Toro DH 200 Setup Instructions

DH200,DH210,andDH220LawnTractors

SerialNo.280000001andUp

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3360-473RevB

SetupInstructions

ProcedureDescription

1

2

3

4

5
6
7

SteeringWheel
LockWasher1
Nut1
Seat
Bolts2
FlatWashers2
SpringWashers
TrailerHitch1
Bolts2
Nuts2
CollectorCover
GrassCollector—PartiallyAssembled
GrassBag
FastenerPackage1
ArrowDecal1

Nopartsrequired

Nopartsrequired

Nopartsrequired

Qty.

Use

1

Installingthesteeringwheel

1

Installingtheseat

2

Attachingthetrailerhitch

1
1
1

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Assemblingthegrasscollector

Checkingtheoillevel

Activatingthebattery

Fillingthefueltank

8
9

10

11
12
13

©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Nopartsrequired

Nopartsrequired

Keys2

Nopartsrequired

Operator’sManual
EngineOperator’sManual

CerticateofConformance

Registeratwww.Toro.com.

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–

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1
1

1

Checkingthetirepressure

Lubricatingthemachine

UsingintheignitionandKeyChoice™
switch

Checkthesafetysystem

Readingbeforeoperatingthemachine

CEconformance

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

1

2

InstallingtheSteeringWheel

Partsneededforthisprocedure:

1

SteeringWheel

1LockWasher

1Nut

Procedure

1.Positionthefrontwheelsstraightahead.

2.Removethelogocoverbyreleasingthe3latches
fromthebacksidewithascrewdriver.

3.Lineupthecenterspoketowardtheseatandposition
thesteeringwheelontotheshaftspline(Figure1).

InstallingtheSeat

Partsneededforthisprocedure:

1

Seat

2Bolts

2FlatWashers

2

SpringWashers

Procedure

1.Removetheplasticcoverfromtheseatanddiscardit.

2.Loosenthetwoboltsontheseathinges.

3.Settheseatinplaceandsecureitwiththetwobolts,
springwashers,andatwashers(Figure2).

Figure1

1.Centerspoke

2.Shaftspline

3.Lockwasher

4.Securethesteeringwheelwithalockwasherandnut
(Figure1).

5.Torquethesteeringwheelnutto50ft-lb(37N-m).

6.Snapthelogocoverintoplace(Figure1).

4.Nut

5.Logocover

Figure2

1.Safetyswitch

4.Ensurethatthesafetyswitchisconnectedtotheseat
(Figure2).

2

2.Boltandwashers

3

4

AttachingtheTrailerHitch

Partsneededforthisprocedure:

1TrailerHitch

2Bolts

2Nuts

Procedure

1.Lineuptheholesinthetrailerhitchwiththeholesin
themachineframe.

2.Attachthehitchwithtwoboltsandnuts(Figure3).

AssemblingtheGrass
Collector

Partsneededforthisprocedure:

1

CollectorCover

1

GrassCollector—PartiallyAssembled

1

GrassBag

1FastenerPackage

1ArrowDecal

Procedure

1.Tiltthefronttubeofthepartiallyassembled
collector.

2.Aligntheupperholeswiththeholesontheupper
tube.Looselyfastenthetubestogetherwiththe
upperbolts(Figure4).

Figure3

1.Trailerhitch3.Nut

2.Bolt

3

12.Placethecoveronthegrasscollector.

13.Alignthecoverwiththerearfenderbyadjustingthe
rearmachinesupportsuntilthereisaproperseal
betweenthecoverandthecollector.

14.Tightentherearmachinesupportbolts.

15.Removethegrasscollectorfromthemachine.

16.Tightenallscrewssecurely.

17.Usetheplasticextrusionsonthebagedgestox
thebagtotheframetube.

18.Insertthedumpingleverthroughtheholeofthe
coverandsecureitwiththeM5x12screwandM5
nut(insidethetube)(Figure4).

19.Installthegrasscollectortothemachine(referto
theOperator’sManual).

20.Whenthegrasscollectorisproperlypositioned,
placethearrowdecaldirectlyoppositethearrow
symbolontherearofthemachine.

Figure4

1.Cover

2.Upperbolts

3.Fronttube9.Bottomtube

4.M5boltsandnuts10.Bag

5.Leftandrightsupports

6.Screws

3.Placethecollectorontherearmachinesupports
(refertotheOperator’sManual)andalignthecollector
framewiththemachinefenders.

4.Tightentheupperbolts(Figure4).

5.Stretchthebagandputitovertherearhandle
(Figure4).

6.Insertthebottomtubeintothebag(Figure4).

7.Insertthecornersupportsunderthetoptube.

8.Fastenthecornersupportstothetopandbottom
tubesusingtheM5boltsandnutsfromunderthe
collectorcover(Figure4).

7.Lowerbrace

8.Cornerupports

11.Dumpinglever

12.Rearhandle

5

CheckingtheOilLevel

NoPartsRequired

Procedure

Themachinecomesfromthefactorywithoilinthe
enginecrankcase;however,itmaybenecessarytoadd
oil.RefertotheOperator’sManualforoiltype,viscosity,
andcrankcasecapacity.Addonlyenoughoiltoraisethe
leveltotheFullmarkonthedipstick.

6

ActivatingtheBattery

NoPartsRequired

9.FastenthebottomtubetothefronttubewithM5
boltsandnuts(Figure4).

10.Tilttheleftandrightsupportsrearward.

11.Placethelowerbraceontheoutsideofthebag
andsecureittotheleftandrightsupportswiththe
screws(Figure4).

Procedure

1.Removethebatteryfromthemachine;refertothe
Operator’sManual.

2.Removethellercapsfromthetopofthebattery.

4

Batteryelectrolytecontainssulfuricacidthat
ispoisonous(ifconsumed)andcanseverely
burnyou.

8

CheckingtheTirePressure

•Donotdrinkelectrolyte.

•Avoidcontactwithskin,eyesorclothing.

•Wearsafetyglassestoshieldyoureyesand
rubberglovestoprotectyourhands.

•Fillthebatterywherecleanwaterisavailable
forushingtheskin.

•Followallinstructionsandcomplywithall
safetymessagesontheelectrolytecontainer.

3.Slowlypourelectrolyteintoeachcelluntilthelevelis
uptothelowerpartofthetube.

4.Leavethellercapsoffandconnecta3-to4-amp
batterychargertothebatteryposts.

5.Chargethebatteryatarateof2amperesorlessfor
4hours(12volts).Donotoverchargethebattery.
Installthellercapsafterthebatteryisfullycharged.

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfromthebattery.

6.Installthebatteryinthechassis;refertotheOperator’ s
Manual.

NoPartsRequired

Procedure

Checkfrontandreartiresforproperination;referto
theOperator’sManualfortherecommendedination
pressure.

9

Lubricatingthemachine

NoPartsRequired

Procedure

Ensurethatallofthenecessarypointsonthemachine
arelubricated;refertotheOperator’sManual.

10

InsertingtheKeysintothe
Switches

Partsneededforthisprocedure:

7

FillingtheFuelTank

NoPartsRequired

Procedure

Addfueltothefueltank;refertotheOperator’ sManual.

2Keys

Procedure

TheKeyChoiceswitchislocatedontherightsideof
seatbracketbelowtheseat.

11

CheckingtheSafetySystem

NoPartsRequired

Procedure

RefertotheOperator’sManual.

5

12

TestDrivingtheMachine

Partsneededforthisprocedure:

1

Operator’sManual

1

EngineOperator’sManual

Procedure

Ensurethatallelectricalandmechanicalsystemsare
operatingproperly.RefertotheOperator’ sManualfor
howtoproperlyoperatethecontrols.

13

CEConformance

Partsneededforthisprocedure:

1

CerticateofConformance

6

Notes:

7