Toro CT2120 30655, CT2140 30656 Operator's Manual

FormNo.3365-917RevB

g014494

CT2120CompactTriple
2-WheelDriveTurfMower
CT2140CompactTriple4-Wheel
DriveTurfMower

ModelNo.30655—SerialNo.310000001andUp

ModelNo.30656—SerialNo.310000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

Introduction

Thismachineisaride-on,cutterhead-bladelawnmower
intendedtobeusedbyprofessional,hiredoperators
incommercialapplications.Itisprimarilydesigned
forcuttinggrassonparks,sportselds,caravanparks,
cemeteriesandcommercialgrounds.Itisnotdesigned
forcuttingbrushorforagriculturaluse.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely .

YoumaycontactT orodirectlyforproductand
accessoryinformation,helpndingadealer,orto
registeryourproductatToroCommercialProducts
ServiceDepartmentSpellbrook,BishopsStortford,
CM234BU ,England,[phone],Email:
[e-mail].

informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Themodel
andserialnumbersareonaplatemountedontheleft
sideoftheframeunderthefootrest.Writethenumbers
inthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical

©2012—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SoundPowerLevel...............................................7

SoundPressureLevel...........................................7

VibrationLevel....................................................7

SafetyandInstructionalDecals.............................7

Setup.........................................................................11

1CheckingtheTyrePressure..............................11

2ReadingtheManual.........................................11

ProductOverview......................................................12

Controls.............................................................12

Specications.....................................................18

Attachments/Accessories...................................18

Operation...................................................................19

CheckingtheEngineOilLevel............................19

CheckingtheCoolingSystem..............................20

AddingFuel.......................................................20

CheckingtheHydraulicFluid..............................21

ChecktheTorqueoftheWheelNuts...................22

OperatorPlatformLatchingMechanism.............22

OperatorPresenceControl.................................22

StartingandStoppingtheEngine........................23

CheckingtheCylindertoBedknife

Contact..........................................................24

CutterheadsGeneralInformation.......................24

MK3Fixedcutterhead8inch(20cm)..................25

MK3FloatingCutterhead8inch(20

cm).................................................................26

CentreCutterheadHeightofCutCorrection

Adjustment....................................................27

CutterheadPositionControl...............................27

AdjustingtheCutterheadAutoLimited

Lift.................................................................27

EngagingtheCutterheadDrive...........................28

ClearingtheCuttingCylinders............................28

UsingWeightTransfer/Traction

Assistance......................................................28

FoldingtheR.O.P .S.............................................29

JackingPoints.....................................................29

OperatingTips...................................................30

Maintenance...............................................................31

RecommendedMaintenanceSchedule(s)................31

DailyMaintenanceChecklist...............................32

Pre-Maintenance...............................................33

ServiceIntervalChart.........................................33

Lubrication.............................................................34

GreasingtheBearings,Bushingsand

Pivots.............................................................34

EngineMaintenance...............................................35

ChecktheEngineOverheatWarning

System............................................................35

ServicingtheAirCleaner....................................35

ServicingtheEngineOilandFilter......................36

FuelSystemMaintenance.......................................37

DrainingtheFuelTank.......................................37

CheckingtheFuelLinesandConnections...........37

BleedingtheFuelSystem....................................37

ElectricalSystemMaintenance................................38

CheckElectricalSystem......................................38

CheckBatteryCondition....................................38

InspectTransmissionControlCableand

OperatingMechanism....................................38

ServicingtheBattery...........................................38

DriveSystemMaintenance.....................................39

ChangingtheTransmissionOilFilter..................39

ChangingtheHydraulicReturnFilter..................39

CheckRearWheelAlignment.............................40

CoolingSystemMaintenance..................................41

RemovingDebrisfromtheCooling

System............................................................41

BrakeMaintenance.................................................42

TowingtheMower.............................................42

BeltMaintenance....................................................43

TensioningtheAlternatorBelt............................43

ControlsSystemMaintenance.................................44

CheckForward/ReverseTravelPedal

Action............................................................44

OperatorPresenceSeatSwitch...........................44

CutterDriveInterlockSwitch.............................44

ParkingBrakeInterlockSwitch...........................44

TransmissionNeutralInterlockSwitch................44

HydraulicSystemMaintenance...............................45

ServicetheHydraulicSystem..............................45

ChecktheHydraulicOilOverheatWarning

System............................................................45

CheckingtheHydraulicLinesandHoses.............46

CutterheadsSystemMaintenance............................46

CutterheadsMaintenance...................................46

CutterheadCylindertoBottomBlade

Adjustment....................................................47

CutterheadsBackLapping..................................48

CutterheadsGrinding.........................................49

CutterheadsBottomBladeReplacement.............49

RaisingTheMowerOffTheGround..................49

WasteDisposal...................................................50

Storage.......................................................................50

PreparingtheTractionUnit................................50

PreparingtheEngine..........................................50

Troubleshooting.........................................................51

Schematics.................................................................55

3

Safety

ThismachinemeetsorexceedsstandardEN
836:1997specicationsineffectattimeof
production.

Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromthestandardEN
836:1997.

Training

•Readtheoperator'smanualandothertraining
materialcarefully .Befamiliarwiththecontrols,
safetysigns,andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

•Warning—Fuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely .

•Replacefaultysilencers/mufers.

•Onlyuseaccessoriesandattachmentsapprovedby
themanufacturer.

•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.

•AlwaysmakesurethatthefoldingR.O.P .Sissecured
initsverticaloperatingpositionbeforeuse.

•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.

•Checkthattheoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,engagethe
parkingbrake,disengagethecutterheaddrivesystem
andensurethattheforward/reversespeedcontrols
areintheneutralposition.

•Donotuseonaslopeofmorethan16degrees.Care
shouldbetakenwhenusingthemoweronanyslope

4

wheregroundconditionsaresuchthattheremaybe
ariskofthemowerrollingover.Therequirements
of89/355/EEC,asamendedby95/63/EEC
‘ProvisionandUseofWorkEquipmentDirective’
shouldbeconsidered.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–Donotturnsharply.Usecarewhenreversing.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Whendrivingthemowerbetweenworksitesitis
importanttoensurethatthecutterheadscannotbe
inadvertentlyloweredandstarted:

–disengagethedrivetothecutterheads;

–raisethecutterheadstothetransportposition;

–engagethetransportlatchesandsafetylocking

rings.

•Stoptheengineanddisengagedrivetothe
cutterheads:

–beforerefuelling;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator's
position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.

•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor
over-speedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethedrivetothecutterheads;

–liftcutterheadstothetransportpositionand

securelylockthesafetylatchesoralternatively
lowercutterheadstotheground;

–Ensurethetransmissionisinneutralandengage

theparkingbrake;

–stoptheengineandremovethekey.

•Whentransportingthemower:

–disengagethedrivetothecutterheads;

–raisethecutterheadstothetransportposition;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.

•Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•AlwaysweartheseatbeltwhenthefoldingR.O.P .S
isinitsverticaloperatingposition.

•NeverweartheseatbeltwhenthefoldingR.O.P .Sis
NOTinitsverticaloperatingposition.

•Slowdownandusecautionwhenmaking
turnsandcrossingroadsandsidewalks.Stop
cylinders/cutterheadsifnotmowing.

•Donotoperatethemowerundertheinuenceof
alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

–engagethetransportlatchesandsafetylocking

rings.

–stoptheengineandremovethekey.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

5

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.

•Onmulti-cylinder/multi-cutterheadmachines,take
careasrotatingonecylinder/cutterheadcancause
othercylinders/cutterheadstorotate.

•Disengagedrives,lowerthecuttingunits,setparking
brake,stopengineandremovekeyfromignition.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,
silencers/mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.

•Usecarewhencheckingthecylinders/cutterheads.
Wearglovesandusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.W ear
protectiveclothinganduseinsulatedtools.

Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtostoptheenginequickly .

•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.

•Wearingsafetyshoesisadvisableandrequiredby
somelocalordinancesandinsuranceregulations.

•Handlefuelcarefully .Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.T oprevent
lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol
ofthemachine.

•Raisethecuttingunitswhendrivingfromonework
areatoanother.

•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.

•Iftheenginestallsorlosesheadwayandcannotmake
ittothetopofaslope,donotturnthemachine
around.Alwaysbackslowly,straightdowntheslope.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedinthesafetystandards.

•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown

6

objectinjuries.Donotresumemowinguntilthe
areaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
cuttingunitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.

•Toensuresafetyandaccuracy,haveanAuthorized
ToroDistributorcheckthemaximumenginespeed
withatachometer.Maximumgovernedenginespeed
shouldbe3000RPM.

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s
earof84dBA,whichincludesanUncertaintyValue(K)
of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2m/s

Measuredvibrationlevelforlefthand=2m/s

UncertaintyValue(K)=0.5m/s

2

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=0.7m/s

UncertaintyValue(K)=0.1m/s

2

2

Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.

2

2

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

70-13-072

1.Jackingpoint

70-13-077

1.Warning—stoptheengineandremovetheignitionkey
beforereleasingoroperatingsafetylatches.

7

950832

1.Tyrepressure

950889

1.Warning—hotsurfaces.

111-0773

1.Warning—crushingofngers,forceappliedfromside.

111-3277

1.Horn5.Fast

2.Cutters—lower

3.Cutters—hold7.Slow

4.Cutters—raise

6.Enginespeed

111-0936

1.Tippinghazard—slowmachinebeforeturning.

2.Tippinghazard—operateonslopeslessthan16degrees,
donotoperateonslopesgreaterthan16degrees.

3.Tippinghazard—alwaysweartheseatbeltwhenarollover
protectionsystem(ROPS)isinuse,donotwearaseatbelt
whentheROPSbarislowered.

4.Warning—readtheOperator'sManual,removetheignition
keybeforeperforminganymaintenance.

5.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

111-3344

1.Ignitionswitch

8

111-3562

1.Presspedaltoadjuststeeringwheeltilt.

111-3566

1.Falling,crushinghazard—ensureplatformlatchinengaged
beforeoperating.

111-3902

1.Warning—cuttinghazardofhand,fan.

2.Hotsurfaces—readtheOperator'sManualformore
information.

111-3567

1.Pedaloperation

111-3901

1.Transmissionoil—readtheOperator'sManualformore
information.

9

111-3569

1.24hourserviceinterval

2.50hourserviceinterval

3.Checkthetyrepressure8.Checkengineoillevel13.Checkcleanlinessof

4.Checkallnutsandboltsfor
propertightness

5.Checkallhoseforleaks10.Checkairlterelement15.Checkwheelnuttightness

6.Checkhydraulicoillevel11.Checkcutterheadsetting16.Lubricationpointsfor24

7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50

radiator

9.Checkoperationofseat
switch

14.Cleanandinspectthe
machine

usingatorquewrench,
Frontwheels200N-m,
Rearwheels54N–m

hourinterval

hourinterval

10

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

Operator'sManual
EngineOperator'sManual

2

PartsCatalog
CEcerticate

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

CheckingtheTyrePressure

Partsneededforthisprocedure:

Qty.

1
1
1
1

2

ReadingtheManual

Partsneededforthisprocedure:

1

Operator'sManual

1

EngineOperator'sManual

1

PartsCatalog

1

CEcerticate

Use

Checkthetyrepressure.

ReadtheOperator'sManualbefore
operatingthemachine.

Procedure

Correctairpressureinthefrontandreartyres.Seethe
chartbelowforthecorrectpressure.

Important:Maintaincorrecttyrepressuresinall
tyrestoensurecorrectcontactwiththeturf.

TyresTyreTypeRecommendedTyrePressures

Conditions

1.4bar(20

1.4bar(20

Road

Pressure

1.7bar(25

psi)

1.7bar(25

psi)

FrontAxle23x10.5-

12BKTturf
pattern

RearAxle18x9.5-8

6BKTturf
pattern

Turf

Conditions

0.7bar(10
psi)

0.7bar(10
psi)

Procedure

•ReadtheOperator'sManual.

•Storealldocumentationinasafeplaceforfutureuse.

•Fillouttheregistrationcard.

Max

psi)

psi)

11

ProductOverview

g014594

1

2 3 4

5

6

6

13 16 14 17 8

G014418

18

10
5

19 1

2

9

7

3

4

15

12

11

Controls

ControlPanelComponents

Figure2

1.Frontcuttingunits

2.Controlarm

3.Steeringwheel

4.Operator'sseat

5.Enginehood

6.Rearcuttingunit

Figure3

1.Parkingbrakeswitch11.Hornbutton

2.Lightingswitch(supplied
withlightingkit)

3.Warningbeaconswitch
(suppliedwithbeaconkit)

4.Hazardwarningswitch
(suppliedwithlightingkit)

5.Cutterheadsposition
controls

6.Throttlecontrollever16.Batterywarningindicator

7.Ignitionkey17.Enginetemperature

8.Cutterheadsdriveswitch18.Glowplugindicator

9.Limitedliftinreverse
switch

10.Directionindicatorswitch
(suppliedwithlightingkit)

12.Auxiliary12voltsocket
(suppliedwitha12Vkit)

13.Oilpressureindicator

14.Transmissiontemperature
indicator

15.Hourmeter

warningindicator

19.Transmissionneutral
indicator

12

g014419

1

g014420

1 2

WARNING

G014421

1

P

Theparkingbrakeoperatesonthefrontwheels
only.Donotparkthemoweronaslope.

Figure4

1.Weighttransfercontrol

Figure5

1.Reversetravelpedal2.Forwardtravelpedal

Figure6

1.Parkingbrake

ServiceBrake

Servicebrakingisachievedbythehydraulictransmission
system.Whentheforwardorreversetravelpedalsare
releasedortheenginespeedreduced,servicebraking
becomeseffectiveandtravelspeedisautomatically
reduced.Toincreasethebrakingeffect,pushthe
transmissionpedalintotheneutralposition.Service
brakingiseffectiveonthefrontwheelsonly.

WARNING

Theservicebrakingsystemwillnotholdthemower
atastandstill.ALWAYSensuretheparkingbrakeis
engagedtoparkthemoweratastandstill.

EmergencyBrake

Intheeventofservicebrakefailure,turntheignitionoff
tobringthemowertoastandstill.

BrakingSystem

ParkingBrake

Movetheparkingbrakeswitchtoitsforwardpositionby
depressingthesmallerlockingbuttonandmovingthe
switchforwardtoengagetheparkingbrake(

Note:Donotoperatethemowerwiththeparking
brakeengagedanddonotengagetheparkingbrake
whilethemowerismoving.

Thislightilluminateswhentheparkingbrakeisengaged
andtheignitionkeyisturnedtopositionI.

WARNING

Takecarewhenusingtheemergencybraking.
Remainseatedandholdontothesteeringwheel
topreventejectionfromthemowercausedbythe
frontwheelbrakesbeingappliedsuddenlywhen
travelling.

Figure6).

ThrottleControl

Operatethethrottlecontrolinaforwarddirectionto
increasetheenginespeed.Operatethethrottlecontrol
inarearwarddirectiontoreduceenginespeed(Figure7).

Note:Theenginespeeddictatesthespeedoftheother
functions,i.e.travel,cuttingcylinderrotationspeedand
cutterheadliftspeed.

13

G014547

1

Figure7

g014420

1 2

G014548

Travel

Forwardtravel:Depresstheforwardtravelpedalto
increaseforwardtravelspeed.Releasethepedalto
reducespeed(Figure8).

Reversetravel:Depressthereversetravelpedalto
increasereversetravelspeed.Releasethepedaltoreduce
speed(

Figure8).

TransportLatches

Alwaysraisethecutterheadstothetransportposition
andsecurewiththetransportlatchesandsafetylocks
whentravellingbetweenworkareas(

Figure9

Figure9).

Stop(Neutral):Releasetheforwardorreversetravel
pedal.

Figure8

1.Reversetravelpedal2.Forwardtravelpedal

CutterheadDriveSwitch

AlwaysputthecutterheaddriveswitchintheOff
positionwhentravellingbetweenworkareas.

AdjustableSteeringColumn

WARNING

Neveroperatethemowerwithoutrstcheckingthat
thesteeringcolumnadjustermechanismisingood
workingorderandthat,onceadjustedandlocked,
thesteeringwheelremainssecurelyinposition.

Adjustmentofthesteeringwheelandsteeringcolumn
shouldonlybecarriedoutwhenthemowerisata
standstillwiththeparkingbrakeengaged.

1.Totiltthesteeringwheel,pressthefootpedaldown.

2.Positionthesteeringtowertothemostcomfortable
positionandreleasethepedal(Figure10).

14

G014549

Figure10

1

G014550

CW

CCW

2

OperatorSeat

WARNING

Neveroperatethemowerwithoutrstchecking
thattheoperatorseatmechanismsareingood
workingorderandthat,onceadjustedandlocked,
theseatremainssecurelyinposition.

Adjustmentoftheseatmechanismsshouldonlybe
carriedoutwhenthemowerisatastandstillwith
theparkingbrakeengaged.

Fore/AftAdjustment:Theseatadjustingleverallows

youtoadjusttheseatforeandaft(Figure11).

Operatorweightadjustment:Rotatehandle
clockwiseasshowntoincreasesuspensionstiffnessand
counter-clockwisetodecrease(

Figure11).

Figure11

1.Seatadjustmentlever2.Operatorweighthandle

15

WarningSystems

1

G014551

1

G014552

1

G014553

1

G014554

1

G014555

EngineCoolantOverheatingWarning
Light

Theenginecoolantwarninglightilluminates,thehornis
actuatedandthecuttersstop(Figure12).

Figure12

1.Enginecoolantoverheatingwarninglight

Figure14

1.Lowbatterychargewarninglight

LowEngineOilPressureWarningLight

Theengineoilpressurewarninglightilluminateswhen
theoilpressureistoolow(Figure15).

Figure15

1.Lowengineoilpressurewarninglight

HydraulicOilOverheatingWarning
Light

Thehydraulicoilwarninglightilluminateswhen
overheatingoccursandthehornisactuatedwhenthe
hydraulicoilinthereservoirexceeds95degreesC(203
degreesF)(Figure13).

Figure13

1.Hydraulicoiloverheatingwarninglight

LowBatteryChargeWarningLight

Thebatterychargewarninglightilluminateswhenlow
batterychargeoccurs(Figure14).

DisengagementofCuttingCylinders

Thecuttingcylinderswilldisengagewhentheoperating
temperaturereaches115degreesC.

AudibleWarningHorn

Depressthehornbuttontoprovideanaudiblewarning
(Figure16).

Important:Thehornisautomaticallyactuated
whenanenginecoolantorhydraulicoiloverheat
conditionoccurs.STOPtheengineimmediately
andxthemachinebeforerestarting.

Figure16

1.Horn

16

IgnitionKey

G014556

1

I

II

III

1

G014557

G014558

FUEL

E

F

1

G014559

000.0

G0014560

1

0=Engineoff.

I=Enginerun/Auxiliaryon.

II=Enginepre-heat.

III=Enginestart.

WARNING

Alwaysremovetheignitionkeywhenthemoweris
notinuse.

Figure19

HourMeter

Important:Alwaysinstalltheprotectivecapwhen

theignitionkeyisremovedtopreventingressof
dirtandmoistureanddamagingthemechanism.

Figure17

1.Ignitionswitch

EnginePre-HeatIndicatorLight

TurntheignitionkeytopositionII.Theenginepreheat
indicatorlightwillilluminateandheattheglowplugs
(Figure18).

Important:Attemptingtostartacoldengine
beforethepre-heatisusedcancauseunnecessary
weartothebattery.

Thehourmetershowsthetotalhoursthatthemachine
hasbeenoperated(

1.Hourmeter

Figure20).

Figure20

TransmissionNeutralIndicatorLight

Thislightilluminateswhenthetravelcontrolpedalis
intheneutralpositionandtheignitionkeyisturnedto
positionI(

Note:Theparkingbrakemustbeengagedforthe
transmissionneutralindicatorlighttoilluminate.

Figure21).

Figure21

1.Transmissionneutralindicatorlight

Figure18

1.Enginepre-heatindicatorlight

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank
(Figure19).

17

CutterheadDriveSwitchIndicatorLight

1

G0014561

Thislightilluminateswhenthecutterheaddriveswitch
isintheforward/reversepositionandtheignitionkeyis
turnedtopositionI(Figure22).

Figure22

1.CutterheadDriveSwitchIndicatorLight

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

SpecicationCT2120CT2140

TransportWidth

Widthofcut2120mm(83.5inches)2120mm(83.5inches)

1309mm(51inches)1309mm(51inches)

Length

Height

Weight

Engine

Fueltankcapacity45.7litres45.7litres

Transportspeed

Mowingspeed

Hydraulicsystemcapacity

1681mm(66.2inches)withR.O.P .S.folded

2290mm(90.15inches)withR.O.P .S.inits

Kubota19.4kw(26hp)at3000rpmDIN70020Kubota19.4kw(26hp)at3000rpmDIN70020

2860mm(112.6inches)2860mm(1 12.6inches)

1681mm(66.2inches)withR.O.P.S.folded

verticaloperatingposition

1,150kg(2,536lb)1,200kg(2,645lb)

22km/h(13.7mph)22km/h(13.7mph)

11km/h(6.85mph)11km/h(6.85mph)

32l(7.04UKGallons)32l(7.04UKGallons)

2290mm(90.15inches)withR.O.P .S.in

itsverticaloperatingposition

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributor.

18

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheignitionswitch,someone
couldaccidentlystarttheengineandseriously
injureyouorotherbystanders.

Lowerthecuttingunitstotheground,setthe
parkingbrakeandremovethekeyfromtheignition
switchbeforeservicingormakingadjustmentsto
themachine.

Figure23

1.Dipstick

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.

Crankcasecapacityisapproximately5.1l(172.5ounces)
withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing
specications:

•APIClassicationLevelRequired:CH-4,CI-4or
higher

•Preferredoil:SAE15W-40(above0degreesF)

•Alternateoil:SAE10W -30or5W-30(all
temperatures)

ToroPremiumEngineoilisavailablefromyour
distributorineither15W -40or10W-30viscosity.

Note:Thebesttimetochecktheengineoiliswhen
theengineiscoolbeforeithasbeenstartedforthe
day.Ifithasalreadybeenrun,allowtheoiltodrain
backdowntothesumpforatleast10minutesbefore
checking.Iftheoillevelisatorbelowtheaddmark
onthedipstick,addoiltobringtheoilleveltothefull
mark.DONOTOVERFILL.Iftheoillevelisbetween
thefullandaddmarks,nooiladditionisrequired.

4.Removedipstickandcheckoillevelondipstick.

TheoillevelshouldbeuptotheFullmark.

5.IftheoillevelisbelowtheFullmark,removethe
llcap(
Fullmarkondipstick.Donotoverll.

1.Oilllcap

6.Installtheoilllcapandclosethehood.

Figure24)andaddoiluntillevelreachesthe

Figure24

1.Parkthemachineonalevelsurface,stoptheengine,
settheparkingbrakeandremovethekeyfromthe
ignitionswitch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit

Figure23).

(

19

CheckingtheCoolingSystem

G014564

30 - 40mm

ServiceInterval:Beforeeachuseordaily

CAUTION

Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.

•Allowtheenginetocooldownbeforeopening
theradiatorcap.

•Donotopentheradiatorcapwhentheengine
isrunning.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethyleneglycolantifreeze.

1.Cleandebrisoffofthescreen,oilcooler,andfront
oftheradiatordailyandmoreoftenifconditions
areextremelydustyanddirty.Refertothesection
onRemovingDebrisfromtheCoolingSystemin
Maintenance.

No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.

Useofsummergradefuelabove-7°C(20°F)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening .

•Keepfuelawayfromeyesandskin.

2.Removethecapfromtheradiator.

3.Thecoolantlevelneedstobe30mm-40mm
(1.2-1.6inches)belowthetopofthellerneck.

Figure25

AddingFuel

ServiceInterval:Beforeeachuseordaily

Every500hours

Useonlyclean,freshdieselfuelwithlow(<500ppm)
orultralow(<15ppm)sulfurcontent.Theminimum
cetaneratingshouldbe40.Purchasefuelinquantities
thatcanbeusedwithin180daystoensurefuel
freshness.

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuelfumes
maybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystem
inplaceandinproperworkingcondition.

Fueltankcapacity:42l(11gallons)

Usesummergradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-Dor

20