Toro 38282, Power Clear 180 Operator's Manual

PowerClear180™Snowthrower
ModelNo.38272—SerialNo.310000001andUp
ModelNo.38282—SerialNo.310000001andUp
FormNo.3362-530RevA
Operator'sManual
Introduction
Thissnowthrowerisintendedtobeusedby residentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforremoving snowfrompavedsurfaces,suchasdriveways andsidewalks,andothersurfacesfortrafcon residentialorcommercialproperties.Itisnot designedforremovingmaterialsotherthansnow, norisitdesignedforclearingoffgravelsurfaces.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Safety
ThissnowthrowermeetsorexceedstheB71.3 specicationsoftheAmericanNationalStandards Instituteineffectatthetimeofproduction.
1.Modelandserialnumberlocation
©2009—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Registeratwww.Toro.com.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thisisthesafetyalertsymbol.Itisusedtoalert youtopotentialpersonalinjuryhazards.Obeyall safetymessagesthatfollowthissymboltoavoid possibleinjuryordeath.
Improperlyusingormaintainingthissnowthrower couldresultininjuryordeath.Toreducethis potential,complywiththefollowingsafety instructions.
Thissnowthroweriscapableofinjuringhandsand feetandofthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injury.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Training
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforeoperatingthis unit.Bethoroughlyfamiliarwiththecontrolsand theproperuseoftheequipment.Knowhowtostop theunitanddisengagethecontrolsquickly .
Donotattempttoclearsnowfromagravelor crushedrocksurface.Thisproductisintendedfor useonlyonpavedsurfaces.
Neverattempttomakeanyadjustmentswhile theengineisrunning(exceptwhenspecically recommendedbymanufacturer).
Neverallowchildrentooperatetheequipment. Neverallowadultstooperatetheequipmentwithout properinstruction.
Keeptheareaofoperationclearofallpersons, particularlysmallchildren.
Exercisecautiontoavoidslippingorfalling.
Preparation
Thoroughlyinspecttheareawheretheequipmentis tobeusedandremovealldoormats,sleds,boards, wires,andotherforeignobjects.
Donotoperatetheequipmentwithoutwearing adequatewintergarments.Avoidloosetting clothingthatcangetcaughtinmovingparts.Wear footwearthatwillimprovefootingonslippery surfaces.
Handlefuelwithcare;itishighlyammable.
–Useanapprovedfuelcontainer.
–Neveraddfueltoarunningengineorhotengine.
–Fillfueltankoutdoorswithextremecare.Never
llfueltankindoors.
–Neverllcontainersinsideavehicleorona
truckortrailerbedwithaplasticliner.Always placecontainersontheground,awayfromyour vehicle,beforelling.
–Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefuelitonthe ground.Ifthisisnotpossible,thenrefuelsuch equipmentonatrailerwithaportablecontainer, ratherthanfromagasolinedispensernozzle.
–Keepthenozzleincontactwiththerimof
thefueltankorcontaineropeningatalltimes, untilrefuelingiscomplete.Donotuseanozzle lock-opendevice.
–Replacegasolinecapsecurelyandwipeupspilled
fuel.
Alwayswearsafetyglassesoreyeshieldsduring operationorwhileperforminganadjustmentor repairtoprotecteyesfromforeignobjectsthatmay bethrownfromthemachine.
Operation
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonor crossinggraveldrives,walks,orroads.Stayalertfor hiddenhazardsortrafc.
Afterstrikingaforeignobject,stoptheengine, removetheignitionkey,thoroughlyinspectthesnow throwerforanydamage,andrepairthedamage beforerestartingandoperatingthesnowthrower.
Iftheunitshouldstarttovibrateabnormally,stop theengineandcheckimmediatelyforthecause. Vibrationisgenerallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating position,beforeuncloggingtherotorbladehousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairing,orinspectingthesnow thrower,stoptheengineandmakecertainthatthe rotorbladesandallmovingpartshavestopped.
Donotruntheengineindoors,exceptwhenstarting theengineandfortransportingthesnowthrower inoroutofthebuilding.Opentheoutsidedoors; exhaustfumesaredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethesnowthrowerwithoutproper guardsandothersafetyprotectivedevicesinplace andworking.
Neverdirectthedischargetowardpeopleorareas wherepropertydamagecanoccur.Keepchildren andothersaway.
–Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby themanufacturerforallunitswithelectricstarting motors.
Donotoverloadthemachinecapacitybyattempting toclearsnowattoofastarate.
Lookbehindandusecarewhenbackingupwiththe snowthrower.
2
Disengagepowertotherotorbladeswhensnow throweristransportedornotinuse.
Neveroperatethesnowthrowerwithoutgood visibilityorlight.Alwaysbesureofyourfooting,and keeparmholdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.
Beforeadjusting,cleaning,repairing,andinspecting thesnowthrower,andbeforeuncloggingthe dischargechute,stoptheengine,removethekey,
andwaitforallmovingpartstostop.
Beforeleavingtheoperatingposition,stopthe engine,removetheignitionkey,andwaitforall movingpartstostop.
ClearingaCloggedDischarge Chute
Handcontactwiththerotatingrotorbladesinsidethe dischargechuteisthemostcommoncauseofinjury associatedwithsnowthrowers.Neveruseyourhandto cleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
MaintenanceandStorage
Checkallfastenersatfrequentintervalsforproper tightnesstobesuretheequipmentisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltank insideabuildingwhereignitionsourcesarepresent, suchashotwaterheaters,spaceheaters,orclothes dryers.Allowtheenginetocoolbeforestoringin anyenclosure.
Ifashield,safetydevice,ordecalisdamaged, illegible,orlost,repairorreplaceitbeforebeginning operation.Also,tightenanyloosefasteners.
Donotsmokewhilehandlinggasoline.
Donotusethesnowthroweronaroof.
Donottouchtheenginewhileitisrunningorsoon afterithasstoppedbecausetheenginemaybehot enoughtocauseaburn.
Performonlythosemaintenanceinstructions describedinthismanual.Beforeperformingany maintenance,service,oradjustment,stoptheengine andremovethekey.Ifmajorrepairsareeverneeded, contactanAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthesnowthrowerformorethan30 days,drainthefuelfromthefueltanktoprevent apotentialhazard.Storefuelinanapprovedfuel container.Removethekeyfromtheignitionswitch beforestoringthesnowthrower.
PurchaseonlygenuineTororeplacementpartsand accessories.
AlwaysrefertotheOperator’sManualforimportant detailsifthesnowthroweristobestoredforan extendedperiod.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Runthemachineafewminutesafterthrowingsnow topreventfreeze-upoftherotorblades.
ToroSnowthrowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknow.
Rotatingrotorbladescaninjurengersor hands.Staybehindthehandlesandawayfromthe dischargeopeningwhileoperatingthesnowthrower.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfrommovingor rotatingparts.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
117-6047
1.Cuttingdismemberment,impellerandcutting dismemberment,augerhazards—donotplaceyourhandin thechute;removetheignitionkeyandreadtheinstructions beforeservicingorperformingmaintenance.
117-7713
1.Warning—readtheOperator’sManual.4.Fuelspillhazard—donottipmachineforwardorbackward.
2.Cutting/dismembermenthazard,impeller—stoptheengine beforeleavingthemachine.
3.Thrownobjecthazard—keepbystandersasafedistancefrom themachine.
5.Toengagetheauger,squeezethecontrolbar.
6.Releasethecontrolbartodisengagetheauger.
117–7741
1.Primer
2.Pushtheprimertwotimestoprimetheengine.5.Removekeytolockmachine.
3.PushkeyintoswitchengineOn.6.ReadtheOperator’sManualbeforecheckingengineoillevel.
4.PullkeytoswitchengineswitchOff.
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1.
2.
3.
4.
5.
6.
1.InstallingtheHandle
2
Oval-headbolts
2
Curvedwashers
2Handleknobs
Oval-headbolts Curvedwashers Handleknobs2
Nopartsrequired
Dischargechuteassembly1 Screws Washers2 Locknuts2 Knob1
Bottleofengineoil
Ignitionkey1 Lanyard1
Nopartsrequired
Qty.
2 2
2
1Filltheenginewithoil.
Installthehandle.
Installtherecoilstarterhandle.
Installthedischargechuteassembly.
Assembleandinserttheignitionkey.
Adjustthecontrolcable.
Use
Procedure
1.Positiontheendsoftheupperhandleontheinside ofthelowerhandleandaligntheholes.
2.Inserttheoval-headboltsintothealignedholes, withtheboltheadsontheoutsideofthehandle (Figure3).
Figure3
1.Oval-headbolt(2)2.Curvedwashersand handleknobs
3.Installthecurvedwashersandthehandleknobs ontheoval-headboltsontheinsideofthehandle (Figure3)andtightentheknobssecurely.
Important:Ensurethatyoudonotpinchor kinkthecontrolcable.
5
2.InstallingtheRecoilStarter Handle
Procedure
Installtherecoilstarterhandleintheropeguideas showninFigure4.
Important:Donotovertightenthelocknuts.
4.FillingtheEnginewithOil
1
Bottleofengineoil
Procedure
Yoursnowthrowerdoesnotcomewithoilintheengine, butitdoescomewithabottleofoil.
Important:Beforestartingtheengine,llthe enginewithoil.Donotoverll.
Maxll:12oz.(0.35l),type:automotivedetergentoil withanAPIserviceclassicationofSJ,SL,orhigher.
Figure4
1.Ropeguide
3.InstallingtheDischarge ChuteAssembly
1Dischargechuteassembly
2
Screws
2Washers
2Locknuts
1Knob
Procedure
Installthedischargechuteassemblyasshownin Figure5.
UseFigure6toselectthebestoilviscosityforthe outdoortemperaturerangeexpected:
Figure6
Note:0W30syntheticoilisacceptableforuseincold
temperatures.
1.Movethesnowthrowertoalevelsurface.
Figure5
1.Knob
2.Bolt(2),washer(2),and locknut(2)
Note:Installtheboltsfromtheinsideofdischarge chuteassemblysothatthewashersandlocknutsareon theoutsideofthechute.
2.Cleanaroundtheoilllcap(Figure13).
3.Unscrewtheoilllcapandremoveit.
4.Slowlypouroilintotheoilllhole,andfrequently checktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewing in,theoilllcapintothehole.
Note:Todeterminetheproperoillevelonthe dipstick,refertoFigure7.
6
Figure7
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrect asshowninFigure7.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChanging theEngineOil.
Note:Y oumaytipthesnowthrowerforward (handleup)alittletomakeaddingoileasier. Remembertoreturnthesnowthrowertothe operatingpositionbeforecheckingtheoillevel.
Figure8
1.Lanyard2.Ignitionkey
Note:Thelanyardhasaconnectorwhichallowsyou toremovetheignitionkeywhenyouarenotusingthe snowthrower.
InsertingtheIgnitionKey
InserttheignitionkeyintothekeyswitchtotheOff position(Figure9).
Important:Donottipthesnowthrowerallthe wayforwardontoitsnose,orfuelmayleakout ofthesnowthrower.
5.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
5.AssemblingandInserting
theIgnitionKey
1Ignitionkey
1Lanyard
ConnectingtheLanyardtotheIgnition Key
Connectthelanyardtotheignitionkey(Figure8)to preventlosingthekey .
Figure9
1.Offposition2.Onposition
Note:Ifthekeyisdisconnectedfromthelanyard, connectittothelanyardbypushingthetwohalvesof theconnectortogether(Figure8).
6.AdjustingtheControlCable
CheckingtheControlCable
ServiceInterval:Afterthersthour—Check
thecontrolcableandadjustitif necessary.
Yearly—Checkthecontrolcableand adjustitifnecessary.
Important:Youmustcheckandmayneedto adjustthecontrolcablebeforeyouoperatethe snowthrowerforthersttime.
7
Movethecontrolbarbacktowardthehandletoremove theslackinthecontrolcable(Figure10).
Figure10
1.Controlbar2.1/16to1/8inch(2to3 mm)
Note:Ensurethatagapof1/16to1/8inch(2to 3mm)existsbetweenthecontrolbarandthehandle (Figure10).
2.MovetheZ-ttingtoahigherorlowerholeonthe adjusterlinkasneededtoobtainthe1/16-inchto 1/8-inch(2mmto3mm)gapbetweenthecontrol barandthehandle(Figure11).
Note:MovingtheZ-ttinghigherdecreasesthe gapbetweenthecontrolbarandthehandle;moving itlowerincreasesthegap.
3.Hookthespringtotheadjusterlinkandslidethe springcoverovertheadjusterlink.
4.Checktheadjustment;refertoCheckingtheControl Cable.
Note:Thebeltmayslip(squeal)inwetconditions; todryoutthedrivesystem,starttherotorandrun itwithoutaloadfor30seconds.
Important:Thecontrolcablemustcontainsome slackwhenyoudisengagethecontrolbarforthe rotorbladestostopproperly.
AdjustingtheControlCable
1.Slideupthespringcoverandunhookthespring fromtheadjusterlink(Figure11).
Figure11
1.Adjusterlink
2.Z-tting
3.Springcover
4.Unhookthespringhere.
Note:Youcanpulluptheadjusterlinkandcableto makeunhookingthespringeasier.
8
ProductOverview
Figure12
1.Controlbar6.Chutedeectortrigger
2.Recoilstarthandle
3.Springcover
4.Fueltankcap9.Rotorblades
5.Chutehandle
7.Chutedeector
8.Dischargechute
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Gasolineisextremelyammableandexplosive. Areorexplosionfromgasolinecanburnyou andothers.
Topreventastaticchargefromigniting thegasoline,placethecontainerand/or snowthroweronthegroundbeforelling, notinavehicleoronanobject.
Fillthetankoutdoorswhentheengineis cold.Wipeupspills.
Donothandlegasolinewhensmokingor aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer, outofthereachofchildren.
Donottipthesnowthrowereitherforward orbackwardwithfuelinthefueltank; otherwise,fuelmayleakoutofthe snowthrower.
Figure13
1.Sparkplug
2.Oilllcap
3.Oildrainplug
4.Chokelever8.Plug-inforelectricstart
5.Primer
6.Ignitionkey
7.Electric-startbutton (model38282only)
FillingtheFuelTank
Fillthefueltankwithfreshunleadedgasolinehavingan octaneratingatornear87fromamajorname-brand servicestation(Figure14).
Figure14
1.1/2inch(13mm)
Important:Donotaddoiltothegasoline.
Important:DonotuseE85orE20fuel.Alternative
fuelswithhighalcoholcontentcancausehard
9
starting,poorengineperformance,andmaycause internalenginedamage.
Note:Forbestresults,purchaseonlythequantityof gasolinethatyouexpecttousein30days.Otherwise, youmayaddfuelstabilizertonewlypurchasedgasoline tokeepitfreshforupto6months.
Note:Y oumaytipthesnowthrowerforward (handleup)alittletomakeaddingoileasier. Remembertoreturnthesnowthrowertothe operatingpositionbeforecheckingtheoillevel.
Important:Donottipthesnowthrowerallthe wayforwardontoitsnose,orfuelmayleakout ofthesnowthrower.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Check
theengineoillevelandaddoilif necessary.
1.Ensurethatthefueltankisnotoverlled(referto Figure14)andthatthefuelcapissecurelyinplace.
2.Movethesnowthrowertoalevelsurface.
3.Cleanaroundtheoilllcap(Figure13).
4.Unscrewtheoilllcapandremoveit.
5.Wipethedipstickontheoilllcapwithacleancloth.
6.Insert,butdonotscrewin,theoilllcapintothe oilllhole.
7.Removetheoilllcapandcheckthedipstick.
8.Todeterminetheproperoillevelonthedipstick, refertoFigure15.
Maxll:12oz.(0.35l),type:automotivedetergent oilwithanAPIserviceclassicationofSJ,SL,or higher.
UseFigure16toselectthebestoilviscosityforthe outdoortemperaturerangeexpected:
Figure16
Figure15
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
9.Iftheoillevelislow ,slowlypouroilintotheoilll hole,andfrequentlychecktheoillevelonthedipstick bywipingthedipstickcleanandtheninserting,but notscrewingin,theoilllcapintothehole.
Note:0W30syntheticoilisacceptableforusein coldtemperatures.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrect asshowninFigure15.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChanging theEngineOil.
10.Screwtheoilllcapintotheoilllholeandhand tightenitsecurely.
10
StartingtheEngine
1.PushtheignitionkeyfullyinwardtotheOnposition (Figure17).
Figure17
Figure19
Note:Removeyourglovewhenyoupushinthe
primersothataircannotescapefromtheprimer hole.
2.Movethechokeleverfullytotheright(Figure18).
Figure18
1.Chokelever
3.Firmlypushintheprimer2timeswithyourthumb, holdingtheprimerinforasecondbeforereleasing iteachtime(Figure19).
Important:Donotusetheprimerorthechoke iftheenginehasbeenrunningandishot. Excessiveprimingmayoodtheengineand preventitfromstarting.
4.Connectanextensioncordtoapowersourceand thesnowthrower,andpushtheelectric-startbutton (model38282only)(Figure20),orpulltherecoil starthandle(Figure21).
Figure20
1.Electric-startbutton
Note:UseonlyaUL-listed,16-gaugeextension cordrecommendedforoutdoorusethatisnot longerthan50feet(15m).
11
Theelectricalcordcanbecomedamaged, causingashockorre.
Thoroughlyinspecttheelectricalcordbefore pluggingitintoapowersource.Ifthe cordisdamaged,donotuseittostartthe snowthrower.Replaceorrepairthedamaged cordimmediately.ContactanAuthorized ServiceDealerforassistance.
Ifyouleavethesnowthrowerpluggedintoa powersource,someonecaninadvertentlystart thesnowthrowerandinjurepeopleordamage property(model38282only).
Unplugthepowercordwheneveryouarenot startingthesnowthrower.
EngagingtheRotorBlades
Toengagetherotorblades,holdthecontrolbaragainst thehandle(Figure22).
Figure21
Important:Runtheelectricstarternomore
than10timesatintervalsof5secondson,then 5secondsoff.Runningtheelectricstarter extensivelycanoverheatanddamageit.Ifthe enginedoesnotstartafterthisseriesofattempts, waitatleast40minutestoallowthestarterto coolbeforeattemptingtostartitagain.Ifthe enginedoesnotstartafterthesecondseriesof attempts,takethesnowthrowertoanAuthorized ServiceDealerforservice(model38282only).
Note:Iftherecoilstarterdoesnotoperateproperly, itmaybefrozen.Thawoutthestarterbefore attemptingtostartthesnowthrower.
5.Whiletheengineisrunning,movethechokelever graduallytotheleft.
6.Unplugtheextensioncordfromthepowersource andthesnowthrower(model38282only).
Figure22
1.Controlbar
DisengagingtheRotorBlades
Todisengagetherotorblades,releasethecontrolbar (Figure23).
Figure23
12
StoppingtheEngine
Tostoptheengine,pulltheignitionkeyoutwarduntilit clicksintotheOffposition(Figure24).
Figure26
1.Trigger
2.Chutedeector
Figure24
AdjustingtheDischargeChute andChuteDeector
Toadjustthedischargechute,movethechutehandleas showninFigure25.
Figure25
1.Chutehandle
Toraiseorlowertheangleofthechutedeector,press thetriggeronthechutedeectorandmovethechute deectorupordown(Figure26).Releasethetriggerto lockthechutedeectorinplace.
ClearingaCloggedDischarge Chute
Important:Handcontactwiththerotatingrotor
bladesinsidethedischargechuteisthemost commoncauseofinjuryassociatedwithsnow throwers.Neveruseyourhandtocleanoutthe dischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshave stoppedrotating.
Alwaysuseaclean-outtool,notyourhands.
Self-propellingthe Snowthrower
Liftthesnowthrowerhandleuntilthewheelsarejust offthegroundandthescraperandrotorbladestouch theground,Thesnowthrowerwillpropelforward (Figure27).
Figure27
1.Wheelsofftheground2.Scraperandrotorblades
13
incontractwiththeground
Note:Byslightlyvaryingliftingforceonthehandle, youcancontroltheforwardspeedofthesnowthrower. Inheavysnow ,pushforwardonthehandle,ifnecessary, butletthesnowthrowerworkatitsownpace.Donot liftthehandleanymorethannecessary,becausethe scraperwillliftoffthegroundandsnowwillescape behindthesnowthrower.
whentryingtooperatefrozencontrols.Ifyouhave difcultyoperatinganycontrolorpart,startthe engineandletitrunforafewminutes.
OperatingTips
PreventingFreeze-upafter Use
Lettheenginerunforafewminutestoprevent movingpartsfromfreezing.Stoptheengine,wait forallmovingpartstostop,andremoveiceand snowfromthesnowthrower.
Cleanoffanysnowandicefromthebaseofthe chute.
Rotatethedischargechuteleftandrighttofreeit fromanyicebuildup.
WiththeignitionkeyintheOffposition,pull therecoilstarterhandleseveraltimesorconnect theelectricalcordtoapowersourceandthe snowthrowerandpushtheelectricstartbuttononce (model38282only)topreventtherecoilstarter and/ortheelectricstarterfromfreezingup.
Insnowyandcoldconditions,somecontrolsand movingpartsmayfreeze.Donotuseexcessiveforce
Therotorbladescanthrowstones,toys,and otherforeignobjectsandcauseseriouspersonal injurytotheoperatorortobystanders.
Keeptheareatobeclearedfreeofallobjects thattherotorbladescouldpickupand throw.
Keepallchildrenandpetsawayfromthe areaofoperation.
Removethesnowassoonaspossibleafteritfalls.
Overlapeachswathtoensurecompletesnow removal.
Dischargethesnowdownwindwheneverpossible.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Afterthersthour
Aftertherst2hours
Beforeeachuseordaily
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Checkthecontrolcableandadjustitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•Changetheengineoil.
•Checktheengineoillevelandaddoilifnecessary .
•Checkthecontrolcableandadjustitifnecessary.
•InspecttherotorbladesandhaveanAuthorizedServiceDealerreplacetherotor bladesandscraperifnecessary.
•Changetheengineoil.
•Servicethesparkplugandreplaceitifnecessary.
•Checkforloosefastenersandtightenthemifnecessary.
•HaveanAuthorizedServiceDealerinspectthedrivebeltandreplaceitifnecessary.
•Preparethesnowthrowerforstorage.
14
AdjustingtheControlCable
RefertoAdjustingtheControlCableinSetup.
InspectingtheRotorBlades
Important:Donottipthesnowthrowerallthe
waybacktotheground,orfuelmayleakoutof thesnowthrower.
4.Afterdrainingtheusedoil,returnthesnowthrower totheoperatingposition.
ServiceInterval:Yearly—Inspecttherotorbladesand
haveanAuthorizedServiceDealer replacetherotorbladesandscraperif necessary.
Beforeeachsession,inspecttherotorbladesforwear. Whenarotorbladeedgehasworndowntothewear indicatorhole,haveanAuthorizedServiceDealer replacetherotorbladesandthescraper(Figure28).
5.Installtheoildrainplugandtightenitsecurely.
6.Cleanaroundtheoilllcap(Figure13).
7.Unscrewtheoilllcapandremoveit.
8.Slowlypouroilintotheoilllhole,andfrequently checktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewing in,theoilllcapintothehole.
Note:Todeterminetheproperoillevelonthe dipstick,refertoFigure29.
Figure28
1.Thewearindicatorholeis intact;youdonotneedto replacetherotorblades.
2.Thewearindicatorholeis exposed;replacetherotor bladesandscraper.
3.Scraper
ChangingtheEngineOil
ServiceInterval:Aftertherst2hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
1.Ensurethatthefueltankisnotoverlled(referto Figure14)andthatthefuelcapissecurelyinplace.
2.Movethesnowthrowertoalevelsurface.
3.Placeanoildrainpanundertheoildrainplug (Figure13),removetheoildrainplug,andtipthe snowthrowerbackward(handledown)halfwaytothe groundtodraintheusedoilintotheoildrainpan.
Figure29
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
Note:Y oumaytipthesnowthrowerforward (handleup)alittletomakeaddingoileasier. Remembertoreturnthesnowthrowertothe operatingpositionbeforecheckingtheoillevel.
Important:Donottipthesnowthrowerallthe wayforwardontoitsnose,orfuelmayleakout ofthesnowthrower.
Maxll:12oz.(0.35l),type:automotivedetergent oilwithanAPIserviceclassicationofSJ,SL,or higher.
UseFigure30toselectthebestoilviscosityforthe outdoortemperaturerangeexpected:
15
Figure31
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
Figure30
Note:0W30syntheticoilisacceptableforusein
coldtemperatures.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrect asshowninFigure29.Ifyouoverlltheengine withoil,removetheexcessoilfromthedrainplug intoanoildrainpan.
9.Screwtheoilllcapintotheoilllhole,andhand tightenitsecurely.
10.Wipeupanyspilledoil.
11.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Yearly—Servicethesparkplugand
replaceitifnecessary.
6.Installthesparkplugandtorqueitto20–22ft-lb (27–30N-m).
7.Connectthewiretothesparkplug.
ReplacingtheDriveBelt
Ifdrivebeltbecomesworn,oil-soaked,excessively cracked,frayed,orotherwisedamaged,replacethebelt.
1.Removethe4boltsthatholdthedrivebeltcover (Figure32)inplace.
UseaTorosparkplug(PartNo.119-1961).
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(Figure13).
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
5.Setthegapontheplugto0.030inch(0.76mm) (Figure31).
Figure32
1.Drivebeltcover
Note:Thelowerfrontcornerofthedrivebelt coverisfasteneddownwithasmallerbolt,awasher, andalocknut.
2.Removethebeltfromtherotorpulley.
16
Figure33
1.Rotorpulley5.Idlerpulley
2.Idlerarmbrake6.Enginepulley
3.Drivebelt7.Tabsontheidlerarm
4.Idlerarm
3.Pressdownontheidlerarmandremovethebelt frombetweenthetabontheidlerarmbrakeand therotorpulley.
Note:Theenginepulleybeltguideisverycloseto thepulley,andthebeltmaynottthroughthegap.
4.Twistthebeltoutinfrontofthebeltguidesothat thebeltiswedgedbetweenthebeltguideandthe enginepulley.
5.Insertascrewdriverintotheholeinthebeltguideas showninFigure34,andexthebeltguidetoward therotorpulleyenoughtopullthebeltthroughthe gap.
Important:Ensurethatyouinstallthedrive beltsothatitsitsabovethetwotabsontheidler armandbelowtheidlerarmbrake(Figure33).
7.Installthedrivebeltcoverwiththefastenersthatyou removedinstep1.
Storage
StoringtheSnowthrower
Gasolinefumesarehighlyammable, explosive,anddangerousifinhaled.Ifyou storetheproductinanareawithanopen ame,thegasolinefumesmayigniteand causeanexplosion.
Donotstorethesnowthrowerinahouse (livingarea),basement,oranyotherarea whereignitionsourcesmaybepresent, suchashotwaterandspaceheaters,clothes dryers,furnaces,andotherlikeappliances.
Donottipthesnowthrowereitherforward orbackwardwithfuelinthefueltank; otherwise,fuelmayleakoutofthe snowthrower.
Donotstorethesnowthrowerwithitshandle tippeddownontotheground,becauseoil willleakintotheenginecylinderandonto theground,andthesnowthrowerwillnot startorrun.
Figure34
1.Beltguide2.Enginepulley
Note:Takecarenottodistortordamagethebelt guide.
6.Toinstallthenewdrivebelt,reversethestepsabove.
1.Onthelastrefuelingoftheseason,addfuelstabilizer tofreshfuelasdirectedbytheenginemanufacturer.
2.Runtheenginefor10minutestodistributethe conditionedfuelthroughthefuelsystem.
3.Whiletheengineisstillwarm,changetheengineoil. RefertoChangingtheEngineOil.
4.Drainthefuelfromthetankandcarburetorby performingthefollowingsteps:
A.Loosenthefueltankcap.
B.Unscrew,butdonotremove,thesmallscrewon
thesideofthecarburetorfuelbowl(Figure35) untilthefuelbeginstodrainfromthecarburetor. Drainthefuelintoanapprovedfuelcontainer.
Important:Donotremovethecarburetor bowlboltonthebottomofthecarburetor.
17
Figure35
1.Carbureturbowlbolt—do notremove
2.Smallscrewoncarburetor
C.Waitforafewminutesuntilthefuelhasdrained,
theninstallthefuelcapandtightenthesmall screwonthecarburetor.
5.Disposeofunusedfuelproperly .Recycleitaccording tolocalcodes,oruseitinyourautomobile.
6.Removethesparkplug.
7.Squirt2teaspoonsofoilintothesparkplughole.
8.Installthesparkplugbyhandandthentorqueitto 20–22ft-lb(27–30N-m).
9.WiththeignitionkeyintheOffposition,pullthe recoilstarterslowlytodistributetheoilontheinside ofthecylinder.
10.Disconnecttheignitionkeyfromthelanyardand storetheignitionkeyinasafeplace.
11.Cleanthesnowthrower.
12.Touchupchippedsurfaceswithpaintavailable fromanAuthorizedServiceDealer.Sandaffected areasbeforepainting,andusearustpreventativeto preventthemetalpartsfromrusting.
13.Tightenanyloosefasteners.Repairorreplaceany damagedparts.
14.Coverthesnowthrowerandstoreitinaclean,dry placeoutofthereachofchildren.Allowtheengine tocoolbeforestoringitinanyenclosure.
18
FederalEmissionControlWarrantyStatement
ATwo-YearLimitedWarranty
YourWarrantyRightsandObligations
TheU.S.EnvironmentalProtectionAgency(EP A),TheT oroCompany,and itsafliate,T oroWarrantyCompany,arepleasedtoexplaintheemission controlsystemwarrantyonyour2009andlaterutility/lawn/garden equipmentengine.2009andlatermodelyearutility/lawn/garden equipmentenginesmustbedesigned,builtandequipped,atthetime ofsale,tomeettheU.S.EP Aregulationsforsmallnon-roadengines. Theequipmentenginemustbefreefromdefectsinmaterialsand workmanship,whichcauseittofailtoconformwithU.S.EP Astandards, forthersttwoyearsofengineusefromthedateofsaletotheultimate purchaser.TheToroCompanyanditsafliate,T oroWarrantyCompany, warranttheemissioncontrolsystemonyourutility/lawn/gardenequipment enginefortheperiodoftimelistedabove,providedtherehasbeenno abuse,neglect,orimpropermaintenanceofyourutility/lawn/garden equipmentengine.
Youremissioncontrolsystemmayincludepartssuchasthecarburetor orfuelinjectionsystem,theignitionsystem,andcatalyticconverter.Also includedmaybefuellines,fuellinefasteners,connectors,andother emission-relatedassemblies.
Whereawarrantableconditionexists,TheToroCompanyanditsafliate, ToroWarrantyCompany ,promisetorepairyourengineatnocosttoyou, includingdiagnosis,parts,andlabor.
Manufacturer’sWarrantyCoverage
TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantthe2009andlater utility/lawn/gardenequipmentenginesfortwoyearsfromthedateof delivery.Ifanyemission-relatedpartonyourengineisdefectivein materialsorworkmanship,wewillrepairorreplacethepart,freeofcharge.
OwnerResponsibilities
Astheengineowner ,youareresponsiblefortheperformanceofthe requiredmaintenancelistedinyourOperator’sManual.Werecommend thatyouretainallreceiptscoveringmaintenanceonyourequipment,but wecannotdenywarrantysolelyforthelackofreceiptsorforyourfailureto ensuretheperformanceofallscheduledmaintenance.
Anyreplacementpartorservicethatisequivalentinperformanceand durabilitymaybeusedinnon-warrantymaintenanceorrepairs,andshall notreduceourwarrantyobligation.
Astheengineowner,youshouldbeawarethatwemaydenyyouwarranty coverageifyourengineoraparthasfailedduetoabuse,neglect, impropermaintenance,orunapprovedmodicationsorparts.
Youareresponsibleforpresentingyourequipmentenginetoan AuthorizedServiceDealerassoonasaproblemexists.Thewarranty repairsshouldbecompletedinareasonableamountoftime,notto exceedthirty(30)days.
Ifyouhaveanyquestionsregardingyourwarrantyrightsand responsibilities,contactusat:
CustomerCareDepartment,ConsumerDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat800–348–2424(U.S.customers) Tollfreeat800–544–5364(Canadiancustomers)
WarrantedParts
Thewarrantyperiodbeginsonthedatetheengineorequipmentis deliveredtoaretailpurchaser.TheToroCompanyanditsafliate, ToroWarrantyCompany,jointlywarranttotheinitialownerandeach subsequentpurchaserthattheengineisfreefromdefectsinmaterialsand workmanship,whichcausetheenginetofailtoconformwithapplicable regulations,foraperiodoftwoyears.
Failurescausedbyabuse,neglect,orimpropermaintenancearenot covered.Theuseofadd-onormodiedpartscanbegroundsfor disallowingawarrantyclaim.Wearenotliabletocoverfailuresof warrantedpartscausedbytheuseofadd-onormodiedparts.Weare liablefordamagestootherenginecomponentscausedbythefailureof
awarrantedpartstillunderwarranty.Theownerisresponsibleforthe performanceoftherequiredmaintenance,asdenedintheOperator’s Manual.
Anywarrantedpartwhichisnotscheduledforreplacementasrequired maintenance,orwhichisscheduledonlyforregularinspectiontotheeffect of“repairorreplaceasnecessary”shallbewarrantedforthewarranty period.Anywarrantedpartwhichisscheduledforreplacementasrequired maintenanceshallbewarrantedfortheperiodoftimeuptotherst scheduledreplacementpointforthatpart.Coverageunderthiswarranty extendsonlytothepartslistedbelow(theemissionssystemparts)tothe extentthatthesepartswerepresentontheenginewhenpurchased.
FuelMeteringSystem
—Coldstartenrichmentsystemincludingthechokemechanism orprimingsystem
—Fuelpump
—Carburetorandinternalparts
AirInductionSystem
—Aircleaner
—Intakemanifold
—Controlledhotairintakesystem
IgnitionSystem
—Sparkplug(s)
—Ignitioncoilsandelectronics
—Advance/retardmechanisms
Mufer
MiscellaneousItemsUsedintheAboveSystems
—Vacuum,temperature,andtime-sensitivevalvesandswitches
—Hoses,connectors,andassembliesofsame
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceat theirdealership.T olocateadealerconvenienttoyou,refertothe YellowPagesofyourtelephonedirectory(lookunder“LawnMowers”) oraccessourwebsiteatwww.Toro.com.Youmayalsocallthe numberslistedabovetousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
Theownershallnotbechargedfordiagnosticlaborwhichleadstothe determinationthatawarrantedpartisdefective,ifthediagnosticwork isperformedatawarrantystation.
GeneralConditions
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Allimpliedwarrantiesofmerchantability(thattheproductistforordinary use)andtnessforuse(thattheproductistforaparticularpurpose)are limitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
374-0267RevA
TheToroTotalCoverageGuarantee
AT wo-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
PowerClear180 Single-StageSnowthrowers
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetorepairtheT oroProduct listedbelowifusedforresidentialpurposes*,ifdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent fortheperiodlistedbelow.
Thiswarrantycoversthecostofpartsandlabor ,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
Powerclear180SnowthrowersandAttachments
2years
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.Toro.com.Youmayalsocallthenumbers listedinitem#3tousethe24-hourT oroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-336-5205(U.S.customers) Tollfreeat866-854–9033(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Costofregularmaintenanceorwearparts,suchasrotorblades
(paddles),scraperblades,belts,fuel,lubricants,oilchanges,spark plugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
snowthrowerauger/paddlesstrikinganobject
contaminantsinthefuelsystem
improperfuelorfuel/oilmixture(consultyourOperator’sManual
ifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Ifyouarehavingdifcultystartingyourunit,pleasechecktheOperator’s Manualtoensurethatyouareusingthecorrectstartingprocedures.This cansaveanunnecessaryvisittoaServiceDealer .
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts. RepairbyanAuthorizedToroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheT oroCompanynorT oroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,sotheaboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining guaranteeinformation,contacttheToroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply .
374-0263RevB
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