Toro 38589, Power Clear 621 QZR, Power Clear 621 QZE, 38458, 38459 Operator's Manual

Page 1
FormNo.3365-636RevA
PowerClearSnowthrower
ModelNo.38588—SerialNo.311000001andUp
ModelNo.38589—SerialNo.311000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeowners.Itisdesignedforremovingsnowfrom pavedsurfaces,suchasdrivewaysandsidewalks, andothersurfacesfortrafconresidentialor commercialproperties.Itisnotdesignedfor removingmaterialsotherthansnow,norisit designedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourmachineproperlyandtoavoidinjury andmachinedamage.Youareresponsibleforoperating themachineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor machineandaccessoryinformation,helpndinga dealer,ortoregisteryourmachine.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourmachineready .
Figure1 identiesthelocationofthemodelandserialnumbers onthemachine.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (
Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Safety
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalert youtopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoid possibleinjuryordeath.
Improperlyusingormaintainingthismachine couldresultininjuryordeath.Toreducethis potential,complywiththefollowingsafety instructions.
Thismachineiscapableofamputatinghandsand feetandofthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injury.
Training
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforeoperatingthis machine.Bethoroughlyfamiliarwiththecontrols andtheproperuseofthemachine.Knowhowto stopthemachineanddisengagethecontrolsquickly.
©2010—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Page 2
Neverallowchildrentooperatethemachine.Never allowadultstooperatethemachinewithoutproper instruction.
Keeptheareaofoperationclearofallpersons, particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawherethemachineis tobeusedandremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Donotoperatethemachinewithoutwearing adequatewintergarments.Avoidloosetting clothingthatcangetcaughtinmovingparts.Wear footwearthatwillimprovefootingonslippery surfaces.
Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer.
–Neveraddfueltoarunningengineorhotengine.
–Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always placecontainersontheground,awayfromyour vehicle,beforelling.
–Whenpractical,removegas-poweredmachinery
fromthetruckortrailerandrefuelitonthe ground.Ifthisisnotpossible,thenrefuelsuch machineryonatrailerwithaportablecontainer, ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimes, untilrefuelingiscomplete.Donotuseanozzle lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
–Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspecied bythemanufacturerforallmachineswithelectric startingmotors.
Donotattempttoclearsnowfromagravelor crushedrocksurface.Thismachineisintendedfor useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile theengineisrunning(exceptwhenspecically recommendedbymanufacturer).
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor
repairtoprotecteyesfromforeignobjectsthatmay bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor crossinggraveldrives,walks,orroads.Stayalertfor hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine, removetheignitionkey,thoroughlyinspectthe machineforanydamage,andrepairthedamage beforerestartingandoperatingthemachine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine, stoptheengineandmakecertainthattherotor bladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthemachineinor outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards andothersafetyprotectivedevicesinplaceand working.
Neverdirectthedischargetowardpeopleorareas wherepropertydamagecanoccur.Keepchildren andothersaway.
Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe machine.
Disengagepowertotherotorbladeswhenmachine istransportedornotinuse.
Neveroperatethemachinewithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepa rmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer(
Figure3).
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Figure3
1.Symbolstampedontheexhaustbafeindicatingahot surface.
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltank insideabuildingwhereignitionsourcesarepresent, suchashotwaterheaters,spaceheaters,orclothes dryers.Allowtheenginetocoolbeforestoringin anyenclosure.
AlwaysrefertotheOperator’sManualforimportant detailsifthemachineistobestoredforanextended period.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Runthemachineafewminutesafterthrowingsnow topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknow.
Rotatingrotorbladescaninjurengersor hands.Staybehindthehandlesandawayfromthe
dischargeopeningwhileoperatingthemachine.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
Beforeadjusting,cleaning,repairing,andinspecting themachine,andbeforeuncloggingthedischarge chute,stoptheengine,removethekey ,andwait
forallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe engine,removetheignitionkey,andwaitforall movingpartstostop.
Ifashield,safetydevice,ordecalisdamaged, illegible,orlost,repairorreplaceitbeforebeginning operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoon afterithasstoppedbecausetheenginemaybehot enoughtocauseaburn.
Performonlythosemaintenanceinstructions describedinthismanual.Beforeperformingany maintenance,service,oradjustment,stoptheengine andremovethekey.Ifmajorrepairsareeverneeded, contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days, drainthefuelfromthefueltanktopreventa potentialhazard.Storefuelinanapprovedfuel container.Removethekeyfromtheignitionswitch beforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand accessories.
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SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
94-2577
1.Toengagetherotorblades,holdthecontrolbaragainst thehandle.
2.Todisengagetherotorblades,releasethecontrolbar.
115-5698
Orderpartno.1 17-9121
1.Cuttingdismembermenthazards,impellerandauger—do notplaceyourhandinthechute;removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance.
117-9102(Model38588only)
Orderpartno.1 17-6036
1.Warning—readthe
Operator’sManual.
6.EngineswitchOff
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
7.Primer
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
8.Pushtheprimerthree timestoprimetheengine.
4.Fuelspillhazard—donot tipmachinebackward.
9.ReadtheOperator’s Manualbeforechecking engineoillevel.
5.EngineswitchOn
117-9103(Model38589only)
Orderpartno.1 17-6046
1.Warning—readthe
Operator’sManual.
6.EngineswitchOff
2.Cutting/dismemberment hazard,impeller—stopthe enginebeforeleavingthe machine.
7.Primer
3.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
8.Pushtheprimerthree timestoprimetheengine.
4.Fuelspillhazard—donot tipmachinebackward.
9.ReadtheOperator’s Manualbeforechecking engineoillevel.
5.EngineswitchOn
10.Plugthemachineinto powertheelectricstarter.
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Unfoldthehandle.
Screws
3
2
Chuteassembly
1
Installthedischargechute.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Loosenthehandleknobs,pulloutthe“U”-shaped handlelocksuntilyoucanmovethehandlefreely, androtatethehandletotheoperatingposition (
Figure4).
Figure4
1.“U”-shapedhandlelock(2)
2.Handleknobs
2.Inserttheendofthe“U”-shapedhandlelockinto theopenholeinthehandleandtightenthehandle knobsuntiltheyaresnug(
Figure5).
Figure5
Important:Ensurethatyoudonotpinchor
kinkthecontrolcableortheQuickShoot™ cables(Figure6).
Figure6
1.Controlcable2.QuickShoot™cables
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2
InstallingtheDischargeChute
Partsneededforthisprocedure:
3
Screws
1
Chuteassembly
Procedure
Installthedischargechuteasshown(Figure7).
Figure7
1.Dischargechute
2.Screw(3)
Note:Foreasierinstallation,useasmallratchetwrench totightenthescrews.
Important:Donotovertightenthescrews; otherwiseyoumaydamagethedischargechuteand preventitfromturningfreely.
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmachinedoesnotcomewithoilintheengine,but itdoescomewithabottleofoil.
Important:Beforestartingtheengine,llthe enginewithoil.
Note:Thebottleofoilmaycontainmorethanis required.Donotoverlltheengine.
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Use
Figure8belowtoselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure8
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(Figure9).
Figure9
1.Oilllcap
3.Unscrewtheoilllcapandremoveit.
4.Withthemachineintheoperatingposition, carefullypouroilintothecrankcaseuntilthepoint ofoverow.
5.Screwtheoilllcapintotheoilllholeandtighten itsecurely.
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4
AdjustingtheControlCable
NoPartsRequired
Procedure
RefertoAdjustingtheControlCableinMaintenance.
ProductOverview
Figure10
1.Chutedeectortrigger
8.Electric-startbutton (model38589only)
2.Dischargechute9.Ignitionkey
3.Fueltankcap
10.Chokelever
4.Controlbar11.Oildrainplug
5.QuickShoot™control12.Oilllcap
6.Recoilstarthandle
13.Chutedeector
7.Primer
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasolinehavingan octaneratingatornear87fromamajorname-brand servicestation(Figure11).
Figure11
1.1/4inch(6mm)
Important:Donotaddoiltothegasoline.
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard
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starting,poorengineperformance,andmaycause internalenginedamage.
Note:Forbestresults,purchaseonlythequantityof gasolinethatyouexpecttousein30days.Otherwise, youmayaddfuelstabilizertonewlypurchasedgasoline tokeepitfreshforupto6months.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Check
theengineoillevelandaddoilif necessary.
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(
Figure12).
Figure12
1.Oilllcap
3.Unscrewtheoilllcapandremoveit.
4.Iftheoillevelislow,keepthemachineinthe operatingpositionandcarefullypouroilintothe crankcaseuntilthepointofoverow .(Max.ll:20 oz.(0.6l),type:SAE30detergentoilwithanAPI serviceclassicationofSJ,SL,orhigher.)
5.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
StartingtheEngine
1.TurntheignitionkeyclockwisetotheOnposition (Figure13).
Figure13
2.Pulloutthechokelever(Figure14andFigure15).
Figure14
1.Chokelever
Figure15
1.Symbolsonthechokeleverindicatingtomovethechoke levertotherighttoactivatethechoke.
3.Firmlypushintheprimer3timeswithyourthumb, holdingtheprimerinaforasecondbeforereleasing iteachtime(Figure16).
Figure16
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer hole.
Important:Donotusetheprimerorthechoke iftheenginehasbeenrunningandishot. Excessiveprimingmayoodtheengineand preventitfromstarting.
4.Connectanextensioncordtoapowersourceand themachine,andpushtheelectric-startbutton
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(model38589only)(Figure17),orpulltherecoil starthandle(Figure18).
Figure17
Note:UseonlyaUL-listed,16-gaugeextension
cordrecommendedforoutdoorusethatisnot longerthan50feet(15m).
WARNING
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore pluggingitintoapowersource.Ifthe cordisdamaged,donotuseittostartthe machine.Replaceorrepairthedamagedcord immediately.ContactanAuthorizedService Dealerforassistance.
Figure18
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestarterto coolbeforeattemptingtostartitagain.Ifthe enginedoesnotstartafterthesecondseriesof
attempts,takethemachinetoanAuthorized ServiceDealerforservice(model38589only).
Note:Ifyoupulltherecoilhandleandfeelno resistance,thestartermaybefrozen.Thawoutthe starterbeforeattemptingtostartthemachine.
5.Whiletheengineisrunning,pushinthechokelever slowly.
6.Unplugtheextensioncordfromthepowersource andthemachine(model38589only).
CAUTION
Ifyouleavethemachinepluggedintoapower source,someonecaninadvertentlystartthe machineandinjurepeopleordamageproperty (model38589only).
Unplugthepowercordwheneveryouarenot startingthemachine.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst thehandle(Figure19).
Figure19
1.Controlbar
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DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar (Figure20).
Figure20
StoppingtheEngine
Tostoptheengine,turntheignitionkey counterclockwisetotheOffposition(Figure21).
Figure21
AdjustingtheDischargeChute andChuteDeector
Toadjustthedischargechute,pressthetriggerofthe QuickShoot™controlontherighthandsideofthe handleandmoveitupordownalongthehandle.Moving thecontroldownthehandlerotatesthedischargechute totheleft;movingthecontrolupthehandlerotatesthe dischargechutetotheright(Figure22).
Figure22
Toraiseorlowertheangleofthechutedeector,press thetriggeronthechutedeectorandmovethechute deectorupordown(
Figure23).
Figure23
1.Chutedeectortrigger2.Chutedeector
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ClearingaCloggedDischarge Chute
Important:Handcontactwiththerotating
rotorbladesinsidethedischargechuteisthe mostcommoncauseofinjuryassociatedwith snowthrowers.Neveruseyourhandtocleanout thedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands (
Figure24).
Figure24
PreventingFreeze-upafter Use
Lettheenginerunforafewminutestoprevent movingpartsfromfreezing.Stoptheengine,wait forallmovingpartstostop,andremoveiceand snowfromthemachine.
Cleanoffanysnowandicefromthebaseofthe chute.
Rotatethedischargechuteleftandrighttofreeit fromanyicebuildup.
WiththeignitionkeyintheOffposition,pullthe recoilstarterhandleseveraltimesorconnectthe electricalcordtoapowersourceandthemachine andpushtheelectricstartbuttononce(model38589
only)topreventtherecoilstarterand/ortheelectric starterfromfreezingup.
Insnowyandcoldconditions,somecontrolsand movingpartsmayfreeze.Donotuseexcessiveforce whentryingtooperatefrozencontrols.Ifyouhave difcultyoperatinganycontrolorpart,startthe engineandletitrunforafewminutes.
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Ifthemachinedoesnotpropelitselfforwardon slipperysurfacesorinheavysnow,pushforwardon thehandle,butallowthemachinetoworkatitsown pace.
Overlapeachswathtoensurecompletesnow removal.
Dischargethesnowdownwindwheneverpossible.
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Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
Aftertherst2hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevelandaddoilifnecessary.
Yearly
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary .
Yearlyorbeforestorage
•Preparethemachineforstorage.
AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif necessary.
Yearly—Checkthecontrolcableand adjustitifnecessary.
Movethecontrolbarbacktowardthehandletoremove theslackinthecontrolcable(
Figure25).
Figure25
1.Controlbar2.1/16-inchto1/8-inch(2 mmto3mm)gap
Note:Ensurethata1/16-inchto1/8-inch(2mmto3 mm)gapexistsbetweenthecontrolbarandthehandle (Figure25).
Important:Thecontrolcablemustcontainsome slackwhenyoudisengagethecontrolbarforthe rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring fromtheadjusterlink(
Figure26).
Figure26
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto
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1/8-inch(2mmto3mm)gapbetweenthecontrol barandthehandle(Figure25).
Note:MovingtheZ-ttinghigherdecreasesthe gapbetweenthecontrolbarandthehandle;moving itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Afterextendeduse,thedrivebeltmaywear andloseitsproperbelttension.Ifthedrivebelt slips(continuouslysqueals)underaheavyload, disconnectthespringfromtheadjustorlinkand movetheupperendofthespringtotheholethat isfurtherfromthepivotpointinthecontrolbar (
Figure27).Thenconnectthespringtotheadjustor
linkandadjustthecontrolcable.
Figure27
1.Removetheupperendof springfromthishole
3.Pivotpoint
2.Inserttheupperendof springintothishole
4.Upperendofspring
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrun itwithoutaloadfor30seconds.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer replacetherotorbladesandscraperif necessary.
Beforeeachsession,inspecttherotorbladesforwear. Whenarotorbladeedgehasworndowntothewear indicatorhole,haveanAuthorizedServiceDealer replacetherotorbladesandthescraper(Figure28).
Figure28
1.Thewearindicatorholeis intact;youdonotneedto replacetherotorblades.
2.Thewearindicatorholeis exposed;replacetherotor blades.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.W armoilowsbetterandcarriesmore contaminants.
1.Siphonthefuelfromthefueltankintoanapproved fuelcontainer,orruntheengineuntilitstops.
2.Movethemachinetoalevelsurface.
3.Placeanoildrainpanundertheoildrainplug, removetheoildrainplug,andtipthemachine backwardanddraintheusedoilintheoildrainpan Figure29).
Figure29
4.Afterdrainingtheusedoil,returnthemachinetothe operatingposition.
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(Figure30).
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Figure30
1.Oilllcap
7.Unscrewtheoilllcapandremoveit(Figure30).
8.Withthemachineintheoperatingposition,carefully pouroilintotheoilllholetothepointofoverow (Figure32).
Maxll:20oz.(0.6l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Use
Figure31belowtoselectthebestoilviscosity
fortheoutdoortemperaturerangeexpected:
Figure31
Figure32
9.Screwtheoilllcapintotheoilllhole,andhand tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaNGKBPR6ESorChampionRN9YCspark plugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Rotatethedischargechutesothatitfacesforward.
3.Removethedischargechute,thedischargechute handle,andthechutesealbyremovingthe3large screwsandonesmallscrew(Figure33).
Figure33
1.Fueltankcap
4.Smallscrew
2.Largescrews(3)5.Chuteseal
3.Dischargechute
4.Removethe4screwsthatsecuretheshroud (Figure34).
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Figure34
1.Screw(4)3.Sparkplug
2.Shroud4.Spark-plugwire
5.Removethefueltankcap.
6.Removetheshroud(Figure34).
7.Installthefueltankcap.
8.Disconnectthewirefromthesparkplug.
9.Cleanaroundthesparkplug.
10.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
11.Setthegapontheplugto0.030inch(0.76mm) (
Figure35).
Figure35
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
12.Installthesparkplugandtorqueitto20–22ft-lb (27–30N-m).
13.Connectthewiretothesparkplug.
Note:Ensurethatthebreathertubeisroutedabove thesparkplugwireasshownin
Figure36.
Figure36
1.Breathertube
2.Carburetordrainbolt
14.Removethefueltankcap.
15.Installtheshroudwiththescrewsyouremovedin step
4.
Note:Ensurethattheupperandlowershroudst togetherinthesidegrooves.
16.Installthefueltankcap.
17.Installthechuteseal,thedischargechute,andthe dischargechutehandleontothemachineusingthe hardwareyouremovedinstep
3.
Note:Thesmallscrewgoesthroughthesmallhole inthechutesealatthefrontofthedischargechute opening.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethedrivebeltcoverbyremovingthe3bolts asshowninFigure37.
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Figure37
1.Drivebeltcover6.Drivebelt
2.Bolt(3)7.Rotorshaft
3.Rotorpulleybolt
8.Brakespring(unhookfrom idlerarmhere)
4.Curvedwasher
9.Idlerpulley
5.Rotorpulley10.Enginepulley
2.Unhookthebrakespringfromtheidlerarmto releasethebelttension(
Figure37).
3.Removethescrewandcurvedwasherthatholdsthe rotorpulley(
Figure37).
4.Removetherotorpulleyandthedrivebelt (Figure37).
5.Installthenewdrivebelt,routingitasshownin (Figure38).
Figure38
1.Brakespring(installon idlerarmhere)
3.Enginepulley
2.Idlerpulley4.Rotorpulley
Note:Routethenewdrivebeltrstaroundthe enginepulley,thentheidlerpulley,andnallyaround thelooserotorpulleypositionedjustabovetherotor shaft(
Figure37).
6.Installtherotorpulleyontotherotorshaft (Figure37).
7.Installthecurvedwasherandtherotorpulleybolt andtightenthemsecurely(Figure37).
Note:Theconcavesideofthecurvedwashergoes againsttheoutsideofthepulley.
8.Installthebrakespringontotheidlerarm(
Figure38).
9.Installthedrivebeltcoverwiththeboltsyou removedinstep1.
Note:Ensurethatthedrivebeltisproperlyadjusted andoperating;refertoCheckingtheControlCable andAdjustingtheControlCable.
AdjustingtheQuickShoot™ Control
Ifthereismorethan1/2inch(13mm)ofslackinthe QuickShootcable(Figure39)orthedischargechute doesnotrotateleftandrightinequalangles,adjustthe QuickShootcontrolcables.
Figure39
1.1/2inch(13mm)maximumslack
1.LoosenthetwoQuickShootcontrolcableclamps (Figure40).
Figure40
1.Cableclamps
2.PositiontheQuickShootcontrolbetweenthetwo arrowslocatedontherighthandsideoftheupper handle(
Figure41).
16
Page 17
Figure41
1.Arrows
3.Rotatethedischargechutesothatitfacesstraight aheadandthearrowonthebackofthedischarge chutealignswiththearrowontheshroud(Figure42).
Figure42
4.Holdthedischargechuteinthestraight-ahead position,pullthelowercablecasingdownwarduntil youremovetheslackinthecable,andtightenthe screwonthelowercableclampsecurely(Figure43).
Figure43
1.Lowercablecasing
5.Pulltheuppercablecasingforwarduntilyouremove theslackinthecable,andtightenthescrewonthe uppercableclampsecurely(Figure44).
Figure44
1.Uppercablecasing
Note:Donotover-tensionthecables.Ifthecables areover-tensioned,theQuickShootwillbehardto operate.
17
Page 18
Storage
StoringtheSnowthrower
WARNING
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyoustorethe machineinanareawithanopename,the gasolinefumesmayigniteandcausean explosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachinebackwardwithfuelin thefueltank;otherwise,fuelmayleakoutof themachine.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Stoptheengine,allowittocool,andsiphonthefuel tankorruntheengineuntilitstops.
4.Starttheengineandrunituntilitstops.
5.Chokeorprimetheengine,startitathirdtime,and runtheengineuntilitwillnotstart.
6.Drainthefuelinthecarburetorthroughthe carburetordrainbolt(
Figure36)intoanapproved
gasolinecontainer.
7.Disposeofunusedfuelproperly .Recycleitaccording tolocalcodes,oruseitinyourautomobile.
8.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil.
9.Removethesparkplug.
10.Squirt2teaspoonsofoilintothesparkplughole.
11.Installthesparkplugbyhandandthentorqueitto 20–22ft-lb(27–30N-m).
12.WiththeignitionkeyintheOffposition,pullthe recoilstarterslowlytodistributetheoilontheinside ofthecylinder.
13.Cleanthemachine.
14.Touchupchippedsurfaceswithpaintavailable fromanAuthorizedServiceDealer.Sandaffected areasbeforepainting,andusearustpreventativeto preventthemetalpartsfromrusting.
15.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
16.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheengineto coolbeforestoringitinanyenclosure.
18
Page 19
FederalEmissionControlWarrantyStatement
ATwo-YearLimitedWarranty
YourWarrantyRightsandObligations
TheU.S.EnvironmentalProtectionAgency(EP A),TheT oroCompany ,and itsafliate,ToroWarrantyCompany ,arepleasedtoexplaintheemission controlsystemwarrantyonyour2009andlaterutility/lawn/garden equipmentengine.2009andlatermodelyearutility/lawn/garden equipmentenginesmustbedesigned,builtandequipped,atthetime ofsale,tomeettheU.S.EP Aregulationsforsmallnon-roadengines. Theequipmentenginemustbefreefromdefectsinmaterialsand workmanship,whichcauseittofailtoconformwithU.S.EPAstandards, forthersttwoyearsofengineusefromthedateofsaletotheultimate purchaser.TheToroCompanyanditsafliate,ToroWarrantyCompany , warranttheemissioncontrolsystemonyourutility/lawn/gardenequipment enginefortheperiodoftimelistedabove,providedtherehasbeenno abuse,neglect,orimpropermaintenanceofyourutility/lawn/garden equipmentengine.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor orfuelinjectionsystem,theignitionsystem,andcatalyticconverter.Also includedmaybefuellines,fuellinefasteners,connectors,andother emission-relatedassemblies.
Whereawarrantableconditionexists,TheT oroCompanyanditsafliate, ToroWarrantyCompany ,promisetorepairyourengineatnocosttoyou, includingdiagnosis,parts,andlabor.
Manufacturer’sWarrantyCoverage
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantthe2009andlater utility/lawn/gardenequipmentenginesfortwoyearsfromthedateof delivery.Ifanyemission-relatedpartonyourengineisdefectivein materialsorworkmanship,wewillrepairorreplacethepart,freeofcharge.
OwnerResponsibilities
Astheengineowner,youareresponsiblefortheperformanceofthe requiredmaintenancelistedinyourOperator’sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyourequipment,but wecannotdenywarrantysolelyforthelackofreceiptsorforyourfailureto ensuretheperformanceofallscheduledmaintenance.
Anyreplacementpartorservicethatisequivalentinperformanceand durabilitymaybeusedinnon-warrantymaintenanceorrepairs,andshall notreduceourwarrantyobligation.
Astheengineowner,youshouldbeawarethatwemaydenyyouwarranty coverageifyourengineoraparthasfailedduetoabuse,neglect, impropermaintenance,orunapprovedmodicationsorparts.
Youareresponsibleforpresentingyourequipmentenginetoan AuthorizedServiceDealerassoonasaproblemexists.Thewarranty repairsshouldbecompletedinareasonableamountoftime,notto exceedthirty(30)days.
Ifyouhaveanyquestionsregardingyourwarrantyrightsand responsibilities,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat800–348–2424(U.S.customers) Tollfreeat800–544–5364(Canadiancustomers)
WarrantedParts
Thewarrantyperiodbeginsonthedatetheengineorequipmentis deliveredtoaretailpurchaser.TheToroCompanyanditsafliate, ToroWarrantyCompany,jointlywarranttotheinitialownerandeach subsequentpurchaserthattheengineisfreefromdefectsinmaterialsand workmanship,whichcausetheenginetofailtoconformwithapplicable regulations,foraperiodoftwoyears.
Failurescausedbyabuse,neglect,orimpropermaintenancearenot covered.Theuseofadd-onormodiedpartscanbegroundsfor disallowingawarrantyclaim.Wearenotliabletocoverfailuresof warrantedpartscausedbytheuseofadd-onormodiedparts.Weare liablefordamagestootherenginecomponentscausedbythefailureof
awarrantedpartstillunderwarranty.Theownerisresponsibleforthe performanceoftherequiredmaintenance,asdenedintheOperator’s Manual.
Anywarrantedpartwhichisnotscheduledforreplacementasrequired maintenance,orwhichisscheduledonlyforregularinspectiontotheeffect of“repairorreplaceasnecessary”shallbewarrantedforthewarranty period.Anywarrantedpartwhichisscheduledforreplacementasrequired maintenanceshallbewarrantedfortheperiodoftimeuptotherst scheduledreplacementpointforthatpart.Coverageunderthiswarranty extendsonlytothepartslistedbelow(theemissionssystemparts)tothe extentthatthesepartswerepresentontheenginewhenpurchased.
FuelMeteringSystem
—Coldstartenrichmentsystemincludingthechokemechanism orprimingsystem
—Fuelpump
—Carburetorandinternalparts
AirInductionSystem
—Aircleaner
—Intakemanifold
—Controlledhotairintakesystem
IgnitionSystem
—Sparkplug(s)
—Ignitioncoilsandelectronics
—Advance/retardmechanisms
Mufer
MiscellaneousItemsUsedintheAboveSystems
—Vacuum,temperature,andtime-sensitivevalvesandswitches
—Hoses,connectors,andassembliesofsame
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceat theirdealership.T olocateadealerconvenienttoyou,refertothe YellowPagesofyourtelephonedirectory(lookunder“LawnMowers”) oraccessourwebsiteatwww .Toro.com.Youmayalsocallthe numberslistedabovetousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
Theownershallnotbechargedfordiagnosticlaborwhichleadstothe determinationthatawarrantedpartisdefective,ifthediagnosticwork isperformedatawarrantystation.
GeneralConditions
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary use)andtnessforuse(thattheproductistforaparticularpurpose)are limitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
374-0267RevA
Page 20
CCR PowerClear Single-StageSnowthrowers
TheToro2-YearGTSStartingGuaranteeand
TheToroTotalCoverageGuarantee
AT wo-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
TheToroStartingGuarantee
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlyguaranteethatyourT oroGTS (GuaranteedtoStart)engine,whenusedforresidentialpurposes*,will startontherstorsecondpullfortwo(2)yearsfromthedateofpurchase, ifyouprovidetheroutinemaintenanceitrequires,orwewillxitfreeof charge.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
PowerClearSnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheY ellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww .Toro.com.Youmayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceorwearparts,suchasrotorblades
(paddles),scraperblades,belts,fuel,lubricants,oilchanges,spark plugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
snowthrowerauger/paddlesstrikinganobject
contaminantsinthefuelsystem
improperfuelorfuel/oilmixture(consultyourOperator’sManual
ifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
improperstartingprocedures
startingin-10°F(-23°C)orbelowtemperatures
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator’s Manualtoensurethatyouareusingthecorrectstartingprocedures.This cansaveanunnecessaryvisittoaServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingToroapprovedreplacementparts. RepairbyanAuthorizedToroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply .
374-0264RevB
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