Toro Power Clear 721 R 38741, Power Clear 721 E 38742, power clear 721 R/E Operator's Manual

Page 1
FormNo.3385-215RevA
PowerClear
®
721R/ESnowthrower
ModelNo.38741—SerialNo.315000001andUp
ModelNo.38742—SerialNo.315000001andUp
Operator'sManual
Introduction
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedprimarilyforremovingsnowfrompaved surfaces,suchasdrivewaysandsidewalks,andother surfacesfortrafconresidentialorcommercial properties.Itisnotdesignedforremovingmaterials otherthansnow,norisitdesignedforclearingoffgravel surfaces.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
G016241
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3385-215*A
Page 2
Contents
Introduction..................................................................1
Training.................................................................2
Preparation.............................................................2
Operation...............................................................3
ClearingaCloggedDischargeChute..........................3
MaintenanceandStorage..........................................3
ToroSnowthrowerSafety.........................................4
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1UnfoldingtheHandle............................................6
2InstallingtheDischargeChute................................6
3FillingtheEnginewithOil......................................7
4AdjustingtheControlCable...................................8
ProductOverview..........................................................8
Operation.....................................................................8
FillingtheFuelTank................................................9
CheckingtheEngineOilLevel..................................9
StartingtheEngine..................................................9
EngagingtheRotorBlades.......................................11
DisengagingtheRotorBlades..................................11
StoppingtheEngine...............................................11
AdjustingtheDischargeChute.................................11
ClearingaCloggedDischargeChute.........................12
PreventingFreeze-upafterUse.................................12
OperatingTips......................................................12
Maintenance.................................................................13
RecommendedMaintenanceSchedule(s)......................13
AdjustingtheControlCable.....................................14
InspectingtheRotorBlades.....................................15
ChangingtheEngineOil.........................................15
ServicingtheSparkPlug..........................................16
ReplacingtheDriveBelt..........................................17
Storage........................................................................19
StoringtheSnowthrower.........................................19
Safety
Readandunderstandthecontentsofthismanualbefore youstarttheengine.
ThesafetyalertsymbolshowninFigure2isusedto alertyoutopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoidpossible injuryordeath.
Improperlyusingormaintainingthismachinecould resultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Thismachineiscapableofamputatinghandsandfeet andofthrowingobjects.Failuretoobservethefollowing safetyinstructionscouldresultinseriousinjury.
Training
Read,understand,andfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis
machine.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and otherforeignobjects.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget caughtinmovingparts.Wearfootwearthatwillimprove footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If thisisnotpossible,thenrefuelsuchmachineryona trailerwithaportablecontainer,ratherthanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting motors.
Donotattempttoclearsnowfromagravelorcrushed
rocksurface.Thismachineisintendedforuseonlyon pavedsurfaces.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect eyesfromforeignobjectsthatmaybethrownfromthe machine.
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Operation
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey ,thoroughlyinspectthemachineforany damage,andrepairthedamagebeforerestartingand operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine,stop
theengineandmakecertainthattherotorbladesandall movingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout ofthebuilding.Opentheoutsidedoors;exhaustfumes aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguardsand
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers away.
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe
machine.
Disengagepowertotherotorbladeswhenmachineis
transportedornotinuse.
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer(
Figure3).
Figure3
1.Symbolstampedontheexhaustbafeindicatingahot surface.
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandtoclean outthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresent,suchashot waterheaters,spaceheaters,orclothesdryers.Allowthe enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Runthemachineafewminutesafterthrowingsnowto
preventfreeze-upoftherotorblades.
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ToroSnowthrowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknow .
Rotatingrotorbladescaninjurengersorhands.
Staybehindthehandlesandawayfromthedischarge openingwhileoperatingthemachine.Keepyourface,
hands,feet,andanyotherpartofyourbodyor clothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,repairing,andinspectingthe
machine,andbeforeuncloggingthedischargechute,stop
theengine,removethekey,andwaitforallmoving partstostop.
Beforeleavingtheoperatingposition,stoptheengine,
removetheignitionkey,andwaitforallmovingpartsto stop.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.Also, tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto causeaburn.
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service, oradjustment,stoptheengineandremovethekey .If majorrepairsareeverneeded,contactanAuthorized ServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard. Storefuelinanapprovedfuelcontainer.Removethekey fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
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SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
115-5660
1.Cuttingdismembermenthazards,impellerandauger—do notplaceyourhandinthechute;removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance.
117-9102(Model38741only)
Orderpartno.117-6036
1.Warning—readthe
Operator'sManual.
6.EngineswitchOff
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
7.Primer
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
8.Pushtheprimerthree timestoprimetheengine.
4.Fuelspillhazard—donot tipmachinebackward.
9.ReadtheOperator's Manualbeforechecking engineoillevel.
5.EngineswitchOn
117-9103(Model38742only)
Orderpartno.117-6046
1.Warning—readthe
Operator'sManual.
6.EngineswitchOff
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
7.Primer
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
8.Pushtheprimerthree timestoprimetheengine.
4.Fuelspillhazard—donot tipmachinebackward.
9.ReadtheOperator's Manualbeforechecking engineoillevel.
5.EngineswitchOn
10.Plugthemachineinto powertheelectricstarter.
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Unfoldthehandle.
Dischargechute1 Chutehandle
1 Phillipsheadbolts3 Washers3
2
Locknuts3
Installthedischargechute.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Loosenthehandleknobs,pulloutthe“U”-shaped handlelocksuntilyoucanmovethehandlefreely ,and rotatethehandletotheoperatingposition(Figure4).
G016242
Figure4
1.“U”-shapedhandlelock(2)
2.Handleknobs
2.Inserttheendofthe“U”-shapedhandlelockintothe openholeinthehandleandtightenthehandleknobs untiltheyaresnug(Figure5).
Figure5
Important:Ensurethatyoudonotpinchorkink
thecontrolcable(Figure6).
Figure6
1.Controlcable
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2
InstallingtheDischargeChute
Partsneededforthisprocedure:
1Dischargechute
1
Chutehandle
3Phillipsheadbolts
3Washers
3Locknuts
Procedure
Installthedischargechuteasshown(Figure7).
Figure7
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine,butit doescomewithabottleofoil.
Important:Beforestartingtheengine,lltheengine withoil.
Note:Thebottleofoilmaycontainanounceortwomore thantheenginerequires.Donotoverllorunderllthe
engine.
Maxll:20oz.(0.6l),type:automotivedetergentoilwithan APIserviceclassicationofSJ,SL,orhigher.
Use
Figure8belowtoselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure8
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(
Figure9).
Figure9
1.Oilllcap
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Page 8
3.Unscrewtheoilllcapandremoveit.
4.Withthemachineintheoperatingposition,carefully pouroilintothecrankcase.Wait3minutesfortheoil tosettleandaddenoughtobringittothepointof overow .Thereshouldbeverylittle,ifany ,oilleftin thebottle.
Note:Youmaytipthemachineforward(handleup) tomakeaddingoileasier.Remembertoreturnthe machinetotheoperatingpositionbeforecheckingthe oillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutofthe machine.
5.Screwtheoilllcapintotheoilllholeandtightenit securely.
4
AdjustingtheControlCable
NoPartsRequired
Procedure
RefertoAdjustingtheControlCable(page14).
ProductOverview
1
2
G016243
Figure10
1.Dischargechute7.Electric-startbutton (model38452only)
2.Dischargechutehandle8.Ignitionkey
3.Fueltankcap
9.Chokelever
4.Controlbar10.Oildrainplug
5.Recoilstarthandle
11.Oilllcap
6.Primer
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
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Page 9
FillingtheFuelTank
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontainsmore than10%ethanolbyvolume,suchasE15(contains15% ethanol),E20(contains20%ethanol),orE85(contains 85%ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamagewhichmay notbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
G016259
Figure11
1.1/4inch(6mm)
Note:Forbestresults,purchaseonlythequantityofgasoline thatyouexpecttousein30days.Otherwise,youmayadd fuelstabilizertonewlypurchasedgasolinetokeepitfreshfor upto6months.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine
oillevelandaddoilifnecessary.
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(
Figure12).
Figure12
1.Oilllcap
3.Unscrewtheoilllcapandremoveit.
4.Iftheoillevelislow,keepthemachineintheoperating positionandcarefullypouroilintothecrankcase untilthepointofoverow .Wait3minutesfortheoil tosettleandaddenoughtobringittothepointof overow .(Max.ll:20oz.(0.6l),type:automotive detergentoilwithanAPIserviceclassicationofSJ, SL,orhigher.)
Note:Youmaytipthemachineforward(handleup) tomakeaddingoileasier.Remembertoreturnthe machinetotheoperatingpositionbeforecheckingthe oillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutofthe machine.
5.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition (
Figure13).
Figure13
2.Pulloutthechokelever(Figure14andFigure15).
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Figure14
1.Chokelever
Figure15
1.Symbolsonthechokeleverindicatingtomovethechoke levertotherighttoactivatethechoke.
3.Firmlypushintheprimer3timeswithyourthumb, holdingtheprimerinaforasecondbeforereleasingit eachtime(Figure16).
Figure16
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimerhole.
Important:Donotusetheprimerorthechokeif theenginehasbeenrunningandishot.Excessive primingmayoodtheengineandpreventitfrom starting.
4.Connectanextensioncordtoapowersourceandthe machine,andpushtheelectric-startbutton(model 38742only)(
Figure17),orpulltherecoilstarthandle
(Figure18).
Figure17
Note:UseonlyaUL-listed,16-gaugeextensioncord
recommendedforoutdoorusethatisnotlongerthan 50feet(15m).
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore pluggingitintoapowersource.Ifthe cordisdamaged,donotuseittostartthe machine.Replaceorrepairthedamagedcord immediately.ContactanAuthorizedService Dealerforassistance.
Figure18
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestartertocool beforeattemptingtostartitagain.Iftheengine doesnotstartafterthesecondseriesofattempts, takethemachinetoanAuthorizedServiceDealer forservice(model38452only).
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Page 11
Note:Ifyoupulltherecoilhandleandfeelno resistance,thestartermaybefrozen.Thawoutthe starterbeforeattemptingtostartthemachine.
5.Whiletheengineisrunning,pushinthechokelever slowly.
6.Unplugtheextensioncordfromthepowersourceand themachine(model38742only).
CAUTION
Ifyouleavethemachinepluggedintoapower source,someonecaninadvertentlystartthe machineandinjurepeopleordamageproperty (model38742only).
Unplugthepowercordwheneveryouarenot startingthemachine.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainstthe handle(Figure19).
Figure19
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar(Figure
20).
Figure20
StoppingtheEngine
Tostoptheengine,turntheignitionkeycounterclockwiseto theOffposition(Figure21).
Figure21
AdjustingtheDischargeChute
Toadjustthedischargechute,movethechutehandleandthe chutedeectorhandleasshown(Figure22).
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Figure22
1.Chutehandle2.Chutedeectorhandle
ClearingaCloggedDischarge Chute
Important:Handcontactwiththerotatingrotorblades
insidethedischargechuteisthemostcommoncauseof injuryassociatedwithsnowthrowers.Neveruseyour handtocleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysuseaclean-outtool,notyourhands(
Figure23).
G0 16 29 7
Figure23
PreventingFreeze-upafterUse
Lettheenginerunforafewminutestopreventmoving
partsfromfreezing.Stoptheengine,waitforallmoving partstostop,andremoveiceandsnowfromthemachine.
Cleanoffanysnowandicefromthebaseofthechute.
Rotatethedischargechuteleftandrighttofreeitfrom
anyicebuildup.
WiththeignitionkeyintheOffposition,pulltherecoil
starterhandleseveraltimesorconnecttheelectricalcord toapowersourceandthemachineandpushtheelectric startbuttononcetopreventtherecoilstarterand/orthe electricstarterfromfreezingup.
Insnowyandcoldconditions,somecontrolsandmoving
partsmayfreeze.Donotuseexcessiveforcewhen tryingtooperatefrozencontrols.Ifyouhavedifculty operatinganycontrolorpart,starttheengineandletit runforafewminutes.
1
2
G016654
3
4
Figure24
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
Removethesnowassoonaspossibleafteritfalls.
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Page 13
Ifthemachinedoesnotpropelitselfforwardonslippery
surfacesorinheavysnow,pushforwardonthehandle, butallowthemachinetoworkatitsownpace.
Overlapeachswathtoensurecompletesnowremoval.
Dischargethesnowdownwindwheneverpossible.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary .
Aftertherst2hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevelandaddoilifnecessary.
Yearly
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Checkthesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary .
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
Yearlyorbeforestorage
•Preparethemachineforstorage.
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Page 14
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Checkthecontrol
cableandadjustitifnecessary.
Yearly—Checkthecontrolcableandadjustitif necessary.
Movethecontrolbarbacktowardthehandletoremovethe slackinthecontrolcable(Figure25).
g011233
Figure25
1.Controlbar2.1/16-inchto1/8-inch(2 mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3mm) gapexistsbetweenthecontrolbarandthehandle(Figure25).
Important:Thecontrolcablemustcontainsomeslack whenyoudisengagethecontrolbarfortherotorblades tostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespringfrom theadjusterlink(Figure26).
Figure26
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto 1/8-inch(2mmto3mm)gapbetweenthecontrolbar andthehandle(Figure26).
Note:MovingtheZ-ttinghigherdecreasesthegap betweenthecontrolbarandthehandle;movingit lowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethespring coverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Afterextendeduse,thedrivebeltmaywear andloseitsproperbelttension.Ifthedrivebeltslips (continuouslysqueals)underaheavyload,disconnect thespringfromtheadjustorlinkandmovetheupper endofthespringtotheholethatisfurtherfrom thepivotpointinthecontrolbar(Figure27).Then connectthespringtotheadjustorlinkandadjustthe controlcable.
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Page 15
Figure27
1.Upperendofspring
3.Pivotpoint
2.Inserttheupperendof springintothishole
4.Removetheupperendof springfromthishole
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrunit withoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Y early—Inspecttherotorbladesandhave
anAuthorizedServiceDealerreplacethe rotorbladesandscraperifnecessary.
Beforeeachsession,inspecttherotorbladesforwear.When arotorbladeedgehasworndowntothewearindicatorhole, haveanAuthorizedServiceDealerreplacetherotorblades andthescraper(Figure28).
Figure28
1.Thewearindicatorholeis intact;youdonotneedto replacetherotorblades.
2.Thewearindicatorholeis exposed;replacetherotor blades.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoiltowarm it.Warmoilowsbetterandcarriesmorecontaminants.
1.Siphonthefuelfromthefueltankintoanapproved fuelcontainer,orruntheengineuntilitstops.
2.Movethemachinetoalevelsurface.
3.Placeanoildrainpanundertheoildrainplug,remove theoildrainplug,andtipthemachinebackwardand draintheusedoilintheoildrainpanFigure29).
Figure29
4.Afterdrainingtheusedoil,returnthemachinetothe operatingposition.
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(Figure30).
Figure30
1.Oilllcap
7.Unscrewtheoilllcapandremoveit(Figure30).
8.Withthemachineintheoperatingposition,carefully pouroilintotheoilllhole.Wait3minutesforthe oiltosettleandaddenoughtobringittothepointof overow .Thereshouldbeverylittle,ifany ,oilleftin thebottle.(Figure32).
Note:Youmaytipthemachineforward(handleup) tomakeaddingoileasier.Remembertoreturnthe machinetotheoperatingpositionbeforecheckingthe oillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutofthe machine.
15
Page 16
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
UseFigure31belowtoselectthebestoilviscosityfor theoutdoortemperaturerangeexpected:
Figure31
Figure32
9.Screwtheoilllcapintotheoilllhole,andhand tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Y early—Checkthesparkplugandreplace
itifnecessary.
UseaNGKBPR6ESorChampionRN9YCsparkplug orequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechutebyremovingthethree screwsholdingthechute,andthescrewsholdingthe chuteseal(Figure33).
G016327
Figure33
4.Removethe4screwsthatsecuretheshroud(Figure34).
16
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Figure34
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
5.Removethefueltankcap.
6.Removetheshroud(Figure34).
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,ordirty sparkplug.Donotcleantheelectrodesbecause gritenteringthecylindercandamagetheengine.
11.Setthegapontheplugto0.030inch(0.76mm)(Figure 35
).
Figure35
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtorqueitto20–22ft-lb (27–30N-m).
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisroutedabove thesparkplugwireasshowninFigure36.
Figure36
1.Breathertube
2.Carburetordrainbolt
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedinstep
4.
Note:Ensurethattheupperandlowershroudst togetherinthesidegrooves.
16.Installthefueltankcap.
17.Installthechuteseal,thedischargechute,andthe dischargechutehandleontothemachineusingthe hardwareyouremovedinstep
3.
Note:Thesmallscrewgoesthroughthesmallhole inthechutesealatthefrontofthedischargechute opening.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessivelycracked, frayed,orotherwisedamaged,replacethebelt.
1.Removethedrivebeltcoverbyremovingthe3boltsas showninFigure37.
17
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Figure37
1.Drivebeltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotorpulleybolt
8.Brakespring(unhookfrom idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmtorelease thebelttension(Figure37).
3.Removethescrewandcurvedwasherthatholdsthe rotorpulley(
Figure37).
4.Removetherotorpulleyandthedrivebelt(
Figure37).
5.Installthenewdrivebelt,routingitasshownin(Figure 38
).
Figure38
1.Brakespring(installon idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
Note:Routethenewdrivebeltrstaroundtheengine pulley,thentheidlerpulley ,andnallyaroundthe looserotorpulleypositionedjustabovetherotorshaft (Figure37).
6.Installtherotorpulleyontotherotorshaft(
Figure37).
7.Installthecurvedwasherandtherotorpulleyboltand tightenthemsecurely(Figure37).
Note:Theconcavesideofthecurvedwashergoes againsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(Figure38).
9.Installthedrivebeltcoverwiththeboltsyouremoved instep1.
Note:Ensurethatthedrivebeltisproperlyadjusted andoperating;refertoCheckingtheControlCableand AdjustingtheControlCable.
18
Page 19
Storage
StoringtheSnowthrower
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyoustorethe machineinanareawithanopename,the gasolinefumesmayigniteandcausean explosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Stoptheengine,allowittocool,andsiphonthefuel tankorruntheengineuntilitstops.
4.Starttheengineandrunituntilitstops.
5.Chokeorprimetheengine,startitathirdtime,and runtheengineuntilitwillnotstart.
6.Drainthefuelinthecarburetorthroughthecarburetor drainbolt(Figure36)intoanapprovedgasoline container.
7.Disposeofunusedfuelproperly.Recycleitaccording tolocalcodes,oruseitinyourautomobile.
8.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil.
9.Removethesparkplug.
10.Squirt2teaspoonsofoilintothesparkplughole.
11.Installthesparkplugbyhandandthentorqueitto 20–22ft-lb(27–30N-m).
12.WiththeignitionkeyintheOffposition,pulltherecoil starterslowlytodistributetheoilontheinsideofthe cylinder.
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailablefroman AuthorizedServiceDealer.Sandaffectedareasbefore painting,andusearustpreventativetopreventthe metalpartsfromrusting.
15.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
16.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheenginetocool beforestoringitinanyenclosure.
19
Page 20
Notes:
20
Page 21
Notes:
21
Page 22
*374-0295*
EmissionControlWarrantyStatement
FortheUnitedStates,California,andCanada
YourWarrantyRightsandObligations
TheCaliforniaAirResourcesBoard(CARB),theU.S.EnvironmentalProtectionAgency(EP A),andTheT oroCompany ,arepleasedtoexplainthe emissioncontrolsystemwarrantyonyour2014–2015smalloff-roadengine/equipment.InCaliforniaandtheUnitedStates,newsmalloff-road engines/equipmentmustbedesigned,built,andcertiedtomeetstringentanti-smogstandards.TheT oroCompanywarrantstheemissioncontrol systemonyoursmalloff-roadengine/equipmentfortheperiodoftimelistedbelow ,providedtherehasbeennoabuse,neglect,orimpropermaintenance ofyoursmalloff-roadengine/equipment.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor,fuel-injectionsystem,theignitionsystem,catalyticconverter,fueltanks,fuellines, fuelcaps,valves,canisters,lters,vaporhoses,clamps,connectors,andotherassociatedemission-relatedcomponents.
Whereawarrantableconditionexists,TheT oroCompanywillrepairyoursmalloff-roadengine/equipmentatnocosttoyouincludingdiagnosis, partsandlabor.
Manufacturer’sWarrantyCoverage
Thisemissioncontrolsystemiswarrantedfortwoyears.Ifanyemission-relatedpartonyourengine/equipmentisdefective,thepartwillberepairedor replacedbyTheToroCompany .
OwnerResponsibilities
Asthesmalloff-roadengineowner,youareresponsiblefortheperformanceoftherequiredmaintenancelistedinyourOperator'sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyoursmalloff-roadengine/equipment,butwecannotdenywarrantysolelyforthelackofreceipts.
Asthesmalloff-roadengine/equipmentowner,youshouldhoweverbeawarethatwemaydenyyouwarrantycoverageifyoursmalloff-road engine/equipmentoraparthasfailedduetoabuse,neglect,impropermaintenanceorunapprovedmodications.
Youareresponsibleforpresentingyoursmalloff-roadengine/equipmenttoaToroDistributionCenterorServiceCenterassoonasaproblemexists.The warrantyrepairsshouldbecompletedinareasonableamountoftime,nottoexceedthirty(30)days.
Ifyouhaveanyquestionsregardingyourwarrantycoverage,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 1–952–948–4027(U.S.andCanadiancustomers) emailCustomerSupportat:www.toro.com
GeneralEmissionsWarrantyCoverage
TheT oroCompanywarrantstotheultimatepurchaserandeachsubsequentpurchaserthatthesmalloff-roadengine/equipmentis:
Designed,built,andcertiedtoconformwithallapplicableemissionsregulations;and
Freefromdefectsinmaterialsandworkmanshipthatcouldcausethefailureofawarrantedpart;and
Identicalinallmaterialrespectstothepartsasdescribedintheapplicationforcertication.
Thewarrantyperiodbeginsonthedatethesmalloff-roadengine/equipmentisdeliveredtoanultimatepurchaser.Thewarrantedperiodistwoyears.
Subjecttocertainconditionsandexclusionsasstatedbelow,thewarrantyonevaporativeemissions-relatedpartsisasfollows:
1.Anywarrantedpartthatisnotscheduledforreplacementasrequiredmaintenanceinthewritteninstructionssupplied,iswarranted forthewarrantyperiodstatedabove.Ifthepartfailsduringtheperiodofwarrantycoverage,thepartwillberepairedorreplacedby TheT oroCompany .Anysuchpartrepairedorreplacedunderwarrantywillbewarrantedfortheremainderofthewarrantyperiod.
2.Anywarrantedpartthatisscheduledonlyforregularinspectioninthewritteninstructionssuppliediswarrantedforthewarranty periodstatedabove.Anysuchpartrepairedorreplacedunderthewarrantywillbewarrantedfortheremainderofthewarrantyperiod.
3.Anywarrantedpartthatisscheduledforreplacementasrequiredmaintenanceinthewritteninstructionssuppliedis warrantedfortheperiodoftimebeforetherstscheduledreplacementdateforthatpart.Ifthepartfailsbeforetherst scheduledreplacement,thepartwillberepairedorreplacedbyTheToroCompany .Anysuchpartrepairedorreplaced underwarrantywillbewarrantedfortheremainderoftheperiodpriortotherstscheduledreplacementpointforthepart.
4.Repairorreplacementofanywarrantedpartunderthewarrantyprovisionshereinmustbeperformedatan AuthorizedServiceDealeratnochargetotheowner.
5.WarrantyservicesorrepairswillbeprovidedatallServiceDealersauthorizedtoservicethesubjectenginesorequipment.
6.Thesmalloff-roadengine/equipmentownerwillnotbechargedfordiagnosticlaborthatisdirectlyassociatedwithdiagnosis ofadefective,emission-relatedwarrantedpart,providedthatsuchdiagnosticworkisperformedatanAuthorizedServiceDealer.
7.TheT oroCompanyisliablefordamagestootherengine/equipmentcomponentscausedbyafailureunderwarrantyofanywarrantedpart.
8.Throughoutthesmalloff-roadengine/equipmentwarrantyperiodstatedabove,TheT oroCompanywillmaintainasupplyof warrantedpartssufcienttomeettheexpecteddemandforsuchparts.
9.Manufacturerapprovedreplacementpartsmaybeusedintheperformanceofanywarrantymaintenanceorrepairsand mustbeprovidedwithoutchargetotheowner.SuchusewillnotreducethewarrantyobligationsofTheT oroCompany .
10.Add-onormodiedpartsthatarenotapprovedbyTheT oroCompanymaynotbeused.Theuseofanon-approvedadd-onormodiedpartsby thepurchaserwillbegroundsfordisallowingawarrantyclaim.TheToroCompanywillnotbeliabletowarrantfailuresofwarrantedpartscausedby theuseofannon-approvedadd-onormodiedparts.
WarrantedParts
Thefollowingemissionwarrantypartsarecovered,totheextentthesepartswerepresentontheT oroengine/equipmentand/orT orosuppliedfuelsystem:
374-0295RevA
Page 23
1.FuelSystemParts
Carburetorandinternalparts
Coldstartingenrichment(primerorchoke)
Fuelpump
Fuelline,ttings,andclamps
Fueltank,cap,andtether
Carboncanister
2.AirInductionSystem
Aircleaner
Intakemanifold
Crankcaseventandline(s)
Purgelineandttings
3.IgnitionSystem
Sparkplug(s)andwire(s)
Magnetoignitionsystem
4.CatalyticExhaustSystem
Catalyticconverter
Exhaustmanifold
Airinjectorsystemandvalve(s)
5.MiscellaneousItemsUsedinEmissionControlSystem
Valves,switches,andlinkages
Connectors,ttings,andbrackets
374-0295RevA
Page 24
PowerClear Single-StageSnowthrowers
TheToro2-YearGTSStartingGuaranteeand
TheToroTotalCoverageGuarantee
AT wo-Y earFullWarranty(45DayLimitedWarrantyforCommercialUse)
TheToroStartingGuarantee
TheT oroCompanyanditsafliate,T oroWarrantyCompany ,pursuant toanagreementbetweenthem,jointlyguaranteethatyourT oroGTS (GuaranteedtoStart)engine,whenusedforresidentialpurposes*,will startontherstorsecondpullfortwo(2)yearsfromthedateofpurchase, ifyouprovidetheroutinemaintenanceitrequires,orwewillxitfreeof charge.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
TheToroTotalCoverageGuarantee
TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
PowerClearSnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeservice attheirdealership.Tolocateadealerconvenienttoyou,referto theY ellowPagesofyourtelephonedirectory(lookunder“Lawn Mowers”)oraccessourwebsiteatwww.T oro.com.Y oumayalso callthenumberslistedinitem#3tousethe24-hourT oroDealer locatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceorreplacementofwearparts,suchas
rotorblades(paddles),scraperblades,belts,fuel,lubricants,oil changes,sparkplugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
snowthrowerauger/paddlesstrikinganobject
contaminantsinthefuelsystem
improperfuel(consultyourOperator'sManualifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
improperstartingprocedures
startingin-10°F(-23°C)orbelowtemperatures
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator's Manualtoensurethatyouareusingthecorrectstartingprocedures.This cansaveanunnecessaryvisittoaServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts. RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany .
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply .
374-0264RevE
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