Toro 22334, 22319, 22320, Dingo TX 525, TX 525 Operator's Manual

Form No. 3357-573 Rev A

G004222

TX 525 Compact Utility Loader

Model No. 22333 —Serial No. 270000001 and Up Model No. 22334 —Serial No. 270000001 and Up

Warning

CALIFORNIA

Pr oposition 65 W ar ning

Diesel engine exhaust and some of its constituents ar e kno wn to the State of Calif or nia to cause cancer , bir th defects, and other r epr oducti v e har m.

Because in some areas there are local, state , or federal regulations requiring that a spark ar rester be used on the engine of this mac hine , a spark ar rester is a v ailable as an option. If y ou require a spark ar restor , contact y our A uthorized Ser vice Dealer .

Gen uine T oro spark ar resters are appro v ed b y the USD A F orestr y Ser vice .

Important: It is a violation of Calif or nia Public R esource Code Section 4442 to use or operate the engine on an y f or est-co v er ed, br ush-co v er ed, or g rass-co v er ed land without a spar k ar r ester muf ﬂer maintained in w or king order , or the engine constricted, equipped, and maintained f or the pr ev ention of ﬁr e. Other states or federal ar eas may ha v e similar la ws.

into a plate mounted under the hood near the belt dri v e . W rite the n umbers in the space pro vided.

Model No.

Serial No.

T his man ual identiﬁes potential hazards and has safety messag es identiﬁed b y the safety aler t symbol ( Figure 1 ), whic h signals a hazard that ma y cause serious injur y or death if y ou do not follo w the recommended precautions .

Figure 1

1. Safety alert symbol

T his man ual uses 2 other w ords to highlight infor mation. Impor tant calls attention to special mec hanical infor mation and Note emphasizes g eneral infor mation w or th y of special attention.

T he enclosed Engine Owner’ s Man ual is supplied f or inf or mation r egarding the US En vir onmental Pr otection Agency (EP A) and the Calif or nia Emission Contr ol R egulation of emission systems, maintenance, and w ar ranty . R eplacements may be order ed thr ough the engine man uf actur er .

Introduction

R ead this infor mation carefully to lear n ho w to operate and maintain y our product properly and to a v oid injur y and product damag e . Y ou are responsible for operating the product properly and safely .

Y ou ma y contact T oro directly at www .T oro .com for product and accessor y infor mation, help ﬁnding a dealer , or to register y our product.

W henev er y ou need ser vice , g en uine T oro par ts , or additional infor mation, contact an A uthorized Ser vice Dealer or T oro Customer Ser vice and ha v e the model and serial n umbers of y our product ready . T he model and serial n umbers are stamped

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Safe Operating Practices . . . . . . . . . . . . . . . . . . . . . . 4

Sound Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Sound P o w er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Slope Char t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety and Instr uctional Decals . . . . . . . . . . . . 9

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1 Acti v ating the Batter y . . . . . . . . . . . . . . . . . . . . . . 12

2 Charging the Batter y . . . . . . . . . . . . . . . . . . . . . . . 13

3 Chec king Fluid Lev els . . . . . . . . . . . . . . . . . . . . . 14

Product Ov er view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Filling the Fuel T ank . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chec king the Engine Oil Lev el . . . . . . . . . . . 21

Chec king the Hy draulic Fluid

Lev el . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Chec king, Adding, and Bleeding

the Engine Coolant . . . . . . . . . . . . 23

Bleeding the Fuel System . . . . . . . . . . . . . . . . . . . 24

Star ting and Stopping the

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Stopping the T raction Unit . . . . . . . . . . . . . . . . . 25

Mo ving a Non-functioning

T raction Unit . . . . . . . . . . . . . . . . . . . . . 26

Using the Cylinder Loc k . . . . . . . . . . . . . . . . . . . . . 26

Using Attac hments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Securing the T raction Unit for

T ranspor t . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Lifting the T raction Unit . . . . . . . . . . . . . . . . . . . . 28

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

R ecommended Maintenance

Sc hedule(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Premaintenance Procedures . . . . . . . . . . . . . . . . . . . . . . . 30

Opening the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Closing the Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Opening the R ear Access

Co v er . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Closing the R ear Access Co v er . . . . . . . . . . . 31

R emo ving the Side Screens . . . . . . . . . . . . . . . . . 31

Installing the Side Screens . . . . . . . . . . . . . . . . . . 31

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Greasing the T raction Unit . . . . . . . . . . . . . . . . . 31

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Ser vicing the Air Cleaner . . . . . . . . . . . . . . . . . . . 32

Ser vicing the Engine Oil . . . . . . . . . . . . . . . . . . . . 33

Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Chec king the Fuel Lines and

Connections . . . . . . . . . . . . . . . . . . . . . . 34

Draining the Fuel Filter/W ater

Se parator . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

R e placing the Fuel Filter

Canister . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Draining the Fuel T ank . . . . . . . . . . . . . . . . . . . . . . 35

Electrical System Maintenance . . . . . . . . . . . . . . . . . . . 35

Ser vicing the Batter y . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Dri v e System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 37

Ser vicing the T rac ks . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Cooling System Maintenance . . . . . . . . . . . . . . . . . . . . . 41

Ser vicing the Cooling System . . . . . . . . . . . . . 41

Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chec king the Condition of

the Hy draulic Pump

Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Chec king the Alter nator/F an Belt

T ension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Controls System Maintenance . . . . . . . . . . . . . . . . . . . . 42

Adjusting the T raction Control

Alignment . . . . . . . . . . . . . . . . . . . . . . . . . 42

Adjusting the T raction Control

Neutral P osition . . . . . . . . . . . . . . . . 43

Adjusting the T rac king of the

T raction Control, Full

F orw ard P osition . . . . . . . . . . . . . . . 43

Hy draulic System Maintenance . . . . . . . . . . . . . . . . . . 44

R e placing the Hy draulic Filter . . . . . . . . . . . . 44

Changing the Hy draulic Fluid . . . . . . . . . . . . . 45

Chec king the Hy draulic Lines . . . . . . . . . . . . . 45

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

R emo ving Debris from the

T raction Unit . . . . . . . . . . . . . . . . . . . . . 46

Cleaning the Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Storag e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Sc hematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Safety

hearing protection. Long hair , loose clothing or jew elr y ma y g et tangled in mo ving par ts .

Impr oper use or maintenance by the operator or o wner can r esult in injur y . T o r educe the potential f or injur y , compl y with these safety instr uctions and al w ays pay attention to the safety aler t symbol , which means: Caution , W ar ning , or Danger —per sonal safety instr uction. F ailur e to compl y with the instr uction may r esult in per sonal injur y or death.

Safe Operating Practices

T his product is capable of amputating hands and feet. Alw a ys follo w all safety instr uctions to a v oid serious injur y or death.

Engine exhaust contains carbon mono xide, an odor less, deadl y poison that can kill y ou.

Do not r un the engine indoor s or in an enclosed ar ea.

Training

• R ead the Operator’ s Manual and other training material. If the operator(s) or mec hanic(s) can not read English, it is the o wner’ s responsibility to explain this material to them.

• Become familiar with the safe operation of the equipment, operator controls , and safety signs .

• All operators and mec hanics should be trained. T he o wner is responsible for training the users .

• Nev er let c hildren or untrained people operate or ser vice the equipment. Local regulations ma y restrict the ag e of the operator .

• T he o wner/user can prev ent and is responsible for accidents or injuries occur ring to himself or herself , other people or proper ty .

Preparation

• Ev aluate the ter rain to deter mine what accessories and attac hments are needed to properly and safely perfor m the job . Only use accessories and attac hments appro v ed b y the man ufacturer .

• Inspect the area where the equipment is to be used and remo v e all objects suc h as roc ks , to ys , and wire whic h can be thro wn b y the mac hine .

• Use extra care when handling fuels . T hey are ﬂammable and v apors are explosi v e .

– Use only an appro v ed container

– Nev er remo v e the fuel cap or add fuel with

the engine r unning . Allo w the engine to cool before refueling . Do not smok e .

– Nev er refuel or drain the mac hine indoors .

• Chec k that the operator’ s presence controls , safety switc hes , and shields are attac hed and functioning properly . Do not operate unless they are functioning properly .

Operation

• Nev er r un an engine in an enclosed area.

• Only operate in g ood light, k ee ping a w a y from

holes and hidden hazards .

• Be sure all dri v es are in neutral and parking brak e is eng ag ed before star ting the engine . Only star t the engine from the operator’ s position.

• Slo w do wn and use extra care on hillsides . Be sure to tra v el in the recommended direction on hillsides . T urf conditions can affect the mac hine’ s stability .

• Slo w do wn and use caution when making tur ns and when c hanging directions on slopes .

• Nev er operate with the guards not securely in place . Be sure all interloc ks are attac hed, adjusted properly , and functioning proper ty .

• Do not c hang e the engine g o v er nor setting or o v erspeed the engine .

• Stop on lev el g round, lo w er implements , diseng ag e the auxiliar y h y draulics , eng ag e parking brak e , shut off the engine before lea ving the operator’ s position for any reason.

• K ee p hands and feet a w a y from mo ving attac hments .

• Look behind and do wn before bac king up to be sure of a clear path.

• W ear appropriate clothing including hard hat, safety glasses , long pants , safety shoes , and

• Nev er car r y passeng ers and k ee p pets and b ystanders a w a y .

• Slo w do wn and use caution when making tur ns and crossing roads and sidew alks .

• Do not operate the mac hine under the inﬂuence of alcohol or dr ugs .

• Use care when loading or unloading the mac hine into a trailer or tr uc k.

• Use care when approac hing blind cor ners , shr ubs , trees , or other objects that ma y obscure vision.

• R ead all attac hment man uals .

• Ensure that the area is clear of other people

before operating the traction unit. Stop the traction unit if any one enters the area.

• Nev er lea v e a r unning traction unit unattended. Alw a ys lo w er the loader ar ms , stop the engine , set the parking brak e , and remo v e the k ey before lea ving .

• Do not ex ceed the rated operating capacity , as the traction unit ma y become unstable whic h ma y result in loss of control.

• Do not car r y a load with the ar ms raised. Alw a ys car r y loads close to the g round.

• Do not o v er -load the attac hment and alw a ys k ee p the load lev el when raising the loader ar ms . Logs , boards , and other items could roll do wn the loader ar ms , injuring y ou.

• Nev er jerk the controls; use a steady motion.

• W atc h for trafﬁc when operating near or

crossing roadw a ys .

• Do not touc h par ts whic h ma y be hot from operation. Allo w them to cool before attempting to maintain, adjust, or ser vice .

• Chec k for o v erhead clearances (i.e . branc hes , doorw a ys , electrical wires) before dri ving under any objects and do not contact them.

• Ensure that y ou operate the traction unit in areas where there are no obstacles in close pro ximity to the operator . F ailure to maintain adequate distance from trees , w alls , and other bar riers ma y result in injur y as the traction unit bac ks up during operation if the operator is not attenti v e to the sur roundings . Only operate the unit in areas where there is sufﬁcient clearance for the operator to safely maneuv er the product.

• Before dig ging, ha v e the area mark ed for underg round utilities , and do not dig in mark ed areas .

• Locate the pinc h point areas mark ed on the traction unit and attac hments and k ee p hands and feet a w a y from these areas .

• Before operating the traction unit with an attac hment, ensure that the attac hment is properly installed.

Slope Operation

Slopes are a major factor related to loss-of-control and tip-o v er accidents , whic h can result in sev ere injur y or death. All slopes require extra caution.

• Do not operate the traction unit on hillsides or slopes ex ceeding the angles recommended in the Stability Data section in Speciﬁcations , pag e 19 , and those in the attac hment Operator’ s Manual . See also the Slope Char t , pag e 8 .

• Operate up and do wn slopes with the hea vy end of the traction unit uphill. W eight

distribution c hang es . An empty buc k et will mak e the rear of the traction unit the hea vy end, and a full buc k et will mak e the front of the traction unit the hea vy end. Most other attac hments will mak e the front of traction unit the hea vy end.

• Raising the loader ar ms on a slope will affect the stability of the mac hine . W henev er possible , k ee p the loader ar ms in the lo w ered position when on slopes .

• R emo ving an attac hment on a slope will mak e the rear of the traction unit hea vy . R efer to the Stability Data section in Speciﬁcations , pag e 19 , to deter mine whether the attac hment can be safely remo v ed on the slope .

• R emo v e obstacles suc h as roc ks , tree limbs , etc . from the w ork area. W atc h for holes , r uts , or bumps , as unev en ter rain could o v er tur n the traction unit. T all g rass can hide obstacles .

• Use only T oro-appro v ed attac hments . Attac hments can c hang e the stability and the operating c haracteristics of the traction unit. W ar ranty ma y be v oided if used with unappro v ed attac hments .

• K ee p all mo v ements on slopes slo w and g radual. Do not mak e sudden c hang es in speed or direction.

• A v oid star ting or stopping on a slope . If the traction unit loses traction, proceed slo wly , straight do wn the slope .

• A v oid tur ning on slopes . If y ou m ust tur n, tur n slo wly and k ee p the hea vy end of the traction unit uphill.

• Do not operate near drop-offs , ditc hes , or embankments . T he traction unit could suddenly tur n o v er if a trac k g oes o v er the edg e of a cliff or ditc h, or if an edg e ca v es in.

• Do not operate on w et g rass . R educed traction could cause sliding .

• Do not park the traction unit on a hillside or slope without lo w ering the attac hment to the g round, setting the parking brak e , and c hoc king the trac ks .

Maintenance and Storage

• Diseng ag e the auxiliar y h y draulics , lo w er the attac hment, set the parking brak e , stop the engine , and remo v e the k ey . W ait for all mo v ement to stop before adjusting, cleaning, or re pairing .

• Clean debris from attac hments , dri v es , m ufﬂers , and engine to help prev ent ﬁres . Clean up oil or fuel spillag e .

• If any maintenance or re pair requires the loader ar ms to be in the raised position, secure the ar ms in the raised position with the h y draulic cylinder loc k.

• Secure the loader ar m v alv e with the loader v alv e loc k anytime y ou need to stop the mac hine with the loader ar ms raised.

• K ee p n uts and bolts tight. K ee p equipment in g ood condition.

• Nev er tamper with safety devices .

• K ee p the traction unit free of g rass , lea v es ,

or other debris build-up . Clean up oil or fuel spillag e . Allo w the traction unit to cool before storing .

• Use extra care when handling fuels . T hey are ﬂammable and v apors are explosi v e .

– Use only an appro v ed container .

– Nev er remo v e the fuel cap or add fuel when

the engine is r unning . Allo w the engine to cool before refueling . Do not smok e .

– Nev er refuel the traction unit indoors .

• Let the engine cool before storing and do not store near ﬂame .

• Do not store fuel near ﬂames or drain indoors .

• P ark the mac hine on lev el g round. Nev er allo w

untrained personnel to ser vice the mac hine .

• Use jac k stands to suppor t components when required.

• Carefully release pressure from components with stored energ y .

• Disconnect the batter y before making any re pairs . Disconnect the neg ati v e ter minal ﬁrst and the positi v e last. R econnect positi v e ﬁrst and neg ati v e last.

• K ee p hands and feet a w a y from mo ving par ts . If possible , do not mak e adjustments with the engine r unning .

• Charg e batteries in an open w ell v entilated area, a w a y from spark and ﬂames . Unplug the c harg er before connecting or disconnecting it from the batter y . W ear protecti v e clothing and use insulated tools .

– Nev er store the traction unit or fuel

container inside where there is an open ﬂame , suc h as near a w ater heater or fur nace .

– Nev er ﬁll a container while it is inside a

v ehicle , tr unk, pic k-up bed, or any surface other than the g round.

– K ee p container nozzle in contact with the

tank during ﬁlling .

• Stop and inspect the equipment if y ou strik e an object. Mak e any necessar y re pairs before restar ting .

• Use only g en uine T oro re placement par ts to ensure that original standards are maintained.

• K ee p all par ts in g ood w orking condition and all hardw are tightened. R e place all w or n or damag ed decals .

• Batter y acid is poisonous and can cause bur ns . A v oid contact with skin, eyes , and clothing . Protect y our face , eyes , and clothing when w orking with a batter y .

• Batter y g ases can explode . K ee p cig arettes , sparks and ﬂames a w a y from the batter y .

• K ee p y our body and hands a w a y from pin hole leaks or nozzles that eject high pressure h y draulic ﬂuid. Use cardboard or paper to ﬁnd h y draulic leaks; nev er use y our hands . Hy draulic ﬂuid escaping under pressure can penetrate skin and cause injur y requiring surg er y within a few hours b y a qualiﬁed surg eon or g ang rene ma y result.

Sound Pressure

T his unit has a maxim um sound pressure lev el at the operator’ s ear of 88 dB A, based on measurements of identical mac hines per EN

11201.

Sound Power

T his unit has a guaranteed sound po w er lev el of 103 dB A, based on measurements of identical mac hines per EN 6395.

Vibration

T his unit does not ex ceed a hand/ar m vibration lev el of 1.5 m/s identical mac hines per EN 1033.

, based on measurements of

Slope Chart

Safety and Instructional Decals

Safety decals and instr uctions are easily visible to the operator and are located near any area of potential dang er . R e place any decal that is damag ed or lost.

1. Operator’s Manual location

2. Engine—stop

3. Engine—run

4. Engine—start

5. Hour meter

6. Fuel gauge—diesel 10. Glow plug 14. Warning—read the

7. Engine oil 11. Slow 15. Tipping hazard—move the

8. Battery

112-2540

9. Engine temperature

12. Continuous variable setting

13. Fast

Operator’s Manual.

traction unit with the heavy end up hill; do not travel with the loader arms raised.

104-9957

1. Warning—read the Operator’s Manual.

2. Warning—remove the ignition key and lower the loader arms before leaving the machine.

3. Crushing hazard—install the cylinder lock and read the instructions before servicing or performing maintenance.

4. Cutting hazard of hands or feet—wait for moving parts to stop; stay away from moving parts.

5. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the machine.

6. Explosion and electric shock hazard—do not dig in areas with buried gas or electrical lines.

104-9951

1. Hot surface/burn hazard—wear protective gloves when handling the hydraulic couplers and read the Operator’s Manual for information on handling hydraulic components.

1. Warning—read the Operator’s Manual ; maximum load rating of 500 lb. (228 Kg).

1. Crushing hazard of hands or feet—install the cylinder lock.

104-9950

104-9954

100-8821

1. Crushing hazard and cutting hazard of hand—stay a safe distance from the front of the traction unit when the loader arms are raised.

108-4636

1. Auxiliary hydraulics 3. Forward

2. Locked reverse (detent) 4. Neutral (off)

93-6686

1. Hydraulic oil

2. Read the Operator’s Manual.

104-9953

1. Lower the loader arms. 4. Curl the bucket.

2. Dump the bucket. 5. Float the bucket on the ground.

3. Raise the loader arms.

104-9952

1. Traction Control

2. Forward 4. Turn right or left

3. Reverse

93-7814

1. Entanglement hazard, belt—stay away from moving parts.

106-6755

1. Engine coolant under

pressure.

2. Explosion hazard—read the

Operator’s Manual.

3. Warning—do not touch the

4. Warning—read the

93-6681

1. Cutting/dismemberment—hazard, fan-stay away from

moving parts.

hot surface.

Operator’s Manual.

104-9958

1. Disengaged 3. Engaged

2. Parking brake

93-9084

1. Lift point 2. Tie-down point

100-8822

1. Warning—do not carry passengers.

Battery Symbols

Some or all of these symbols are on your battery

1. Explosion hazard 6. Keep bystanders a safe

2. No re, open ame, or smoking.

3. Caustic liquid/chemical burn hazard

4. Wear eye protection

5. Read the Operator’s

Manual.

distance from the battery.

7. Wear eye protection; explosive gases can cause blindness and other injuries

8. Battery acid can cause blindness or severe burns.

9. Flush eyes immediately with water and get medical help fast.

10. Contains lead; do not discard.

1. Engine coolant

93-9404

2. Read the Operator’s

Manual.

Setup

Step

Activating the Battery

Parts needed for this step:

ounces

Procedure

Batter y posts, ter minals, and r elated accessories contain lead and lead compounds, chemicals kno wn to the State of Calif or nia to cause cancer and r epr oducti v e har m. W ash hands after handling .

Bulk electrolyte with 1.265 specic gravity (Purchase from a battery supply outlet.)

Warning

CALIFORNIA

Pr oposition 65 W ar ning

Figure 2

1. Battery access panel 4. Washer

2. Battery clamp

3. Bolt

3. Clean the top of the batter y and remo v e the v ent caps ( Figure 5 ).

5. Battery

Batter y electr ol yte contains sulfuric acid which is a deadl y poison and causes sev er e bur ns.

Do not drink electr ol yte and a v oid contact with skin, ey es or clothing . W ear safety g lasses to shield y our ey es and r ub ber g lo v es to pr otect y our hands.

Fill the batter y wher e clean w ater is al w ays a v aila ble f or ﬂushing the skin.

F ollo w all instr uctions and compl y with all safety messa ges on the electr ol yte container .

1. R emo v e the batter y access co v er ( Figure 2 ).

2. R emo v e the batter y from the mac hine ( Figure 2 ).

Important: Nev er ﬁll the batter y with electr ol yte while the batter y is installed on the machine. Electr ol yte can be spilled on other par ts and cause cor r osion.

Figure 3

4. Slo wly pour electrolyte into eac h batter y cell until the lev el is up to the upper line on the batter y case .

Important: Do not o v erﬁll the batter y because electr ol yte (sulfuric acid) can cause sev er e cor r osion and dama ge to the chassis.

Figure 4

G003792

5. W ait ﬁv e to ten min utes after ﬁlling the batter y cells . Add electrolyte , if necessar y , until the electrolyte lev el is up to the upper line on the batter y case .

6. Install the batter y v ent caps ( Figure 5 ).

Figure 5

1. Fill caps 3. Lower line

2. Upper line

Figure 6

1. Positive post

2. Negative post

Charging the batter y pr oduces gasses that can explode.

Nev er smok e near the batter y and k eep spar ks and ﬂames a w ay fr om batter y .

2. W hen the batter y is fully c harg ed, unplug the c harg er from the electrical outlet, then disconnect the c harg er leads from the batter y posts ( Figure 6 ).

3. Install the batter y into the mac hine ( Figure 7 ).

4. Install the batter y access co v er ( Figure 7 ).

3. Charger red (+) wire

4. Charger black (—) wire

Step

Charging the Battery

No Parts Required

Procedure

1. Connect a c harg er to the batter y ( Figure 6 ) and c harg e it for a minim um of 1 hour at 6 to 10 amps . Do not o v erc harg e the batter y .

Figure 7

1. Battery access panel 4. Washer

2. Battery clamp

3. Bolt

5. Battery

Step

Checking Fluid Levels

No Parts Required

Procedure

Before star ting the engine for the ﬁrst time , c hec k the engine oil and h y draulic ﬂuid lev els . R efer to Operation for more infor mation.

Product Overview

Figure 8

1. Road wheels 4. Loader arms 7. Mount plate 10. Tie-down/lift loop

2. Track 5. Hood 8. Reverse safety plate

3. Lift cylinder 6. Auxiliary hydraulic couplers 9. Control panel

11. Rear access cover

Controls

Traction Control

Become familiar with all the controls ( Figure 9 ) before y ou star t the engine and operate the traction unit.

Figure 9

1. Auxiliary hydraulics lever 7. Loader arm/attachment tilt

2. Key switch 8. Parking brake lever

3. Hour meter

4. Fuel gauge 10. Traction control

5. Indicator lights and glow plug switch

6. Throttle lever

lever

9. Reference bar

11. Loader valve lock

T o mo v e forw ard, mo v e the traction control forw ard. T o mo v e rearw ard, mo v e the traction control rearw ard ( Figure 10 ).

T o tur n, rotate the traction control in the desired direction ( Figure 10 ).

T he far ther y ou mo v e the traction control in any direction, the faster the traction unit will mo v e in that direction.

T o stop , release the traction control.

Figure 10

Key Switch

T he k ey switc h, used to star t and stop the engine , has three positions: off , r un, and star t.

T o star t the engine , rotate the k ey to the star t position. R elease the k ey when engine star ts and it will mo v e automatically to the r un position.

T o stop the engine , rotate the k ey to the off position.

Throttle Lever

Mo v e the control forw ard to increase the engine speed and rearw ard to decrease speed.

Reference Bar

W hen dri ving the traction unit, use the reference bar as a handle and a lev erag e point for controlling the traction control and the auxiliar y h y draulics lev er . T o ensure smooth, controlled operation, do not tak e both hands off of the reference bar while operating the traction unit.

Loader Arm/Attachment Tilt Lever

T o tilt the attac hment forw ard, slo wly mo v e the lev er to the right ( Figure 11 ).

T o tilt the attac hment rearw ard, slo wly mo v e the lev er to the left ( Figure 11 ).

T o lo w er the loader ar ms , slo wly mo v e the lev er forw ard ( Figure 11 ).

T o raise the loader ar ms , slo wly mo v e the lev er rearw ard ( Figure 11 ).

Y ou can also push the lev er fully forw ard into a detent position ( Figure 11 ) to release the loader ar ms so that the attac hment rests on the g round. T his allo ws attac hments suc h as the lev eler and the h y draulic blade to follo w the contours of the g round (i.e ., ﬂoat) when g rading .

Figure 11

1. Lower the loader arms 4. Tilt the attachment forward

2. Raise the loader arms

3. Tilt the attachment rearward

5. Detent (Float) position

By mo ving the lev er to an inter mediate position (suc h as , forw ard and left), y ou can mo v e the loader ar ms and tilt the attac hment at the same time .

Auxiliary Hydraulics Lever

T o operate a h y draulic attac hment in the forw ard direction, rotate the auxiliar y h y draulics lev er rearw ard and pull it do wn to the reference bar ( Figure 13 , n umber 1).

T o operate a h y draulic attac hment in rev erse direction, rotate the h y draulics lev er rearw ard, then mo v e it left into the upper slot ( Figure 13 , n umber

2).

If y ou release the lev er while in the forw ard position, the lev er will automatically retur n to the neutral position ( Figure 13 , n umber 3). If it is in the rev erse position, it will remain there until y ou pull it out of the slot.

Loader Valve Lock

T he loader v alv e loc k secures the loader ar m/attac hment tilt lev er so that y ou cannot push it forw ard. T his helps to ensure that no one will accidentally lo w er the loader ar ms during maintenance . Secure the loader ar ms with the loc k anytime y ou need to stop the mac hine with the loader ar ms raised.

T o set the loc k, lift up on it so it clears the hole in the control panel and swing it to the left in front of the loader ar m lev er , pushing it do wn into the loc k ed position ( Figure 12 ).

Figure 13

1. Forward ow hydraulics 3. Neutral

2. Reverse ow hydraulics

Parking Brake Lever

T o set the parking brak e , push the brak e lev er forw ard and to the left and then pull it rearw ard ( Figure 14 ).

Note: T he traction unit ma y roll slightly before the brak es eng ag e in the dri v e sproc k et.

Figure 12

1. Loader valve lock 2. Loader arm/attachment tilt

lever

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Toro 22334, 22319, 22320, Dingo TX 525, TX 525 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual