(0.220inch)
(0.270inch)
(0.270inch)
(0.370inch)
6.4-12.7mm
(0.250-0.500inch)
4.8mm
(0.190inch)
4.8mm
(0.190inch)
4.8mm
(0.190inch)
4.8mm
(0.190inch)
4.8mm
(0.190inch)
4.8mm
(0.190inch)
Top/FrontAngles
10/5Degrees
10/5Degrees
10/10Degrees
10/10Degrees
10/5Degrees
10/5Degrees
10/5Degrees
Figure21
1.Bedknifeservicelimit*
2.Topgrindangle
3.Frontgrindangle
Note:Allbedknifeservicelimitmeasurementsreferencethe bottomofthebedknife(Figure22)
Figure22
15
Page 16
Maintenance

ServicingtheBedbar

Lubrication

Eachcuttingunithas5greasettings(Figure23)thatmustbe lubricatedregularlywithNo.2general-purposelithium-base grease.
Thereare2lubricationpointsonthefrontroller,rearroller, and1atthereelmotorspline.
Note:Lubricatingcuttingunitsimmediatelyafter washinghelpspurgewateroutofbearingsandincreases bearinglife.
1.Wipeeachgreasettingwithacleanrag.
2.Applygreaseuntilcleangreaseisseencomingoutof rollersealsandbearingreliefvalve.
3.Wipeexcessgreaseaway.
RemovingtheBedbar
1.Turnbedbaradjusterscrewscounterclockwisetoback thebedknifeawayfromreel(Figure24).
Figure24
1.Bedbaradjustingscrew3.Washer
2.Bedbar
2.Backoutthespringtensionnut,untilthewasherisno longertensionedagainstthebedbar(Figure24).
3.Oneachsideofthemachine,loosenthelocknut securingthebedbarbolt(Figure25).
4.Springtensionnut
Figure23
Greasettinglocationsonthereelmotorside.
Figure25
1.Bedbarbolt2.Locknut
4.Removeeachbedbarboltallowingbedbartobepulled downwardandremovedfrommachinebolt(Figure25).
Note:Accountfor2nylonand1stampedsteel washersoneachendofbedbar(Figure26).
Figure26
1.Bedbarbolt
2.Nut4.Nylonwasher
3.Steelwasher
16
Page 17
AssemblingtheBedbar
1.Installthebedbar,positioningthemountingears betweenthewasherandbedbaradjuster.
2.Securethebedbartoeachsideplatewiththebedbar bolts(nutsonbolts)andthe6washers.
Note:Positionanylonwasheroneachsideoftheside plateboss.Placeasteelwasheroutsideeachofthe nylonwashers(Figure26).
3.Torquethebedbarboltsto37-45N-m(27–33ft-lbs).
Note:Tightenthelocknutsuntiltheoutsidesteel washerstopsrotatingandtheendplayisremovedbut, donotovertightenordeectthesideplates.Washers ontheinsidemayhaveagap.
4.Tightenthespringtensionnutuntilthespringis collapsed,thenbackoff1/2turn(Figure27).
Figure27
1.Springtensionnut2.Spring
17
Page 18

ServicingtheRoller

TherollerRebuildKitandtheRollerRebuildToolKit (Figure28)areavailableforservicingtheroller.TheRoller RebuildKitincludesallthebearings,bearingnuts,innerseals
andoutersealstorebuildaroller.TheRollerRebuildTool Kitincludesallthetoolsandtheinstallationinstructions requiredtorebuildarollerwiththerollerrebuildkit.Refer toyourPart’sCatalogorcontactyourAuthorizedDistributor forassistance.
Figure28
1.RollerRebuildKit(PartNo.1 14–5430)
2.RollerRebuildToolKit(PartNo.1 15–0803)
3.Innerseal8.Washer
4.Bearing
5.Outerseal
6.Bearingnut
7.Innersealtool
9.Bearing/outersealtool
18
Page 19
Notes:
19
Page 20
Notes:
20
Page 21
Notes:
21
Page 22
DeclarationofIncorporation
TheT oroCompany,81 11LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s) conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.
03634315000001andUp
03695315000001andUp
SerialNo.
ProductDescriptionInvoiceDescription
8-BladeDPACuttingUnit with5inReel,Reelmaster 5010-H/5210/5410Series
TractionUnit
11-BladeDP ACuttingUnit
with5inReel,Reelmaster 5010-H/5210/5410Series
TractionUnit
22IN5-IN8-BLDDPACU
[5010HYBRID]
22IN5-IN11-BLDDPACU
[5010HYBRID]
GeneralDescription
CuttingUnit2006/42/EC
CuttingUnit2006/42/EC
Directive
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin conformitywithallrelevantDirectives.
Certied:EUTechnicalContact:
PeterT etteroo ToroEuropeNV B-2260Oevel-Westerloo Belgium
DavidKlisTel.003214562960 Sr.EngineeringManager 811 1LyndaleAve.South Bloomington,MN55420,USA May29,2012
Fax003214581911
22
Page 23
InternationalDistributorList
Distributor:
AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation
CascoSalesCompany
CeresS.A.CostaRica
CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU
G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden
HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449
JeanHeybroekb.v.Netherlands3130639461 1VictusEmakPoland48618238369
Country:
Hungary3627539640
Korea82325512076
PuertoRico7877888383
NorthernIreland442890813121
Estonia3723846060
Japan81726325861
Turkey902163365993Riversa
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355
PhoneNumber:Distributor:
5062391138
94112746100
442890813121
5024423277
30109350054
862087651338 4635100000
4387
Country:
MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic
Mountelda.s.Slovakia
MunditolS.A.
NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden
Ab
Perfetto PratoverdeSRL.
Prochaska&Cie RTCohen2004Ltd.
LelyTurfcare SolvertS.A.S.
SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited
ValtechMorocco21253766
Japan81332522285
Argentina54114821
Russia74954116120 Ecuador59342396970 Finland35898700733
Poland48618208416 Italy390499128
Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177
India911292299901
Phone Number:
5712364079
420255704 220 420255704 220
9999
128
34952837500
00 35722434131
3636
EuropeanPrivacyNotice
TheInformationToroCollects ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0269RevH
Page 24
ToroGeneralCommercialProductWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
•Normalnoise,vibration,wearandtear ,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevC
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