Toro Power Clear 418 38272, Power Clear 418 38282, Power Clear 418 ZR, Power Clear 418 ZE Operator's Manual

FormNo.3369-487RevB
PowerClear418ZR/ZESnowthrower
ModelNo.38272—SerialNo.312000001andUp
ModelNo.38282—SerialNo.312000001andUp
Operator'sManual
Introduction
Thismachineisintendedtobeusedbyresidential homeowners.Itisdesignedprimarilyforremoving snowfrompavedsurfaces,suchasdriveways andsidewalks,andothersurfacesfortrafcon residentialorcommercialproperties.Itisnot designedforremovingmaterialsotherthansnow, norisitdesignedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready. Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Safety
ThismachinemeetsorexceedstheB71.3 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalert youtopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoid possibleinjuryordeath.
Improperlyusingormaintainingthismachine couldresultininjuryordeath.Toreducethis potential,complywiththefollowingsafety instructions.
Thismachineiscapableofinjuringhandsandfeet andofthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injury.
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Training
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforeoperatingthis machine.Bethoroughlyfamiliarwiththecontrols andtheproperuseofthemachine.Knowhowto stopthemachineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Never allowadultstooperatethemachinewithoutproper instruction.
Keeptheareaofoperationclearofallpersons, particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawherethemachineis tobeusedandremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Donotoperatethemachinewithoutwearing adequatewintergarments.Avoidloosetting clothingthatcangetcaughtinmovingparts.Wear footwearthatwillimprovefootingonslippery surfaces.
Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer.
–Neveraddfueltoarunningengineorhotengine.
–Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always placecontainersontheground,awayfromyour vehicle,beforelling.
–Whenpractical,removegas-poweredmachinery
fromthetruckortrailerandrefuelitonthe ground.Ifthisisnotpossible,thenrefuelsuch machineryonatrailerwithaportablecontainer, ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimes,until refuelingiscomplete.Donotuseanozzle lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
–Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspecied bythemanufacturerforallmachineswithelectric startingmotors.
Donotattempttoclearsnowfromagravelor crushedrocksurface.Thisproductisintendedfor useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile theengineisrunning(exceptwhenspecically recommendedbymanufacturer).
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor repairtoprotecteyesfromforeignobjectsthatmay bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor crossinggraveldrives,walks,orroads.Stayalertfor hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine, removetheignitionkey,thoroughlyinspectthe machineforanydamage,andrepairthedamage beforerestartingandoperatingthemachine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthemachine, stoptheengineandmakecertainthattherotor bladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthemachineinor outofthebuilding.Opentheoutsidedoors;exhaust fumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards andothersafetyprotectivedevicesinplaceand working.
Neverdirectthedischargetowardpeopleorareas wherepropertydamagecanoccur.Keepchildren andothersaway.
Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe machine.
2
Disengagepowertotherotorbladeswhenmachine istransportedornotinuse.
Neveroperatethemachinewithoutgoodvisibility orlight.Alwaysbesureofyourfooting,andkeepa rmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltank insideabuildingwhereignitionsourcesarepresent, suchashotwaterheaters,spaceheaters,orclothes dryers.Allowtheenginetocoolbeforestoringin anyenclosure.
AlwaysrefertotheOperator’sManualforimportant detailsifthemachineistobestoredforanextended period.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Runthemachineafewminutesafterthrowingsnow topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknow.
Rotatingrotorbladescaninjurengersor hands.Staybehindthehandlesandawayfrom thedischargeopeningwhileoperatingthemachine.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
Beforeadjusting,cleaning,repairing,andinspecting themachine,andbeforeuncloggingthedischarge chute,stoptheengine,removethekey,andwait
forallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe engine,removetheignitionkey,andwaitforall movingpartstostop.
Ifashield,safetydevice,ordecalisdamaged, illegible,orlost,repairorreplaceitbeforebeginning operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoon afterithasstoppedbecausetheenginemaybehot enoughtocauseaburn.
Performonlythosemaintenanceinstructions describedinthismanual.Beforeperformingany maintenance,service,oradjustment,stoptheengine andremovethekey.Ifmajorrepairsareeverneeded, contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days, drainthefuelfromthefueltanktopreventa potentialhazard.Storefuelinanapprovedfuel container.Removethekeyfromtheignitionswitch beforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand accessories.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
117-6047
1.Cuttingdismemberment,impellerandcutting dismemberment,augerhazards—donotplaceyourhandin thechute;removetheignitionkeyandreadtheinstructions beforeservicingorperformingmaintenance.
120-0149
1.Primer4.Pullkeytoswitchengine switchOff.
2.Pushtheprimertwotimes
toprimetheengine.
5.Removekeytolock machine.
3.Pushkeyintoswitch engineOn.
6.ReadtheOperator’s Manualbeforechecking engineoillevel.
117-7713
1.Warning—readtheOperator'sManual.4.Fuelspillhazard—donottipmachineforwardorbackward.
2.Cutting/dismembermenthazard,impeller—stoptheengine beforeleavingthemachine.
5.Toengagetheauger,squeezethecontrolbar.
3.Thrownobjecthazard—keepbystandersasafedistancefrom themachine.
6.Releasethecontrolbartodisengagetheauger.
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
Oval-headbolts
2
Curvedwashers
2
1
Handleknobs2
Installthehandle.
2
Nopartsrequired
Installtherecoilstarterhandle.
Dischargechuteassembly1 Screws
2 Washers2 Locknuts2
3
Knob1
Installthedischargechuteassembly.
4
Bottleofengineoil
1Filltheenginewithoil.
5
Nopartsrequired
Adjustthecontrolcable.
1
InstallingtheHandle
Partsneededforthisprocedure:
2
Oval-headbolts
2
Curvedwashers
2Handleknobs
Procedure
1.Positiontheendsoftheupperhandleontheinside ofthelowerhandleandaligntheholes.
2.Inserttheoval-headboltsintothealignedholes,with theboltheadsontheoutsideofthehandle(
Figure3).
Figure3
1.Oval-headbolt(2)2.Curvedwashersand handleknobs
3.Installthecurvedwashersandthehandleknobs ontheoval-headboltsontheinsideofthehandle (
Figure3)andtightentheknobssecurely.
Important:Ensurethatthecableisroutedto theoutsideofthehandle.
5
2
InstallingtheRecoilStarter Handle
NoPartsRequired
Procedure
Installtherecoilstarterhandleintheropeguideas showninFigure4.
Figure4
1.Ropeguide
3
InstallingtheDischargeChute Assembly
Partsneededforthisprocedure:
1Dischargechuteassembly
2
Screws
2Washers
2Locknuts
1Knob
Procedure
InstallthedischargechuteassemblyasshowninFigure5.
Figure5
1.Knob
2.Bolt(2),washer(2),and locknut(2)
Note:Installtheboltsfromtheinsideofdischarge chuteassemblysothatthewashersandlocknutsareon theoutsideofthechute.
Important:Donotovertightenthelocknuts.
4
FillingtheEnginewithOil
Partsneededforthisprocedure:
1
Bottleofengineoil
Procedure
Yourmachinedoesnotcomewithoilintheengine,but itdoescomewithabottleofoil.
Important:Beforestartingtheengine,llthe enginewithoil.
Maxll:12oz.(0.35l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Use
Figure6toselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
6
Figure6
1.Movethemachinetoalevelsurface.
2.Cleanaroundtheoilllcap(Figure11).
3.Unscrewtheoilllcapandremoveit.
4.Slowlypouroilintotheoilllhole.W ait3minutes, thenchecktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewing in,theoilllcapintothehole.
Note:Todeterminetheproperoillevelonthe dipstick,referto
Figure7.
Figure7
1.Theoillevelisatits maximum.
3.Theoillevelistoo low—addoiltothe crankcase.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrect asshowninFigure7.Ifyouoverlltheenginewith
oil,removetheexcessoilasdirectedinChanging theEngineOil.
Note:Youmaytipthemachineforward(handle up)alittletomakeaddingoileasier.Rememberto returnthemachinetotheoperatingpositionbefore checkingtheoillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutof themachine.
5.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
5
AdjustingtheControlCable
NoPartsRequired
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif necessary.
Yearly—Checkthecontrolcableand adjustitifnecessary.
Important:Youmustcheckandmayneedto adjustthecontrolcablebeforeyouoperatethe machineforthersttime.
Movethecontrolbarbacktowardthehandletoremove theslackinthecontrolcable(
Figure8).
Figure8
1.Controlbar2.1/16to1/8inch(2to3 mm)
7
Note:Ensurethatagapof1/16to1/8inch(2to 3mm)existsbetweenthecontrolbarandthehandle (Figure8).
Important:Thecontrolcablemustcontainsome slackwhenyoudisengagethecontrolbarforthe rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring fromtheadjusterlink(
Figure9).
Figure9
1.Adjusterlink
3.Springcover
2.Z-tting
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto 1/8-inch(2mmto3mm)gapbetweenthecontrol barandthehandle(
Figure9).
Note:MovingtheZ-ttinghigherdecreasesthe gapbetweenthecontrolbarandthehandle;moving itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrun itwithoutaloadfor30seconds.
ProductOverview
Figure10
1.Controlbar6.Chutedeectortrigger
2.Recoilstarthandle
7.Chutedeector
3.Springcover
8.Dischargechute
4.Fueltankcap9.Rotorblades
5.Chutehandle
Figure11
1.Sparkplug
5.Primer
2.Oilllcap
6.Ignitionkey
3.Oildrainplug
7.Electric-startbutton (model38282only)
4.Chokelever8.Plug-inforelectricstart (model38282only)
8
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine onthegroundbeforelling,notinavehicleor onanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Donottipthemachineeitherforwardor backwardwithfuelinthefueltank;otherwise, fuelmayleakoutofthemachine.
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasolinehavingan octaneratingatornear87fromamajorname-brand servicestation(Figure12).
Figure12
1.1/2inch(13mm)
Important:Donotaddoiltothegasoline.
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard starting,poorengineperformance,andmaycause internalenginedamage.
Note:Forbestresults,purchaseonlythequantityof gasolinethatyouexpecttousein30days.Otherwise,
youmayaddfuelstabilizertonewlypurchasedgasoline tokeepitfreshforupto6months.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Check
theengineoillevelandaddoilif necessary.
1.Ensurethatthefueltankisnotoverlled(referto Figure12)andthatthefuelcapissecurelyinplace.
2.Movethemachinetoalevelsurface.
3.Cleanaroundtheoilllcap(
Figure11).
4.Unscrewtheoilllcapandremoveit.
5.Wipethedipstickontheoilllcapwithacleancloth.
6.Insert,butdonotscrewin,theoilllcapintothe oilllhole.
7.Removetheoilllcapandcheckthedipstick.
8.Todeterminetheproperoillevelonthedipstick, referto
Figure13.
Figure13
1.Theoillevelisatits maximum.
3.Theoillevelistoo low—addoiltothe crankcase.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
9.Iftheoillevelislow ,slowlypouroilintotheoilll hole.Wait3minutes,thenchecktheoillevelon thedipstickbywipingthedipstickcleanandthen inserting,butnotscrewingin,theoilllcapinto thehole.
Note:Youmaytipthemachineforward(handle up)alittletomakeaddingoileasier.Rememberto returnthemachinetotheoperatingpositionbefore checkingtheoillevel.
9
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutof themachine.
Maxll:12oz.(0.35l),type:automotivedetergent oilwithanAPIserviceclassicationofSJ,SL,or higher.
Use
Figure14toselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure14
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect asshownin
Figure13.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChanging theEngineOil.
10.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
StartingtheEngine
1.PushtheignitionkeyfullyinwardtotheOnposition (Figure15).
Figure15
1.Ignitionkey
2.Movethechokeleverfullytotheright(Figure16).
Figure16
1.Chokelever
3.Firmlypushintheprimer2timeswithyourthumb, holdingtheprimerinforasecondbeforereleasing iteachtime(
Figure17).
10
Figure17
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer hole.
Important:Donotusetheprimerorthechoke iftheenginehasbeenrunningandishot. Excessiveprimingmayoodtheengineand preventitfromstarting.
4.Connectanextensioncordtoapowersourceand themachine,andpushtheelectric-startbutton (model38282only)(
Figure18),orpulltherecoil
starthandle(Figure19).
Figure18
1.Electric-startbutton
Note:UseonlyaUL-listed,16-gaugeextension cordrecommendedforoutdoorusethatisnot longerthan50feet(15m).
WARNING
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore pluggingitintoapowersource.Ifthe cordisdamaged,donotuseittostartthe machine.Replaceorrepairthedamagedcord immediately.ContactanAuthorizedService Dealerforassistance.
Figure19
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestarterto coolbeforeattemptingtostartitagain.Ifthe enginedoesnotstartafterthesecondseriesof attempts,takethemachinetoanAuthorized ServiceDealerforservice(model38282only).
Note:Iftherecoilstarterdoesnotoperateproperly, itmaybefrozen.Thawoutthestarterbefore attemptingtostartthemachine.
5.Whiletheengineisrunning,movethechokelever graduallytotheleft.
6.Unplugtheextensioncordfromthepowersource andthemachine(model38282only).
CAUTION
Ifyouleavethemachinepluggedintoapower source,someonecaninadvertentlystartthe machineandinjurepeopleordamageproperty (model38282only).
Unplugthepowercordwheneveryouarenot startingthemachine.
11
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst thehandle(Figure20).
Figure20
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar (Figure21).
Figure21
StoppingtheEngine
Tostoptheengine,pulltheignitionkeyoutwarduntil itclicksintotheOffposition(Figure22)ormovethe chokeleverfullytotheright(Figure16).
Figure22
1.Ignitionkey
AdjustingtheDischargeChute andChuteDeector
Toadjustthedischargechute,movethechutehandleas showninFigure23.
Figure23
1.Chutehandle
Toraiseorlowertheangleofthechutedeector,press thetriggeronthechutedeectorandmovethechute deectorupordown(Figure24).Releasethetriggerto lockthechutedeectorinplace.
12
Figure24
1.Trigger
2.Chutedeector
ClearingaCloggedDischarge Chute
Important:Handcontactwiththerotatingrotor
bladesinsidethedischargechuteisthemost commoncauseofinjuryassociatedwithmachine. Neveruseyourhandtocleanoutthedischarge chute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
Self-propellingthe Snowthrower
Liftthemachinehandleuntilthewheelsarejustoff thegroundandthescraperandrotorbladestouchthe ground,Themachinewillpropelforward(
Figure25).
Figure25
1.Wheelsofftheground2.Scraperandrotorblades incontractwiththeground
Note:Byslightlyvaryingliftingforceonthehandle,you cancontroltheforwardspeedofthemachine.Inheavy snow,pushforwardonthehandle,ifnecessary,butlet themachineworkatitsownpace.Donotliftthehandle anymorethannecessary,becausethescraperwillliftoff thegroundandsnowwillescapebehindthemachine.
PreventingFreeze-upafterUse
Lettheenginerunforafewminutestoprevent movingpartsfromfreezing.Stoptheengine,wait forallmovingpartstostop,andremoveiceand snowfromthemachine.
Cleanoffanysnowandicefromthebaseofthe chute.
Rotatethedischargechuteleftandrighttofreeit fromanyicebuildup.
WiththeignitionkeyintheOffposition,pullthe recoilstarterhandleseveraltimesorconnectthe electricalcordtoapowersourceandthemachine andpushtheelectricstartbuttononce(model38282 only)topreventtherecoilstarterand/ortheelectric starterfromfreezingup.
Insnowyandcoldconditions,somecontrolsand movingpartsmayfreeze.Donotuseexcessiveforce whentryingtooperatefrozencontrols.Ifyouhave difcultyoperatinganycontrolorpart,startthe engineandletitrunforafewminutes.
OperatingTips
WARNING
Therotorbladescanthrowstones,toys,andother foreignobjectsandcauseseriouspersonalinjuryto theoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupandthrow.
Keepallchildrenandpetsawayfromthearea ofoperation.
Removethesnowassoonaspossibleafteritfalls.
Overlapeachswathtoensurecompletesnow removal.
Dischargethesnowdownwindwheneverpossible.
13
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Afterthersthour
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
Aftertherst2hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevelandaddoilifnecessary.
Yearly
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary .
Yearlyorbeforestorage
•Preparethemachineforstorage.
AdjustingtheControlCable
RefertoAdjustingtheControlCableinSetup.
InspectingtheRotorBlades
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer replacetherotorbladesandscraperif necessary.
Beforeeachsession,inspecttherotorbladesforwear. Whenarotorbladeedgehasworndowntothewear indicatorhole,haveanAuthorizedServiceDealer replacetherotorbladesandthescraper(
Figure26).
Figure26
1.Thewearindicatorholeis intact;youdonotneedto replacetherotorblades.
3.Scraper
2.Thewearindicatorholeis exposed;replacetherotor bladesandscraper.
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
1.Ensurethatthefueltankisnotoverlled(referto Figure12)andthatthefuelcapissecurelyinplace.
2.Movethemachinetoalevelsurface.
14
3.Placeanoildrainpanundertheoildrainplug (Figure11),removetheoildrainplug,andtipthe machinebackward(handledown)halfwaytothe groundtodraintheusedoilintotheoildrainpan.
Important:Donottipthemachinealltheway backtotheground,orfuelmayleakoutofthe machine.
4.Afterdrainingtheusedoil,returnthemachinetothe operatingposition.
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(
Figure11).
7.Unscrewtheoilllcapandremoveit.
8.Slowlypouroilintotheoilllhole.W ait3minutes, thenchecktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewing in,theoilllcapintothehole.
Note:Todeterminetheproperoillevelonthe dipstick,referto
Figure27.
Figure27
1.Theoillevelisatits maximum.
3.Theoillevelistoo low—addoiltothe crankcase.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
Note:Youmaytipthemachineforward(handle up)alittletomakeaddingoileasier.Rememberto returnthemachinetotheoperatingpositionbefore checkingtheoillevel.
Important:Donottipthemachinealltheway forwardontoitsnose,orfuelmayleakoutof themachine.
Maxll:12oz.(0.35l),type:automotivedetergent oilwithanAPIserviceclassicationofSJ,SL,or higher.
Use
Figure28toselectthebestoilviscosityforthe
outdoortemperaturerangeexpected:
Figure28
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect asshowninFigure27.Ifyouoverlltheengine withoil,removetheexcessoilfromthedrainplug intoanoildrainpan.
9.Screwtheoilllcapintotheoilllhole,andhand tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
UseaTorosparkplug(PartNo.119-1961).
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(
Figure11).
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
5.Setthegapontheplugto0.030inch(0.76mm) (
Figure29).
15
Figure29
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
6.Installthesparkplugandtorqueitto20–22ft-lb (27–30N-m).
7.Connectthewiretothesparkplug.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethe4boltsthatholdthedrivebeltcover (Figure30)inplace.
Figure30
1.Drivebeltcover
Note:Thelowerfrontcornerofthedrivebelt coverisfasteneddownwithasmallerbolt,awasher, andalocknut.
2.Removethebeltfromtherotorpulley.
Figure31
1.Rotorpulley5.Idlerpulley
2.Idlerarmbrake6.Enginepulley
3.Drivebelt7.Tabsontheidlerarm
4.Idlerarm
3.Pressdownontheidlerarmandremovethebelt frombetweenthetabontheidlerarmbrakeandthe rotorpulley.
Note:Theenginepulleybeltguideisverycloseto thepulley,andthebeltmaynottthroughthegap.
4.Twistthebeltoutinfrontofthebeltguidesothat thebeltiswedgedbetweenthebeltguideandthe enginepulley.
5.Insertascrewdriverintotheholeinthebeltguideas shownin
Figure32,andexthebeltguidetoward therotorpulleyenoughtopullthebeltthroughthe gap.
Figure32
1.Beltguide2.Enginepulley
Note:Takecarenottodistortordamagethebelt guide.
6.Toinstallthenewdrivebelt,reversethestepsabove.
16
Important:Ensurethatyouinstallthedrivebelt sothatitsitsabovethetwotabsontheidlerarm andbelowtheidlerarmbrake(Figure31).
7.Installthedrivebeltcoverwiththefastenersthatyou removedinstep
1.
Storage
StoringtheMachine
WARNING
Gasolinefumesarehighlyammable,explosive, anddangerousifinhaled.Ifyoustorethe productinanareawithanopename,the gasolinefumesmayigniteandcausean explosion.
Donotstorethemachineinahouse(living area),basement,oranyotherareawhereignition sourcesmaybepresent,suchashotwaterand spaceheaters,clothesdryers,furnaces,and otherlikeappliances.
Donottipthemachineeitherforwardor backwardwithfuelinthefueltank;otherwise, fuelmayleakoutofthemachine.
Donotstorethemachinewithitshandletipped downontotheground,becauseoilwillleakinto theenginecylinderandontotheground,and themachinewillnotstartorrun.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil.
4.Drainthefuelfromthetankandcarburetorby performingthefollowingsteps:
A.Loosenthefueltankcap.
B.Unscrew,butdonotremove,thesmallscrewon
thesideofthecarburetorfuelbowl(
Figure33) untilthefuelbeginstodrainfromthecarburetor. Drainthefuelintoanapprovedfuelcontainer.
Important:Donotremovethecarburetor bowlboltonthebottomofthecarburetor.
Figure33
1.Carburetorbowlbolt—do notremove
2.Smallscrewoncarburetor
C.Waitforafewminutesuntilthefuelhasdrained,
theninstallthefuelcapandtightenthesmall screwonthecarburetor.
5.Disposeofunusedfuelproperly.Recycleitaccording tolocalcodes,oruseitinyourautomobile.
6.Removethesparkplug.
7.Squirt2teaspoonsofoilintothesparkplughole.
8.Installthesparkplugbyhandandthentorqueitto 20–22ft-lb(27–30N-m).
9.WiththeignitionkeyintheOffposition,pullthe recoilstarterslowlytodistributetheoilontheinside ofthecylinder.
10.Disconnecttheignitionkeyfromthelanyardand storetheignitionkeyinasafeplace.
11.Cleanthemachine.
12.Touchupchippedsurfaceswithpaintavailable fromanAuthorizedServiceDealer.Sandaffected areasbeforepainting,andusearustpreventativeto preventthemetalpartsfromrusting.
13.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
14.Coverthemachineandstoreitinaclean,dryplace outofthereachofchildren.Allowtheengineto coolbeforestoringitinanyenclosure.
17
Notes:
18
FederalEmissionControlWarrantyStatement
ATwo-YearLimitedWarranty
YourWarrantyRightsandObligations
TheU.S.EnvironmentalProtectionAgency(EP A),TheT oroCompany ,and itsafliate,ToroWarrantyCompany ,arepleasedtoexplaintheemission controlsystemwarrantyonyour2009andlaterutility/lawn/garden equipmentengine.2009andlatermodelyearutility/lawn/garden equipmentenginesmustbedesigned,builtandequipped,atthetime ofsale,tomeettheU.S.EPAregulationsforsmallnon-roadengines. Theequipmentenginemustbefreefromdefectsinmaterialsand workmanship,whichcauseittofailtoconformwithU.S.EPAstandards, forthersttwoyearsofengineusefromthedateofsaletotheultimate purchaser.TheToroCompanyanditsafliate,ToroWarrantyCompany , warranttheemissioncontrolsystemonyourutility/lawn/gardenequipment enginefortheperiodoftimelistedabove,providedtherehasbeenno abuse,neglect,orimpropermaintenanceofyourutility/lawn/garden equipmentengine.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor orfuelinjectionsystem,theignitionsystem,andcatalyticconverter.Also includedmaybefuellines,fuellinefasteners,connectors,andother emission-relatedassemblies.
Whereawarrantableconditionexists,TheT oroCompanyanditsafliate, ToroWarrantyCompany ,promisetorepairyourengineatnocosttoyou, includingdiagnosis,parts,andlabor.
Manufacturer’sWarrantyCoverage
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantthe2009andlater utility/lawn/gardenequipmentenginesfortwoyearsfromthedateof delivery.Ifanyemission-relatedpartonyourengineisdefectivein materialsorworkmanship,wewillrepairorreplacethepart,freeofcharge.
OwnerResponsibilities
Astheengineowner,youareresponsiblefortheperformanceofthe requiredmaintenancelistedinyourOperator'sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyourequipment,but wecannotdenywarrantysolelyforthelackofreceiptsorforyourfailureto ensuretheperformanceofallscheduledmaintenance.
Anyreplacementpartorservicethatisequivalentinperformanceand durabilitymaybeusedinnon-warrantymaintenanceorrepairs,andshall notreduceourwarrantyobligation.
Astheengineowner,youshouldbeawarethatwemaydenyyouwarranty coverageifyourengineoraparthasfailedduetoabuse,neglect, impropermaintenance,orunapprovedmodicationsorparts.
YouareresponsibleforpresentingyourequipmentenginetoanAuthorized ServiceDealerassoonasaproblemexists.Thewarrantyrepairsshould becompletedinareasonableamountoftime,nottoexceedthirty(30) days.
Ifyouhaveanyquestionsregardingyourwarrantyrightsand responsibilities,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat800–348–2424(U.S.customers) Tollfreeat800–544–5364(Canadiancustomers)
WarrantedParts
Thewarrantyperiodbeginsonthedatetheengineorequipmentis deliveredtoaretailpurchaser.TheToroCompanyanditsafliate, ToroWarrantyCompany,jointlywarranttotheinitialownerandeach subsequentpurchaserthattheengineisfreefromdefectsinmaterialsand workmanship,whichcausetheenginetofailtoconformwithapplicable regulations,foraperiodoftwoyears.
Failurescausedbyabuse,neglect,orimpropermaintenancearenot covered.Theuseofadd-onormodiedpartscanbegroundsfor disallowingawarrantyclaim.Wearenotliabletocoverfailuresof warrantedpartscausedbytheuseofadd-onormodiedparts.Weare liablefordamagestootherenginecomponentscausedbythefailureof
awarrantedpartstillunderwarranty.Theownerisresponsibleforthe performanceoftherequiredmaintenance,asdenedintheOperator's Manual.
Anywarrantedpartwhichisnotscheduledforreplacementasrequired maintenance,orwhichisscheduledonlyforregularinspectiontotheeffect of“repairorreplaceasnecessary”shallbewarrantedforthewarranty period.Anywarrantedpartwhichisscheduledforreplacementasrequired maintenanceshallbewarrantedfortheperiodoftimeuptotherst scheduledreplacementpointforthatpart.Coverageunderthiswarranty extendsonlytothepartslistedbelow(theemissionssystemparts)tothe extentthatthesepartswerepresentontheenginewhenpurchased.
FuelMeteringSystem
—Coldstartenrichmentsystemincludingthechokemechanismor primingsystem
—Fuelpump
—Carburetorandinternalparts
AirInductionSystem
—Aircleaner
—Intakemanifold
—Controlledhotairintakesystem
IgnitionSystem
—Sparkplug(s)
—Ignitioncoilsandelectronics
—Advance/retardmechanisms
Mufer
MiscellaneousItemsUsedintheAboveSystems
—Vacuum,temperature,andtime-sensitivevalvesandswitches
—Hoses,connectors,andassembliesofsame
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceat theirdealership.T olocateadealerconvenienttoyou,refertothe YellowPagesofyourtelephonedirectory(lookunder“LawnMowers”) oraccessourwebsiteatwww .Toro.com.Youmayalsocallthe numberslistedabovetousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
Theownershallnotbechargedfordiagnosticlaborwhichleadstothe determinationthatawarrantedpartisdefective,ifthediagnosticwork isperformedatawarrantystation.
GeneralConditions
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary use)andtnessforuse(thattheproductistforaparticularpurpose)are limitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
374-0267RevA
PowerClear180 Single-StageSnowthrowers
TheToroTotalCoverageGuarantee
AT wo-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
Powerclear180SnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww .Toro.com.Youmayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceorwearparts,suchasrotorblades
(paddles),scraperblades,belts,fuel,lubricants,oilchanges,spark plugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
snowthrowerauger/paddlesstrikinganobject
contaminantsinthefuelsystem
improperfuelorfuel/oilmixture(consultyourOperator'sManual
ifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator's Manualtoensurethatyouareusingthecorrectstartingprocedures.This cansaveanunnecessaryvisittoaServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingToroapprovedreplacementparts. RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply.
374-0263RevB
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