Toro MX3450 Owners Manual

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Page 1

FormNo.3393-843RevA

TimeCutter

MX3450Riding

Mower

ModelNo.74750—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3393-843*A

Page 2

WARNING

G014523

Introduction

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002

Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Engine Owner's Man ual

issuppliedfor

Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyhomeownersinresidentialapplications.Itis primarilydesignedforcuttinggrassonwell-maintainedlawns. Itisnotdesignedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

GrossHorsepower

Thegrossornethorsepowerofthisenginewaslaboratory ratedbytheenginemanufacturerinaccordancewiththe SocietyofAutomotiveEngineers(SAE)J1940.Ascongured tomeetsafety ,,andoperatingrequirements,theactualengine torqueonthisclassofmowerwillbesignicantlylower.

Gotowww .Toro.comtoviewspecicationsonyourmower model.

Figure1

Undertheseat

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SlopeIndicator.......................................................7

SafetyandInstructionalDecals.................................8

ProductOverview.........................................................12

Controls...............................................................12

Operation....................................................................14

AddingFuel...........................................................14

UsingStabilizer/Conditioner...................................14

FillingtheFuelTank...............................................15

CheckingtheEngine-OilLevel.................................15

BreakinginaNewMachine......................................15

ThinkSafetyFirst...................................................15

StartingtheEngine.................................................17

OperatingtheBlades...............................................17

StoppingtheEngine...............................................17

DrivingtheMachine...............................................18

StoppingtheMachine.............................................19

AdjustingtheHeight-of-Cut....................................20

PositioningtheSeat................................................20

AdjustingtheAnti-ScalpRollers...............................20

AdjustingtheMotionControlLevers........................21

PushingtheMachinebyHand..................................21

GrassDeector......................................................22

TransportingtheMachine........................................22

LoadingtheMachine..............................................22

OperatingTips......................................................24

Maintenance.................................................................25

RecommendedMaintenanceSchedule(s)......................25

PremaintenanceProcedures........................................26

RaisingtheSeat......................................................26

Lubrication...............................................................26

GreasingtheBearings.............................................26

EngineMaintenance..................................................27

ServicingtheAirCleaner.........................................27

ServicingtheEngineOil..........................................28

ServicingtheSparkPlug..........................................31

CleaningtheBlowerHousing...................................31

FuelSystemMaintenance...........................................32

ReplacingtheIn-LineFuelFilter...............................32

ElectricalSystemMaintenance....................................33

ChargingtheBattery...............................................33

ServicingtheFuses.................................................34

DriveSystemMaintenance.........................................35

CheckingtheTirePressure......................................35

ReleasingtheElectricBrake.....................................35

MowerMaintenance...................................................36

ServicingtheCuttingBlades.....................................36

LevelingtheMowerDeck........................................38

RemovingtheMower..............................................40

MowerBeltMaintenance.........................................41

InstallingtheMower...............................................41

ReplacingtheGrassDeector..................................42

Cleaning...................................................................43

WashingtheUndersideoftheMower........................43

Storage........................................................................44

CleaningandStorage..............................................44

Troubleshooting...........................................................46

Schematics...................................................................48

Page 4

Safety

Toreducethepotentialforinjury,complywiththese safetyinstructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCAUTION,WARNING, orDANGER-"personalsafetyinstruction."Failure tocomplywiththeinstructionmayresultinpersonal injuryordeath.

•Turnoffbladeswhennotmowing.Stoptheengine,wait

forallpartstocometoacompletestopandremovethe keybeforecleaningthemachine,removingthegrass catcheroruncloggingthedischargechute.

•Operatethemachineonlyindaylightorgoodarticial

light.

•Donotoperatethemachinewhileundertheinuence

ofalcoholordrugs.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

ThefollowinginstructionsareadaptedfromANSIstandard B71.1-2012.AllthelanguagewithinthisANSIstandard appliestothismachine;however,duetotheapplicationof thestandardacrossmanydifferenttypesofproductssome statementscanseemgeneralormisleading.Intheseinstances, Torohasrenedthestatementtoconveythemeaningofthe standardwhilebettermatchingtheproductthisOperator's Manualpertains.Safetyinformationinadditiontothe instructionsfoundintheANSIstandardbelowcanbefound inToroRidingMowerSafetyattheendofthissection.

GeneralOperation

•Read,understand,andfollowallinstructionsinthe

operator'smanualandonthemachinebeforestarting.

•Donotplacehandsorfeetnearrotatingpartsorunder

themachine.Keepclearofthedischargeopeningatall times.

•Allowonlyresponsibleadultswhoarefamiliarwiththe

instructionstooperatethemachine.

•Cleartheareaofobjectssuchasrocks,toys,wire,etc.,

whichcouldbepickedupandthrownbytheblade.

•Besuretheareaisclearofotherpeoplebeforemowing.

Stopthemachineifanyoneentersthearea.

•Nevercarrypassengers.

•Donotmowinreverseunlessabsolutelynecessary.

Alwayslookdownandbehindbeforeandwhilebacking up.

•Beawareofthemowerdischargedirectionanddonot

pointitatanyone.Avoiddischargingmaterialagainsta wallorobstruction.Materialmayricochetbacktoward theoperator.Stoptheblade(s)whencrossinggravel surfaces.

•Donotoperatethemachinewithoutdeector,discharge

coverorentiregrasscollectionsysteminplaceand working.

•Bealert,slowdownandusecautionwhenmakingturns.

Lookbehindandtothesidebeforechangingdirections.

•Neverleavearunningmachineunattended.Alwaysturn

offblades,setparkingbrake,stopengine,andremovekey beforedismounting.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Useextracarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Alwaysweareyeprotectionwhenoperatingthemower.

•Dataindicatesthatoperators,age60yearsandabove,are

involvedinalargepercentageofridingmower-related injuries.Operatorsshouldevaluatetheirabilitytooperate theridingmowersafelyenoughtoprotectthemselvesand othersfromseriousinjury.

•Alwaysfollowtherecommendationsforanyapplication

ofcounterweights.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtolossofcontroland tip-overaccidents,whichcanresultinsevereinjuryordeath. Operationonallslopesrequiresextracaution.Ifyoucannot backuptheslopeorifyoufeeluneasyonit,donotmowit.

•Donotmowslopesgreaterthan15degrees.

•Watchforditches,holes,rocks,dips,andrisesthatchange

theoperatingangle,asroughterraincouldoverturnthe machine.

•Choosealowgroundspeedsoyouwillnothavetostop

whileoperatingonaslope.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcauseslidingand lossofcontrol.

•Alwayskeepthedrivewheelsengagedwhengoingdown

slopes.

•Reducespeedanduseextremecautiononslopes.

•Donotmakesuddenturnsorrapidspeedchanges.

•Removeormarkobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.Tallgrasscanhideobstacles.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoingdownhill.

Weighttransfertothefrontwheelsmaycausedrive wheelstoslipandcauselossofbrakingandsteering.

Page 5

•Alwaysavoidsuddenstartingorstoppingonaslope.If

tireslosetraction,stopthemachine,disengagetheblades andproceedslowlyofftheslope.

•Useextremecarewithgrasscatchersorotherattachments.

Thesecanchangethestabilityofthemachineandcause lossofcontrol.

•Donottrytostabilizethemachinebyputtingyourfoot

ontheground.

•Donotmowneardrop-offs,ditches,steepbanksor

water.Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathordrowning.

•Useawalkbehindmowerand/orahandtrimmernear

drop-offs,ditches,steepbanksorwater.

Children

Tragicaccidentscanoccuriftheoperatorisnotalerttothe presenceofchildren.Childrenareoftenattractedtothe machineandthemowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.

•Keepchildrenoutofthemowingareaandunderthe

watchfulcareofanotherresponsibleadult,notthe operator.

•Bealertandturnthemachineoffifchildrenenterthe

area.

•Beforeandwhilebackingorchangingdirection,look

behind,down,andside-to-sideforsmallchildren.

•Nevercarrychildren,evenwiththebladesoff.Theymay

falloffandbeseriouslyinjuredorinterferewithsafe machineoperation.

•Childrenwhohavebeengivenridesinthepastmay

suddenlyappearinthemowingareaforanotherrideand berunoverorbackedoverbythemower.

•Neverallowchildrentooperatethemachine.

•Useextracarewhenapproachingblindcorners,shrubs,

trees,theendofafenceorotherobjectsthatmayobscure vision.

TowingSafety

•Donotattachtowedequipmentexceptatthehitchpoint.

•Followtheattachmentmanufacturer'srecommendation

forweightlimitsfortowedequipmentandtowingon slopes.Towedweightmustnotexceedtheweightofthe machine,operator,andballast.Usecounterweightsor wheelweightsasdescribedintheattachment,orinthe pullingmachineOperator’sManual.

•Neverallowchildrenorothersinorontowedequipment.

•Onslopes,theweightofthetowedequipmentmaycause

lossoftraction,increasedriskofrollover,andlossof control.Reducethetowedweightandslowdown.

•Stoppingdistanceincreaseswiththeweightofthetowed

load.Travelslowlyandallowextradistancetostop.

•Makewideturnstokeeptheattachmentclearofthe

machine.

Service

SafeHandlingofGasoline

Toavoidpersonalinjuryorpropertydamage,useextracare whenhandlinggasolineandotherfuels.Theyareammable andthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipesandothersources

ofignition.

•Useonlyanapprovedcontainer.

•Neverremovethegascaporaddfuelwhentheengineis

running.Allowtheenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerinsidewhere

thereisanopename,suchasnearawaterheateror furnace.

•Neverllcontainersinsideavehicleoronatruckor

trailerwithaplasticliner.Alwaysplacecontainersonthe groundawayfromyourvehiclebeforelling.

•Removegas-poweredequipmentfromthetruckortrailer

andrefuelitontheground.Ifthisisnotpossible,then refuelsuchequipmentwithaportablecontainer,rather thanfromagasolinedispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilthefuelingis complete.Donotuseanozzlelock-opendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllthefueltank.Replacegascapandtighten

securely.

GeneralService

•Neveroperateamachineinsideaclosedarea.Engine

exhaustcontainscarbonmonoxide,whichisanodorless, deadlypoisonthatcankillyou.

•Keepnutsandboltstight,especiallythebladeattachment

bolts.Keepequipmentingoodcondition.

•Neverinterferewiththeintendedfunctionofasafety

deviceortoreducetheprotectionprovidedbyasafety device.Checktheirproperoperationregularly.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillagefuelsoakeddebris. Allowthemachinetocoolbeforestoring.

•Stopandinspecttheequipmentifyoustrikeanobject.

Repair,ifnecessary,beforerestarting.

•Nevermakeanyadjustmentsorrepairswiththeengine

running.

•Grasscatchercomponentsaresubjecttowear,damage

anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacewithmanufacturers'recommendedparts, whennecessary.

•Mowerbladesaresharpandcancut.Wraptheblade(s)or

wearthickly-paddedgloves,anduseextracautionwhen servicingthem.

Page 6

•Checkforproperbrakeoperationfrequently .Adjustand

serviceasrequired.

•Maintainorreplacesafetyandinstructiondecalsas

necessary.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat maynotbeincludedintheANSIstandards.

•Stoptheengine,movethemotioncontrolleverstoneutral

andoutwardtotheparkposition,disengagetheblade controlswitch,removekeybeforeanddisconnectspark plugwire(s)performinganyservice,repairs,maintenance oradjustments.

•Keephands,feet,hair,andlooseclothingawayfrom

attachmentdischargearea,undersideofmowerandany movingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting tomaintain,adjustorservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfrombattery.

•Ifloadingthemachineontoatrailerortruck,useasingle,

full-widthramponly.Therampangleshouldnotexceed 15degrees.

•Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,andsafety ofthemachine.FailuretouseoriginalToropartscould causeseriousinjuryordeath.Makingunauthorized changestotheengine,fuelorventingsystem,mayviolate regulations.

•Replaceallpartsincluding,butnotlimitedto,tires,belts,

blades,andfuelsystemcomponentswithoriginalToro parts.

Page 7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

Page 8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93-7009

1.Warning—don'toperatethemowerwiththedeectorupor removed;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.

110-6691

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

2.Thrownobjecthazard,mower—donotoperatewithoutthe deector,dischargecover,orgrasscollectionsystemin place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.

105-7015

106-8717

1.Readtheinstructionsbeforeservicingorperforming maintenance.

2.Checktirepressureevery25operatinghours.

3.Greaseevery25operatinghours.

4.Engine

112-9840

1.ReadtheOperator's Manual.

2.Heightofcut

3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.

114-1606

1.Entanglementhazard,belt—keepallguardsinplace.

Page 9

119-8814

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

121-2989

119-8815

1.Parkingposition4.Neutral

2.Fast5.Reverse

3.Slow

1.Bypassleverpositionfor pushingthemachine

2.Bypassleverpositionfor operatingthemachine

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

119-8871

Certainmodelsonly

1.Height-of-cut

Page 10

121-0771

1.Choke4.Slow

2.Fast

3.Continuousvariablesetting

BatterySymbols

Someorallofthesesymbolsareonyourbattery

5.Powertake-off(PTO),Bladecontrolswitch

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

131-4036

1.Maximumdrawbarpull36 kg(80lb)

2.ReadtheOperator's

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

Manual.

Page 11

131–3947

1.Trim—slow

2.Tow—medium

3.Mow—fast

1.Warning—readthe Operator'sManual.

2.Warning—beforeservicing, engagetheparkingbrake, removethekeyandthe sparkplugconnection.

3.Cuttinghazardofhand, mowerblade;pinching hazardofhand,belt—keep handsandfeetawayfrom movingparts;keepall guardsandshieldsinplace.

4.Thrownobject hazard—keepbystanders awayfromthemachine; removedebrisfromthe areabeforemowing;keep thedeectorshielddown.

132-0869

5.Ramptipping hazard—whenloading ontoatrailer,donotuse dualramps;onlyusea singlerampwideenough forthemachineandthat hasaninclinelessthan 15degrees;backupthe ramp(inreverse)anddrive forwardofftheramp.

6.Bodilyharmhazard—no riders;lookbehindyou whenmowinginreverse.

7.Tippinghazardon slopes—donotuseon slopesnearopenwater;do notuseonslopesgreater than15degrees.

Page 12

ProductOverview

g027889

4 5

10 9

Figure4

1.Deector4.Operatorseat

2.Reardrivewheel5.Motioncontrollevers8.Frontcasterwheel

3.Controlpanel6.SmartSpeed™lever9.Lift-assistlever

Controls

BecomefamiliarwithallofthecontrolsinFigure4and

Figure5beforeyoustarttheengineandoperatethemachine.

7.Footrest

IgnitionSwitch

Theignitionswitchhasthreepositions,Off,RunandStart. ThekeywillturntoStartandmovebacktoRunuponrelease. TurningthekeytotheOffpositionwillstoptheengine; however,alwaysremovethekeywhenleavingthemachine topreventsomeonefromaccidentallystartingtheengine (Figure5).

Throttle/ChokeControl

Thethrottleandchokearecombinedintoonecontrollever. Thethrottlecontrolstheenginespeedandithasacontinuous variablesettingfromSlowtoFast.Engagethechokeby movingtheleverpasttheFastsettinguntilitstops(Figure5).

BladeControlSwitch(PowerTake-off)

10.Heightofcutlever

Thebladecontrolswitch,representedbyapowertake-off

Figure5

ControlPanel

1.Throttle3.Bladecontrolswitch

2.Ignitionswitch

(powertake-off)

(PTO)symbol,engagesanddisengagespowertothemower blades(Figure5).

Page 13

MotionControlLeversandParking

G014521

g028019

BrakePosition

Themotioncontrolleversarespeedsensitivecontrolsof independentwheelmotors.Movingaleverforwardor backwardturnsthewheelonthesamesideforwardorin reverse;wheelspeedisproportionaltotheamountthelever ismoved.Movethecontrolleversoutwardfromthecenter totheparkpositionandexitthemachine(Figure15).Always positionthemotioncontrolleversintotheparkposition whenyoustopthemachineorleaveitunattended.

SmartSpeed™ControlSystemLever

TheSmartSpeed™Control-Systemlever,locatedbelowthe operatingposition,givestheoperatorachoicetodrivethe machineat3speedranges—trim,tow ,andmow(Figure6).

Height-of-CutLever

Theheightofcutleverallowstheoperatortolowerand raisethedeckfromtheseatedposition.Whentheleveris movedup,towardtheoperatorthedeckisraisedfromthe groundandwhenmoveddown,awayfromtheoperatoritis loweredtowardtheground.Onlyadjusttheheightofcut whilemachineisnotmoving(Figure4).

HourMeter

Thehourmeterrecordsthenumberofhourswhenthe operatorisintheseatandtheignitionswitchisintheON position(Figure8).

Figure6

1.Smart-speedlever

FuelWindow

Thefuelwindowlocatedonthelefthandsideofthemachine canbeusedtoverifythepresenceofgasolineinthetank (Figure7).

Figure8

1.Hourmeterlocationbehindtheseat

1.Fuelpresencewindow

Figure7

Page 14

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.

•Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthefuelreaches thebaseofthellerneck.Thisemptyspacein thetankallowsgasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank bedrained.

•Cleanstheenginewhileitruns.

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting.

Addthecorrectamountofgasstabilizer/conditionertothe gas.

Note:Afuelstabilizer/conditionerismosteffectivewhen mixedwithfreshgasoline.Tominimizethechanceofvarnish depositsinthefuelsystem,usefuelstabilizeratalltimes.

Page 15

FillingtheFuelTank

g027243

ThinkSafetyFirst

Note:Ensurethattheengineisshutoffandthemotion

controlsareintheparkedposition.

Note:Youcanusethefuelwindowtoverifythepresenceof gasolinebeforellingthetank(Figure9).

Important:Donotoverllfueltank.Fillthefueltank tothebottomofthellerneck.Theemptyspaceinthe tankallowsthefueltoexpand.Overllingmayresultin fuelleakage,damagetotheengine,ordamagetothe emissionssystem.

OperatingSafety

Pleasecarefullyreadallofthesafetyinstructionsanddecals inthesafetysection.Knowingthisinformationcouldhelp you,yourfamily ,petsorbystandersavoidinjury.

DANGER

Mowingonwetgrassorsteepslopescancause slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.

Alossoftractionisalossofsteeringcontrol.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotmowneardrop-offsornearwater.

•Donotmowslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon slopes.

•Whenmowingslopes,graduallyworkfrom lowertohigherareasontheincline.

Figure9

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page28).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.

•Avoidsuddenturnsorrapidspeedchanges.

•Turnup,intoaninclinewhenchanging directionsonslopes.Turningdowntheslope reducestraction.

•Attachmentschangethehandlingcharacteristics ofthemachine.Useextracautionwhenusing attachmentswiththemachine.

Figure10

1.SafeZone-usethe TimeCutterhere

2.Usewalkbehindmower and/orhandtrimmernear drop-offsandwater.

3.Water

Page 16

CAUTION

G009027

Thismachineproducessoundlevelsinexcessof85 dBAattheoperatorsearandcancausehearingloss throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Figure11

1.Wearsafetyglasses

2.Wearhearingprotection

UnderstandingtheSafetyInterlock System

WARNING

5.Trystartingtheengine;theengineshouldnotcrank.

6.Repeatwiththeothermotion-controllever.

7.Whilesittingontheseat,movetheblade-control switchtoOff,andlockthemotion-controlleversin theparkposition.

8.Starttheengine.

9.Whiletheengineisrunning,engagetheblade-control switch,andriseslightlyfromtheseat.

Note:Theengineshouldstop.

10.Whilesittingontheseat,movetheblade-control switchtoOff,andlockthemotion-controlleversin theparkposition.

11.Starttheengine.

12.Whiletheengineisrunning,movethemotion-control leverstothecenter,unlockedposition,engagethe blade-controlswitch,andriseslightlyfromtheseat.

Note:Theengineshouldstop.

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

Thesafetyinterlocksystemisdesignedtopreventtheengine fromstartingunless:

•Thebladesaredisengaged.

•Themotioncontrolleversareintheparkposition.

Thesafetyinterlocksystemalsoisdesignedtostoptheengine wheneverthecontrolleversareoutoftheparkpositionand yourisefromtheseat.

TestingtheSafety-InterlockSystem

Testthesafety-interlocksystembeforeyouusethemachine eachtime.Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.

1.Whilesittingontheseat,withthecontrolleversinpark position,andmovetheblade-controlswitchtoOn.

2.Trystartingtheengine;theengineshouldnotcrank.

3.Whilesittingontheseat,movetheblade-control switchtoOff.

4.Moveeithermotion-controllevertothecenter, unlockedposition.

Page 17

StartingtheEngine

g027535

g027247

OperatingtheBlades

Important:Donotengagethestarterformorethan

5secondsatatime.Iftheenginefailstostart,allowa 10-secondcool-downperiodbetweenattempts.Failure tofollowtheseinstructionscandamagethestarter motor.

Note:Itmaybenecessarytoholdtheleveragainstthestop, inthechokeposition,whiletryingtostarttheengine(Figure

12).

Note:Awarmorhotenginemaynotrequirechoking.

Thebladecontrolswitch,representedbyapowertake-off (PTO)symbol,engagesanddisengagespowertothemower blades.Thisswitchcontrolspowertoanyattachmentsthat drawpowerfromtheengine,includingthemowerdeckand cuttingblades.

EngagingtheBlades

Important:Donotengagethebladeswhenparkedin

tallgrass.Beltorclutchdamagecanoccur.

Note:AlwaysengagethebladeswiththethrottleintheFast position(Figure13).

Figure12

Figure13

DisengagingtheBlades

Figure14

StoppingtheEngine

1.Disengagethebladesbymovingthebladecontrol switchtoOff(Figure14).

2.MovethethrottlelevertotheSlowposition(Figure13).

Note:Runitatidlespeedforapproximatelyone minute.

Page 18

3.TurntheignitionkeytoOff(Figure5)andremovethe key.

UsingtheSmartSpeed System

Control

DrivingtheMachine

Drivingthemachinebenetsfromanunderstandingof whatzero-turn-radiusmowermeans.Thedrivewheelsturn independently,poweredbyhydraulicmotorsoneachaxle; henceonesidecanturninreversewhiletheotherturns forwardcausingthemachinetospinratherthanturn.This vastlyimprovesthemachinemaneuverabilitybutmayrequire someadjustmentiftheoperatorisunfamiliar.

WARNING

Themachinecanspinveryrapidly.Theoperator maylosecontrolofthemachineandcausepersonal injuryordamagetothemachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp turns.

Thethrottlecontrolregulatestheenginespeedasmeasured inrpm(revolutionsperminute).Placingthethrottlecontrol intheFastpositioncanbebestforperformance.Formost applications,operatinginthefull-throttlepositionisdesirable.

TheSmartSpeed

Control-Systemlever,locatedbelowthe operatingposition(Figure16),givestheoperatorachoice todrivethemachineat3groundspeedranges—trim,tow , andmow .

Figure16

1.Smartspeedlever

Tochangespeeds,dothefollowing:

1.Movethemotioncontrolleverstoneutralandoutward totheparkposition.

2.Disengagethebladecontrolswitch

Figure15

1.Park(brake)position

2.Center,unlockposition5.Frontofthemachine

3.Forward

4.Backward

3.Adjustthelevertothedesiredposition.

Thefollowingareonlyrecommendationsforuse. Adjustmentswillvarybygrasstype,moisturecontent,and theheightofthegrass.

Suggested uses:

ParkingX

Heavy,wet grass

TrainingX

BaggingX

MulchingX

Normal mowing

TransportX

TrimTowMow

Trim

Thisisthelowestspeed.Thesuggestedusesforthisspeed areasfollows:

•Parking

•Heavy,wetgrassmowingconditions

•Training

Page 19

Tow

G008952

G008953

DrivingBackward

Thisisthemediumspeed.Thesuggestedusesforthisspeed areasfollows:

•Bagging

•Mulching

Mow

Thisisthefastestspeed.Thesuggestedusesforthisspeed areasfollows:

•Normalmowing

•Transportingthemachine

DrivingForward

1.Movetheleverstothecenter,unlockedposition.

2.Togoforward,slowlypushthemotion-controllevers forward(Figure17).

Note:Alwaysusecautionwhenbackingupandturning.

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,lookbehindyouanddown,asyou slowlypullthemotion-controlleversrearward(Figure

18).

Figure18

Figure17

Togostraight,applyequalpressuretoboth motion-controllevers(Figure17).

Toturn,releasepressureonthemotion-controllever towardthedirectionyouwanttoturn(Figure17).

Thefartheryoumovethemotion-controlleversin eitherdirection,thefasterthemachinewillmovein thatdirection.

Tostop,pullthemotion-controlleverstoneutral.

Togostraight,applyequalpressuretoboth motion-controllevers(Figure18).

Toturn,releasethepressureonthemotion-control levertowardthedirectionyouwanttoturn.

Tostop,pushthemotion-controlleverstoneutral.

StoppingtheMachine

Tostopthemachine,movethemotioncontrolleversto neutralandoutwardtotheparkposition,disengagetheblade controlswitch,ensurethethrottleisintheslowpositions,run itatidlespeedfor1minute,andturntheignitionkeytoOff. Remembertoremovethekeyfromtheignitionswitch.

WARNING

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemowerwhileitis unattended.

Alwaysremovetheignitionkeyandmovethe motioncontrolleversoutwardtotheparkposition whenleavingthemachineunattended,evenifjust forafewminutes.

Page 20

AdjustingtheHeight-of-Cut

G010233

Note:Thetransportpositionisthehighestheight-of-cut positionorcuttingheight(115mm(4.5inches))asshown inFigure19.

Height-of-cutiscontrolledbytheleverlocatedtotherightof theoperatingposition(Figure19).

Figure20

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,adjusttheheight oftheanti-scalprollers.

Figure19

PositioningtheSeat

Theseatcanmoveforwardandbackward.Positiontheseat whereyouhavethebestcontrolofthemachineandaremost comfortable(Figure20).

Note:Adjusttheanti-scalprollerssotherollersdonottouch thegroundinnormal,atmowingareas.

1.Disengagethebladecontrolswitch(PTO),movethe motioncontrolleverstotheneutrallockpositionand settheparkingbrake.

2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Adjusttheanti-scalprollersasshowninFigure21to matchtheclosestheight-of-cutposition.

Figure21

1.Anti-scalproller3.Flangenut

2.Bolt4.Holespacing

Page 21

AdjustingtheMotionControl

g027252

g017303

1 2

Levers

5.Movethemotioncontrolleversinwardtotheneutral positionandturntheignitionkeytotherunposition. Donotstartthemachine.

AdjustingtheHeight

Themotioncontrolleverscanbeadjustedhigherorlowerfor maximumoperatorcomfort(Figure22).

Figure22

AdjustingtheTilt

Themotioncontrolleverscanbetiltedforeoraftfor maximumoperatorcomfort.

1.Loosentheupperboltholdingthecontrollevertothe controlarmshaft.

2.Loosenthelowerboltjustenoughtopivotthecontrol leverforeoraft(Figure22).Tightenbothboltsto securethecontrolinthenewposition.

3.Repeattheadjustmentfortheoppositecontrollever.

Themachineisnowabletobepushedbyhand.

Figure23

1.Bypassleverlocation

2.Leverpositionfor operatingthemachine

6.Whennished,ensurethekeyhasbeenreturnedtothe Stoppositiontoavoiddrainingthebatterycharge.

Ifthemachinefailstomovetheelectricbrakemaystillbe engaged.Ifnecessarytheelectricbrakecanbereleased manually.RefertoReleasingtheElectricBrake(page35).

3.Leverpositionforpushing themachine

ToOperatetheMachine

PushingtheMachinebyHand

Important:Alwayspushthemachinebyhand.Never

towthemachinebecausedamagemayoccur.

Thismachinehasanelectricbrakemechanismandtopush themachinetheignitionkeyneedstobeintheRunposition. Thebatteryneedstobechargedandfunctioningforthe electricbraketobedisengage.

ToPushtheMachine

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtopark position,stoptheengine,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Locatethebypassleversontheframeonbothsidesof theengine.

4.Movethebypassleversforwardthroughthekeyhole anddowntolocktheminplaceasshowninFigure23. Ensurethisisdoneforeachlever.

Movethebypassleversrearwardthroughthekeyholeand downtolocktheminplaceasshowninFigure23.Ensure thisisdoneforeachlever.

Page 22

GrassDeector

Themowerhasahingedgrassdeectorthatdisperses clippingstothesideanddowntowardtheturf.

DANGER

Withoutthegrassdeector,dischargecover,or completegrasscatcherassemblymountedin place,youandothersareexposedtobladecontact andthrowndebris.Contactwithrotatingmower blade(s)andthrowndebriswillcauseinjuryor death.

Figure24

•Neverremovethegrassdeectorfromthemower becausethegrassdeectorroutesmaterialdown towardtheturf.Ifthegrassdeectorisever damaged,replaceitimmediately .

•Neverputyourhandsorfeetunderthemower.

•Nevertrytocleardischargeareaormower bladesunlessyoumovethebladecontrolswitch toOffandrotatetheignitionkeytoOff.Also removethekeyandpullthewireoffthespark plug(s).

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthemachine. Ensurethatthetrailerortruckhasallnecessarybrakes, lighting,andmarkingasrequiredbylaw .Pleasecarefullyread allthesafetyinstructions.Knowingthisinformationcould helpyou,yourfamily,pets,orbystandersavoidinjury.

WARNING

Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcanlead toaccidentscausingpersonalinjury.

Donotdrivemachineonapublicstreetorroadway.

Totransportthemachine:

LoadingtheMachine

Useextremecautionwhenloadingorunloadingmachines ontoatraileroratruck.Useafull-widthrampthatiswider thanthemachineforthisprocedure.Backuprampsand driveforwarddownramps(Figure25).

Figure25

1.Backupramps

Important:Donotusenarrowindividualrampsfor eachsideofthemachine.

Ensuretherampislongenoughsothattheanglewiththe grounddoesnotexceed15degrees(Figure26).Onat ground,thisrequiresaramptobeatleastfourtimes(4X)as longastheheightofthetrailerortruckbedtotheground.A steeperanglemaycausemowercomponentstogetcaughtas theunitmovesfromtheramptothetrailerortruck.Steeper anglesmayalsocausethemachinetotiporlosecontrol.If loadingonornearaslope,positionthetrailerortrucksothat itisonthedownsideoftheslopeandtherampextendsup theslope.Thiswillminimizetherampangle.

2.Driveforwarddownramps

1.Ifusingatrailer,connectittothetowingvehicleand connectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Loadthemachineontothetrailerortruck.

4.Stoptheengine,removethekey,setthebrake,and closethefuelvalve.

5.Tiedownthemachinenearthefrontcasterwheelsand therearbumper(Figure24).

Page 23

WARNING

g027996

Loadingamachineontoatrailerortruckincreases thepossibilityoftip-overandcouldcauseserious injuryordeath.

•Useextremecautionwhenoperatingamachine onaramp.

•Useonlyafull-widthramp;donotuseindividual rampsforeachsideofthemachine.

•Donotexceeda15-degreeanglebetweenthe rampandthegroundorbetweentherampand thetrailerortruck.

•Ensurethelengthoframpisatleastfourtimes (4X)aslongastheheightofthetrailerortruck bedtotheground.Thiswillensurethatramp angledoesnotexceed15degreesonatground.

•Backuprampsanddriveforwarddownramps.

•Avoidsuddenaccelerationordecelerationwhile drivingthemachineonarampasthiscould causealossofcontroloratip-oversituation.

Figure26

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

4.Rampisatleastfourtimes (4X)aslongastheheight ofthetrailerortruckbed totheground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

Page 24

OperatingTips

FastThrottleSetting

Forbestmowingandmaximumaircirculation,operatethe engineattheFastposition.Airisrequiredtothoroughlycut grassclippings,sodonotsettheheight-of-cutsolowasto totallysurroundthemowerbyuncutgrass.Alwaystrytohave onesideofthemowerfreefromuncutgrass,whichallowsair tobedrawnintothemower.

UsingtheSmartSpeed™Control System

LongGrass

Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raisethe cuttingheighthigherthanusualandcutthegrassatthis setting.Thencutthegrassagainusingthelower,normal setting.

StoppingtheMachine

Ifyoumuststopthemachine'sforwardmotionwhilemowing, aclumpofgrassclippingsmaydropontoyourlawn.Toavoid this,moveontoapreviouslycutareawiththebladesengaged.

TheSmartSpeed™ControlSystemlever,locatedbelowthe operatingposition,givestheoperatorachoicetodrivethe machineat3speedranges—high,tow ,andlow .Anoperator canbenetfromthelowerspeedsettingwhenmaneuvering themachineintightspacesoroperatingarounddelicate landscapes.Thelowsettingcanalsobeusedtooperatethe machineatahighthrottlesettingandbladespeedwhilestill beingabletoreducegroundspeedtoincreasequalityofcut.

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethatthe cuttingheightofthemowerdoesnotscalpanyuneven ground.However,thecuttingheightusedinthepastis generallythebestonetouse.Whencuttinggrasslongerthan sixinchestall,youmaywanttocutthelawntwicetoensure anacceptablequalityofcut.

Cut1/3oftheGrassBlade

Itisbesttocutonlyabout1/3ofthegrassblade.Cutting morethanthatisnotrecommendedunlessgrassissparse,or itislatefallwhengrassgrowsmoreslowly.

KeeptheUndersideoftheMowerClean

Cleanclippingsanddirtfromtheundersideofthemower aftereachuse.Ifgrassanddirtbuildupinsidethemower, cuttingqualitywilleventuallybecomeunsatisfactory.

BladeMaintenance

Maintainasharpbladethroughoutthecuttingseasonbecause asharpbladecutscleanlywithouttearingorshreddingthe grassblades.Tearingandshreddingturnsgrassbrownat theedges,whichslowsgrowthandincreasesthechanceof disease.Checkthecutterbladesdailyforsharpness,andfor anywearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn,replaceit immediatelywithagenuineT ororeplacementblade.

MowingDirection

Alternatemowingdirectiontokeepthegrassstanding straight.Thisalsohelpsdisperseclippingswhichenhances decompositionandfertilization.

MowatCorrectIntervals

Normally,moweveryfourdays.Butremember,grassgrows atdifferentratesatdifferenttimes.Sotomaintainthesame cuttingheight,whichisagoodpractice,mowmoreoftenin earlyspring.Asthegrassgrowthrateslowsinmidsummer, mowlessfrequently.Ifyoucannotmowforanextended period,rstmowatahighcuttingheight;thenmowagain twodayslateratalowerheightsetting.

AvoidCuttingTooLow

Ifthecuttingwidthofthemoweriswiderthanthemower youpreviouslyused,raisethecuttingheighttoensurethat uneventurfisnotcuttooshort.

Page 25

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Beforeeachuseordaily

Aftereachuse

Every25hours

Every50hours

Every100hours

Beforestorage

MaintenanceProcedure

•Changetheengineoil.

•Checkthesafety-interlocksystem.

•Cleanandchecktheaircleanerfoamelement.

•Checktheengineoil.

•Checktheairintakeandcoolingareas,andcleanasnecessary.

•Checkthecuttingblades.

•Inspectthegrassdeectorfordamage

•Cleanthemowerhousing.

•Greasealllubricationpoints.

•Checktirepressure.

•Checkthebeltsforwear/cracks.

•Replacetheaircleanerpaperelement.

•Checkthesparkplug.

•Changetheengineoil(changeitmoreoftenunderaheavyloadorinhigh temperatures).

•Changetheengine-oillter.

•Replacethesparkplug.

•Cleantheblowerhousing(moreoftenunderextremelydusty,dirtyconditions).

•Replacethein-linefuellter

•Chargethebatteryanddisconnectbatterycables.

•Performallmaintenanceprocedureslistedabovebeforestorage.

•Paintanychippedsurfaces.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.

Page 26

Premaintenance

G014522

Lubrication

Procedures

GreasingtheBearings

RaisingtheSeat

Makesurethemotioncontrolleversarelockedinthepark position.Lifttheseatforward.

Thefollowingcomponentscanbeaccessedbyraisingtheseat:

•Serialplate

•Servicedecal

•Seatadjustmentbolts

•Fuellter

•Batteryandbatterycables

ServiceInterval:Every25hours—Greasealllubrication

points.

GreaseType:No.2generalpurpose,lithium-basedgrease

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Cleanthegreasettings(Figure27andFigure28)with arag.

Note:Makesuretoscrapeanypaintoffthefrontof thetting(s).

1.Frontcastertire

1.Readtheinstructions beforeservicingor performingmaintenance.

2.Checktirepressureevery 25operatinghours.

Figure27

Figure28

Locatedontheseatpanunderside

3.Greaseevery25operating hours.

4.Engine

Page 27

4.Connectagreaseguntoeachtting(Figure27and

Figure28).Pumpgreaseintothettingsuntilgrease

beginstooozeoutofthebearings.

EngineMaintenance

5.Wipeupanyexcessgrease.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Cleanandcheck

theaircleanerfoamelement.

Every50hours—Replacetheaircleanerpaper element.

Note:Servicetheaircleanermorefrequentlyiftheoperating conditionsareextremelydustyorsandy.

RemovingtheFoamandPaper Elements

1.Disengagetheblade-controlswitch(PTO).

2.Stoptheengine,waitforallmovingpartstostop,and removethekeybeforeleavingtheoperatingposition.

3.Cleanaroundtheaircleanertopreventdirtfrom gettingintotheengineandcausingdamage.

4.Removetheair-cleanercoverbyunscrewingthe2 knobs(Figure29).

Figure29

1.Air-cleanercover2.Knobs

5.Carefullyremovethefoamandpaperlterelements fromtheair-cleanerhousing(Figure30).

Page 28

Figure30

1.Foamelement2.Paperelement

6.Separatethefoamandpaperelements.

CleaningtheFoamandPaperElements

ServicingtheEngineOil

OilType:Detergentoil(APIserviceSF ,SG,SH,SJ,or higher)

CrankcaseCapacity:1.0L(34oz)whenyoudonotchange thelter;1.05L(36oz)whenyouchangethelter.

Viscosity:Seethetablebelow.

FoamElement:

1.Washthefoamelementinliquidsoapandwarmwater.

2.Whentheelementisclean,rinseitthoroughly.

3.Drytheelementbysqueezingitinacleancloth.

Note:Donotoiltheelement.

Important:Replacethefoamelementifitistorn

orworn.

4.Installthefoamelementontoacleanpaperelement.

PaperElement:

1.Tapthepaperelementonasolid,atsurface,andblow itoutfromtheinsidewithcompressedairtoremove dustanddirt.

2.Inspecttheelementfortears,anoilylm,anddamage totherubberseal.

Important:Donotcleanthepaperelementwith liquids,suchassolvents,gasoline,orkerosene. Replacethepaperelementifitisdamagedor cannotbecleanedthoroughly.

3.Cleantheinsideoftheair-cleanercoverofalldirt,dust, anddebris.

Figure31

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

WARNING

Contactwithhotsurfacesmaycausepersonal injury.Keephands,feet,face,clothingandother bodypartsawaythemuferandotherhotsurfaces.

Important:Donotoverllthecrankcasewithoiland runtheengine;enginedamagemayresult.

1.Parkthemachineonalevelsurface.

2.Disengagetheblade-controlswitch(PTO).

3.Stoptheengine,waitforallmovingpartstostop,and removethekeybeforeleavingtheoperatingposition.

4.Checktheengine-oillevel(Figure32).

InstallingtheFoamandPaperElements

Important:Topreventenginedamage,alwaysoperate

theenginewiththecompletefoamandpaperaircleaner assemblyinstalled.

1.Installthefoamlterontothepaperlter(Figure30).

2.Installthefoamandpaperlterontotheair-cleaner housing.

3.Installtheair-cleanercover,andtightenthe2knobs (Figure29).

Page 29

G027475

I J

ChangingtheEngineOil

C D

E F

g027476

ServiceInterval:Aftertherst5hours

Every100hours(changeitmoreoftenunderaheavy loadorinhightemperatures).

1.Parkthemachine,sothattherightsideisslightly lowerthantheleftside,toensurethattheoildrains completely.

2.Disengagetheblade-controlswitch(PTO).

3.Stoptheengine,waitforallmovingpartstostop,and removethekeybeforeleavingtheoperatingposition.

Figure32

Figure33

4.Slowlypourapproximately80%ofthespecied amountofoilintothellhole(Figure34).

Page 30

g027484

ChangingtheEngine-OilFilter

C D

3/4

g027477

ServiceInterval:Every100hours

Note:Changetheengine-oilltermorefrequentlywhenthe operatingconditionsareextremelydustyorsandy.

1.Draintheoilfromtheengine;refertoChangingthe

EngineOil(page29).

5.Checktheoillevel;refertoCheckingtheEngine-Oil

Level(page28).

Figure34

Figure35

Note:Ensuretheoil-ltergaskettouchestheengine,

andthenanextra3/4turniscompleted.

2.Fillthecrankcasewiththepropertypeofnewoil;refer toServicingtheEngineOil(page28).

Page 31

ServicingtheSparkPlug

g027478

g027479

15 ft-lb 20 N-m

g027480

InstallingtheSparkPlug

ServiceInterval:Every50hours—Checkthesparkplug.

Every100hours—Replacethesparkplug.

Ensurethattheairgapbetweenthecenterandsideelectrodes iscorrectbeforeinstallingthesparkplug.Useasparkplug wrenchforremovingandinstallingthesparkpluganda gappingtoolorfeelergaugetocheckandadjusttheairgap. Installanewsparkplugifnecessary.

Type:ChampionRC12YC,Autolite3924,NGKBCPR6ES orequivalent

AirGap:0.76mm(0.03inch)

RemovingtheSparkPlug

1.Disengagetheblade-controlswitch,movethemotion controlsoutwardtotheparkposition,stoptheengine, andremovethekey.

2.Beforeremovingthesparkplug(s),cleanthearea aroundthebaseoftheplugtokeepdirtanddebrisout oftheengine.

3.Removethesparkplug(Figure36).

Tightenthesparkplugto20N-m(15ft-lb).

Figure38

Figure36

CheckingtheSparkPlug

Important:Donotcleanthesparkplug(s).Always

replacethesparkplug(s)whenithas:ablackcoating, wornelectrodes,anoilylm,orcracks.

Note:Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingontheinsulator usuallymeanstheaircleanerisdirty.

Setthegapto0.76mm(0.030inch).

CleaningtheBlowerHousing

Toensurepropercooling,makesurethegrassscreen,cooling ns,andotherexternalsurfacesoftheenginearekeptclean atalltimes.

Annuallyorevery100hoursofoperation(moreoftenunder extremelydusty,dirtyconditions),removetheblowerhousing andanyothercoolingshrouds.Cleanthecoolingnsand externalsurfacesasnecessary.Makesurethecoolingshrouds areinstalledafternishingthemaintenance.Torquethe blower-housingscrewsto7.5N-m(5.5ft-lb).

Important:Operatingtheenginewithablockedgrass screen,dirtyorpluggedcoolingns,and/orcooling shroudsremoved,willcauseenginedamagedueto overheating.

Figure37

Page 32

FuelSystem

g027506

g027753

Maintenance

DANGER

Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.

•Performanyfuelrelatedmaintenancewhenthe engineiscold.Dothisoutdoorsinanopenarea. Wipeupanygasolinethatspills.

•Neversmokewhendraininggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.

ReplacingtheIn-LineFuel Filter

ServiceInterval:Every100hours—Replacethein-linefuel

lter

Neverinstalladirtylterifitisremovedfromthefuelline.

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Locatethefuellteronthesideoftheengineasshown inFigure39.

Figure39

4.Squeezetheendsofthehoseclampstogetherandslide themawayfromthelter(Figure39).

5.Removethelterfromthefuellines.

6.Installanewlterwiththeowdirectionarrowcoming fromthefueltankandpointingtotheengine.Move thehoseclampsclosetothelter(Figure39)tosecure itinplace.

Page 33

ElectricalSystem

g017701

Maintenance

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

ChargingtheBattery

RemovingtheBattery

WARNING

5.Slidetherubbercoverupthepositive(red)cable. Disconnectthepositive(red)cablefromthebattery post(Figure40).Retainallfasteners.

6.Removethebatteryhold-down(Figure40)andliftthe batteryfromthebatterytray .

Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.

•Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Raisetheseattoaccessthebattery.

4.Disconnectthenegative(black)groundcablefromthe batterypost(Figure40).Retainallfasteners.

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

Figure40

1.Battery5.Negativebatterypost

2.Positivebatterypost6.Wingnut,washer,andbolt

3.Bolt,washer,andnut7.Batteryhold-down

4.Terminalboot

ChargingtheBattery

ServiceInterval:Beforestorage—Chargethebatteryand

disconnectbatterycables.

1.Removethebatteryfromthechassis;refertoRemoving theBattery.

2.Chargethebatteryforaminimumof1hourat6to10 amps.Donotoverchargethebattery.

3.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthecharger leadsfromthebatteryposts(Figure41).

Page 34

Figure41

G014921

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

InstallingtheBattery

1.Positionthebatteryinthetray(Figure40).

2.Installthepositive(red)batterycabletothepositive(+) batteryterminalusingthefastenersremovedpreviously.

3.Installthenegativebatterycabletothenegative(-) batteryterminalusingthefastenersremovedpreviously.

4.Slidetheredterminalbootontothepositive(red) batterypost.

5.Securethebatterywiththehold-down(Figure40).

6.Lowertheseat.

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorshort.

Figure42

1.Main—30amp

2.Chargecircuit—25amp

4.Returnthecontrolpaneltoitsoriginalposition.Use thescrewsremovedpreviouslytosecurethepanelto themachine.

Fuse:

•MainF1-30amp,blade-type

•ChargeCircuitF2-25amp,blade-type

1.Removethescrewssecuringthecontrolpaneltothe machine.Retainallfasteners

2.Liftthecontrolpaneuptoaccessthemainwiring harnessandfuseblock(Figure42).

3.Toreplaceafuse,pulloutonthefusetoremoveit (Figure42).

Page 35

DriveSystem

2.Locatetheshaftontheelectricbrakewherethe brake-linkarmsareconnected.

Maintenance

CheckingtheTirePressure

ServiceInterval:Every25hours—Checktirepressure.

Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseunevencut.Check thepressureatthevalvestem(Figure43).Checkthetires whentheyarecoldtogetthemostaccuratepressurereading.

Refertothemaximumpressuresuggestedbythetire manufactureronthesidewallofthecasterwheeltires.

Inatethereardrivewheeltiresto89.6kPa(13psi).

Figure43

3.Rotatetheshaftforwardtoreleasethebrake.

1.Valvestem

ReleasingtheElectricBrake

Theelectricbrakereleasesbymanuallyrotatingthelinkarms forward.Oncetheelectricbrakeisenergizedthebrakewill reset.

Toreleasethebrake:

Figure44

1.Brakelinkarmontheelectricbrakecontrolmodule

2.Leftreartire

1.TurntheignitionkeytotheOffpositionordisconnect thebattery.

Page 36

MowerMaintenance

G014972

ServicingtheCuttingBlades

Maintainsharpbladesthroughoutthecuttingseasonbecause sharpbladescutcleanlywithouttearingorshreddingthegrass blades.Tearingandshreddingturnsgrassbrownattheedges, whichslowsgrowthandincreasesthechanceofdisease.

Checkthecutterbladesdailyforsharpness,andforany wearordamage.Filedownanynicksandsharpenthe bladesasnecessary.Ifabladeisdamagedorworn,replace itimmediatelywithagenuineT ororeplacementblade.For convenientsharpeningandreplacement,youmaywantto keepextrabladesonhand.

WARNING

Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator's orbystander'sarea,resultinginseriouspersonal injuryordeath.

•Inspectthebladeperiodicallyforwearor damage.

•Replaceawornordamagedblade.

Figure45

1.Cuttingedge3.Wear/slotforming

2.Curvedarea

4.Damage

CheckingforBentBlades

Note:Themachinemustbeonalevelsurfaceforthe

followingprocedure.

1.Raisethemowerdecktothehighestheight-of-cut position;alsoconsideredthe'transport'position.

2.Whilewearingthicklypaddedglovesorotheradequate handprotectionslowlyrotatebladetobemeasured intoapositionthatallowseffectivemeasurementof thedistancebetweenthecuttingedgeandthelevel surfacethemachineison.

BeforeInspectingorServicingthe Blades

Parkthemachineonalevelsurface,disengagetheblade controlswitch,andmovethemotioncontrolleversoutward totheparkposition.Stoptheengineandremovethekey .

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily—Checkthe

cuttingblades.

1.Inspectthecuttingedges(Figure45).Iftheedges arenotsharporhavenicks,removeandsharpenthe blades;refertoSharpeningtheBlades.

2.Inspecttheblades,especiallythecurvedarea(Figure

45).Ifyounoticeanydamage,wear,oraslotforming

inthisarea(item3inFigure45),immediatelyinstall anewblade.

Figure46

1.Deck3.Blade

2.Spindlehousing

Page 37

3.Measurefromthetipofthebladetotheatsurface

G014973

G014974

G014973

here.

Figure47

1.Blade,inpositionformeasuring

2.Levelsurface

3.Measureddistancebetweenbladeandsurface(A)

Figure49

1.Opposingbladeedge,inpositionformeasuring

2.Levelsurface

3.Secondmeasureddistancebetweenbladeandsurface(B)

WARNING

4.Rotatethesameblade180degreessothattheopposing cuttingedgeisnowinthesameposition.

Figure48

1.Blade,sidepreviouslymeasured

2.Measurementpositionusedpreviously

3.Opposingsideofbladebeingmovedintomeasurement position

5.Measurefromthetipofthebladetotheatsurface here.Thevarianceshouldbenomorethan3mm(1/8 inch).

Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.

•Alwaysreplacebentordamagedblade withanewblade.

•Neverleorcreatesharpnotchesinthe edgesorsurfacesofblade.

A.IfthedifferencebetweenAandBisgreaterthan3

mm(1/8inch)replacethebladewithanewblade. RefertoRemovingtheBladesandInstallingthe Blades.

Note:Ifabentbladeisreplacedwithanewone andthedimensionobtainedcontinuestoexceed3 mm(1/8inch),thebladespindlecouldbebent. ContactanAuthorizedToroDealerforservice.

B.Ifthevarianceiswithinconstraints,movetothe

nextblade..

Repeatthisprocedureoneachblade.

Page 38

RemovingtheBlades

G027833

Thebladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalance,orthebladeisbent.Toensure optimumperformanceandcontinuedsafetyconformance ofthemachine,usegenuineTororeplacementblades. Replacementbladesmadebyothermanufacturersmayresult innon-conformancewithsafetystandards.

Holdthebladeendusingaragorthickly-paddedglove. Removethebladebolt,curvedwasher,andbladefromthe spindleshaft(Figure50).

Figure52

1.Blade2.Balancer

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure50).

Important:Thecurvedpartoftheblademustbe pointingupwardtowardtheinsideofthemowerto ensurepropercutting.

2.Installthecurvedwasher(cuppedsidetowardthe blade)andthebladebolt(Figure50).

3.Torquethebladeboltto47-88N-m(35-65ft-lb).

LevelingtheMowerDeck

Checktoensurethemowerdeckislevelanytimeyouinstall themowerorwhenyouseeanunevencutonyourlawn.

Figure50

1.Sailareaofblade3.Curvedwasher

2.Blade4.Bladebolt

SharpeningtheBlades

1.Usealetosharpenthecuttingedgeatbothendsof theblade(Figure51).Maintaintheoriginalangle.The bladeretainsitsbalanceifthesameamountofmaterial isremovedfrombothcuttingedges.

Figure51

1.Sharpenatoriginalangle

2.Checkthebalanceofthebladebyputtingitonablade balancer(Figure52).Ifthebladestaysinahorizontal position,thebladeisbalancedandcanbeused.Ifthe bladeisnotbalanced,lesomemetalofftheendof thesailareaonly(Figure51).Repeatthisprocedure untilthebladeisbalanced.

Themowerdeckmustbecheckedforbentbladespriorto leveling;anybentbladesmustberemovedandreplaced.Refer toCheckingforBentBlades(page36)beforecontinuing.

Themowerdeckmustbeleveledside-to-siderstthenthe fronttorearslopecanbeadjusted.

Requirements:

•Themachinemustbeonalevelsurface.

•Allfourtiremustbeproperlyinated.RefertoChecking

theTirePressure(page35).

LevelingSide-to-Side

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Settheheight-of-cutlevertomiddleposition.

4.Carefullyrotatethebladessothattheyareallsideto side(Figure53).

Page 39

G009682

Figure53

G009658

1.Bladessidetoside

2.Sailareaofblade4.Measurefromthetipofthe

3.Outsidecuttingedges

bladetotheatsurface here

5.Measurebetweentheoutsidecuttingedgesandthe atsurface(Figure53).Ifbothmeasurementsarenot within3/16inch(5mm),anadjustmentisrequired; continuewiththisprocedure.

6.Movetotheleftsideofthemachine.

7.Loosenthesidelockingnut.

10.Continuelevelingthedeckbycheckingthefront-to-rear bladeslope;refertoReleasingtheElectricBrake(page

35).

AdjustingtheFront-to-RearBlade Slope

Checkthefront-to-rearbladelevelanytimeyouinstallthe mower.Ifthefrontofthemowerismorethan7.9mm (5/16inch)lowerthantherearofthemower,adjusttheblade levelusingthefollowinginstructions:

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Settheheight-of-cutlevertomiddleposition.

Note:Checkandadjusttheside-to-sidebladelevel. Ifyouhavenotcheckedthesetting;refertoLeveling

Side-to-Side(page38).

4.Carefullyrotatethebladessotheyarefacingfrontto rear(Figure55).

8.Raiseorlowertheleftsideofthemowerdeckby rotatingtherearnut.(Figure54).

Note:Rotatetherearnutclockwisetoraisethemower deck;rotatetherearnutcounter-clockwisetolower themowerdeck.

Figure55

1.Bladesfronttorear

2.Measurefromthetipofthebladetotheatsurfacehere

5.Measurefromthetipofthefrontbladetotheat surfaceandthetipoftherearbladetotheatsurface (Figure49).Ifthefrontbladetipisnot1.6-7.9mm (1/16-5/16inch)lowerthantherearbladetip,adjust thefrontlocknut.

6.Toadjustthefront-to-rearbladeslope,rotatethe adjustmentnutinthefrontofthemower(Figure56).

Figure54

1.Hangerbracket3.Rearlockingnut

2.Sidelockingnut

9.Checktheside-to-sideadjustmentsagain.Repeatthis procedureuntilthemeasurementsarecorrect.

Page 40

G014634

Figure56

G014635

G005077

1.Adjustingrod3.Locknut

2.Adjustingblock

7.Toraisethefrontofthemower,tightentheadjustment nut.T olowerthefrontofthemower,loosenthe adjustmentnut.

8.Afteradjustment,checkthefront-to-rearslopeagain. Continueadjustingthenutuntilthefrontbladetipis

1.6-7.9mm(1/16-5/16inch)lowerthantherearblade tip(Figure55).

9.Whenthefront-to-rearbladeslopeiscorrectcheckthe side-to-sidelevelofthemoweragain;refertoLeveling

Side-to-Side(page38).

RemovingtheMower

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Lowertheheight-of-cutlevertothelowestposition.

4.Removethehairpincotterfromthefrontsupportrod andremovetherodfromthedeckbracket(Figure

57).Carefullylowerthefrontofthemowerdeckto

theground.

Figure57

1.Frontsupportrod3.Deckbracket

2.Lockingnut

5.Usingthemowerdeckhandles,liftthemowerdeckand hangerbracketsclearoftherearliftrodandlowerthe mowercarefullytotheground(Figure58).

Figure58

1.Mowerdeck

2.Hangerbracket

3.Rearliftrod

6.Slidethemowerdeckrearwardtoremovethemower beltfromtheenginepulley.

7.Slidethemowerdeckoutfromunderneaththe machine.

Note:Retainallpartsforfutureinstallation.

Page 41

MowerBeltMaintenance

g017639

InspectingtheBelts

ServiceInterval:Every25hours—Checkthebeltsfor

wear/cracks.

Checkthebeltsforcracks,frayededges,burnmarks,orany otherdamage.Replacedamagedbelts.

ReplacingtheMowerBelt

Squealingwhenthebeltisrotating,bladesslippingwhen cuttinggrass,frayedbeltedges,burnmarks,andcracksare signsofawornmowerbelt.Replacethemowerbeltifanyof theseconditionsareevident.

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Settheheight-of-cutatthelowestcuttingposition [1-1/2inch(38mm)].

4.Usingaspringremovaltool,(Toropartno.92-5771), removetheidlerspringfromthedeckhooktoremove tensionontheidlerpulleyandrollthebeltoffofthe pulleys(Figure59).

WARNING

Thespringisundertensionwheninstalled andcancausepersonalinjury.

Becarefulwhenremovingthebelt.

Figure59

1.Idlerpulley5.Enginepulley

2.Mowerbelt

3.Outsidepulley

4.Spring

5.Routethenewbeltaroundtheenginepulleyand mowerpulleys(Figure59).

6.Usingaspringremovaltool,(Toropartno.92-5771), installtheidlerspringoverthedeckhookandplacing tensionontheidlerpulleyandmowerbelt(Figure59).

6.Springremovaltool

7.Mowerdeckhandles

InstallingtheMower

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Slidethemowerunderthemachine.

4.Lowertheheight-of-cutlevertothelowestposition.

5.Lifttherearofthemowerdeckandguidethehanger

bracketsovertherearliftrod(Figure58).

6.Attachthefrontsupportrodtothemowerdeckwith theclevispinandhairpincotter(Figure57).

7.Installthemowerbeltontotheenginepulley;referto ReplacingtheMowerBelt.

Page 42

ReplacingtheGrassDeector

g017617

ServiceInterval:Beforeeachuseordaily—Inspectthegrass

deectorfordamage

WARNING

Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator’sor bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.

Neveroperatethelawnmowerunlessyouinstalla mulchplate,dischargedeector,orgrasscollection system.

Inspectthegrassdeectorfordamagebeforeeachuse. Replaceanydamagedpartsbeforeuse.

1.Disengagethespringfromthenotchinthedeector bracketandslidetherodoutoftheweldeddeck brackets,spring,anddischargedeector(Figure60).

Figure60

1.Rod4.Deckbrackets

2.Spring5.Springinstalledoverthe rod

3.Deector

2.Removethedamagedorworndischargedeector.

3.Positionthenewdischargedeectorwiththebracket endsbetweentheweldedbracketsonthedeckas showninFigure61.

4.Installthespringontothestraightendoftherod. Positionthespringontherodasshowninsothe shorterspringendiscomingfromundertherodbefore thebendandgoingovertherodasitreturnsfromthe bend.

5.Lifttheloopendofthespringandplaceitintothe notchonthedeectorbracket(Figure61).

Page 43

g017618

1.Rodandspringassembly

G020098

installed

2.Loopendofthespring installedintothenotchin thedeectorbracket

Figure61

3.Rod,shortend,moved behindmowerbracket

4.Shortend,retainedby mowerbracket.

Cleaning

WashingtheUndersideofthe Mower

ServiceInterval:Aftereachuse—Cleanthemowerhousing.

Important:Youcanwashthemachinewithmild detergentandwater.Donotpressurewashthemachine. Avoidexcessiveuseofwater,especiallynearthecontrol panel,undertheseat,aroundtheengine,hydraulic pumps,andmotors.

Washtheundersideofthemoweraftereachusetoprevent grassbuildupforimprovedmulchactionandclipping dispersal.

1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.

2.Movethemotioncontrolleversoutwardtothepark position,stoptheengine,removethekey ,andwaitfor allmovingpartstostopbeforeleavingtheoperating position.

3.Attachthehosecouplingtotheendofthemower washouttting,andturnthewateronhigh(Figure62).

Note:Spreadpetroleumjellyonthewashouttting O-ringtomakethecouplingslideoneasierandprotect theO-ring.

6.Securetherodandspringassemblybytwistingitsothe shortendoftherodcanbeplacedbehindthefront bracketweldedtothedeck(Figure61).

Important:Thegrassdeectormustbespring loadedinthedownposition.Liftthedeectorup totestthatitsnapstothefulldownposition.

Figure62

1.Washouttting3.O-ring

2.Hose

4.Coupling

4.Lowerthemowertothelowestheight-of-cut.

5.Sitontheseatandstarttheengine.Engagetheblade controlswitchandletthemowerrunforonetothree minutes.

6.Disengagethebladecontrolswitch,stoptheengine, andremovetheignitionkey.Waitforallmovingparts tostop.

7.Turnthewateroffandremovethecouplingfromthe washouttting.

Page 44

Note:Ifthemowerisnotcleanafteronewashing, soakitandletitstandfor30minutes.Thenrepeatthe process.

8.Runthemachineandmowerbladesagainforoneto threeminutestoremoveexcesswater.

9.Turnoffthemowerblades.

WARNING

Abrokenormissingwashoutttingcould exposeyouandotherstothrownobjectsor bladecontact.Contactwithbladeorthrown debriscancauseinjuryordeath.

•Replacebrokenormissingwashouttting immediately,beforeusingmoweragain.

•Neverputyourhandsorfeetunderthe mowerorthroughopeningsinthemower.

Storage

CleaningandStorage

1.Disengagethebladecontrolswitch,movethemotion controlsoutwardtotheparkposition,stoptheengine, andremovethekey.

2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especiallythe engine.Cleandirtandchafffromtheoutsideofthe enginecylinderheadnsandblowerhousing.

Important:Youcanwashthemachinewithmild detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page27).

4.Greaseandoilthemachine;refertoLubrication(page

26).

5.Changethecrankcaseoilandlter;refertoServicing

theEngineOil(page28).

6.Checkthetirepressure;refertoCheckingtheTire

Pressure(page35).

7.Chargethebattery;refertoChargingtheBattery(page

33).

8.Checktheconditionoftheblades;refertoServicing

theCuttingBlades(page36).

9.Preparethemachineforstoragewhennon-useoccurs over30days.Preparethemachineforstorageas follows.

10.Addapetroleumbasedstabilizer/conditionertothe fuelinthetank.Followthemixinginstructionsfrom thestabilizermanufacturer.Donotuseanalcohol basedstabilizer(ethanolormethanol).

Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasolineandusedatalltimes.

Runtheenginetodistributetheconditionedfuel throughthefuelsystem(5minutes).

Important:Donotstorestabilizer/conditioned gasolineover90days.

11.Removethesparkplug(s)andcheckitscondition;refer toServicingtheSparkPlug(page31).Withthespark plug(s)removedfromtheengine,pourtwotablespoons ofengineoilintothesparkplughole.Usethestarter tocranktheengineanddistributetheoilinsidethe cylinder.Installthesparkplug(s).Donotinstallthe wireonthesparkplug(s).

12.Cleananydirtandchafffromthetopofthemower.

13.Scrapeanyheavybuildupofgrassanddirtfromthe undersideofthemower,thenwashthemowerwith agardenhose.

Page 45

14.Checktheconditionofthedriveandmowerbelts.

15.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatiswornordamaged.

16.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.

17.Storethemachineinaclean,drygarageorstoragearea. Removethekeyfromtheignitionswitchandkeepit inamemorableplace.Coverthemachinetoprotect itandkeepitclean.

Page 46

Troubleshooting

Problem

Theengineoverheats.

Thestarterdoesnotcrank

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.

4.Theaircleanerisdirty.

5.Dirt,water,orstalefuelisinfuel system.

1.Thebladecontrolswitchisengaged.1.Movethebladecontrolswitchto

2.Themotioncontrolleversarenotinthe parkposition.

3.Thebatteryisdead.

4.Theelectricalconnectionsare corrodedorloose.

5.Afuseisblown.5.Replacethefuse.

6.Arelayorswitchisdamaged.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thechokeisnoton.

3.Theaircleanerisdirty.

4.Thesparkplugwire(s)islooseor disconnected.

5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.

6.Thereisdirtinfuellter .6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel system.

8.Thereisincorrectfuelinthefueltank.8.Drainthetankandreplacethefuelwith

9.Theoillevelinthecrankcaseislow.9.Addoiltothecrankcase.

3.Removetheobstructionfromthe coolingnsandairpassages.

4.Cleanorreplacetheaircleaner element.

5.ContactanAuthorizedServiceDealer

Disengaged.

2.Movethemotioncontrolleversoutward totheparkposition.

3.Chargethebattery.

4.Checktheelectricalconnectionsfor goodcontact.

6.ContactanAuthorizedServiceDealer.

2.MovethechokelevertoOn.

3.Cleanorreplacetheaircleaner element.

4.Installthewire(s)onthesparkplug.

5.Installanew,correctlygappedspark plug(s).

7.ContactanAuthorizedServiceDealer.

thepropertype.

Theenginelosespower.

Themachinedoesnotdrive.

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.

5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.

6.Thefueltankventisblocked.6.ContactanAuthorizedServiceDealer.

7.Thereisdirtinthefuellter.7.Replacethefuellter.

8.Dirt,water,orstalefuelisinthefuel system.

9.Thereisincorrectfuelinthefueltank.9.Drainthetankandreplacethefuelwith

1.Thebypassvalvesareopen.

2.Thetractionbeltsareworn,loose,or broken.

3.Thetractionbeltsareoffofthepulleys.3.ContactanAuthorizedServiceDealer.

4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.

2.Cleantheaircleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

5.Installanew,correctlygappedspark plug(s).

8.ContactanAuthorizedServiceDealer.

thepropertype.

1.Closethetowvalves.

2.ContactanAuthorizedServiceDealer.

Page 47

Problem

PossibleCauseCorrectiveAction

Thereisabnormalvibration.

Thereisanunevencuttingheight.

Thebladesdonotrotate.

1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.

2.Theenginepulley,idlerpulley ,orblade pulleyisloose.

3.Theenginepulleyisdamaged.

4.Thecuttingblade(s)is/arebentor unbalanced.

5.Ablademountingboltisloose.5.Tightentheblademountingbolt.

6.Abladespindleisbent.

1.Theblade(s)isnotsharp.1.Sharpentheblade(s).

2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).

3.Themowerisnotlevel.

4.Ananti-scalpwheelisnotsetcorrectly.4.Adjusttheanti-scalpwheelheight.

5.Theundersideofthemowerisdirty.5.Cleantheundersideofthemower.

6.Thetirepressureisincorrect.6.Adjustthetirepressure.

7.Abladespindleisbent.

1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.

2.Thedrivebeltisoffofthepulley.

3.ThePowerTake-off(PTO)switchor PTOclutchisfaulty.

4.Themowerbeltisworn,loose,or broken.

2.Tightentheappropriatepulley .

3.ContactanAuthorizedServiceDealer.

4.Installanewcuttingblade(s).

6.ContactanAuthorizedServiceDealer.

3.Levelthemowerfromside-to-sideand front-to-rear.

7.ContactanAuthorizedServiceDealer.

2.Installthedrivebeltandcheckthe adjustingshaftsandbeltguidesforthe correctposition.

3.ContactanAuthorizedServiceDealer.

4.Installanewmowerbelt.

Page 48

Schematics

ElectricalDiagram(Rev .A)

Page 49

Notes:

Page 50

Notes:

Page 51

Notes:

Page 52

TheToroTotalCoverageWarranty

LimitedWarranty(seewarrantyperiodsbelow)

TimeCutter

and

TITAN

Mowers

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuanttoan agreementbetweenthem,jointlypromisetotheoriginalpurchasertorepair theT oroProductslistedbelowifdefectiveinmaterialsorworkmanship.

Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal owner:

ProductsWarrantyPeriod

TimeCutterandMXMowers

•Engines

Residentialuse

—ResidentialuseKawasaki–3years

–3years

Kohler–3years Toro–3years

TimeCutterandMXMowersCommercialuse30days

•Engines

—Commercialuse

Kawasaki–3years Kohler–90days Toro–90days

TITANMowers–Residentialor Commercialuse

•Engines

—Residentialor

Commercialuse

•Frame

TITANMX5400andMX600Mowers –ResidentialorCommercialuse

•Engines

—Residentialor

Commercialuse

•Frame

3yearsor300hours

Kawasaki–3years

Lifetime(originalowneronly)

4yearsor400hours

Kawasaki–3years

Lifetime(originalowneronly)

AllMowers

•Attachments1year

•Battery90daysPartsandLabor

1yearPartsonly

•BeltsandTires90days

SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .

Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone

locationisconsideredcommercialuseandthecommercialusewarrantywouldapply.

Whicheveroccursrst.

LifetimeFrameW arranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe

tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin

normaluse,itwillberepairedorreplaced,atToro'soption,underwarrantyatnocostforpartsand

labor.Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustorcorrosion

arenotcovered.

Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.T olocateadealerconvenienttoyou,refertotheYellow

Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww.T oro.com.Youmayalsocallthenumbers listedinitem#3tousethe24-hourT oroDealerlocatorsystem.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif itiscoveredunderwarranty.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:

CustomerCareDepartment,RLCDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat866-216-6029(U.S.customers) Tollfreeat866-216-6030(Canadiancustomers)

ItemsandConditionsNotCovered

Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:

•Costofregularmaintenanceserviceorparts,suchaslters,fuel,

lubricants,oilchanges,sparkplugs,airltersbladesharpeningorworn blades,cable/linkageadjustments,orbrakeandclutchadjustments

•Componentsfailingduetonormalwear

•Anyproductorpartwhichhasbeenalteredormisusedorneglected

andrequiresreplacementorrepairduetoaccidentsorlackofproper maintenance

•Pickupanddeliverycharges

•RepairsorattemptedrepairsbyanyoneotherthananAuthorizedToro

ServiceDealer

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

GeneralConditions

AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized ToroServiceDealerusingT oroapprovedreplacementparts.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty.

Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0258RevE