Toro Dingo 220 Operator's Manual

FormNo.3403-166RevA

Dingo

ModelNo.22317—SerialNo.314000001andUp

®

220CompactToolCarrier

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3403-166*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Thismachineisacompacttoolcarrierintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SlopeIndicator.......................................................6

SafetyandInstructionalDecals.................................7

Setup............................................................................9

1InstallingtheValveLever.......................................9

2CheckingFluidLevelsandDriveChain

Tension..............................................................9

3ChargingtheBattery..............................................9

ProductOverview.........................................................11

Controls...............................................................11

Specications........................................................13

Attachments/Accessories........................................13

StabilityData.........................................................14

Operation....................................................................15

AddingFuel...........................................................15

CheckingtheEngineOilLevel.................................16

RemovingDebrisfromtheTractionUnit...................16

CheckingtheHydraulicFluidLevel...........................17

CheckingtheTirePressure......................................17

StartingandStoppingtheEngine..............................17

DrivingtheTractionUnit........................................18

StoppingtheTractionUnit......................................18

MovingaNon-functioningTractionUnit...................18

UsingtheCylinderLocks.........................................18

UsingAttachments.................................................19

SecuringtheTractionUnitforTransport....................20

AdjustingtheThighSupport....................................20

Maintenance.................................................................22

RecommendedMaintenanceSchedule(s)......................22

Lubrication...............................................................23

GreasingtheTractionUnit......................................23

EngineMaintenance..................................................23

ServicingtheAirCleaner.........................................23

ServicingtheCarbonCanister..................................24

ServicingtheEngineOil..........................................25

ServicingtheSparkPlugs.........................................26

FuelSystemMaintenance...........................................27

ChangingtheFuelFilter..........................................27

DrainingtheFuelTank...........................................27

ElectricalSystemMaintenance....................................28

ReplacingtheBattery..............................................28

ServicingtheBattery...............................................29

DriveSystemMaintenance.........................................30

ServicingtheTractionDriveChains..........................30

HydraulicSystemMaintenance....................................32

ReplacingtheHydraulicFilter..................................32

ChangingtheHydraulicFluid...................................32

CheckingtheHydraulicLines...................................33

Storage........................................................................33

Troubleshooting...........................................................35

Schematics...................................................................36

Improperuseormaintenancebytheoperatororowner
canresultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Caution

,

W ar ning

,or

Danger

,which

—personalsafety

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Wearappropriateclothingincludingeyeprotection,

slip-resistantsubstantialfootwear,andhearingprotection.
Tiebacklonghair.Donotwearjewelry.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Beforeoperatinginanareawithhigh-voltagelinesor

cables,contacta“One-CallSystemDirectory”service.In
theUSA,call811oryourlocalutilitycompany.Ifyou
donotknowyourlocalutilitycompany’sphonenumber,
callthenationalnumber(USAandCanadaonly)at
1-888-258-0808.Also,contactanyutilitycompaniesthat
arenotparticipantsofthe“One-CallSystemDirectory”
service.

3

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer
–Neverremovethegascaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralbeforestartingtheengine.

Onlystarttheenginefromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturns,crossing

roadsandsidewalks,andwhenchangingdirectionson
slopes.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly ,and
functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,andshutofftheenginebeforeleaving
theoperator'spositionforanyreason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Donotoperatethemachinewhiletired,ill,orunderthe

inuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,stoptheengine,andremovethe
keybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof
control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom
theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Donotplaceyourfeetundertheplatform.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData

(page14),andthoseintheattachmentOperator'sManual.

SeealsotheSlopeIndicator(page6).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.W eightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmaketherear

ofthetractionunitheavy.RefertoStabilityData(page

4

14),todeterminewhethertheattachmentcanbesafely

removedontheslope.

connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttothegroundand
chockingthewheels.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

•Donottrytostabilizethetractionunitbyputtingyour

footontheground.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

stoptheengine,andremovethekey.Waitforall
movementtostopbeforeadjusting,cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorremovethesparkplugwires

beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnectpositive
rstandnegativelast.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

5

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat

speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

98-9051

1.Hydraulicoil

108-9732

93–6686

2.ReadtheOperator's
Manual.

93-9084

1.Liftpoint

100-6141

7

108-9716

1.Fast

2.Tractiondrive5.Attachmentspeed

3.Slow

4.Slow

6.Fast

98-8219

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

1.Fast

2.Throttle

3.Slow

94-2551

1.On3.Off

2.Choke

108-4733

8

Setup

•CheckingtheEngineOilLevel(page16)

•CheckingtheHydraulicFluidLevel(page17)

•ServicingtheTractionDriveChains(page30)

1

InstallingtheValveLever

Partsneededforthisprocedure:

1

Speedselectorvalvelever

Procedure

1.Removeanddiscardthenutsecuringtheboltandlock
washertothespeedselectorlever.

2.Securethelevertothespeedselectorvalveusingthe
boltandlockwasherasillustratedinFigure4.

3

ChargingtheBattery

NoPartsRequired

Procedure

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

WARNING

Figure4

1.Speedselectorvalvelever2.Speedselectorvalve

2

CheckingFluidLevelsand DriveChainTension

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checktheengine
oilandhydraulicuidlevelsandthetractiondrivechain
tension.Refertothefollowingsectionsformoreinformation:

Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.

•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.

1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Connectachargertothebattery(Figure5)andcharge
itforaminimumof1hourat6to10amps.Donot
overchargethebattery.

9

1

2

3

4

G003792

Figure5

1.Positivepost

2.Negativepost

3.Chargerred(+)wire

4.Chargerblack(—)wire

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure5).

10

ProductOverview

4

5

16

G019355

G005160

631524

789

Figure6

1.Mountplate5.Handles

2.Tiltcylinder

3.Auxiliaryhydrauliccouplers7.Wheel11.Aircleaner15.Fueltank

4.Loaderarms

6.Liftcylinder

8.Counterweight

Controls

9.Operatorplatform13.Controlpanel

10.Engine

12.Thighsupport

14.Liftpoints

Tostoptheengine,rotatethekeytotheoffposition.

Becomefamiliarwithallthecontrols(Figure7)beforeyou
starttheengineandoperatethetractionunit.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokeleverforward.
Aftertheenginestarts,regulatethechoketokeeptheengine
runningsmoothly.Assoonaspossible,movethechokelever
allthewayrearward.

Figure7

1.Tractioncontrollevers6.Throttlelever

2.Attachmenttiltlever

3.Loaderarmlever8.Keyswitch

4.Auxiliaryhydraulicslever9.Hourmeter

5.Speedselectorlever

7.Chokelever

Note:Awarmenginerequireslittleornochoking.

TractionControlLevers

Tomoveforward,movethetractioncontrolleversforward.
Tomoverearward,movethetractioncontrolleversrearward.

Togostraight,movebothtractioncontrolleversequally.

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,hasthree
positions:off,run,andstart.

Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.

Toturn,movetheleverlocatedonthesideyouwanttoturn
backtowardtheneutralpositionwhilekeepingtheother
leverengaged.

Thefartheryoumovethetractioncontrolleversineither
direction,thefasterthetractionunitwillmoveinthat
direction.

Tosloworstop,movethetractioncontrolleverstoneutral.

11

AttachmentTiltLever

Totilttheattachmentforward,slowlypushtheattachment
tiltleverforward.

Totilttheattachmentrearward,slowlypulltheattachment
tiltleverrearward.

LoaderArmLever

Tolowertheloaderarms,slowlypushtheloaderarmlever
forward.

Toraisetheloaderarms,slowlypulltheloaderarmlever
rearward.

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentinforwarddirection,slowly
pulltheauxiliaryhydraulicsleverupwardandthenrearward.

Tooperateahydraulicattachmentinreversedirection,slowly
pulltheauxiliaryhydraulicsleverupwardandthenpushit
forward.Thisisalsocalledthedetentpositionbecauseitdoes
notrequireoperatorpresence.

youtochangetheoil.Afterevery100hours,thescreen
displaysSVCtoremindyoutoperformtheothermaintenance
proceduresbasedona100,200,or400hourschedule.These
reminderscomeonstartingthreehourspriortotheservice
intervaltimeandashatregularintervalsforsixhours.

SpeedSelectorLever

Movethespeedselectorlevertotheforwardpositiontoset
thetractiondrive,loaderarms,andattachmenttilttohigh
speedandtheauxiliaryhydraulicstolowspeed.

Movethespeedselectorlevertotherearwardpositiontoset
theauxiliaryhydraulicstohighspeedandthetractiondrive,
loaderarms,andattachmenttilttolowspeed.

WARNING

Ifyoumovethespeedselectorleverwhilethe
tractionunitisinmotion,thetractionunitwill
eitherstopsuddenlyoracceleratequickly.Ifyou
operatethetractionunitwiththespeedselector
leverinanintermediateposition,thetractionunit
willoperateerraticallyandmaybedamaged.You
couldlosecontrolofthetractionunitandinjure
bystandersoryourself.

•Donotmovethespeedselectorleverwhenthe
tractionunitisinmotion.

•Donotoperatethetractionunitwhenthespeed
selectorisinanyintermediateposition(i.e.,
anypositionotherthanfullyforwardorfully
rearward).

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.

After50hoursandthenevery100hoursthereafter(thatisat
150,250,350,etc.)thescreendisplaysCHGOILtoremind

12

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width

Length

Height

Weight(withoutattachmentorcounterweight)1430lb(649Kg)

Weightofthecounterweight165lb(75Kg)

Operatingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)515lb(234Kg)

Tippingcapacity(with200lboperator,thestandardbucket,andwithoutthecounterweight)1030lb(467Kg)

Wheelbase

Dumpheight(withstandardbucket)47inches(120cm)

Reach—fullyraised(withstandardbucket)26inches(66cm)

Heighttohingepin(narrowbucketinstandardposition)66inches(168cm)

40.5inches(103cm)

60inches(152cm)

49inches(125cm)

28inches(71cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyT oroapprovedattachments.Otherattachmentsmaycreateanunsafeoperatingenvironment
ordamagethetractionunit.

13

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmenthasaFrontUphillratingofB,aRearUphillratingofD ,andaSideUphillratingofC,thenyou
coulddriveforwardupan18°slope,rearwardupa10°slope,orsidewaysona14°slope,aslistedinthefollowingtable.

MaximumRecommendedSlopewhen

FrontUphillRearUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithcounterweight,withoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C15°16°14°

D

E

8°20°17°

5°21°17°

25°25°20°

18°19°17°

10°10°9°

5°5°5°

Operatingwith:

SideUphill

14

Operation

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoillevel,removedebrisfromthetractionunit,andcheckthe

tirepressure.Also,ensurethattheareaisclearofpeopleanddebris.Y oushouldalsoknowandhavemarked
thelocationsofallutilitylines.

CAUTION

Youcouldfalloffoftheplatformandbeseriouslyinjuredduringoperation.

Donotmovethecontrolleversunlessyouarestandingwithbothfeetontheplatformandyourhands
areholdingthehandles.

AddingFuel

RecommendedFuel:

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

Important:T oreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold;runthemachinedrybeforestoring
itformorethan30days.

Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,or
isopropanol.

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Fillthefueltanksoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.

•Neverllthefueltanksinsideanenclosed
trailer.

•Donotllthefueltankscompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

15

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethegasolinevapors.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling .

•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.

•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.

FillingtheFuelTank

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundthefueltankcapandremoveit.

Note:Thecapistetheredtothefueltank.

4.Addunleadedgasolinetothefueltank,untilthelevel
is1/4to1/2inch(6to13mm)belowthebottomof
thellerneck.

Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.

5.Installthefueltankcapsecurely,turningituntilitclicks.

6.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

Figure8

1.Oildipstick

2.Fillercap4.Metalend

4.Pulloutthedipstickandwipethemetalendclean
(Figure8).

5.Slidethedipstickfullyintothedipsticktube(Figure8).

6.Pullthedipstickoutandlookatthemetalend.

7.Iftheoillevelislow ,cleanaroundtheoilllercapand
removethecap(Figure8).

8.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltotheF(full)mark.

Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.

9.Replacethellercapanddipstick.

3.Valvecover

RemovingDebrisfromthe TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithablockedgrass
screen,dirtyorpluggedcoolingns,and/orcooling
shroudsremoved,willresultinenginedamagefrom
overheating.

1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Cleananydebrisfromthegrillbeforeeachuseand/or
duringuse,ifrequired.

4.Wipeawaydebrisfromtheaircleanerbeforeeachuse
and/orduringuse,ifrequired.

5.Cleananydebrisbuild-upontheenginewithabrush
orblowerbeforeeachuse.

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundtheoildipstick(Figure8).

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

6.Removeandstorethecylinderlocksandlowerthe
loaderarms.

16

CheckingtheHydraulicFluid

1

G003793

Level

ServiceInterval:Every25hours

Checkthehydraulicuidlevelbeforetheengineisrst
startedandafterevery25operatinghours.

HydraulicTankCapacity:16.25USgallons(62l)

RefertoChangingtheHydraulicFluid(page32)forhydraulic
uidspecications.

Figure10

Important:Alwaysusethecorrecthydraulicuid.

Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled.

2.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.

3.Stoptheengine,removethekey ,andallowtheengine
tocool.

4.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure9).

5.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure9).

Theuidlevelshouldbebetweenthemarksonthe
dipstick.

Figure9

1.Fillerneckcap2.Dipstick

6.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.

7.Installthecaponthellerneck.

8.Removeandstorethecylinderlocksandlowerthe
loaderarms.

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied.Checkthe
tireswhentheyarecoldtogetthemostaccuratereading.

Pressure:15-20psi

Note:Usealowertirepressure(15psi)whenoperatingin
sandysoilconditionstoprovidebettertractionintheloose
soil.

1.Valvestem

StartingandStoppingthe Engine

StartingtheEngine

1.Standontheplatform.

2.Ensurethattheauxiliaryhydraulicsleverisinneutral.

3.Movethechokeleverfullyforwardifyouarestartinga
coldengine.

Note:Awarmorhotenginemaynotrequirechoking.

4.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions.

5.Turntheignitionkeytothestartposition.Whenthe
enginesstarts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

6.Aftertheenginestarts,graduallymovethechoke
rearward.Iftheenginestallsorhesitates,movethe
chokeforwardagainuntiltheenginewarmsup.

7.Movethethrottlelevertodesiredsetting.

Important:Ifyouruntheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandaid
instarting.

StoppingtheEngine

1.Movethethrottleleverto3/4ofthewaytotheFast
position.

17

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardorishot,
letitrunforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,theenginemaybestoppedimmediately.

Figure11

DrivingtheTractionUnit

Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottleleverinthe
fast(rabbit)positionforbestperformance.

Note:Thethrottlepositioncanbeutilizedtooperateat
slowerspeeds.

Todrivethetractionunit,completethefollowingactionsas
necessary:

•Tomoveforward,movethetractioncontrollevers

forward.

•Tomoverearward,movethetractioncontrollevers

rearward.

•Togostraight,movebothtractioncontrolleversequally.

•Toturn,movetheleverlocatedonthesideyouwantto

turntowardtheneutralpositionwhilekeepingtheother
leverengaged.

•Tosloworstop,movethetractioncontrolleversto

neutral.

Note:Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthetractionunitwillmoveinthat
direction.

1.Liftpoints

UsingtheCylinderLocks

WARNING

Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.

Installthecylinderlocksbeforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Positionaloaderarmcylinderlockovereachlift
cylinderrod(Figure12).

5.Secureeachloaderarmcylinderlockwithaclevispin
andcotterpin(Figure12).

StoppingtheTractionUnit

Tostopthetractionunit,movethetractioncontrolleversto
neutral,movethethrottlelevertoslow(turtle),lowerloader
armstotheground,andstoptheengine.Removethekey.

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.

MovingaNon-functioning TractionUnit

Important:Nevertoworpullthetractionunit.Rotating

thewheelsmanuallywillcausedamagetothehydraulic
wheelmotors.

1.Stoptheengine.

2.Liftthetractionunitofftheground,usingthetwolift
points(Figure11)andmoveitontoatrailer.

Figure12

1.Cylinderlock4.Clevispin

2.Liftcylinder5.Liftcylinderrod

3.Hairpincotter

6.Withtheengineoff,lowertheloaderarms.

Removing/StoringtheCylinderLock

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removetheclevispinandcotterpinsecuringeach
cylinderlock.

5.Removethecylinderlocks.

6.Lowertheloaderarms.

18

7.Installthecylinderlocksoverthehydraulichosesand
securethemwiththeclevispinsandcotterpins(Figure

13).

Figure13

1.Hydraulichoses3.Hairpincotter

2.Cylinderlocks4.Clevispin

UsingAttachments

5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.

Important:Theattachmentshouldberaised
enoughtocleartheground,andthemountplate
shouldbetiltedallthewayback.

6.Stoptheengine.

7.Engagethequickattachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure15).

Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.

Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.

1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure14).

Figure15

1.Quickattachpins(shown
inengagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequickattachpins
throughtheattachmentmountplate,the
attachmentcouldfalloffofthetractionunit,
crushingyouorbystanders.

Figure14

1.Mountplate2.Receiverplate

Ensurethatyourquickattachpinsarefully
seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:

19

1.Stoptheengine.

2.Movetheauxiliaryhydraulicsleverforward,backward,
andbacktoneutraltorelievepressureatthehydraulic
couplers.

3.Movetheauxiliaryhydraulicsleverforwardintothe
detentposition.

4.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.

5.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.

6.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.

Note:Whenyouconnecttheattachmentmale
connectorrst,youwillrelieveanypressurebuiltupin
theattachment.

3.Disengagethequickattachpinsbyturningthemto
theoutside.

4.Iftheattachmentuseshydraulics,movetheauxiliary
hydraulicsleverforward,backward,andbacktoneutral
torelievepressureatthehydrauliccouplers.

5.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachmenthoses
togethertopreventhydraulicsystemcontamination
duringstorage.

6.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.

7.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponentsyoumaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthetractionunittocoolbefore
touchinghydrauliccomponents.

SecuringtheTractionUnitfor Transport

Whentransportingthetractionunitonatrailer,alwaysuse
thefollowingprocedure:

Important:Donotoperateordrivethetractionunit
onroadways.

1.Lowertheloaderarms.

2.Stoptheengine.

3.Securethetractionunittothetrailerwithchainsor
strapsusingthetie-down/liftloops(Figure6)tosecure
therearofthetractionunitandtheloaderarms/mount
platetosecurethefrontofthetractionunit.

AdjustingtheThighSupport

Toadjustthethighsupport(Figure16),loosentheknobs
andraiseorlowerthesupportpadtothedesiredheight.You
canalsoobtainadditionaladjustmentbylooseningthenut
securingthepadtotheadjustmentplate,movingtheplate
upordownasneeded.Tightenallfastenerssecurelywhen
nished.

•Donottouchhydraulicuidspills.

7.Pushtheattachmentfemaleconnectorintothemale
connectoronthetractionunit.

8.Conrmthattheconnectionissecurebypullingon
thehoses.

9.Movetheauxiliaryhydraulicslevertoneutral.

RemovinganAttachment

1.Lowertheattachmenttotheground.

2.Stoptheengine.

20

G006054

3

2

1

4

5

6

Figure16

1.Thighsupportbracket

2.Adjustmentplate

3.Thighsupportpad

4.Knobandatwasher

5.Carriagebolt

6.Locknutandatwasher

21

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Ifyouwillbetiltingthemachinemorethan

25degrees,clampofftheventhoseonthetopofthefuel
tanktopreventfuelfromfoulingthecarboncanister.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•T orquethewheellugnutsto50ft-lb(68N⋅m).

•Changetheengineoilandlter.

•Checktheengineoillevel.

•Removedebrisfromthetractionunit.

•Checkthetirepressure.

•Greasethetractionunit.

•Checkforloosefasteners.

•Checkthehydraulicuidlevel.

•Cleanthefoamairlterandcheckthepaperlterfordirtordamage.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Lubricatethetractiondrivechains.

•Checkthedrivechaintension.

•Replacethepaperairlter.

•Changetheengineoilandlter(morefrequentlywhenoperatingconditionsare
extremelydustyorsandy).

•Checkthebatteryelectrolytelevel(replacementbatteryonly).

•Checkthebatterycableconnections.

•T orquethewheellugnutsto50ft-lb(68N⋅m).

•Replacethecarboncanisterairlter.(Servicemorefrequentlyifconditionsare
extremelydustyorsandy.)

Every200hours

Every400hours

Every1,500hours

Yearly

Yearlyorbeforestorage

Important:Refertoyour

•Replacethecarboncanisterpurge-linelter.(Servicemorefrequentlywhenusing
thevibratoryplowattachment.)

•Checkthesparkplugs.

•Replacethehydrauliclter.

•Replaceallmovinghydraulichoses.

•Changethefuellter.

•Changethehydraulicuid.

•T ouchupchippedpaint

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionanddisconnectthewiresfromthesparkplugsbeforeyoudoany
maintenance.Setthewiresasidesothattheydonotaccidentallycontactthesparkplugs.

22

Lubrication

EngineMaintenance

GreasingtheTractionUnit

ServiceInterval:Beforeeachuseordaily

Greaseallpivotjointsevery8operatinghoursand
immediatelyaftereverywashing.

GreaseType:General-purposegrease.

1.Lowertheloaderarmsandstoptheengine.Remove
thekey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting(Figure17and

Figure18).

ServicingtheAirCleaner

FoamPre-lter:Cleanevery25operatinghours.

PaperFilter:Checkevery25operatinghours.Replaceafter
every100operatinghours.

Note:Servicetheaircleanermorefrequentlyifoperating
conditionsareextremelydustyorsandy.

RemovingtheFilters

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Cleanaroundtheaircleanertopreventdirtfrom
gettingintotheengineandcausingdamage.

3.Unscrewtheknobandremovetheaircleanercover
(Figure19).

Figure17

Figure18

4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).

Note:Atthecenterofeachfrontwheelhubisa
greasettingcoveredbyarubbercap.Fillthesettings
withgreaseuntiltheblueringaroundthettingmoves
allofthewayouttowardyou,thenreplacethecap.

5.Wipeupanyexcessgrease.

Figure19

1.Knob

2.Aircleanercover

3.Covernut

4.Spacer

5.Cover

4.Carefullyslidethefoampre-lteroffofthepaper
element(Figure19).

5.Unscrewthecovernutandremovethecover,spacer
andpaperlter(Figure19).

6.Foampre-lter

7.Paperlter

8.Rubberseal

9.Aircleanerbase

23

Cleaning/ReplacingtheFilters

G018290

1

2

2

4

3

5

ServiceInterval:Every25hours

Every100hours

Important:Replacethefoamelementifitistornor
worn.

1.Washthefoampre-lterinliquidsoapandwarmwater.
Whenclean,rinseitthoroughly.

2.Drythepre-lterbysqueezingitinacleancloth(do
notwring).

3.Putoneortwoouncesofoilonthepre-lter(Figure

20).

Figure20

3.Installthecover,spacerandsecureitwiththecovernut
(Figure19).Torquethenutto95inch-lb(11N⋅m).

4.Installtheaircleanercoverandsecureitwiththeknob
(Figure19).

ServicingtheCarbonCanister

ReplacingtheCarbonCanisterAirFilter

ServiceInterval:Every200hours(Servicemorefrequentlyif

conditionsareextremelydustyorsandy.)

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Loosenthehoseclampabovethecarboncanisterair
lter(Figure22).

1.Foamelement

4.Squeezethepre-ltertodistributetheoil.

5.Lightlytapthepaperlteronaatsurfacetoremove
dustanddirt(Figure21).

1.Paperelement2.Rubberseal

6.Inspectthepaperlterfordirt,tears,anoilylm,and
damagetotherubberseal.

Important:Nevercleanthepaperelement.
Replacethepaperelementifitisdirtyordamaged.

2.Oil

Figure21

InstallingtheFilters

Figure22

1.Purge-linelter

2.Hoseclamp

3.Checkvalve

3.Removeanddiscardtheairlter(Figure22).

Important:Ifasmalltubesectioncomesoutof
thelargerhoseonthebarbofthelter,removeit
fromthelterandinsertitbackintothehose.

4.Installanewlterintothehoseandsecureitwiththe
hoseclamp(Figure22).

4.Hosetocarboncanister

5.Airlter

ReplacingtheCarbonCanister
Purge-lineFilter

ServiceInterval:Every200hours(Servicemorefrequently

whenusingthevibratoryplow
attachment.)

Important:Topreventenginedamage,alwaysoperate
theenginewiththecompletefoamandpaperaircleaner
assemblyinstalled.

1.Carefullyslidethefoampre-lterontothepaperlter
(Figure21).

2.Placetheaircleanerassemblyontotheaircleanerbase
(Figure19).

Note:Checkthepurge-linelteroccasionallyfordirt.Ifthe
lterappearstobedirty,replaceit.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Movethespring-typehoseclampsonbothsidesofthe
carboncanisterpurge-linelterawayfromthelter
(Figure22).

24

3.Removeanddiscardthecarbonlter(Figure22).

4.Installanewlterintothehosewiththearrowonthe
lterpointingtowardsthecheckvalveandsecureit
withthehoseclamps(Figure22).

ServicingtheEngineOil

Changeoilandlteraftertherst50operatinghoursand
thenevery100operatinghoursthereafter.

Note:Changeoilmorefrequentlywhenoperatingconditions
areextremelydustyorsandy.

OilType:Detergentoil(APIserviceSG,SH,SJ,orhigher)

CrankcaseCapacity:w/lter,67oz(2l)

Viscosity:Seetablebelow

4.Placeoneendofahoseonthedrainvalveandthe
otherendinapan(Figure24).

Figure24

1.Oildrainvalve

5.Openthedrainvalvebyturningitcounterclockwise,
pullingoutasyouturnit(Figure24).

6.Whentheoilhasdrainedcompletely,closethedrain
valveandremovethehose.

Note:Disposeoftheusedoilatacertiedrecycling
center.

Figure23

ChangingtheOilandFilter

ServiceInterval:Aftertherst50hours

Every100hours

1.Starttheengineandletitrunforveminutes.This
warmstheoilsoitdrainsbetter.

2.Parkthetractionunitsothatthedrainsideisslightly
lowerthantheoppositesidetoensurethattheoil
drainscompletely.

3.Lowertheloaderarms,chockthewheels,stopthe
engine,andremovethekey.

CAUTION

Componentswillbehotifthetractionunithas
beenrunning.Ifyoutouchhotcomponents
youmaybeburned.

Allowthetractionunittocoolbefore
performingmaintenanceortouching
componentsunderthehood.

7.Removetheoldlterandwipethelteradapter(Figure

25)gasketsurface.

Figure25

1.Oillter

2.Gasket

8.Pournewoilofthepropertypeinthroughthecenter
holeofthelter.Stoppouringwhentheoilreaches
thebottomofthethreads.

9.Allowaminuteortwofortheoiltobeabsorbedby
ltermaterial,thenpourofftheexcessoil.

10.Applyathincoatofnewoiltotherubbergasketon
thereplacementlter(Figure25).

11.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn(Figure25).

12.Removetheoilllcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

3.Adapter

25

13.Checktheoillevel;refertoCheckingtheEngineOil

Level(page16).

14.SlowlyaddadditionaloiltobringtheleveltotheF
(full)markonthedipstick.

15.Replacethellcap.

ServicingtheSparkPlugs

Checkthesparkplugsafterevery200operatinghours.
Ensurethattheairgapbetweenthecenterandsideelectrodes
iscorrectbeforeinstallingeachsparkplug.Useasparkplug
wrenchforremovingandinstallingthesparkplugsanda
gappingtool/feelergaugetocheckandadjusttheairgap.
Installnewsparkplugsifnecessary.

Type:ChampionPremiumGold2071,RC12YC,or
equivalent.AirGap:0.030inch(0.76mm)

RemovingtheSparkPlugs

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Pullthewiresoffofthesparkplugs(Figure26).

Figure27

1.Centerelectrodeinsulator3.Airgap(nottoscale)

2.Sideelectrode

2.Checkthegapbetweenthecenterandsideelectrodes
(Figure27).

3.Bendthesideelectrode(Figure27)ifthegapisnot
correct.

InstallingtheSparkPlugs

1.Threadthesparkplugsintothesparkplugholes.

2.Tightenthesparkplugsto20ft-lb(27N⋅m).

3.Pushthewiresontothesparkplugs(Figure26).

Figure26

1.Sparkplugwire2.Sparkplug

3.Cleanaroundthesparkplugs.

4.Removebothsparkplugsandmetalwashers.

CheckingtheSparkPlugs

ServiceInterval:Every200hours

1.Lookatthecenterofbothsparkplugs(Figure27).If
youseelightbrownorgrayontheinsulator,theengine
isoperatingproperly.Ablackcoatingontheinsulator
usuallymeanstheaircleanerisdirty.

Important:Nevercleanthesparkplugs.Always
replacethesparkplugswhentheyhaveablack
coating,wornelectrodes,anoilylm,orcracks.

26

FuelSystem

2.Lowertheloaderarms,stoptheengine,andremove
thekey.

Maintenance

ChangingtheFuelFilter

ServiceInterval:Yearly

Replacethefuellteryearly.

Important:Neverinstalladirtylter.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Shutoffthefuelvalveonthebottomofthefueltank
(Figure29).

3.Clampthefuellinebetweenthefueltankandthefuel
ltertoblockthefuelow .

4.Squeezetheendsofthehoseclampstogetherandslide
themawayfromthelter(Figure28).

Figure28

1.Filter2.Hoseclamp

3.Shutoffthefuelvalveinthehosenearthebottomof
thefueltank(Figure29).

Figure29

1.Fuelvalve,open2.Fuelvalve,closed

4.Loosenthehoseclampatthefuellterandslideitup
thefuellineawayfromthelter.

5.Pullthefuellineoffofthefuellter,openthefuel
valve,loosenthefueltankcap,andallowthegasoline
todrainintoagascanordrainpan.

6.Installthefuellineontothefuellter.

7.Slidethehoseclampclosetothefuelltertosecure
thefuelline.

8.Openthefuelvalveinthehosenearthebottomofthe
fueltankasillustratedinFigure29.

5.Placeadrainpanunderthefuellinestocatchanyleaks,
thenremovethelterfromthefuellines(Figure28).

6.Installanewlterandmovethehoseclampscloseto
thelter.

7.Removetheclampblockingfuelowandopenthefuel
valve.

DrainingtheFuelTank

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Draingasolinefromthefueltankwhenthe
engineiscold.Dothisoutdoorsinanopenarea.
Wipeupanygasolinethatspills.

•Neversmokewhendraininggasoline,andstay
awayfromanopenameorwhereasparkmay
ignitethegasolinefumes.

Note:Nowisthebesttimetoinstallanewfuellterbecause
thefueltankisempty .

1.Parkthetractionunitonalevelsurface,toensurethat
thefueltankdrainscompletely.

27

ElectricalSystem
Maintenance

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetalcomponents,causingsparks.
Sparkscancausethebatterygassesto

WARNING

explode,resultinginpersonalinjury.

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

ReplacingtheBattery

Whenthebatterynolongerholdsacharge,replaceit.

Important:UseonlyagenuineTororeplacement
battery.

1.Parkthetractionunitonalevelsurface,raisetheloader
arms,andinstallthecylinderlocks.

2.Stoptheengineandremovethekey.

3.Removethewingnutandboltsecuringthebattery
clampandstrip(undertheclamp)andremovethe
clampandstrip(Figure30).

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthetractionunit.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
thetractionunit.

4.Disconnectthenegative(black)batterycablefromthe
battery,savingtheboltandnut.

5.Disconnectthepositive(red)batterycablefromthe
battery,savingtheboltandnut.

6.Gentlypushthehydraulichosesasideandliftthe
batteryoutofthechassis.

7.Activatethenewbatteryasdirectedonthebattery
labeling.

8.Installthebatteryintothechassis(Figure30).

9.Securethebatteryinthechassis(Figure30).

10.Usingtheboltandwingnutsuppliedwiththebattery,
connectthepositive(red)cabletothepositive(+)
batterypost(Figure30).Slidetherubbercoverover
thebatterypost.

Figure30

1.Battery4.Rubbercover

2.Batteryclamp5.Negativecable

3.Positivecable

WARNING

Incorrectbatterycableroutingcoulddamage
thetractionunitandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Always
batterycablebeforedisconnectingthe
positive(red)cable.

•Always
cablebeforeconnectingthenegative
(black)cable.

11.Usingtheboltandwingnutsuppliedwiththebattery,
connectthenegative(black)cabletothenegative(-)
batterypost(Figure30).

Note:Ensurethatthebatterycablesdonotcontact
anysharpedgesoreachother.

disconnect

connect

thenegative(black)

thepositive(red)battery

28

ServicingtheBattery

2

3

1

G003794

DANGER

Important:Thefollowingproceduresapplywhen

servicinga(dry)batterythathasreplacedtheoriginal
battery.Theoriginal(wet)batterydoesnotrequire
service.

Checktheelectrolytelevelinthebatteryevery100hours.
Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionoffourpartswaterand
onepartbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Voltage:12v,450ColdCrankingAmps

CheckingtheElectrolyteLevel

ServiceInterval:Every100hours

Every100hours

1.Stoptheengineandremovethekey.

2.Removethe4boltssecuringthebatterycoverand
removeitfromoverthebattery.

3.Lookatthesideofthebattery.Theelectrolytemust
beuptotheUpperline(Figure31).Donotallowthe
electrolytetofallbelowtheLowerline(Figure31).

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

1.Removethebatteryfromthetractionunit.

Important:Neverllthebatterywithdistilled
waterwhilethebatteryisinstalledinthetraction
unit.Electrolytecouldbespilledonotherparts
andcausecorrosion.

2.Cleanthetopofthebatterywithapapertowel.

3.Removethellercapsfromthebattery(Figure31).

4.Slowlypourdistilledwaterintoeachbatterycelluntil
theelectrolytelevelisuptotheUpperline(Figure31)
onthebatterycase.

Important:Donotoverllthebatterybecause
electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.

5.Waitvetotenminutesafterllingthebatterycells.
Adddistilledwater,ifnecessary,untiltheelectrolyte
levelisuptotheUpperline(Figure31)onthebattery
case.

6.Installthebatteryllercaps.

ChargingtheBattery

WARNING

Figure31

1.Fillercaps3.Lowerline

2.Upperline

4.Iftheelectrolyteislow ,addtherequiredamountof
distilledwater;refertoAddingWatertotheBattery

(page29).

AddingWatertotheBattery

Thebesttimetoadddistilledwatertothebatteryisjust
beforeyouoperatethetractionunit.Thisletsthewatermix
thoroughlywiththeelectrolytesolution.

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow325F
(05C).

1.Checktheelectrolytelevel;refertoCheckingthe

ElectrolyteLevel(page29).

2.Makesurethellercapsareinstalledinthebattery.

3.Chargethebatteryfor10to15minutesat25to30
ampsor30minutesat4to6amps(Figure32).Do
notoverchargethebattery.

29

1

2

3

4

G003792

DriveSystem
Maintenance

ServicingtheTractionDrive Chains

LubricatingtheDriveChains

ServiceInterval:Every50hours

Figure32

1.Positivebatterypost

2.Negativebatterypost

4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure32).

5.Replacethebatterycover.

3.Red(+)chargerlead

4.Black(-)chargerlead

Lubricatethedrivechainevery50operatinghours.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Applyageneralpurposeoil(10W30)ontoupperand
lowerchainspans.

3.Startthetractionunitandslowlymoveitforwardto
exposeunlubedupperandlowerchainspans.

4.Stoptheengineandremovethekey.

5.Applyoiltonewlyexposedunlubedchainspans.

CheckingtheDriveChainTension

ServiceInterval:Every50hours

Checkthedrivechaintensionbeforeusingthetractionunit
forthersttimeandevery50hoursofusethereafter.

Thedrivechainsshouldhaveabout1-1/2to2-1/2inches(3.8
to6.35cm)ofslackbetweenthebottomofthechainguard
andthebottomchainspanwhenthetopchainspanispulled
tight.Usethefollowingproceduretocheckthetension:

1.Withthebucketinstalled,loweritintothegrounduntil
thefronttiresareoffoftheground.

2.Stoptheengineandremovethekey.

3.Turnthefrontwheelforwardononesideofthe
tractionunituntilthetopspanofthedrivechainis
tight.

4.Measurethedistancebetweenthebottomofthechain
guardandthelowerchainspan(Figure33).Iftheslack
inthechainisnotwithin1-1/2to2-1/2inches(3.8
to6.35cm),adjustthetension(refertoAdjustingthe

DriveChainTension(page31)).

30

Figure33

1.Chainguard3.1-1/2to2-1/2inches

2.Bottomspanofthechain

5.Repeatsteps3and4fortheotherdrivechain.

6.Starttheengineandraisethebuckettoreturnthefront
wheelstotheground.

AdjustingtheDriveChainTension

tosecureitinplace(Figure34)andtorquethenutto
30ft-lb(40.7N⋅m).

8.Tightenthenutssecuringtheaxleretainingbracketand
torquethemto75ft-lb(102N⋅m).

9.Repeatsteps3through8fortheotherdrivechain.

10.Starttheengineandraisethebuckettoreturnthefront
wheelstotheground.

1.Withthebucketinstalled,loweritintothegrounduntil
thefronttiresareoffoftheground.

2.Stoptheengineandremovethekey.

3.Loosenthenutssecuringtheaxleretainingbracket
(Figure34).

4.Loosenthenutonthechaintensioningboltandloosen
thebolt(Figure34).

Figure34

1.Axleretainingbracket

2.Nut4.Nut

3.Chaintensioningbolt

5.Turnthefrontwheelononesideofthetractionunit
untiltheupperspanofthedrivechainistight.

6.Adjustthechaintensioningboltuntilthedistance
betweenthebottomofthechainguardandthelower
chainspaniswithin1-1/2to2-1/2inches(3.8to6.35
cm)(Figure33).

7.Positiontheaxleretainingbrackettightagainstthe
axleandtheframe,thentightenthenutonthebolt

31

HydraulicSystem
Maintenance

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst8hours

Every400hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

Changethehydrauliclteraftertherst8operatinghours
andthenevery400operatinghoursthereafter.

1.Positiontractionunitonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinderlocks,
stoptheengine,andremovethekey.

3.Placeadrainpanunderthelter.

4.Removetheoldlter(Figure35)andwipethesurface
ofthelteradaptergasketclean.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

10.Checktheuidlevelinthehydraulictank(referto

CheckingtheHydraulicFluidLevel(page17))andadd

uidtoraisetheleveltomarkondipstick.Donotover
llthetank.

11.Removeandstorethecylinderlocksandlowerthe
loaderarms.

ChangingtheHydraulicFluid

Figure35

1.Hydrauliclter

5.Applyathincoathydraulicuidtotherubbergasket
onthereplacementlter(Figure35).

6.Installthereplacementhydrauliclterontothelter
adapter(Figure35).Tightenitclockwiseuntilthe
rubbergasketcontactsthelteradapter,thentighten
thelteranadditional1/2turn.

7.Cleanupanyspilleduid.

8.Starttheengineandletitrunforabouttwominutesto
purgeairfromthesystem.

9.Stoptheengineandcheckforleaks.

ServiceInterval:Yearly

HydraulicFluidSpecication:

Useonlyoneofthefollowinguidsinthehydraulicsystem:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfneitheroftheaboveTorouidsareavailable,

youmayuseanotherUniversalTractorHydraulic

Fluid(UTHF),buttheymustbeonlyconventional,
petrolium-basedproducts.Thespecicationsmustfall

withinthelistedrangeforallofthefollowingmaterial
propertiesandtheuidshouldmeetthelistedindustry
standards.Checkwithyouroilsuppliertodetermineif
theoilmeetsthesespecications.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendations.

MaterialProperties

cStat40degreesC:55to62 Viscosity,ASTMD445

cStat100degreesC:9.1to

9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-35to-46degreesF(-37to

140to152

-43degreesC)

32

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

Storage

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemoilisavailablein2/3oz(20ml)bottles.
Onebottleissufcientfor4-6gal(15-22l)ofhydraulic
oil.Orderpartno.44-2500fromyourAuthorizedToro
Dealer.

1.Positionthetractionunitonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinderlocks.

3.Stoptheengineandremovethekey.

4.Placealargedrainpanunderthetractionunitthatcan
holdatleast17USgallons(67l).

5.Removethedrainplugfromthebottomofthe
hydraulictankandallowtheuidtocompletelydrain
out.

6.Installthedrainplug.

7.Fillthehydraulictankwithapproximately15US
gallons(57L)ofhydraulicuidasspeciedabove;
refertoCheckingtheHydraulicFluidLevel(page17).

Note:Disposeofusedoilatacertiedrecycling
center.

8.Removeandstorethecylinderlocksandlowerthe
loaderarms.

2.Removedirtandgrimefromtheexternalpartsofthe
entiretractionunit,especiallytheengine.Cleandirt
andchafffromtheoutsideoftheengine'scylinder
headnsandblowerhousing.

Important:Youcanwashthetractionunitwith
milddetergentandwater.Donotpressurewash
thetractionunit.Avoidexcessiveuseofwater,
especiallynearthecontrolpanel,engine,hydraulic
pumps,andmotors.

3.Servicetheaircleaner;referto(page).

4.Greasethetractionunit;refertoGreasingtheTraction

Unit(page23).

5.Changetheengineoil;refertoChangingtheOiland

Filter(page25).

6.Removethesparkplugsandchecktheconditionof
each;refertoServicingtheSparkPlugs(page26).

7.Withthesparkplugsremovedfromtheengine,pour
twotablespoonsofengineoilintoeachsparkplughole.

8.Placeragsoverthesparkplugholestocatchanyoil
spray,thenusethestartertocranktheengineand
distributetheoilinsidethecylinder.

9.Installthesparkplugs,butdonotinstallthewireson
thesparkplugs.

CheckingtheHydraulicLines

ServiceInterval:Every25hours

Every1,500hours

Afterevery25operatinghours,checkthehydrauliclinesand
hosesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.Replace
allmovinghydraulichosesevery1500hoursor2years,which
evercomesrst.Makenecessaryrepairsbeforeoperating.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Keepyourbodyandhandsawayfrompin
holeleaksornozzlesthatejecthighpressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks,
neveruseyourhands.

10.Checkthetirepressure;refertoCheckingtheTire

Pressure(page17).

11.Chargethebattery;referto3ChargingtheBattery

(page9).

12.Forstorageover30days,preparethetractionunitas
follows:

A.Addapetroleumbasedstabilizer/conditionerto

fuelinthetank.Followmixinginstructionsfrom
stabilizermanufacturer(1oz.pergallon).Do

notuseanalcoholbasedstabilizer(ethanol
ormethanol).

Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasolineandused
atalltimes.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Stoptheengine,allowittocool,anddrainthefuel

tanks;refertoDrainingtheFuelTank.

D.Starttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitwillnotstartagain.

33

G.Disposeoffuelproperly.Recycleasperlocal

codes.

Important:Donotstorestabilizer/conditioned
gasolineover90days.

13.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamagedordefective.

14.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

15.Storethetractionunitinaclean,drygarageorstorage
area.Removethekeyfromtheignitionswitchand
keepitinamemorableplace.

16.Coverthetractionunittoprotectitandkeepitclean.

Important:Whenremovingthetractionunitfrom
storage,chargethebattery;referto3Chargingthe

Battery(page9).

34

Troubleshooting

Problem

Thestarterdoesnotcrank

Theenginewillnotstart,startshard,or
failstokeeprunning.

Theenginelosespower.

PossibleCauseCorrectiveAction

1.Theauxiliaryhydraulicsleverisnotin
theneutralposition.

2.Thebatteryisdischarged.

3.Theelectricalconnectionsare
corrodedorloose.

4.Therelayorswitchisdamaged.

1.Thefueltankisempty.1.Fillthefueltankwithgasoline.

2.Thechokeisnoton.

3.Theaircleanerisdirty.

4.Thesparkplugwiresarelooseor
disconnected.

5.Thesparkplugsarepitted,fouled,or
thegapisincorrect.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel
system.

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelincrankcaseislow.

4.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.

5.Thesparkplugsarepitted,fouled,or
thegapisincorrect.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel
system.

1.Movethelevertotheneutralposition.

2.Chargethebatteryorreplaceit.

3.Checktheelectricalconnectionsfor
goodcontact.

4.ContactyourAuthorizedService
Dealer.

2.Movethechokeleverfullyforward.

3.Cleanorreplacetheaircleaner
elements.

4.Installthewiresonthesparkplugs.

5.Installnew,correctlygappedspark
plugs.

7.ContactyourAuthorizedService
Dealer.

2.Cleanorreplacetheaircleaner
elements.

3.Checkandaddoiltothecrankcase.

4.Removeanyobstructionsfromthe
coolingnsandairpassages.

5.Installnew,correctlygappedspark
plugs.

7.ContactyourAuthorizedService
Dealer.

Theengineoverheats.

Abnormalvibration.1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.

Thetractionunitdoesnotdrive.

Whenatrest,theloaderarmscreep
downwardmorethan3inchesperhour
(lessthan3inchesanhourisnormalfor
thistractionunit).

Whenatrest,loaderarmssettledownward
2inchesquicklyandthenstop.

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Theoillevelinthecrankcaseislow.

3.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.

1.Thehydraulicuidlevellow.1.Checkandaddhydraulicuid.

2.Thehydraulicsystemisdamaged.

1.Thevalvespoolisleaking

1.Thecylindersealsareleaking1.Replacetheseals.

2.Checkandaddoiltothecrankcase.

3.Removeanyobstructionsfromthe
coolingnsandairpassages.

2.ContactyourAuthorizedService
Dealer.

1.ContactyourAuthorizedService
Dealer.

35

Schematics

ElectricalSchematic(Rev .A)

36

HydraulicSchematic(Rev .A)

37

Notes:

38

Notes:

39

TheToroWarranty

AOne-Y earLimitedWarranty

CompactUtilityEquipment
(CUE)Products

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto
anagreementbetweenthem,jointlywarrantyourToroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ProSneak
CompactToolCarriers,
Trenchers,StumpGrinders,
andAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .

1yearor1000operatinghours,
whicheveroccursrst

*

*

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.T olocatea
dealerconvenienttoyou,accessourwebsiteatwww .T oro.com.You
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter .Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany .

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0261RevG