Toro LT3340 Operator's Manual

FormNo.3393-500RevA
LT3340Heavy-DutyTripleTurf MowerTractionUnit
ModelNo.30657—SerialNo.315000001andUp
g014494
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheseparateproductspecic DeclarationofConformity(DOC)sheet.
Introduction
Thismachineisaride-on,cutterhead-bladelawnmower intendedtobeusedbyprofessional,hiredoperatorsin commercialapplications.Itisprimarilydesignedforcutting grassonparks,sportselds,caravanparks,cemeteries,and commercialgrounds.Itisnotdesignedforcuttingbrushor foragriculturaluse.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactToroforproductsafetyandoperation trainingmaterials,accessoryinformation,helpndinga dealer,ortoregisteryourproductdirectlyatwww .Toro.comor ToroCommercialProductsServiceDepartment,Spellbrook, BishopsStortford,CM234BU,England,+44(0)1279603019, Email:uk.service@toro.com.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Themodelandserialnumbersareona platemountedontheleftsideoftheframeunderthefoot rest.Writethenumbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure1
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUK
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................6
VibrationLevel......................................................7
SoundPowerLevel..................................................7
SoundPressureLevel...............................................7
SafetyandInstructionalDecals.................................7
Setup...........................................................................11
ProductOverview.........................................................11
Controls...............................................................12
Specications........................................................19
Attachments/Accessories........................................19
Operation....................................................................20
CheckingtheEngine-OilLevel.................................20
CheckingtheCoolingSystem...................................21
AddingFuel...........................................................21
CheckingtheHydraulicFluid...................................22
CheckingtheTirePressure......................................23
CheckingtheTorqueoftheWheelNuts.....................23
ThinkSafetyFirst...................................................23
UsingtheOperatorPlatformLatching
Mechanism........................................................24
UnderstandingtheOperatorPresence
Controls............................................................24
StartingandStoppingtheEngine..............................24
UsingtheGrassDeectors......................................26
AdjustingtheCenterCutterheadHeight-of-Cut
Correction.........................................................26
ControllingthePositionoftheIndividual
Cutterheads.......................................................26
AdjustingtheCutterheadAutoLimited
Lift...................................................................26
EngagingtheCutterheadDrive................................27
ClearingtheCuttingCylinders..................................27
UsingW eightTransfer/TractionAssistance..............27
FoldingtheROPS..................................................28
LocatingtheJackingPoints......................................29
TransportingtheMachine........................................29
LoadingtheMachine..............................................29
TowingtheMachine...............................................30
OperatingTips......................................................31
Maintenance.................................................................33
RecommendedMaintenanceSchedule(s)......................33
DailyMaintenanceChecklist....................................34
PreparingtheMachineforMaintenance.....................35
ServiceIntervalChart.............................................35
Lubrication...............................................................36
GreasingtheBearings,Bushings,andPivots...............36
EngineMaintenance..................................................37
CheckingtheEngineOverheatWarning
System..............................................................37
ServicingtheAirCleaner.........................................37
ServicingtheEngineOilandFilter............................38
FuelSystemMaintenance...........................................39
DrainingtheFuelTank...........................................39
CheckingtheFuelLinesandConnections..................39
BleedingtheFuelSystem.........................................39
ReplacingtheFuelFilter..........................................39
ElectricalSystemMaintenance....................................40
CheckingtheElectricalSystem.................................40
CheckingtheBatteryCondition................................40
ServicingtheBattery...............................................41
DriveSystemMaintenance.........................................41
ChangingtheTransmissionOilFilter........................41
ChangingtheHydraulicReturnFilter........................41
CheckingtheRearWheelAlignment.........................42
InspectingtheTransmissionControlCableand
OperatingMechanism.........................................42
CoolingSystemMaintenance......................................43
RemovingDebrisfromtheCoolingSystem................43
BeltMaintenance......................................................44
TensioningtheAlternatorBelt.................................44
ControlsSystemMaintenance.....................................44
CheckingtheForward/ReverseTravelPedal
Action...............................................................44
CheckingtheOperatorPresenceSeatSwitch..............44
CheckingtheCutterDriveInterlockSwitch................44
CheckingtheParkingBrakeInterlockSwitch..............44
CheckingtheTransmissionNeutralInterlock
Switch...............................................................45
HydraulicSystemMaintenance....................................45
ServicingtheHydraulicSystem.................................45
CheckingtheHydraulicOilOverheatWarning
System..............................................................46
CheckingtheHydraulicLinesandHoses....................46
CutterheadsSystemMaintenance.................................47
BackLappingtheCutterheads..................................47
GrindingtheCutterheads........................................48
RaisingTheMowerOffTheGround........................48
DisposingofWaste.................................................48
Storage........................................................................49
PreparingtheTractionUnit.....................................49
PreparingtheEngine..............................................49
Troubleshooting...........................................................50
3
Safety
ThismachinehasbeendesignedinaccordancewithENISO 5395:2013.
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomply withtheinstructionmayresultinpersonalinjuryor death.
SafeOperatingPractices
Training
Readtheoperator'smanualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Donotcarrypassengers.
Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other people,orproperty.
Preparation
Whilemowing,alwayswearsubstantial,slip-resistant
footwear,longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymayget tangledinmovingparts.Donotoperatetheequipment whenbarefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
Replacedamagedorwornsilencers/mufers.
Onlyuseaccessoriesandattachmentsapprovedbythe
manufacturer.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged. Replacewornordamagedbladesandboltsinsetsto preservebalance.
Onmulti-bladedmachines,takecareasrotatingoneblade
cancauseotherbladestorotate.
Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses cancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,engagetheparking
brake,disengagethecutterheaddrivesystem,andensure thattheforward/reversespeedcontrolsareintheneutral positon.
Donotuseonaslopeofmorethan20degrees.Care
shouldbetakenwhenusingthemoweronanyslope wheregroundconditionsaresuchthattheremaybe ariskofthemowerrollingover.Therequirementsof 2009/104/EC‘UseofWorkEquipmentDirective’should beconsidered.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.T oguardagainst overturning:
donotstoporstartsuddenlywhengoingupor
downhill;
machinespeedsshouldbekeptlowonslopesand
duringtightturns;
stayalertforhumpsandhollowsandotherhidden
hazards;
Donotturnsharply.Usecarewhenreversing.
Stayalertforholesintheterrainandotherhiddenhazards.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfacesother
thangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.Besureall
4
interlocksareattached,adjustedproperly ,andfunctioning properly.
Donotchangetheenginegovernorsettingsorover-speed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
stoponlevelground;
disengagethedrivetothecutterheads;
liftcutterheadstothetransportpositionand
securelylockthesafetylatchesoralternativelylower cutterheadstotheground;
Ensurethetransmissionisinneutralandengagethe
parkingbrake;
stoptheengineandremovethekey.
Whentransportingthemower:
disengagethedrivetothecutterheads;
raisethecutterheadstothetransportposition;
engagethetransportlatchesandsafetylockingrings.
stoptheengineandremovethekey.
Whendrivingthemowerbetweenworksitesitis
importanttoensurethatthecutterheadscannotbe inadvertentlyloweredandstarted:
disengagethedrivetothecutterheads;
raisethecutterheadstothetransportposition;
engagethetransportlatchesandsafetylockingrings.
Stoptheengineanddisengagedrivetothecutterheads:
beforerefuelling;
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
beforeclearingblockages;
beforechecking,cleaningorworkingonthemower;
afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperatingthe equipment.
Reducethethrottlesettingduringenginerun-outand,if
theengineisprovidedwithashut-offvalve,turnthefuel offattheconclusionofmowing.
Keephandsandfeetawayfromthecuttingunits.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopcylinders/cutterheads ifnotmowing.
Donotoperatethemowerwhentired,ill,orunderthe
inuenceofalcoholordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
RolloverProtectionSystem(ROPS)­UseandMaintenance
TheROPSisanintegralandeffectivesafetydevice.Keep
afoldingROPSintheraisedandlockedpositionanduse theseatbeltwhenoperatingthemachine.
LowerafoldingROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenfoldeddown.
Beawarethereisnorolloverprotectionwhenafolded
ROPSisinthedownposition.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedandneverfolddowna
foldingROPSinareaswherethereareslopes,dropoffs orwater.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
5
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.
Keepallpartsingoodworkingconditionandallhardware
andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.
Ifthefueltankhastobedrained,dothisoutdoors.
Becarefulduringadjustmentofthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.
Onmulti-cylinder/multi-cutterheadmachines,takecare
asrotatingonecylinder/cutterheadcancauseother cylinders/cutterheadstorotate.
Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.Wait forallmovementtostopbeforeadjusting,cleaningor repairing.
Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.Clean upoilorfuelspillage.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectbatterybeforemakinganyrepairs.Disconnect
thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.
Usecarewhencheckingthecylinders/cutterheads.Wear
glovesandusecautionwhenservicingthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugchargerbeforeconnecting ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
ToroRidingMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedinthesafetystandards.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.
WARNING
Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
Knowhowtostoptheenginequickly.
Donotoperatethemachinewhilewearingtennisshoes
orsneakers.
Wearingsafetyshoesisadvisableandrequiredbysome
localordinancesandinsuranceregulations.
Handlefuelcarefully.Wipeupanyspills.
Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
Beforestartingtheengine,sitontheseat.
Usingthemachinedemandsattention.Topreventloss
ofcontrol:
Donotdriveclosetosandtraps,ditches,creeks,or
otherhazards.
Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
Whennearorcrossingroads,alwaysyieldthe
right-of-way.
Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrolof themachine.
Raisethecuttingunitswhendrivingfromoneworkarea
toanother.
Donottouchtheengine,silencer/mufer,orexhaust
pipewhiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenoughtocause burns.
6
Iftheenginestallsorlosesheadwayandcannotmakeit
tothetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.
Whenapersonorpetappearsunexpectedlyinornearthe
mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.
MaintenanceandStorage
Makesureallhydrauliclineconnectorsaretightandall
hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintoskin.
Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.
Checkallfuellinesfortightnessandwearonaregular
basis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.
Toensuresafetyandaccuracy ,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha tachometer.Themaximumgovernedenginespeed shouldbe3000rpm.
Ifmajorrepairsareeverneededorifassistanceisdesired,
contactanAuthorizedToroDistributor.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlyTororeplacement
partsandaccessories.Replacementpartsandaccessories madebyothermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.
VibrationLevel
Hand-Arm
Measuredvibrationlevel=1.5m/s
2
UncertaintyValue(K)=0.8m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
WholeBody
Measuredvibrationlevel=1.1m/s
2
UncertaintyValue(K)=0.6m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.
Wearvibration-absorbinggloves.
SoundPowerLevel
Thisunithasameasuredsoundpowerlevelof100dB(A), whichincludesanUncertaintyValueof1dB(A).
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof85 dB(A),whichincludesanUncertaintyValue(K)of2dB(A).
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.
Wearhearingprotection.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
70-13-072
1.Jackingpoint
70-13-077
1.Warning—stoptheengineandremovetheignitionkey beforereleasingoroperatingsafetylatches.
7
950832
1.Tirepressure
950889
1.Warning—hotsurfaces.
111-0773
1.Warning—crushingofngers,forceappliedfromside.
111-3277
1.Horn5.Fast
2.Cutters—lower/oat
6.Enginespeed
3.Cutters—hold7.Slow
4.Cutters—raise
111-3344
1.Ignitionswitch
8
111-3562
1.Presspedaltoadjuststeeringwheeltilt.
111-3566
1.Falling,crushinghazard—ensureoperatorplatformlatchis engagedbeforeoperating.
111-7249
1.Dailyserviceinterval
6.Checkhydraulicoillevel11.Checkcutterheadsetting16.Lubricationpointsfordaily interval
2.50hourserviceinterval
7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50 hourinterval
3.Checkthetirepressure8.Checkengineoillevel13.Checkcleanlinessof radiator
4.Checkallnutsandboltsfor
propertightness
9.Checkoperationofseat switch
14.Cleanandinspectthe machine
5.Checkallhosesforleaks10.Checkairlterelement15.Checkwheelnuttightness usingatorquewrench, Frontwheels200N-m, Rearwheels54N-m
9
111-3567
1.Pedaloperation
111-3902
1.Warning—cuttinghazardofhand,fan.
2.Hotsurfaces—readtheOperator'sManualformore information.
111–5007
1.Tippinghazard—slowmachinebeforeturningandwhenusingonslopes.
2.Tippinghazard—operateonslopeslessthan20degrees,donotoperateonslopesgreaterthan20degrees.
3.Tippinghazard—alwaysweartheseatbeltwhenarolloverprotectionsystem(ROPS)isinuse,donotwearaseatbeltwhen theROPSbarislowered.
4.Warning—readtheOperator'sManual,removetheignitionkeybeforeperforminganymaintenance.
5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
111-3901
1.Transmissionoil—readtheOperator'sManualformore information.
10
Setup
MediaandAdditionalParts
Description
Qty.
Use
Operator'sManual
1
Engineoperator’smanual1
Readthemanualsbeforeoperatingthemachine.
PartsCatalog
1Usethepartscatalogtolookupandorderparts.
CEcerticate
1
ThecerticateindicatesCEcompliance.
Storealldocumentationinasafeplaceforfutureuse.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
ProductOverview
g014594
1
2 3 4
5
6
Figure2
1.Frontcuttingunits
4.Operator'sseat
2.Controlarm
5.Enginehood
3.Steeringwheel
6.Rearcuttingunit
11
Controls
ControlPanelComponents
6
13 16 14 17 8
G016426
18
10
5
19 1
2
9
7
3
4
15
12
11
20
Figure3
1.Parkingbrakeswitch11.Hornbutton
2.Limitedliftinreverse switch
12.Auxiliary12voltsocket (suppliedwitha12Vkit)
3.Hazardwarningswitch (suppliedwithlightingkit)
13.Engineoilpressure indicator
4.Warningbeaconswitch (suppliedwithbeaconkit)
14.Transmissiontemperature indicator
5.Cutterheadsposition controls
15.Hourmeter
6.Throttlecontrollever16.Batterywarningindicator
7.Ignitionswitch17.Enginetemperature
warningindicator
8.Cutterheadsdriveswitch18.Glowplugindicator
9.Lightingswitch(supplied withlightingkit)
19.Transmissionneutral indicator
10.Directionindicatorswitch (suppliedwithlightingkit)
20.Differentiallockswitch
g014419
1
Figure4
1.Weighttransfercontrol
g014420
1 2
Figure5
1.Reversetravelpedal2.Forwardtravelpedal
BrakingSystem
ParkingBrake
Movetheparkingbrakeswitchtotheforwardpositionby pressingthesmallerlockingbuttonandmovingtheswitch forwardtoengagetheparkingbrake(Figure6).
Note:Donotoperatethemowerwiththeparkingbrake engagedanddonotengagetheparkingbrakewhilethe mowerismoving.
Thislightilluminateswhentheparkingbrakeisengagedand theignitionkeyisturnedtopositionI.
WARNING
Theparkingbrakeoperatesonthefrontwheels only.Donotparkthemoweronaslope.
12
G014421
1
P
Figure6
1.Parkingbrake
ServiceBrake
Servicebrakingisachievedbythehydraulictransmission system.Whentheforwardorreversetravelpedalsare releasedortheenginespeedisreduced,servicebraking becomeseffectiveandtravelspeedisautomaticallyreduced. Toincreasethebrakingeffect,pushthetransmissionpedal intotheneutralposition.Servicebrakingiseffectiveonthe frontwheelsonly.
WARNING
Theservicebrakingsystemwillnotholdthemower atastandstill.Alwaysensurethattheparkingbrake isengagedtoparkthemoweratastandstill.
EmergencyBrake
Intheeventofservicebrakefailure,turntheignitionoffto bringthemowertoastandstill.
WARNING
Takecarewhenusingtheemergencybraking. Remainseatedandholdontothesteeringwheel topreventejectionfromthemowercausedbythe frontwheelbrakesbeingappliedsuddenlywhen travelling.
ThrottleControl
Operatethethrottlecontrolinaforwarddirectiontoincrease theenginespeed.Operatethethrottlecontrolinarearward directiontoreduceenginespeed(Figure7).
Note:Theenginespeeddictatesthespeedoftheother functions,i.e.travel,cuttingcylinderrotationspeed,and cutterheadliftspeed.
G014547
1
Figure7
1.Throttlecontrollever
Travel
Forwardtravel:Presstheforwardtravelpedaltoincrease forwardtravelspeed.Releasethepedaltoreducespeed (Figure8).
Reversetravel:Pressthereversetravelpedaltoincrease reversetravelspeed.Releasethepedaltoreducespeed (Figure8).
Stop(Neutral):Releasetheforwardorreversetravelpedal.
g014420
1 2
Figure8
1.Reversetravelpedal2.Forwardtravelpedal
13
DifferentialLock
WARNING
Theturningradiusincreaseswhenthedifferential lockisengaged.Usingthedifferentiallockathigh speedmayleadtolossofcontrolandcauseserious injuryand/orpropertydamage.
Donotusethedifferentiallockathighspeed.
Usethedifferentiallocktopreventexcessivewheelspinwhen thedrivewheelslosetraction.Thedifferentiallockoperates inbothforwardandreverse.Youcanlockthedifferential whilethemachineistravelingslowly.Enginepowerdemand increaseswhenthedifferentialislocked.Preventexcessive powerrequirementsbyusingthedifferentiallockonlyatlow speed.
Tolockthedifferential,pressthedifferentiallockswitch.
Tounlockthedifferential,releasethedifferentiallockswitch.
TransportLatches
Alwaysraisethecutterheadstothetransportpositionand securewiththetransportlatchesandsafetylockswhen travellingbetweenworkareas(Figure9).
G014548
Figure9
CutterheadDriveSwitch
AlwaysputthecutterheaddriveswitchintheOffposition whentravellingbetweenworkareas.
AdjustableSteeringColumn
WARNING
Neveroperatethemowerwithoutrstcheckingthat thesteeringcolumnadjustermechanismisingood workingorderandthat,onceadjustedandlocked, thesteeringwheelremainssecurelyinposition.
Adjustmentofthesteeringwheelandsteeringcolumnshould onlybecarriedoutwhenthemowerisatastandstillwith theparkingbrakeengaged.
1.Totiltthesteeringwheel,pressthefootpedaldown.
2.Positionthesteeringtowertothemostcomfortable positionandreleasethepedal(Figure10).
G014549
Figure10
14
OperatorSeat
WARNING
Neveroperatethemowerwithoutrstchecking thattheoperatorseatmechanismsareingood workingorderandthat,onceadjustedandlocked, theseatremainssecurelyinposition.
Adjustmentoftheseatmechanismsshouldonlybe carriedoutwhenthemowerisatastandstillwith theparkingbrakeengaged.
Fore/AftAdjustment:Movetheleverupwardtoadjust
thefore/aftpositionoftheseat.Releasethelevertolock theseatinposition(Figure11).
1
G016377
Figure11
1.Lever
Operatorweightadjustment:Rotatethehandle
clockwisetoincreasesuspensionstiffnessand counterclockwisetodecreasethestiffness.Thedial indicateswhentheoptimumsuspensionadjustmenthas beensetaccordingtooperatorweight(kg);refertoFigure
12.
1
2
G016378
Figure12
1.Lever2.Dial
15
Heightadjustment:Manuallylifttheseatfor
incrementalheightadjustment.Tolowertheseat,liftit beyondthehighestsetting,thenallowittodroptothe lowestsetting(Figure13).
G016379
Figure13
Backrestadjustment:Pullthehandleoutwardtoadjust
theseatbackrestangle.Releasethehandletolockthe seatbackrestinposition(Figure14).
1
G016380
Figure14
1.Handle
16
WarningSystems
EngineCoolantOverheatingWarningLight
Theenginecoolantwarninglightilluminates,thehornis actuatedandthecuttersstop(Figure15).
1
G014551
Figure15
1.Enginecoolantoverheatingwarninglight
HydraulicOilOverheatingWarningLight
Thehydraulicoilwarninglightilluminateswhenoverheating occursandthehornisactuatedwhenthehydraulicoilinthe reservoirexceeds95degreesC(203degreesF)(Figure16).
1
G014552
Figure16
1.Hydraulicoiloverheatingwarninglight
LowBatteryChargeWarningLight
Thebatterychargewarninglightilluminateswhenlowbattery chargeoccurs(Figure17).
1
G014553
Figure17
1.Lowbatterychargewarninglight
LowEngineOilPressureWarningLight
Theengineoilpressurewarninglightilluminateswhentheoil pressureistoolow(Figure18).
1
G014554
Figure18
1.Lowengineoilpressurewarninglight
DisengagementofCuttingCylinders
Thecuttingcylinderswilldisengagewhentheoperating temperaturereaches115degreesC.
AudibleWarningHorn
Pressthehornbuttontoprovideanaudiblewarning(Figure
19).
Important:Thehornisautomaticallyactuatedwhen anenginecoolantorhydraulicoiloverheatcondition occurs.Stoptheengineimmediatelyandxthemachine beforestartingitagain.
1
G014555
Figure19
1.Horn
17
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