Toro FLX54, FLX34 User Manual

FLX34 & FLX54 Series Rotary Sprinklers
Installation and Service Instructions
Introduction
The FLX34 and FLX54 series full-circle rotary sprinklers are designed specifically for golf course applications.
Manufactured from durable, high-strength engineering plastic and stainless-steel components, these sprinklers incorporate many innovative and time-proven features for lasting, maintenance-free operation.
Prior to installing the sprinkler, read through the recommended installation and start-up procedures. Please observe all Warnings and Cautions when installing and operating this equipment.
Features
• Full circle (360°) arc coverage
• Dual trajectory main nozzle adjustment – 25° standard or 15° low angle
• Two additional front nozzle positions
• Industry’s largest precision nozzle selection
• All nozzles are color coded, debris tolerant and threaded in from the front
• Five electric and two hydraulic activation types o Electric – Satellite systems – Standard 24 VAC solenoid; SPIKEGUARD 24VAC solenoid; Nickel plated SPIKEGUARD 24VAC solenoid o Electric – 2-wire systems – DC Latching solenoid; Integrated GDC module w/DC latching solenoid o Hydraulic – Normally Open valve in head; Check-O-Matic (requires remote valve)
• Constant velocity drive and variable stator provide consistent rotation speeds
• Manual control at the sprinkler ON-OFF-AUTO (electric models only)
• Selectable/lockable pressure regulation settings; 50 psi (3,4 bar), 65 psi (4,5 bar), 80 psi (5,5 bar) or 100 psi (6,9 bar)
• Indestructable stainless steel valve seat and valve communication tube
• Body inlet rock screen serviceable from the top
• All internal components are serviceable from the top of the sprinkler
Specifications and Performance/Application Data
FLX34 Series
Radius: 52'–91' (15,8–27,7 m)
Flow Rate: 13–46.9 GPM (49,2–177,5 LPM)
Trajectory: Selectable 15° or 25°
Arc: Full Circle (360°)
Recommended Operating Pressure: 65–100 PSI (4,5–6,9 Bar)
Minimum Pressure: 40 PSI (2,8 Bar)
Maximum Pressure: 150 PSI (10,3 Bar)
Precipitation Rate: Minimum: 0.39"/hr (9,9 mm/hr) Maximum: 0.79"/hr (20,1 mm/hr)
Body Height: 10" (254 mm)
Pop-Up Height to Nozzle: 4 3/16" (106 mm)
Inlet Size: 1" (25 mm) NPT, BSP or ACME
Five electric activation types: Standard Solenoid - 24 VAC, 50/60 Hz,
0.30 Amps Inrush, 0.20 Amps Holding SPIKEGUARD Solenoid - 24 VAC, 50/60 Hz,
0.12 Amp Inrush, 0.10 Amp Holding Nickel Plated SPIKEGUARD Solenoid - 24 VAC, 50/60 Hz,
0.12 Amp Inrush, 0.10 Amp Holding
DC Latching Solenoid - Momentary Low Voltage Pulse Integrated GDC Module w/ DC Latching Solenoid -
Momentary Low Voltage Pulse
Manual Control (Electric VIH only): On-Off-Auto
Check-O-Matic Model checks up to 37' (11,2 m) of elevation
Seven Nozzle Variations
FLX54 Series
Radius: 52'–99' (15,8–30,2 m)
Flow Rate: 13.2–61.8 GPM (50–234 LPM)
Trajectory: Selectable 15° or 25°
Arc: Full Circle (360°)
Recommended Operating Pressure: 65–100 PSI (4,5–6,9 Bar)
Minimum Pressure: 40 PSI (2,8 Bar)
Maximum Pressure: 150 PSI (10,3 Bar)
Precipitation Rate: Minimum: 0.38"/hr (9,7 mm/hr) Maximum: 0.77"/hr (19,6 mm/hr)
Body Height: 11" (289 mm)
Pop-Up Height to Nozzle: 4 3/16" (106 mm)
Inlet Size: 1.5" (40 mm) NPT, BSP or ACME
Five electric activation types: Standard Solenoid - 24 VAC, 50/60 Hz,
0.30 Amps Inrush, 0.20 Amps Holding SPIKEGUARD Solenoid - 24 VAC, 50/60 Hz,
0.12 Amp Inrush, 0.10 Amp Holding Nickel Plated SPIKEGUARD Solenoid - 24 VAC, 50/60 Hz,
0.12 Amp Inrush, 0.10 Amp Holding
DC Latching Solenoid - Momentary Low Voltage Pulse Integrated GDC Module w/ DC Latching Solenoid -
Momentary Low Voltage Pulse
Manual Control (Electric VIH only): On-Off-Auto
Check-O-Matic Model checks up to 37' (11,2 m) of elevation
Nine Nozzle Variations
Nozzle Performance Chart
FLX34 Series Performance Chart—25°
Nozzle Set 31
Front
Nozzle
Positions
Back
Nozzle
Positions
PSI Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM 50 57 13.0 58 15.5 64 21.9 68 24.4 — 65 58 14.6 60 18.0 68 24.4 72 28.1 76 32.2 — 80 60 16.2 63 20.5 72 26.9 76 31.1 80 35.6 83 38.2 85 41.5
100 62 17.9 66 23.4 75 29.8 79 34.9 84 39.3 88 43.4 91 46.9
(Yellow)
102-0725 102-7001 102-0727 102-7002 102-6908 102-0730 102-4261
Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug
102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335
Yellow Blue Yellow Orange Yellow Red Yellow Beige Yellow Beige Yellow Red Yellow Gray
102-6937 102-2925 102-6937 102-2926 102-6937 102-2928 102-6937 102-2929 102-6937 102-2929 102-6937 102-6944 102-6937 102-6945
Nozzle Set 32
(Blue)
Nozzle Set 33
(Brown)
Nozzle Set 34
(Orange)
FLX34 Series Performance Chart—15°
PSI
Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM 50 52 12.9 53 15.6 60 21.7 62 25.5 — 65 53 14.4 54 17.1 61 24.2 64 28.0 67 32.1 — 80 56 16.0 57 19.0 65 26.6 69 31.0 73 35.5 76 38.0 77 41.3
100 57 17.5 59 20.5 67 29.5 71 33.9 75 38.4 80 43.1 81 46.8
Stator 102-6929 Blue 102-1940 White
Conver-
sions
FLX34-3134 FLX34-3537
Toro recommends the use of a 1
Sprinkler radius data collected in Toro’s zero wind test facility per ASAE standard S398.1.
All sprinklers are equipped with the selectable pilot valve that allows settings at 50, 65, 80 and 100 PSI.
Actual site conditions must be considered when selecting the appropriate nozzle.
Nozzle Set 35
(Green)
Not recommended at these pressures. Radius shown in feet.
Nozzle Set 36
Nozzle Set 37
(Gray)
1
4" swing joint at flows over 25-GPM (95-LPM).
(Black)
FLX54 Series Performance Chart—25°
Nozzle Set 55
(Green)
Nozzle Set 56
(Gray)
Nozzle Set 57
(Black)
Nozzle Set 58
(Red)
Nozzle Set 59
(Beige)
Nozzle Set 51
Nozzle Set 52
Front
Nozzle
Positions
Back
Nozzle
Positions
PSI Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM 50 58 13.2 59 15.7 64 22.0 70 26.2 — 65 60 14.8 61 17.5 68 24.8 74 29.3 79 34.2 — 80 61 16.4 64 20.0 72 27.6 78 32.6 83 38.0 85 40.7 87 44.9 91 50.2 96 55.6
100 63 18.1 67 23.6 75 30.4 81 36.7 87 42.5 90 45.8 93 50.2 95 55.4 99 61.8
(Yellow)
102-0725 102-7001 102-0727 102-7002 102-6908 102-0730 102-4261 102-4260 102-4259
Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Red Plug Brown Red Plug Brown Red Plug Red Plug
102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-4335 102-6883 102-4335 102-6883 102-4335 102-4335
Yellow Blue Yellow Orange Yellow Red Yellow Beige Yellow Beige Yellow Red Yellow Gray Yellow Gray Yellow Gray
102-6937 102-2925 102-6937 102-2926 102-6937 102-2928 102-6937 102-2929 102-6937 102-2929 102-6937 102-6944 102-6937 102-6945 102-6937 102-6945 102-6937 102-6945
(Blue)
Nozzle Set 53
(Brown)
Nozzle Set 54
(Orange)
FLX54 Series Performance Chart—15°
PSI
Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM Radius GPM 50 52 13.2 53 15.8 61 22.0 65 26.0 — 65 53 14.8 54 17.4 63 24.8 67 29.2 69 34.1 — 80 56 16.4 58 19.4 68 27.6 72 32.5 75 37.8 79 40.4 81 44.6 85 49.9 87 55.3
100 58 18.1 60 21.1 71 30.4 75 36.4 79 42.3 84 45.5 87 49.9 89 55.1 94 61.5
Stator 102-6929 Blue 102-1940 White 102-1941 White
Conver-
sions
FLX54-5154 FLX54-5558 FLX54-59
Toro recommends the use of a 1
Sprinkler radius data collected in Toro’s zero wind test facility per ASAE standard S398.1.
All sprinklers are equipped with the selectable pilot valve that allows settings at 50, 65, 80 and 100 PSI.
Actual site conditions must be considered when selecting the appropriate nozzle.
Not recommended at these pressures. Radius shown in feet.
1
4" swing joint at flows over 25-GPM (95-LPM).
Sprinkler Spacing Guidelines
Precipitation Rate Formulas
• Square Spacing
No wind - 55% of diameter 4 mph wind - 50% of diameter 8 mph wind - 45% of diameter
• Triangular Spacing
No wind - 60% of diameter
4 mph wind - 55% of diameter 8 mph wind - 50% of diameter
• Single-Row Spacing
No wind - 50% of diameter
4 mph wind - 50% of diameter 8 mph wind - 45% of diameter
Note: Designing for zero (0) mph
wind conditions is not recommended. Design for worst wind conditions.
For additional information, refer to Toro Technical Data Manual, form number 490-1737.
Square-spaced sprinklers in pattern:
GPM of full circle x 96.3
(Spacing)
2
Triangular-spaced sprinklers in
pattern:
GPM of full circle x 96.3
(Spacing)2 (0.866)
Area and flow:
Total GPM of zone x 96.3
Total irrigated
Square feet of zone
Single row:
GPM of full circle x 96.3
(Spacing) (Scallop)
Toro Swing Joints
Use Toro swing joints to connect the sprinklers to the lateral/main line pipe. Toro swing joints provide swivel joints that allow the sprinkler body to be easily positioned
to finished grade and prevents pipe breakage by providing the flexibility to allow downward movement if the sprinkler is run over by heavy equipment.
For installation using pipe thread connections (NPT or BSP), use PTFE tape only to seal all threaded connections.
CAUTION: Use PTFE tape only for sealing pipe thread connections. Use of pipe dope or
other paste sealants can cause deterioration of the sprinkler body threads.
Tape should be applied to the male threaded fitting in compliance with the tape manufacturer recommendations. Thread the fitting into the mating female threaded fitting in the sprinkler body and service tee and tighten securely.
For installation using ACME thread connections, do not apply additional sealant.
CAUTION: ACME fittings incorporate an o-ring seal that requires no additional sealant.
Sprinkler fitting installation - Thread the ACME fitting into the sprinkler body and hand tighten until it stops. No
additional tightening or loosening is required.
CAUTION: Loosening beyond 270° will result in a thread leak.
Lateral/Mainline pipe installation - Thread the ACME fitting into the lateral/main line service tee and hand tighten until
it stops, then loosen up to one full turn to ensure flexible movement of the swing joint.
Figure 1
Wire Splices
CAUTION: Communication cable or station wire connections will deteriorate when exposed to moisture and earth
ground causing shorts or open circuits resulting in improper system operation.
All direct burial wire connections must be done with approved waterproof connections installed in compliance with the manufacturer specifications. Contact your Toro Golf Distributor for approved waterproof connectors.
Always provide a wire service loop for each splice to ensure sufficient wire is available should future servicing be required.
Connecting Hydraulic Control Tubing
Step 1 – Route control tubing from the controller to the sprinkler location(s).
Note: Leave an 18" (45.7 cm) service loop of tubing at each sprinkler to facilitate movement of sprinkler and
service operations. Refer to Hydraulic Control Systems Table for tubing run length and sprinkler elevation information.
Step 2 – Flush tubing thoroughly to remove all air and debris. Step 3 – Remove the tube retainer and poly cap from the tubing adapter at the base of the sprinkler. Step 4 – Slide the tube retainer over the end of the control tubing and attach tubing to adapter. Step 5 – Slide tube retainer over the adapter area to secure tubing.
Hydraulic Control Systems Table
Maximum Distance Type of System* From Controller Elevation Restrictions
Normally Open (01) Valve elevation should not exceed with 3/16" Control Tubing 500' 25' above controller elevation or 70' below controller elevation.
Normally Open (01) Valve elevation should not exceed with 1/4" Control Tubing 1000' 25' above controller elevation or 70' below controller elevation
* - All hydraulic connections on Toro valves are 1/4" insert type.
- Control line pressure must be equal to or greater than mainline pressure.
- Control line pressure range is 40 to 150 PSI.
System Start Up
WARNING! Never stand or lean over the sprinkler while the irrigation system is being filled, during manual or
automatic operation or when performing sprinkler service procedures. Direct contact with irrigation spray, a failed or improperly installed sprinkler connection or sprinkler components forcibly ejected upward under pressure can cause serious injury.
The following is a recommended procedure that will protect system components during system start-up. The procedure is based on a velocity fill rate of less than 2' (.61 m) per second. See Table 3 below.
Step 1 – Use a jockey pump only to fill the system at a velocity fill rate of less than 2' (0.61 m) per second. CAUTION: Failure to comply with recommended fill rate will increase line pressure resulting in a water
hammer effect that could damage sprinklers and piping components. See Warning above.
Step 2 – Use quick coupler keys at all tees and greens with quick coupler valves to bleed air from the system
lines during the filling process. For best results, do not compress air and then relieve it – bleed the air continuously while filling the system.
Step 3 – After water has filled all lines and all air is removed, remove the quick coupler keys. Recommended System Fill Rate
Pipe Size Flow Velocity Pipe Size Flow Velocity
in. cm GPM LPM ft/sec m/sec in. cm GPM LPM ft/sec m/sec 1/2 1.3 2 7.6 1.60 0.49 3 7.6 45 170.3 1.86 0.57 3/4 1.9 3 11.4 1.92 0.59 4 10.1 75 283.9 1.87 0.57 1 2.5 5 18.9 1.50 0.46 6 15.2 150 567.8 1.73 0.53 1-1/4 3.1 10 37.9 1.86 0.57 8 20.2 250 946.3 1.70 0.52 1-1/2 3.8 10 37.9 1.41 0.43 10 25.4 450 1703.0 1.97 0.60 2 5.0 20 75.7 1.80 0.55 12 30.5 500 1893.0 1.55 0.47 2-1/2 6.4 30 113.6 1.84 0.56
Loading...
+ 8 hidden pages