Toro CT2120 30655, CT2140 30656 Operator's Manual

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FormNo.3365-917RevB

g014494

CT2120CompactTriple 2-WheelDriveTurfMower CT2140CompactTriple4-Wheel DriveTurfMower

ModelNo.30655—SerialNo.310000001andUp

ModelNo.30656—SerialNo.310000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

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ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

Introduction

Thismachineisaride-on,cutterhead-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonparks,sportselds,caravanparks, cemeteriesandcommercialgrounds.Itisnotdesigned forcuttingbrushorforagriculturaluse.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely .

YoumaycontactT orodirectlyforproductand accessoryinformation,helpndingadealer,orto registeryourproductatToroCommercialProducts ServiceDepartmentSpellbrook,BishopsStortford, CM234BU ,England,+44(0)1279603019,Email: uk.service@toro.com.

informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersareonaplatemountedontheleft sideoftheframeunderthefootrest.Writethenumbers inthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical

Contactusatwww.T oro.com.

PrintedintheUSA.

AllRightsReserved

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Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SoundPowerLevel...............................................7

SoundPressureLevel...........................................7

VibrationLevel....................................................7

SafetyandInstructionalDecals.............................7

Setup.........................................................................11

1CheckingtheTyrePressure..............................11

2ReadingtheManual.........................................11

ProductOverview......................................................12

Controls.............................................................12

Specications.....................................................18

Attachments/Accessories...................................18

Operation...................................................................19

CheckingtheEngineOilLevel............................19

CheckingtheCoolingSystem..............................20

AddingFuel.......................................................20

CheckingtheHydraulicFluid..............................21

ChecktheTorqueoftheWheelNuts...................22

OperatorPlatformLatchingMechanism.............22

OperatorPresenceControl.................................22

StartingandStoppingtheEngine........................23

CheckingtheCylindertoBedknife

Contact..........................................................24

CutterheadsGeneralInformation.......................24

MK3Fixedcutterhead8inch(20cm)..................25

MK3FloatingCutterhead8inch(20

cm).................................................................26

CentreCutterheadHeightofCutCorrection

Adjustment....................................................27

CutterheadPositionControl...............................27

AdjustingtheCutterheadAutoLimited

Lift.................................................................27

EngagingtheCutterheadDrive...........................28

ClearingtheCuttingCylinders............................28

UsingWeightTransfer/Traction

Assistance......................................................28

FoldingtheR.O.P .S.............................................29

JackingPoints.....................................................29

OperatingTips...................................................30

Maintenance...............................................................31

RecommendedMaintenanceSchedule(s)................31

DailyMaintenanceChecklist...............................32

Pre-Maintenance...............................................33

ServiceIntervalChart.........................................33

Lubrication.............................................................34

GreasingtheBearings,Bushingsand

Pivots.............................................................34

EngineMaintenance...............................................35

ChecktheEngineOverheatWarning

System............................................................35

ServicingtheAirCleaner....................................35

ServicingtheEngineOilandFilter......................36

FuelSystemMaintenance.......................................37

DrainingtheFuelTank.......................................37

CheckingtheFuelLinesandConnections...........37

BleedingtheFuelSystem....................................37

ElectricalSystemMaintenance................................38

CheckElectricalSystem......................................38

CheckBatteryCondition....................................38

InspectTransmissionControlCableand

OperatingMechanism....................................38

ServicingtheBattery...........................................38

DriveSystemMaintenance.....................................39

ChangingtheTransmissionOilFilter..................39

ChangingtheHydraulicReturnFilter..................39

CheckRearWheelAlignment.............................40

CoolingSystemMaintenance..................................41

RemovingDebrisfromtheCooling

System............................................................41

BrakeMaintenance.................................................42

TowingtheMower.............................................42

BeltMaintenance....................................................43

TensioningtheAlternatorBelt............................43

ControlsSystemMaintenance.................................44

CheckForward/ReverseTravelPedal

Action............................................................44

OperatorPresenceSeatSwitch...........................44

CutterDriveInterlockSwitch.............................44

ParkingBrakeInterlockSwitch...........................44

TransmissionNeutralInterlockSwitch................44

HydraulicSystemMaintenance...............................45

ServicetheHydraulicSystem..............................45

ChecktheHydraulicOilOverheatWarning

System............................................................45

CheckingtheHydraulicLinesandHoses.............46

CutterheadsSystemMaintenance............................46

CutterheadsMaintenance...................................46

CutterheadCylindertoBottomBlade

Adjustment....................................................47

CutterheadsBackLapping..................................48

CutterheadsGrinding.........................................49

CutterheadsBottomBladeReplacement.............49

RaisingTheMowerOffTheGround..................49

WasteDisposal...................................................50

Storage.......................................................................50

PreparingtheTractionUnit................................50

PreparingtheEngine..........................................50

Troubleshooting.........................................................51

Schematics.................................................................55

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Safety

ThismachinemeetsorexceedsstandardEN 836:1997specicationsineffectattimeof production.

Improperuseormaintenancebytheoperator orownercanresultininjury.Toreducethe potentialforinjury,complywiththesesafety instructionsandalwayspayattentiontothesafety alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromthestandardEN 836:1997.

Training

•Readtheoperator'smanualandothertraining materialcarefully .Befamiliarwiththecontrols, safetysigns,andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets arenearby .

•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip; ◊beingdriventoofast; ◊inadequatebraking; ◊thetypeofmachineisunsuitableforitstask; ◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

•Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andear protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.

•Warning—Fuelishighlyammable.Takethe followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely .

•Replacefaultysilencers/mufers.

•Onlyuseaccessoriesandattachmentsapprovedby themanufacturer.

•Beforeusing,alwaysvisuallyinspecttoseethatthe blades,bladeboltsandcutterassemblyarenotworn ordamaged.Replacewornordamagedbladesand boltsinsetstopreservebalance.

•AlwaysmakesurethatthefoldingR.O.P .Sissecured initsverticaloperatingpositionbeforeuse.

•Onmulti-bladedmachines,takecareasrotatingone bladecancauseotherbladestorotate.

•Checkthattheoperator'spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Operation

•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,engagethe parkingbrake,disengagethecutterheaddrivesystem andensurethattheforward/reversespeedcontrols areintheneutralposition.

•Donotuseonaslopeofmorethan16degrees.Care shouldbetakenwhenusingthemoweronanyslope

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wheregroundconditionsaresuchthattheremaybe ariskofthemowerrollingover.Therequirements of89/355/EEC,asamendedby95/63/EEC ‘ProvisionandUseofWorkEquipmentDirective’ shouldbeconsidered.

•Rememberthereisnosuchthingasasafeslope. Travelongrassslopesrequiresparticularcare.To guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–Donotturnsharply.Usecarewhenreversing.

•Stayalertforholesintheterrainandotherhidden hazards.

•Whendrivingthemowerbetweenworksitesitis importanttoensurethatthecutterheadscannotbe inadvertentlyloweredandstarted:

–disengagethedrivetothecutterheads;

–raisethecutterheadstothetransportposition;

–engagethetransportlatchesandsafetylocking

rings.

•Stoptheengineanddisengagedrivetothe cutterheads:

–beforerefuelling;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator's position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces otherthangrass.

•Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly, andfunctioningproperly.

•Donotchangetheenginegovernorsettingsor over-speedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.

•Beforeleavingtheoperator'sposition:

–stoponlevelground;

–disengagethedrivetothecutterheads;

–liftcutterheadstothetransportpositionand

securelylockthesafetylatchesoralternatively lowercutterheadstotheground;

–Ensurethetransmissionisinneutralandengage

theparkingbrake;

–stoptheengineandremovethekey.

•Whentransportingthemower:

–disengagethedrivetothecutterheads;

–raisethecutterheadstothetransportposition;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperating theequipment.

•Reducethethrottlesettingduringenginerun-out and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofmowing.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure ofaclearpath.

•AlwaysweartheseatbeltwhenthefoldingR.O.P .S isinitsverticaloperatingposition.

•NeverweartheseatbeltwhenthefoldingR.O.P .Sis NOTinitsverticaloperatingposition.

•Slowdownandusecautionwhenmaking turnsandcrossingroadsandsidewalks.Stop cylinders/cutterheadsifnotmowing.

•Donotoperatethemowerundertheinuenceof alcoholordrugs.

•Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.

•Usecarewhenloadingorunloadingthemachine intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.

–engagethetransportlatchesandsafetylocking

rings.

–stoptheengineandremovethekey.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.

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•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

•Allowtheenginetocoolbeforestoringinany enclosure.

•Toreducetherehazard,keeptheengine, silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.

•Onmulti-cylinder/multi-cutterheadmachines,take careasrotatingonecylinder/cutterheadcancause othercylinders/cutterheadstorotate.

•Disengagedrives,lowerthecuttingunits,setparking brake,stopengineandremovekeyfromignition. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunits,drives, silencers/mufers,andenginetohelppreventres. Cleanupoilorfuelspillage.

•Usejackstandstosupportcomponentswhen required.

•Carefullyreleasepressurefromcomponentswith storedenergy.

•Disconnectbatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.

•Usecarewhencheckingthecylinders/cutterheads. Wearglovesandusecautionwhenservicingthem.

•Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.

•Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.W ear protectiveclothinganduseinsulatedtools.

Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtostoptheenginequickly .

•Donotoperatethemachinewhilewearingtennis shoesorsneakers.

•Wearingsafetyshoesisadvisableandrequiredby somelocalordinancesandinsuranceregulations.

•Handlefuelcarefully .Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.T oprevent lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol ofthemachine.

•Raisethecuttingunitswhendrivingfromonework areatoanother.

•Donottouchtheengine,silencer/mufer,or exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbehot enoughtocauseburns.

•Iftheenginestallsorlosesheadwayandcannotmake ittothetopofaslope,donotturnthemachine around.Alwaysbackslowly,straightdowntheslope.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto Toroproductsorothersafetyinformationthatyoumust knowthatisnotincludedinthesafetystandards.

•Whenapersonorpetappearsunexpectedlyin ornearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown

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objectinjuries.Donotresumemowinguntilthe areaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,notyour hands,tosearchforleaks.Hydraulicuidescaping underpressurecanhavesufcientforcetopenetrate theskinandcauseseriousinjury.Seekimmediate medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe cuttingunitsandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthecutting units,attachments,andanymovingparts.Keep everyoneaway.

•Toensuresafetyandaccuracy,haveanAuthorized ToroDistributorcheckthemaximumenginespeed withatachometer.Maximumgovernedenginespeed shouldbe3000RPM.

•Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedToroDistributor.

•UseonlyToro-approvedattachmentsand replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’s earof84dBA,whichincludesanUncertaintyValue(K) of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=2m/s

Measuredvibrationlevelforlefthand=2m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.

WholeBody

Measuredvibrationlevel=0.7m/s

UncertaintyValue(K)=0.1m/s

Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

70-13-072

1.Jackingpoint

70-13-077

1.Warning—stoptheengineandremovetheignitionkey beforereleasingoroperatingsafetylatches.

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950832

1.Tyrepressure

950889

1.Warning—hotsurfaces.

111-0773

1.Warning—crushingofngers,forceappliedfromside.

111-3277

1.Horn5.Fast

2.Cutters—lower

3.Cutters—hold7.Slow

4.Cutters—raise

6.Enginespeed

111-0936

1.Tippinghazard—slowmachinebeforeturning.

2.Tippinghazard—operateonslopeslessthan16degrees, donotoperateonslopesgreaterthan16degrees.

3.Tippinghazard—alwaysweartheseatbeltwhenarollover protectionsystem(ROPS)isinuse,donotwearaseatbelt whentheROPSbarislowered.

4.Warning—readtheOperator'sManual,removetheignition keybeforeperforminganymaintenance.

5.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

111-3344

1.Ignitionswitch

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111-3562

1.Presspedaltoadjuststeeringwheeltilt.

111-3566

1.Falling,crushinghazard—ensureplatformlatchinengaged beforeoperating.

111-3902

1.Warning—cuttinghazardofhand,fan.

2.Hotsurfaces—readtheOperator'sManualformore information.

111-3567

1.Pedaloperation

111-3901

1.Transmissionoil—readtheOperator'sManualformore information.

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111-3569

1.24hourserviceinterval

2.50hourserviceinterval

3.Checkthetyrepressure8.Checkengineoillevel13.Checkcleanlinessof

4.Checkallnutsandboltsfor propertightness

5.Checkallhoseforleaks10.Checkairlterelement15.Checkwheelnuttightness

6.Checkhydraulicoillevel11.Checkcutterheadsetting16.Lubricationpointsfor24

7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50

radiator

9.Checkoperationofseat switch

14.Cleanandinspectthe machine

usingatorquewrench, Frontwheels200N-m, Rearwheels54N–m

hourinterval

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Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Operator'sManual EngineOperator'sManual

PartsCatalog CEcerticate

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

CheckingtheTyrePressure

Partsneededforthisprocedure:

Qty.

1 1 1 1

ReadingtheManual

Partsneededforthisprocedure:

Operator'sManual

EngineOperator'sManual

PartsCatalog

CEcerticate

Use

Checkthetyrepressure.

ReadtheOperator'sManualbefore operatingthemachine.

Procedure

Correctairpressureinthefrontandreartyres.Seethe chartbelowforthecorrectpressure.

Important:Maintaincorrecttyrepressuresinall tyrestoensurecorrectcontactwiththeturf.

TyresTyreTypeRecommendedTyrePressures

Conditions

1.4bar(20

Road

Pressure

1.7bar(25

psi)

1.7bar(25

psi)

FrontAxle23x10.5-

12BKTturf pattern

RearAxle18x9.5-8

6BKTturf pattern

Turf

Conditions

0.7bar(10 psi)

Procedure

•ReadtheOperator'sManual.

•Storealldocumentationinasafeplaceforfutureuse.

•Fillouttheregistrationcard.

Max

psi)

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ProductOverview

g014594

2 3 4

13 16 14 17 8

G014418

10 5

19 1

Controls

ControlPanelComponents

Figure2

1.Frontcuttingunits

2.Controlarm

3.Steeringwheel

4.Operator'sseat

5.Enginehood

6.Rearcuttingunit

Figure3

1.Parkingbrakeswitch11.Hornbutton

2.Lightingswitch(supplied withlightingkit)

3.Warningbeaconswitch (suppliedwithbeaconkit)

4.Hazardwarningswitch (suppliedwithlightingkit)

5.Cutterheadsposition controls

6.Throttlecontrollever16.Batterywarningindicator

7.Ignitionkey17.Enginetemperature

8.Cutterheadsdriveswitch18.Glowplugindicator

9.Limitedliftinreverse switch

10.Directionindicatorswitch (suppliedwithlightingkit)

12.Auxiliary12voltsocket (suppliedwitha12Vkit)

13.Oilpressureindicator

14.Transmissiontemperature indicator

15.Hourmeter

warningindicator

19.Transmissionneutral indicator

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g014419

g014420

1 2

WARNING

G014421

Theparkingbrakeoperatesonthefrontwheels only.Donotparkthemoweronaslope.

Figure4

1.Weighttransfercontrol

Figure5

1.Reversetravelpedal2.Forwardtravelpedal

Figure6

1.Parkingbrake

ServiceBrake

Servicebrakingisachievedbythehydraulictransmission system.Whentheforwardorreversetravelpedalsare releasedortheenginespeedreduced,servicebraking becomeseffectiveandtravelspeedisautomatically reduced.Toincreasethebrakingeffect,pushthe transmissionpedalintotheneutralposition.Service brakingiseffectiveonthefrontwheelsonly.

WARNING

Theservicebrakingsystemwillnotholdthemower atastandstill.ALWAYSensuretheparkingbrakeis engagedtoparkthemoweratastandstill.

EmergencyBrake

Intheeventofservicebrakefailure,turntheignitionoff tobringthemowertoastandstill.

BrakingSystem

ParkingBrake

Movetheparkingbrakeswitchtoitsforwardpositionby depressingthesmallerlockingbuttonandmovingthe switchforwardtoengagetheparkingbrake(

Note:Donotoperatethemowerwiththeparking brakeengagedanddonotengagetheparkingbrake whilethemowerismoving.

Thislightilluminateswhentheparkingbrakeisengaged andtheignitionkeyisturnedtopositionI.

WARNING

Takecarewhenusingtheemergencybraking. Remainseatedandholdontothesteeringwheel topreventejectionfromthemowercausedbythe frontwheelbrakesbeingappliedsuddenlywhen travelling.

Figure6).

ThrottleControl

Operatethethrottlecontrolinaforwarddirectionto increasetheenginespeed.Operatethethrottlecontrol inarearwarddirectiontoreduceenginespeed(Figure7).

Note:Theenginespeeddictatesthespeedoftheother functions,i.e.travel,cuttingcylinderrotationspeedand cutterheadliftspeed.

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G014547

Figure7

g014420

1 2

G014548

Travel

Forwardtravel:Depresstheforwardtravelpedalto increaseforwardtravelspeed.Releasethepedalto reducespeed(Figure8).

Reversetravel:Depressthereversetravelpedalto increasereversetravelspeed.Releasethepedaltoreduce speed(

Figure8).

TransportLatches

Alwaysraisethecutterheadstothetransportposition andsecurewiththetransportlatchesandsafetylocks whentravellingbetweenworkareas(

Figure9

Figure9).

Stop(Neutral):Releasetheforwardorreversetravel pedal.

Figure8

1.Reversetravelpedal2.Forwardtravelpedal

CutterheadDriveSwitch

AlwaysputthecutterheaddriveswitchintheOff positionwhentravellingbetweenworkareas.

AdjustableSteeringColumn

WARNING

Neveroperatethemowerwithoutrstcheckingthat thesteeringcolumnadjustermechanismisingood workingorderandthat,onceadjustedandlocked, thesteeringwheelremainssecurelyinposition.

Adjustmentofthesteeringwheelandsteeringcolumn shouldonlybecarriedoutwhenthemowerisata standstillwiththeparkingbrakeengaged.

1.Totiltthesteeringwheel,pressthefootpedaldown.

2.Positionthesteeringtowertothemostcomfortable positionandreleasethepedal(Figure10).

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G014549

Figure10

G014550

CCW

OperatorSeat

WARNING

Neveroperatethemowerwithoutrstchecking thattheoperatorseatmechanismsareingood workingorderandthat,onceadjustedandlocked, theseatremainssecurelyinposition.

Adjustmentoftheseatmechanismsshouldonlybe carriedoutwhenthemowerisatastandstillwith theparkingbrakeengaged.

Fore/AftAdjustment:Theseatadjustingleverallows

youtoadjusttheseatforeandaft(Figure11).

Operatorweightadjustment:Rotatehandle clockwiseasshowntoincreasesuspensionstiffnessand counter-clockwisetodecrease(

Figure11).

Figure11

1.Seatadjustmentlever2.Operatorweighthandle

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WarningSystems

G014551

G014552

G014553

G014554

G014555

EngineCoolantOverheatingWarning Light

Theenginecoolantwarninglightilluminates,thehornis actuatedandthecuttersstop(Figure12).

Figure12

1.Enginecoolantoverheatingwarninglight

Figure14

1.Lowbatterychargewarninglight

LowEngineOilPressureWarningLight

Theengineoilpressurewarninglightilluminateswhen theoilpressureistoolow(Figure15).

Figure15

1.Lowengineoilpressurewarninglight

HydraulicOilOverheatingWarning Light

Thehydraulicoilwarninglightilluminateswhen overheatingoccursandthehornisactuatedwhenthe hydraulicoilinthereservoirexceeds95degreesC(203 degreesF)(Figure13).

Figure13

1.Hydraulicoiloverheatingwarninglight

LowBatteryChargeWarningLight

Thebatterychargewarninglightilluminateswhenlow batterychargeoccurs(Figure14).

DisengagementofCuttingCylinders

Thecuttingcylinderswilldisengagewhentheoperating temperaturereaches115degreesC.

AudibleWarningHorn

Depressthehornbuttontoprovideanaudiblewarning (Figure16).

Important:Thehornisautomaticallyactuated whenanenginecoolantorhydraulicoiloverheat conditionoccurs.STOPtheengineimmediately andxthemachinebeforerestarting.

Figure16

1.Horn

Page 17

IgnitionKey

G014556

III

G014557

G014558

FUEL

G014559

000.0

G0014560

0=Engineoff.

I=Enginerun/Auxiliaryon.

II=Enginepre-heat.

III=Enginestart.

WARNING

Alwaysremovetheignitionkeywhenthemoweris notinuse.

Figure19

HourMeter

Important:Alwaysinstalltheprotectivecapwhen

theignitionkeyisremovedtopreventingressof dirtandmoistureanddamagingthemechanism.

Figure17

1.Ignitionswitch

EnginePre-HeatIndicatorLight

TurntheignitionkeytopositionII.Theenginepreheat indicatorlightwillilluminateandheattheglowplugs (Figure18).

Important:Attemptingtostartacoldengine beforethepre-heatisusedcancauseunnecessary weartothebattery.

Thehourmetershowsthetotalhoursthatthemachine hasbeenoperated(

1.Hourmeter

Figure20).

Figure20

TransmissionNeutralIndicatorLight

Thislightilluminateswhenthetravelcontrolpedalis intheneutralpositionandtheignitionkeyisturnedto positionI(

Note:Theparkingbrakemustbeengagedforthe transmissionneutralindicatorlighttoilluminate.

Figure21).

Figure21

1.Transmissionneutralindicatorlight

Figure18

1.Enginepre-heatindicatorlight

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank (Figure19).

Page 18

CutterheadDriveSwitchIndicatorLight

G0014561

Thislightilluminateswhenthecutterheaddriveswitch isintheforward/reversepositionandtheignitionkeyis turnedtopositionI(Figure22).

Figure22

1.CutterheadDriveSwitchIndicatorLight

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

SpecicationCT2120CT2140

TransportWidth

Widthofcut2120mm(83.5inches)2120mm(83.5inches)

1309mm(51inches)1309mm(51inches)

Length

Height

Weight

Engine

Fueltankcapacity45.7litres45.7litres

Transportspeed

Mowingspeed

Hydraulicsystemcapacity

1681mm(66.2inches)withR.O.P .S.folded

2290mm(90.15inches)withR.O.P .S.inits

Kubota19.4kw(26hp)at3000rpmDIN70020Kubota19.4kw(26hp)at3000rpmDIN70020

2860mm(112.6inches)2860mm(1 12.6inches)

1681mm(66.2inches)withR.O.P.S.folded

verticaloperatingposition

1,150kg(2,536lb)1,200kg(2,645lb)

22km/h(13.7mph)22km/h(13.7mph)

11km/h(6.85mph)11km/h(6.85mph)

32l(7.04UKGallons)32l(7.04UKGallons)

2290mm(90.15inches)withR.O.P .S.in

itsverticaloperatingposition

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributor.

Page 19

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheignitionswitch,someone couldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Lowerthecuttingunitstotheground,setthe parkingbrakeandremovethekeyfromtheignition switchbeforeservicingormakingadjustmentsto themachine.

Figure23

1.Dipstick

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase; however,theoillevelmustbecheckedbeforeandafter theengineisrststarted.

Crankcasecapacityisapproximately5.1l(172.5ounces) withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4or higher

•Preferredoil:SAE15W-40(above0degreesF)

•Alternateoil:SAE10W -30or5W-30(all temperatures)

ToroPremiumEngineoilisavailablefromyour distributorineither15W -40or10W-30viscosity.

Note:Thebesttimetochecktheengineoiliswhen theengineiscoolbeforeithasbeenstartedforthe day.Ifithasalreadybeenrun,allowtheoiltodrain backdowntothesumpforatleast10minutesbefore checking.Iftheoillevelisatorbelowtheaddmark onthedipstick,addoiltobringtheoilleveltothefull mark.DONOTOVERFILL.Iftheoillevelisbetween thefullandaddmarks,nooiladditionisrequired.

4.Removedipstickandcheckoillevelondipstick.

TheoillevelshouldbeuptotheFullmark.

5.IftheoillevelisbelowtheFullmark,removethe llcap( Fullmarkondipstick.Donotoverll.

1.Oilllcap

6.Installtheoilllcapandclosethehood.

Figure24)andaddoiluntillevelreachesthe

Figure24

1.Parkthemachineonalevelsurface,stoptheengine, settheparkingbrakeandremovethekeyfromthe ignitionswitch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit

Figure23).

(

Page 20

CheckingtheCoolingSystem

G014564

30 - 40mm

ServiceInterval:Beforeeachuseordaily

CAUTION

Iftheenginehasbeenrunning,thepressurized, hotcoolantcanescapeandcauseburns.

•Allowtheenginetocooldownbeforeopening theradiatorcap.

•Donotopentheradiatorcapwhentheengine isrunning.

•Usearagwhenopeningtheradiatorcap,and openthecapslowlytoallowsteamtoescape.

Thecoolingsystemislledwitha50/50solutionof waterandpermanentethyleneglycolantifreeze.

1.Cleandebrisoffofthescreen,oilcooler,andfront oftheradiatordailyandmoreoftenifconditions areextremelydustyanddirty.Refertothesection onRemovingDebrisfromtheCoolingSystemin Maintenance.

No.1-D/2-Dblend)belowthattemperature.Useof wintergradefuelatlowertemperaturesprovideslower ashpointandcoldowcharacteristicswhichwillease startingandreducefuellterplugging.

Useofsummergradefuelabove-7°C(20°F)will contributetowardlongerfuelpumplifeandincreased powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening .

•Keepfuelawayfromeyesandskin.

2.Removethecapfromtheradiator.

3.Thecoolantlevelneedstobe30mm-40mm (1.2-1.6inches)belowthetopofthellerneck.

Figure25

AddingFuel

ServiceInterval:Beforeeachuseordaily

Every500hours

Useonlyclean,freshdieselfuelwithlow(<500ppm) orultralow(<15ppm)sulfurcontent.Theminimum cetaneratingshouldbe40.Purchasefuelinquantities thatcanbeusedwithin180daystoensurefuel freshness.

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuelthat spills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuelfumes maybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.

Fueltankcapacity:42l(11gallons)

Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-Dor

Page 21

DANGER

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipmentwith itswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromafueldispenser nozzle.

•Ifafueldispensernozzlemustbeused,keep thenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntil fuelingiscomplete.

1.Parkthemachineonalevelsurface.

2.Usingacleanrag,cleantheareaaroundthefuel tankcap.

3.Removethecapfromthefueltank.

4.Fillthetankuntilthelevelistothebottomofthe llerneckwithdieselfuel.

5.Installthefueltankcaptightlyafterllingthetank.

Note:Ifpossible,llthefueltankaftereachuse. Thiswillminimizepossiblebuildupofcondensation insidethefueltank.

materialpropertiesandindustryspecications.Wedo notrecommendtheuseofsyntheticuid.Consult withyourlubricantdistributortoidentifyasatisfactory productNote:Torowillnotassumeresponsibilityfor damagecausedbyimpropersubstitutions,souseonly productsfromreputablemanufacturerswhowillstand behindtheirrecommendation.

HighViscosityIndex/LowPourPointAnti-wearHydraulic Fluid,ISOVG46

MaterialProperties:

Viscosity,ASTMD445cSt@40°C44to48

ViscosityIndexASTM D2270 PourPoint,ASTMD97-34°Fto-49°F

IndustrySpecications:

VickersI-286-S(QualityLevel),VickersM-2950-S (QualityLevel),DenisonHF-0

cSt@100°C7.9to8.5 140to160

Note:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditivefor thehydraulicsystemoilisavailablein2/3oz.(20ml) bottles.Onebottleissufcientfor15-221(4-6gal) ofhydraulicoil.Orderpartno.44-2500fromyour authorizedTorodistributor.

BiodegradableHydraulicFluid-Mobil224H

ToroBiodegradableHydraulicFluid(Availablein5gallon

pailsor55gallondrums.SeepartscatalogorT orodistributor forpartnumbers.)

Alternateuid:MobilEAL224H

Note:Thisisvegetable-oilbasedbiodegradable

oiltestedandapprovedbyToroforthismodel. Thisuidisnotasresistanttohightemperaturesas standarduid,sobesuretofollowtherecommended uidchangeintervalswiththisuid.Contamination bymineral-basedhydraulicuidswillchangethe biodegradabilityandtoxicityofthisoil.Whenchanging fromstandarduidtothebiodegradabletype,be certaintofollowtheapprovedushingprocedure. ContactyourlocalToroDistributorfordetails.

1.Positionmachineonalevelsurface,lowerthe cuttingunitsandstoptheengine.

CheckingtheHydraulicFluid

Themachinesreservoirislledatthefactorywith approximately32l(7.04UKgallons)ofhighquality hydraulicuid.Checkthelevelofthehydraulicuid beforetheengineisrststartedanddailythereafter. Therecommendedreplacementuidisasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein5 gallonpailsor55gallondrums.SeepartscatalogorToro distributorforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,other uidsmaybeusedprovidedtheymeetallthefollowing

2.Checkthesightlevelgaugeonthesideofthetank. Thelevelneedstobeattheuppermark.

3.Ifhydraulicoilisneeded,cleanareaaroundthecap ofhydraulictank(

Figure26).Removecapfromthe

tank.

Page 22

G014570

Figure26

G014422

SecuringthePlatform

1.Lowertheplatformcarefully .Thegasspringwill provideassistance.

2.Movethelockinglatchhandletowardsthefrontof themowerastheplatformnearsthefullylowered position.Thiswillensurethatthelatchhooksclear thelockingbar.

3.Fullylowertheplatformandmovethelocking handletowardstherearofthemoweruntilthelatch hooksfullyengagethelockingbar.

1.Hydraulictankcap

2.Oiltank

4.Removethecapandllthetanktotheuppermark onthesightlevelgauge.Donotoverll.

5.Installthecapontothetank.

3.Sightlevelgauge

ChecktheTorqueoftheWheel Nuts

ServiceInterval:Beforeeachuseordaily

Torquethewheelnutsto200N-m(148ft-lb)forthe frontaxle,and54N-m(40ft-lb)fortherearaxle.

WARNING

Failuretomaintainpropertorqueofthewheelnuts couldresultinpersonalinjury.

OperatorPlatformLatching Mechanism

Donotoperatethemowerwithoutrstcheckingthat theoperatorplatformlatchingmechanismisfully engagedandingoodworkingorder.

Figure27

OperatorPresenceControl

Note:Theenginewillcutoutiftheoperatorleavesthe

seatwithoutengagingtheparkingbrake.

EngineStartLockout:Theenginecanonlybe startedwhentheforward/reversetravelpedalisinthe NEUTRALposition,thecutterheaddriveswitchisin theOFFpositionandtheparkingbrakeisengaged. Whenthesecircumstancesaresatised,switchesare activatedpermittingtheenginetobestarted.

WARNING

Neveroperatethemowerwithoutrstchecking thattheoperatorplatformlatchingmechanismis fullyengagedandingoodworkingorder.

ReleasingthePlatform

1.Movethelockinglatchhandletowardsthefrontof themoweruntilthelatchhooksclearthelocking bar.

2.Raisetheplatform.Thegasspringwillprovide assistance.

EngineRunInterlock:Oncetheengineisstarted theoperatormustbeseatedbeforetheparkingbrakeis releasedfortheenginetocontinuetorun.

CuttingCylinderDriveLockout:Thedrivetothe cuttingcylindersisonlypossiblewhentheoperator isseated.Iftheoperatorraisesofftheseatfora periodofmorethanonesecond,aswitchisactivated andthedrivetothecuttingcylindersisautomatically disengaged.Toengagedrivetothecuttingcylinders, theoperatormustreturntotheseat,thenoperatethe cutterheaddriveswitchtotheOFFpositionbefore movingitbacktotheONposition.Iftheoperator

Page 23

risesofftheseatforabriefmomentduringnormal

G014557

work,drivetothecuttingcylindersisnotaffected.

Theenginecanonlybestartedwiththecutterhead driveswitchintheOFFposition.

WARNING

Donotoperatetheturfmoweriftheoperator presencecontrolsaredefectiveinanyway. replacefaultypartsandcheckthattheyfunction correctlybeforeoperatingthemower.

Al w ays

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

3.TurntheignitionkeytothepreheatpositionIIso thatthepre-heatindicatorlightison.Holditfor5 secondstoheattheglowplugs.

4.Afterpreheatingtheglowplugs,turnkeytothestart positionIIIandholdtocranktheengine.

Cranktheenginefornolongerthan15seconds. ReleasetheignitionkeybacktopositionIwhenthe enginestarts.

5.Runtheengineatlowidlespeeduntilitwarmsup.

Figure28

1.Enginepre-heatindicatorlight

StartingandStoppingthe Engine

Important:Youmustbleedthefuelsystembefore

startingtheengineifyouarestartingtheenginefor thersttime,theenginehasstoppedduetolack offuel,oryouhaveperformedmaintenanceonthe fuelsystem;refertoBleedingtheFuelSystem.

WARNING

Beforestartingtheenginecheckthat:

•YouhavereadandunderstoodtheSafety Precautionssectioninthismanual.

•Theareaisclearofbystanders.

•Thecutterheaddriveisdisengaged.

•Theparkingbrakeisengaged.

•Thetravelcontrolpedalsareinneutral.

Important:ThismachineisttedwithanEngine startlockout,refertoOPERATORPRESENCE CONTROLS.

WARNING

Whentheengineisoperatingallwarninglights shouldbeoff.Ifawarninglightilluminates,stop theengineimmediatelyandhavethefaultrectied beforerestarting.

StartingaWarmEngine

1.Sitontheseat,keepyourfootoffofthetraction pedalsothatitisinNeutral,engagetheparking brakeandsetthethrottletothe70percentfull throttle.

2.TurntheignitionkeytotheignitiononpositionI andcheckthattheengineoilpressureandbattery chargewarninglightsilluminate.

3.TurntheignitionkeytothestartpositionIIIand holdtocranktheengine.

Cranktheenginefornolongerthan15seconds. ReleasetheignitionkeybacktopositionIwhenthe enginestarts.

4.Runtheengineatlowidlespeeduntilitwarmsup.

StartingaColdEngine

1.Sitontheseat,keepyourfootoffofthetraction pedalssothatitisinNeutral,engagetheparking brakeandsetthethrottletothe70percentfull throttleposition.

2.TurntheignitionkeytotheignitiononpositionI andcheckthattheengineoilpressureandbattery chargewarninglightsilluminate.

StoppingtheEngine

1.MoveallcontrolstoNeutral,settheparkingbrake, movethethrottletothelowidlepositionandallow theenginetoreachlowidlespeed.

Important:Allowtheenginetoidlefor5 minutesbeforeshuttingitoffafterafullload operation.Failuretodosomayleadtotrouble onaturbo-chargedengine.

Page 24

2.Lettheengineidlefor5minutes.

G014563

G014423

G014424

3.Turntheignitionkeytoposition0.

Iftheenginefailstostopwhentheignitionkeyis turnedto0,operatetheenginestopleverinforward direction(

Figure29).

WARNING

Keephandsclearofmovingobjectsandhot enginepartswhiletheengineisrunning.

Figure29

Figure30

MK3Floatingcutterhead8inch(20cm):Whenthe mowerissetupwithoatingcutterheadstheheight ofcutisgaugedbythefrontandrearrollers.The cutterheadisallowedtopivotforeandaftaswellas laterally.Thisarrangementisrecommendedforhigh qualitygrassareasandperformswellwheregrassis shortandthegroundundulationsaresevere(

Figure31).

CheckingtheCylinderto BedknifeContact

Eachdaybeforeoperating,checkthecutterheadto bedknifecontact,regardlessifthequalityofcuthad previouslybeenacceptable.Theremustbelightcontact acrossthefulllengthofthecutterheadandthebedknife.

CutterheadsGeneral Information

ThismachineisdesignedtobeusedwithMK38inch (20cm)xedoroatingcutterheads.

Itisessentialthattherelationshipbetweenthebottom bladesandthecuttingcylindersarekeptingood adjustmentandthatcuttingedgesarekeptsharpto ensuregoodcuttingperformance,minimumpower consumptionandprolongedlifeforthecuttingedges, refertoCutterheadsMaintenance(page46).

MK3Fixedcutterhead8inch(20cm):Whenthe mowerissetupwithxedcutterheadstheheightof cutisgaugedbytherearrollerandthecutterheadis allowedtopivotlaterallytofollowgroundcontours. Thisarrangementisrecommendedforgeneralmowing requirements(Figure30).

Figure31

Grassdeectors:Thereargrassdeectorsmust alwaysbecorrectlytted.Thedeectorsshouldbe setaslowaspossibletodeectgrassdischargetothe ground(Figure32).

Page 25

G014425

Figure32

G014426

G014427

G014428

MK3Fixedcutterhead8inch (20cm)

Pivotknucklexing:Securetheboltinthefrontxed holepositioninFigure34asshown.

Figure34

1.Frontxedholeposition

WARNING

Alwaysensurethatthegrassdeectorsareangled belowhorizontallevel,otherwiseriskstohealth andsafetymayresult.

Heightofcutgauge:Anoptionalheightofcut

gaugeisavailabletoassistinachievingaccuratecut heightsettings.Itissuitableforbothxedandoating cutterheads(

Figure33).

Figure33

Heightofcutadjustment:Theheightofcutisgauged bythepositionoftherearroller.Turntheadjustingnut assemblybothendsclockwisetodecreaseheightofcut oranti-clockwisetoincreaseheightofcut(

Figure35

1.Adjustingnutassembly

Figure35).

Important:Donotattempttounlockthenut assemblies.

Ensurethatallcutterheadsaresetatthesameheightof cutbyeitherreferringtotheindicatorrings(Figure36)

Page 26

orbyusingaheightofcutgaugeacrossthefullwidth

G014429

G014430

G014431

G014433

2 3

ofeachcutterheadforgreateraccuracyasshown.

Figure38

Figure36

1.Indicatorrings

MK3FloatingCutterhead8 inch(20cm)

Pivotknucklexing:Securetheboltintherear oatingslotposition

Figure37asshown.

Figure37

1.Adjustingnutassembly

2.Adjustingnuts4.Indicatorrings

3.Height-of-cut

Important:Donotattempttounlockthenut assemblies.

Toalterthefrontrollerpositionloosenbolts.Release andturnadjustingnutsbothendsclockwisetoincrease theheightofcutoranti-clockwisetodecreasethe heightofcut(

Figure39).

1.Rearoatingslotposition

Heightofcutadjustment:Theheightofcutis gaugedbythepositionofthefrontandrearrollers.

Toaltertherearrollerposition,turntheadjustingnut

1.Height-of-cut

2.Equal

Figure39

3.Indicatorrings

assemblybothendsclockwisetodecreaseheightofcut oranti-clockwisetoincreaseheight-of-cut(Figure38).

Ensurethatallcutterheadsaresetatthesameheightof cutbyreferringtotheindicatorringsorusetheheight ofcutgaugeacrossthefullwidthofeachcutterheadas shown(Figure39).

Tightennutsonbothends.

Page 27

CentreCutterheadHeightof

g014433

CutCorrectionAdjustment

WithallcutterheadssetatthesameHOCviathe indicatorrings,itmaybenoticeablethatthecenterunit producesahighercutnishcomparedtothewingunits. Thecenterunitispulledandthewingunitsarepushed, thispresentsmarginallydifferentcuttinganglesrelative totheground.TheamountofHOCvariation,which resultsfromthis,willbeinuencedbytheterrainbut satisfactoryresultscanusuallybeachievedbysetting thecentercutterheadHOCindicatorringlowerthan thewingunitsettings.

CutterheadPositionControl

Thecutterheadsmayberaisedorloweredindependently usingthebankof3liftcontrolswitches.

1.Tolowerthecutterheads,operatetheliftcontrol switchesinadownwarddirectionandrelease.

Thecutterheaddriveswitchmustbeon(forward) todothis,thecylinderdrivewillengagewhenthe cutterheadsareapproximately150mm(6˝)above groundlevel.Thecutterhead(s)arenowin‘oat’ modeandwillfollowthegroundcontours.

2.Toraisethecutterheads,operatetheliftcontrol switchesinanupwarddirectionandholdin position3.Ifthecutterheaddriveswitchisin theOnpositionthecylinderdrivewilldisengage immediately.

3.Releasetheliftcontrolswitcheswhenthe cutterheadsareattherequiredheight.

Thecontrolswitcheswillautomaticallyreturnto position2(neutral)andthearmsarehydraulically lockedintoposition.

Figure40

Toraisethecutterheadstothelimitedliftposition:

momentarilyoperatetheswitchesinanupward direction.

Thecylinderdrivewilldisengageimmediatelyandthe cutterheadswillstopraising,approximately150mm(6 inches)abovegroundlevel.

Thisoperateswiththecutterheadsloweredandrotating.

AdjustingtheCutterheadAuto LimitedLift

Toactivate,presstheAutoLimitedLiftswitchtothe ONposition.

Todeactivate,presstheAutoLimitedLiftswitchtothe OFFposition.

Manuallimitedliftusingthethreeliftcontrolswitches isalwaysavailableregardlessofthepositionoftheAuto switch.

Autolimitedliftinreversecausesthecutterheadstorise automaticallytothelimitedliftpositionwhenreversing. Theywillreturntotheoatingpositionwhenreturning toforwardtravel.Thecuttingcylinderscontinueto rotateduringthisoperation.

Page 28

EngagingtheCutterhead

G014434

Drive

Figure41

1.Forward3.Reverse

2.Off

Thecutterheaddrivecanbeengagedonly whentheoperatorisseatedcorrectly,refer toOperatorPresenceSeatSwitch(page44).

Forwardrotationcutterheaddriveengagement:

Depressthetopofthecutterheaddriveswitchtothe forwardposition.

Reverserotationcutterheaddriveengagement:

Depressthebottomofthecutterheaddriveswitchto thereverseposition.

Allcutterheaddrivesdisengagement:Settheswitch tothemiddleposition.

Tolowerthecutterheads:Thecutterheaddrive switchmustbesettoforward.Operatetheliftcontrol switch(s)inadownwarddirection.Thecylinderwill drivewhenthecutterheadsareapproximately150mm (6inches)abovegroundlevel.

ClearingtheCuttingCylinders

WARNING

Neverattempttorotatethecuttingcylindersby hand.

•Theremaybesomeresidualpressureinthe hydraulicsystemwhichcouldcauseinjury throughsuddenmovementofthecylinder(s) whentheblockageisreleased.

2.Applytheparkingbrakeanddisengagealldrives.

3.Lowerthecuttingunitstothegroundorsecurely lockinthedesignatedtransportpositions.

4.Stoptheengineandremovetheignitionkeyto isolateallpowersourcesandcheckthattheyare stopped.

5.Releaseallstoredenergydevices.

6.Checkthatallmovingpartsarestationary.

7.Usingasuitablestrongwoodeninstrument, removetheblockage.Makesurethatthewooden instrumentisproperlysupportedinthecylinderand avoidtheuseofexcessiveforcetopreventdamage.

8.Ensurethatthewoodeninstrumentisremoved fromthecuttingcylinderbeforerestartingthe powersource.

9.Repairoradjustthecylinderifrequired.

UsingWeight Transfer/TractionAssistance

Avariablehydraulicweighttransfersystemisprovided forimprovingtyregripwiththegrasssurface-traction assistance.

Hydraulicpressureinthecutterheadsliftsystem providesaliftingforcewhichreducescutterheads weightonthegroundandtransferstheweightasa downwardforceontothemower’ styres.Thisactionis knownasweighttransfer.

Toengageweighttransfer:Theamountofweight transfercanbevariedtosuitoperatingconditionsby rotatingtheweighttransferhandwheelasfollows:

1.Releasethevalvelocknut1/2turnanti-clockwise andhold.

2.Rotatethevalvehandwheel.

•Anti-clockwisetoreduceweighttransfer.

•Clockwisetoincreaseweighttransfer.

3.Tightenthenut.

•Alwayswearprotectiveglovesanduseasuitable strongwoodeninstrument.

•Ensurethatthewoodeninstrumentwillt betweenthebladesandthroughthecylinder andislongenoughtoprovidesufcient leveragetoreleasetheblockage.

1.Stopthemachineonlevelground.

Page 29

g014435

Figure42

G014436

1.LockWheel

2.Weighttransferhand wheel

FoldingtheR.O.P .S.

TheR.O.P .Sframemaybefoldeddowntoallowaccess intoareasofrestrictedheight.

WARNING

WhiletheR.O.P .Sframeisfoldeddownitdoesnot provideanyprotectionintheeventofaroll-over andshouldnotbeconsideredasaRollOver ProtectiveStructure.

1.Applytheparkingbrakeandswitchofftheengine.

2.Supporttheweightoftheupperframewhile removingthehandnuts,washersandretainingbolts fromthepivotbrackets(Figure43).

Figure43

3.Carefullylowertheframedownwardsuntilitrests onthestops.

4.Inserttheretainingboltsinthelowerholeandfully tightenthehandnutstosupporttheupperframe initsloweredposition.

5.Toraisetheframe,followtheseinstructionsin reverseorder.

WARNING

Whenintheraisedposition,bothretainingbolt assembliesmustbeinstalledandfullytightenedto ensurefullR.O.P .Sprotection.

WARNING

BecarefulloweringandraisingtheR.O.P .Sframe toprevententrapmentofngersbetweenxedpart andpivotpartofthestructure.

•Keepallnuts,boltsandscrewscorrectlytorqued ensurethattheequipmentisinsafeworking condition.

•Replacewornordamagedpartsforsafety.

•EnsurethattheSeatBeltandMountingsareinsafe workingorder.

JackingPoints

Note:Usejackstandstosupportthemachinewhen

required.

•Front—underthefrontarmmount.

•Rear—axletubeontherearaxle.

Page 30

OperatingTips

Familiarization

Beforemowinggrass,practiceoperatingthemachine inanopenarea.Startandstoptheengine.Operatein forwardandreverse.Lowerandraisethecuttingunits andengageanddisengagethecutterheads.Whenyou feelfamiliarwiththemachine,practiceoperatingup anddownslopesatdifferentspeeds.

WarningSystem

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurif youoperatethemachinewithamalfunction.

Mowing

Therotationalspeedofthecuttingcylindersshould alwaysbekeptashighaspossibleinordertomaintain thehighestqualityofcut.Thisinturnrequiresthatthe enginespeedbekeptashighaspossible.

Cuttingperformanceisbestwhencuttingagainstthe lieofthegrass.Inordertotakeadvantageofthisfact, theoperatorshouldattempttoalternatethedirection ofmowingbetweencuts.

alsowisetoreducecuttingspeedwhenmowinglightly grassedareasorwhenthegrassisdry.Becarefulwhen drivingbetweenobjectssoyoudonotaccidentally damagethemachineorcuttingunits.

WARNING

Takecarewhentravellingoverobstaclessuchas roadsidekerbs.Alwaystravelatslowspeedover obstaclestopreventdamagetothemachinestyres, wheelsandsteeringsystem.Ensurethattyresare inatedtotherecommendedpressures.

Slopes

Useextracarewhenoperatingthemachineonslopes. Driveslowlyandavoidsharpturnsonslopestoprevent rollovers.Lowerthecuttingunitswhengoingdownhill forsteeringcontrol.

RearRollerScrapers

Itisgenerallywisetoremoverearrollerscrapers whereconditionsallow ,asoptimumgrassdischarge isachievedwithoutthem.Scrapersshouldberetted whenconditionsaresuchthatmudandgrassstartto buildupontherollers.Whenrettingthescraperwires caremustbetakentoensurethattheyarecorrectly tensioned.

Takecarenottoleaveuncutstripsofgrassatthe overlappointsbetweenadjacentcutterheadsbyavoiding tightturns.

QualityofCut

Thequalityofcutwilldeteriorateiftheforwardspeed isexcessive.Alwaysbalancethequalityofcutwith theworkraterequiredandsettheforwardspeed accordingly.

Engine

Neverlettheenginelabour.Reducetheforwardspeed orincreasetheheightofcut.Checkthatthecutting cylindersarenotinheavycontactwiththeirbottom blades.

Transporting

Alwaysdisengagethecutterheaddrivewhentravelling acrossun-grassedareas.Grasswilllubricatethecutting edgeswhilstmowing.Excessiveheatwillbuildupifthe cuttingcylindersarerunwhennotmowingandthis willcauserapidweartotakeplace.Forthisreasonitis

Page 31

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every50hours

MaintenanceProcedure

•Checktheconditionandtensionofthealternatorbelt.

•Changetheengineoilandlter.

•Changethetransmissionoillter.

•Changethehydraulicreturnlter.

•ChecktheengineRPM(idleandfullthrottle).

•Checktheengineoillevel.

•Checkthecoolingsystem.

•Checkfuellevel.

•Checkthehydraulicuidlevel.

•Torquethewheellugnuts.

•Checkthecylindertobedknifecontact.

•Checkthetyrepressure.

•Checktheaircleanerblockageindicator.(Servicetheaircleanerearlieriftheair cleanerindicatorshowsred.Serviceitmorefrequentlyinextremelydirtyordusty conditions.)

•Removedebrisfromthescreen,oilcoolers,andradiator(morefrequentlyindirty operatingconditions).

•Checksafetyinterlocksystem.

•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports, wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Greasethebearings,bushingsandpivots(Greasethemimmediatelyafterevery washingregardlessoftheintervallisted.)

•Checkcutterheadrearbearingadjustment.

•CheckRearRollerScraperWireTension

Every100hours

Every150hours

Every200hours

Every250hours

Every400hours

Every500hours

Every800hours

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

•Changetheengineoilandlter.

•Drainmoisturefromthefuelandhydraulicuidtanks.

•CheckBatteryCondition

•Checkthetransmissioncontrolcable.

•Checktheconditionofandcleanthebattery .

•Checkthebatterycableconnections.

•Checkthefuellinesandconnections.

•ChecktheengineRPM(idleandfullthrottle).

•Replacethefuellter.

•CheckEngineOverheatWarningSystem

•Replacetheprimaryairlter.(Morefrequentlyinextremedustyordirtyconditions)

•CheckElectricalSystem

•Changethetransmissionoillter.

•Changethehydraulicreturnlter.

•Checktherearwheelalignment.

•ServicetheHydraulicSystem

•CheckHydraulicOilOverheatWarningSystem

•Drainandcleanthefueltank

•Packtherearwheelbearings(CT21202wheeldrivemodelonly)

•Adjusttheenginevalves(refertotheengineOperator'sManual)

Page 32

MaintenanceService

Interval

MaintenanceProcedure

Beforestorage

Every2years

•Drainandcleanthefueltank

•Flushandreplacethecoolingsystemuid.

•Replaceallmovinghoses.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

Checkthesafetyinterlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Checktheairlterrestrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulicsystemoillevel.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetyrepressure.

Checktheinstrumentoperation.

Checkthecylinder-to-bedknifeadjustment.

Checktheheight-of-cutadjustment.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.

Sat.Sun.

2.Immediatelyaftereverywashing,regardlessoftheintervallisted

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Important:Refertoyour

Information

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

Page 33

Pre-Maintenance

g014589

200Nm

54Nm

FUEL

E F

30 - 40mm

24H

50H

111-3569-A

50H

Beforepreforminganymaintenanceensuretheengineisswitchedtooffandtheignitionkeyisremoved,theparking brakeisset,thereisnopressureinthehydraulicsystem,thecutterheadsaredownonthegroundandthesafety precautionsinthismanualhavebeenreadandunderstood.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Important:Regularmaintenanceisessentialforthecontinuedsafeoperationofthemachine.Correct servicingwillprolongtheworkinglifeofthemachineandsafeguardtheWarranty.Alwaysusegenuine TOROservicepartsastheseareaccuratelymatchedtotherequiredduty.

Dirtandcontaminationaretheenemiesofanyhydraulicsystem.Whencarryingoutmaintenanceproceduresonthe hydraulicsystemalwaysensurethattheworkareaandthecomponentsarethoroughlycleanbefore,duringandafter retting.Ensurethatallopenhydrauliclinesandports,etc.arepluggedduringmaintenanceprocedures.

Therecommendedserviceintervalsarebasedonnormaloperatingconditions.Severeorunusualconditionswill necessitateshorterserviceintervals.

Alwaysgreasethepivotpointsimmediatelyafterpressurewashingorsteamcleaning.

WARNING

Theengine,transmissionoilandhydraulicsystemswillbehotaftermachineuse.Allowthesystemstocool beforeworkingonthemachine,particularlybeforeworkingontheengineorwhenchangingoiloroillters.

ServiceIntervalChart

Figure44

Page 34

Lubrication

G014569

GreasingtheBearings, BushingsandPivots

ServiceInterval:Every50hours

Lubricateallgreasettingsforthebearingsandbushings withNo.2GeneralPurposeLithiumBaseGrease. Lubricatebearingsandbushingsimmediatelyafter everywashing,regardlessoftheintervallisted.

Replaceanygreasezerksthatbecomedamaged.

Greaseallcutterheadgreasepointsandensurethat sufcientgreaseisinjectedsuchthatcleangreaseisseen toescapefromtherollerendcaps.Thisprovidesvisible evidencethattherollersealshavebeenpurgedofgrass debrisetc.andwillensuremaximumworkinglife.

Thegreasettinglocationsandquantitiesareasfollows:

Figure45

1.–Greasevery50hours2.–Greaseevery25hours

Page 35

EngineMaintenance

G014437

G014565

1 2 3

G014566

ChecktheEngineOverheat WarningSystem

ServiceInterval:Every500hours

1.T emperatureswitch

Figure46

Figure47

2.Beforeremovingthelter,uselowpressure air(40psi,cleananddry)tohelpremovelarge accumulationsofdebrispackedbetweenoutside ofthelterandthecanister.Avoidusinghigh

pressureairwhichcouldforcedirtthroughthe lterintotheintaketract.Removethecoverfrom

theaircleanerbody .

Thiscleaningprocesspreventsdebrisfrommigrating intotheintakewhenthelterisremoved.

1.TurntheignitionkeytotheignitiononpositionI.

2.Disconnectthered/greywireterminalfromthe enginetemperatureswitch.

3.Touchthemetalterminalofthiswireontoasuitable earthpoint,ensuringthatthemetalsurfacesmake goodcontact.

Thehornwillsoundandtheenginecoolanttemperature warninglightwillilluminatetoconrmcorrect operation.Ifthesystemisfaulty ,makerepairsbefore operatingthemower.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily

Every500hours

ServicingthePrimaryAirFilter

1.Dustboot

2.Dustbowl

3.Removeandreplacethelter(Figure48).

Cleaningoftheusedelementisnotrecommended duetothepossibilityofdamagetotheltermedia.

Figure48

3.Airlter

4.Inspectthenewlterforshippingdamage,checking

Checktheaircleanerbodyfordamagewhichcould causeanairleak.Replaceifdamaged.Checkthewhole

thesealingendofthelterandthebody.Donot

useadamagedelement.

intakesystemforleaks,damageorloosehoseclamps.

5.Insertthenewlterbyapplyingpressuretotheouter

Servicetheprimaryaircleanerlteronlywhenthe serviceindicator(

Figure48)requiresit.Changingtheair lterbeforeitisnecessaryonlyincreasesthechanceof dirtenteringtheenginewhenthelterisremoved.

Important:Besurethecoverisseatedcorrectly andsealswiththeaircleanerbody.

1.Checkthelterblockageindicator.Iftheindicatoris

red,theairlterneedstobereplaced(Figure47).

rimoftheelementtoseatitinthecanister.Donot

applypressuretotheexiblecenterofthelter.

6.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthe cover,cleanthecavityandreplacetheoutletvalve.

7.Installthecoverorientingtherubberoutletvalvein adownwardposition—betweenapproximately5:00 to7:00whenviewedfromtheend.

Page 36

8.Checktheconditionoftheaircleanerhoses.

9.Securethecover.

ServicingtheSafetyFilter

Theairlterhasasecondary,safetylterelementinside theprimaryairltertopreventdislodgeddustandother itemsfromenteringtheenginewhilechangingthemain element.

Replacethesafetylter,nevercleanit.

Important:Neverattempttocleanthesafetylter. Ifthesafetylterisdirty,thentheprimarylteris damaged.Replacebothlters.

Figure50

ServicingtheEngineOiland Filter

ServiceInterval:Aftertherst50hours

Every150hours

1.Removethedrainplug( owintoadrainpan.

1.Oildrainplug

Figure49)andlettheoil

Figure49

1.Oillter

4.Applyalightcoatofcleanoiltothenewlterseal.

5.Installthereplacementoilltertothelteradapter. Turntheoillterclockwiseuntiltherubbergasket contactsthelteradapter,thentightenthelteran additional1/2turn.

Important:Donotover-tightenthelter.

6.Addoiltothecrankcase;refertoCheckingthe EngineOil.

2.Whentheoilstops,installthedrainplug.

3.Removetheoillter(Figure50).

Page 37

FuelSystem Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis6to12mm (1/4to1/2inches)belowthebottomoftheller neck.Thisemptyspaceinthetankallowsthe fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis6to12mm (1/4to1/2inches)belowthebottomoftheller neck.Thisemptyspaceinthetankallowsthe fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

1.Parkthemachineonalevelsurfaceandensurethat thefueltankisatleasthalffull.

2.Openthehood.

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforestorage

Drainandcleanthefueltankifthefuelsystembecomes contaminatedorifthemachineistobestoredforan extendedperiod.Usecleanfueltoushoutthetank.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Checkthefuellinesandconnections.Inspectthemfor deterioration,damage,orlooseconnections.

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingthe engineifanyofthefollowingsituationshaveoccurred:

3.TurnthekeyintheignitionswitchtotheON positionandcranktheengine.Themechanical pumpwillsuckfueloutofthetank,llthefuellter andfuelhoseandforcetheairintotheengine.This couldtakesometimetofullypurgealltheairoutof thesystemandtheenginemightreerraticallyuntil allairispurgedout.Whenallairispurgedandthe engineisrunningsmoothly ,itshouldberunfora fewminutestoensurethatitisfullypurged.

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem components;i.e.,lterreplaced,separatorserviced, etc.

Page 38

ElectricalSystem

g014571

1 2 3 2 4

Maintenance

Important:Beforeweldingonthemachine, disconnectbothcablesfromthebattery,bothwire harnessplugsfromtheelectroniccontrolmodule, andtheterminalconnectorfromthealternatorto preventdamagetotheelectricalsystem.

•Removebuildupofdirt,gritandotherdeposits.

•Ensurethattheballjointsaresecurelyanchoredand checkthatmountingbracketsandcableanchorsare tightandfreefromcracks.

•Inspectendttingsforwear,corrosion,broken springs,andreplaceifnecessary.

•Ensurethattherubbersealsarecorrectlylocated andareingoodcondition.

CheckElectricalSystem

ServiceInterval:Every500hours

Inspectallelectricalconnectionsandcablesandreplace anywhicharedamagedorcorroded.Sprayagood qualitywaterinhibitorontoexposedconnectionsto preventmoistureingress.

CheckBatteryCondition

ServiceInterval:Every250hours

Note:Whenremovingthebattery,alwaysdisconnect thenegative(-)cablerst.

Note:Wheninstallingthebattery,alwaysconnectthe negative(-)cablelast.

Raisetheenginecover.Removeanycorrosionfromthe batteryterminalsusingawirebrushandapplypetroleum jellytotheterminalstopreventfurthercorrosion.Clean thebatterycompartment.

Undernormaloperatingconditionsthebatterywill notrequireanyfurtherattention.Ifthemachinehas beensubjecttocontinuoususeunderhighambient temperatureconditions,thebatteryelectrolytemay requiretoppingup.

Removethecellcoversandtopupwithdistilledwater toaheight15mmbelowthetopofthebattery.Install thecellcovers.

Note:Checktheconditionofthebatterycables.Install newcableswhencurrentonesareshowingsignsof wearordamageandtightenanylooseconnectionsas necessary.

•Ensurethatthearticulatingsleevessupporting theinnercableareingoodconditionandrmly attachedtotheoutercableassemblyatthecrimped connections.Ifthereareanysignsofcrackingor detachmentinstallanewcableimmediately.

•Checkthatsleeves,rods,andinnercablearefree frombends,kinks,orotherdamage.Iftheyarenot, installanewcableimmediately .

•Withtheengineswitchedoff,operatethepedal controlsthroughtheentirerangeandensurethatthe mechanismmovessmoothlyandfreelytotheneutral positionwithoutstickingorhangingup.

Figure51

1.Outercover3.Sleeve

2.Rubberseal4.Rodend

ServicingtheBattery

ServiceInterval:Every250hours

Every250hours

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

InspectTransmission ControlCableandOperating Mechanism

ServiceInterval:Every250hours

Checktheconditionandsecurityofthecableand operatingmechanismatthespeedcontrolpedalsand transmissionpumpends.

•Donotdrinkelectrolyteandavoidcontactwith skin,eyes,orclothing.Wearsafetyglassesto shieldyoureyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

Page 39

WARNING

g014438

1 2

Chargingthebatteryproducesgassesthatcan explode.

DriveSystem Maintenance

Neversmokenearthebatteryandkeepsparksand amesawayfromit.

Checkthebatterycondition.Keeptheterminalsand theentirebatterycasecleanbecauseadirtybatterywill dischargeslowly.T ocleanthebattery,washtheentire casewithasolutionofbakingsodaandwater.Rinseit withclearwater.

ChangingtheTransmission OilFilter

ServiceInterval:Aftertherst50hours

Every500hours

Figure52

Righthandsideofmachine

1.Transmissionoillter2.Enginefuellter

1.Unscrewandremovethebottomofthetransmission oillterhousing.

2.Withdrawthelterelementanddiscard.

3.Retanewlterelement(Partno.924709).

4.Installthehousing.

ChangingtheHydraulicReturn Filter

ServiceInterval:Aftertherst50hours

Every500hours

1.Removethereturnlter.

2.Wipeoilontothenewreturnltergasket.

3.Installthenewreturnltertothemachine.

Page 40

g014491

Lefthandsideofmachine

G014442

x + 3 - 8mm

1.Hydraulicoilreturnlter

CheckRearWheelAlignment

ServiceInterval:Every500hours

Topreventexcessivetyrewearandensuresafemachine operation,therearwheelsmustbecorrectlyalignedto 3-8mm(0.12-0.31inches).

Settherearwheelsinthestraightaheadposition. Measureandcomparethedistancebetweenthefront sidewallsandtherearsidewallsatthewheelcentre height.Thedistancebetweenthefrontsidewallsmust beset3-8mm(0.12-0.31inches)lessthanthedistance betweentherearsidewalls.

Figure53

Figure54

1.Wheelcenterheight

2.Tyre4.Track-rodassembly

3.Directionofforwardtravel

Toadjustthealignmentoftherearwheels,rstback offthelefthandandrighthandlocknutsonthetrack rodassembly.(Lefthandlocknutisalefthandthread). Rotatethetrackrodtoachievethecorrectdistanceas describedaboveandtightenthelocknutssecurely.

Page 41

CoolingSystem

G014567

G014918

G014919

Maintenance

RemovingDebrisfromthe CoolingSystem

ServiceInterval:Beforeeachuseordaily

Every100hours

Every2years

1.Parkthemachineonalevelsurface,stoptheengine, settheparkingbrakeandremovethekeyfromthe ignitionswitch.

2.Cleantheradiatorscreen.

3.Thoroughlycleanalldebrisoutoftheenginearea.

4.Releasethelatchandopentheenginecover

Figure55).

(

Figure55

Figure56

1.Oilcooler2.Oilcoolerlatch

7.Thoroughlycleanbothsidesoftheoilcoolerandthe radiator(Figure57)withcompressedair.

1.Enginecover

2.Oilcooler

3.Oilcoolerreleaseclip

5.Cleanthescreenthoroughlywithcompressedair.

6.Pivotthelatchinwardtoreleasetheoilcooler (Figure56).

Figure57

1.Radiator

8.Pivottheoilcoolerbackintopositionandsecure thelatch.

9.Closetheenginecoverandsecurethelatch.

Page 42

BrakeMaintenance

g014448

1 2 3

G014449

G014450

TowingtheMower

Ensurethatthetowingvehiclespecicationissuitedto brakingthecombinedvehicleweightandabletoremain incompletecontrolatalltimes.Ensurethetowing vehicle’sparkingbrakeisapplied.Chockthemower frontwheelstopreventthemowerrollingaway.

De-commissionthefrontwheelmotordiscbrakes asfollows:

1.Connectarigidtowbarbetweenthetowingeyeon themowerandasuitabletowingvehicle.

2.Identifytherighthandfrontwheelmotordiscbrake assemblyandremovethehexplug.

3.LocatetheM12x40setscrewstoredunderneath theoperatorplatform,oneineachoftheplatform supportrails.

4.InstallaM12x40mmlongsetscrewwithwasher throughthebrakereleasebarandintotheholeinthe centreofthemotorendplate.

5.Tightenthesetscrewintothethreadedholeinthe brakepistonuntilthebrakeisreleased(

Figure58).

Figure59

1.Hexplug950639

2.WasherM12–09485

3.SetscrewM12x40— ZDH1L040U

7.De-commissionthehydraulicservicebrakingsystem byturningthebypassvalve,locatedunderthe transmissionpump,anti-clockwise,amaximumof threeturns.

Thesteeringmustbeoperatedmanuallywhenthe mowerisbeingtowed.Thesteeringwillfeelheavy asthereisnohydraulicassistancewhentheengineis switchedoff(

Figure60).

Figure58

1.Hexplug950639

6.Identifythelefthandfrontwheelmotordisc brakeassemblyandrepeatthepreviousprocedure (

Figure59).

Figure60

1.TransmissionBypassV alves

8.Themowerisnowinafreewheelconditionandcan betowedforashortdistanceatslowspeed.Remove wheelchocksbeforetowing.

Page 43

9.Aftertowingthemower:Toreturnthemower

2 3 4

g014451

toitsnormalworkingconditionthefollowing proceduremustbedone.

A.Chockthefrontwheels. B.Closethebypassvalveonthetransmissionpump

byturningitclockwise.

10.Commissionthefrontwheelmotordiscbrakes

asfollows:

Note:EnsuretheM12x40setscrewsareremoved andstoredunderneaththeoperatorplatform.

A.Identifytherighthandfrontwheelmotordisc

brakeassembly.

B.Rotatethesetscrewanti-clockwiseandremove

togetherwithwasherandbrakereleasebar.

C.Assemblethehexplugintothemotorendplate

Figure61).

(

BeltMaintenance

Checktheconditionandtensionofthealternatorbelt aftertherstdayofoperationandevery100operating hoursthereafter.

TensioningtheAlternatorBelt

ServiceInterval:Aftertherst8hours

Every100hours

1.Openthehood.

2.Checkthetensionofthealternatorbeltbydepressing

Figure62)midwaybetweenthealternatorandthe

it( crankshaftpulleyswith10kg(22lb)offorce.

Figure61

1.Frontwheelmotor 11 1–2557

2.Hexplug950639

3.WasherM12–09485

4.SetscrewM12x40— XH1L040U

D.Identifythelefthandfrontwheelmotor

discbrakeassemblyandrepeattheprevious

procedure. E.Removethewheelchocks. F.Disconnectthetowbar.Themowerbraking

systemwillnowoperateinthenormalway.

WARNING

Beforeusingthemower,ensurethatthebraking systemoperatescorrectly.Carryoutinitial checkswiththemoweratslowspeed.Donot operatethemowerwithadamagedbraking system.Donotoperatethemowerwiththebrakes de-commissioned.

Figure62

1.Brace3.Pivotbolt

2.Alternatorbelt

Thebeltshoulddeect11mm(7/16inch).Ifthe deectionisincorrect,proceedtostep3Ifcorrect, continueoperation.

3.Loosentheboltsecuringthebracetotheengine (Figure62),theboltsecuringthealternatortothe braceandthepivotbolt.

4.Insertaprybarbetweenthealternatorandthe engineandpryoutonthealternator.

5.Whenyouachievethepropertension,tighten thealternator,braceandpivotboltstosecurethe adjustment.

Page 44

ControlsSystem Maintenance

6.Releasetheparkingbrake.

7.Risefromtheoperatorseatandcheckthattheengine stops.

CheckForward/ReverseTravel PedalAction

Withtheengineswitchedoff,operatetheforwardand reversetravelpedalsthroughthefullrangeofarticulation andensurethatthemechanismreturnsfreelytothe neutralposition.

OperatorPresenceSeat Switch

ServiceInterval:Beforeeachuseordaily

1.Sitontheoperatorseatandstarttheengine.

2.Lowerthecutterheadstotheground.

3.Engagethecutterdriveintheforwarddirection.

4.Risefromtheoperatorsseatandcheckthatthe cuttingcylinderscometoastopafteraninitial0.5to 1seconddelay.

5.Repeatwiththecuttingcylindersrunninginreverse.

TransmissionNeutralInterlock Switch

1.Stopthemowerengine.

2.Removeyourfootfromtheforward/reversetravel pedals.

3.TurntheignitionkeytopositionIandthe transmissionneutralindicatorlightshouldilluminate.

4.Applylightpressuretothetravelpedalsinaforward andreversedirectiontocheckthattheindicatorlight turnsoff.

Note:Takeextremecaretoensurethattheareaaround themowerisclearbeforecheckingthattheenginewill notstartunderthiscondition.

CutterDriveInterlockSwitch

1.Stopthemowerengine.

2.Operatethecutterdriveswitchtotheoffpositionand turntheignitionkeytopositionI.Thecutterheads driveswitchindicatorlightshouldnotilluminate. Referto

3.Operatetheswitchtotheforwardposition.The indicatorlightshouldilluminateandtheengine shouldnotstartwhentheignitionkeyisturned. Repeatforthereverseposition.

ControlPanelComponents(page12).

ParkingBrakeInterlockSwitch

1.Stoptheengine.

2.Engagetheparkingbrake.

3.TurntheignitionkeytopositionI.Theparking brakeindicatorlightshouldilluminate.

4.Disengagetheparkingbrake.Theindicatorlight shouldgooutandtheengineshouldnotstartwhen theignitionkeyisturned.

5.Settheparkingbrake,sitontheoperatorseatand starttheengine.

Page 45

HydraulicSystem

G014452

G014439

Maintenance

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury .

•Makesureallhydraulicuidhosesandlinesare ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompin holeleaksornozzlesthatejecthighpressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Getimmediatemedicalhelpifuidisinjected intoskin.

Figure63

1.Oiltanklter

2.Suctionstrainer

3.Fillerstrainercap

ChecktheHydraulicOil OverheatWarningSystem

ServicetheHydraulicSystem

ServiceInterval:Every500hours

Note:Keepwaterawayfromelectricalcomponents. Useadryclothorbrushtocleansuchareas.

Thisprocedureisbestcarriedoutwhenthehydraulicoil iswarm(nothot).Lowerthecutterheadstotheground anddrainthehydraulicsystem.

1.Removetheoiltankllerangetogainaccessto thesuctionstrainer.

2.Unscrewandremovethestrainerandcleanwith parafnorpetrolbeforeinstalling.

3.Installthereturnlineoillterelement.

4.Installthetransmissionoillterelement,refer

ChangingtheTransmissionOilFilter(page39).

5.Installthedrainplugandrellthehydraulictank withfreshcleanhydraulicoiloftherecommended grade,referto

6.Runthemachineandoperateallhydraulicsystems untilthehydraulicoiliswarm.

7.Checktheoillevelandtopupasnecessarytothe uppermarkonthesightlevelgauge.

Specications(page18).

ServiceInterval:Every500hours

Figure64

1.T emperatureswitch2.Hydraulicoiltank

1.TurntheignitionkeytotheignitiononpositionI.

2.Disconnectthered/bluewireterminalfromthe hydraulictanktemperatureswitch.

3.Touchthemetalterminalofthewireontoasuitable earthpoint,ensuringthatthemetalsurfacesmake goodcontact.

Thehornwillsoundandthehydraulicoiltemperature warninglightwillilluminatetoconrmcorrect operation.Ifnecessary,makerepairsbeforeoperating themower.

Page 46

CheckingtheHydraulicLines

G014441

andHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings, weatherdeterioration,andchemicaldeterioration.Make allnecessaryrepairsbeforeoperating.

CutterheadsSystem Maintenance

CutterheadsMaintenance

CheckingCutterheadsRearRoller BearingAdjustment

ServiceInterval:Every50hours

Important:Itisessentialthatthecutterheadsroller bearingsarekeptingoodadjustmentinorderto ensuremaximumworkinglife.Ifrollerendoatis allowedtobecomeexcessive,prematurebearing damagewillresult.

Griptherollerandmovefromsidetosideandupand down.Ifexcessivemovementisdetected,proceedas follows:

Carefullytightennuts( rollerwiththespannerprovided,justsufcientlyto removeanyendoat.

1.Nuts

Note:Therollershouldstillrotatefreelyafter adjustment.Overtighteningofnuts(Figure65)could leadtoprematurebearingdamage.

Figure65)ateachendofthe

Figure65

CheckingCutterheadsRearRoller ScraperWireTension

ServiceInterval:Every50hours

Itisimportantthatthescraperwiresarecorrectly tensionedsoastoensurethatthecorrectoperationand maximumworkinglife.Carefullytightenthescraper wireretainingnutssoastoremoveanyslackfrom thescraperwiresthentightennutsafullfourturnsto correctlytensionthewire(Figure66).

Page 47

G014440

Figure66

G014443

1.Scraperwireretainingnuts

Note:Donotovertightenthescraperwires.

Carryoutthefollowingprocedurebeforecommencing workandcheckthesettingseveryfewhours.

CutterheadCylindertoBottom BladeAdjustment

Important:Itisessentialthattherelationship

betweenthebottombladesandthecuttingcylinders iskeptingoodadjustmentinordertoensuregood cuttingperformance,minimumpowerconsumption andprolongedlifeforthecuttingedges.

Donotbetemptedtooveradjust,thuscausingheavy contactbetweenthecylinderandbottomblade,asthis willcauseveryrapidunevenweartotakeplaceleading totramliningandwavinessofthecuttingedges.The frictionallosseswillbehighandasignicantamount ofpowerwillbeabsorbed,thusreducingthepower availableforcutting.Theheatingeffectduetofriction willcauseexcessiveexpansiontotakeplacewhichwill furtheraggravatethesituationbyincreasingthecontact pressure.

Ifthecutterheadsareallowedtooperateformorethan afewhourswithoutadjustment,therunningwearwill eventuallycausethecylindertorunoutofcontactwith thebottomblade.Atthisstageveryrapidrounding ofthecuttingedgeswilloccurasgrassandabrasive particlespassthroughtheclearancebetweentheblades.

Lackofattentiontoadjustmentscanresultin maintenancecostsescalating.Thequalityofcutwill alsobeseriouslyaffectedaswillthehealthandgrowth ofthegrass.

Anexperiencedoperatorwillnoticewhenacutterhead startstogooutofadjustment;whenthegrassceasesto becutcleanlyandthecutendsbecomeragged.

Figure67

1.Checkthatthecuttingcylinderiscorrectlysetto thebottombladebyholdingathinpieceofpaper betweenthecuttingcylinderandthebottomblade asshown.

2.Carefullyrotatethecylinderasshownandcheck thatthepaperiscutcleanlyatallpointsalongthe lengthoftheblade.Holdthepaperata90degree rightangletothebottombladetoobtainthecorrect cuttingaction.

WARNING

Ensurethatpeopleareclearofthecutting cylindersasrotationofonemaycauseothers torotate.

3.Ifadjustmentisnecessaryproceedasfollows,release thenut(

4.Turnhandwheel(Figure68)eachendalternately whilstrotatingthecuttingcylinderbackwardsuntil thebottombladeisineetingcontactwiththe cylinderalongitsentirelength.

5.Checkthecuttingactionalongthelengthofthe bottombladeusingathinpieceofpapermaking marginaladjustmentsasnecessary.

6.Tightennut(Figure68)bothends.

Ifitisimpossibletoobtainagoodcleanpapercut acrosstheentirelengthofthebottombladeitwillbe

Figure68)a1/4turnonbothends.

Page 48

necessarytocarryoutthebacklappingprocedureto

G014444

G014445

G014443

reprocessthecuttingedges.Inseverecasesitwillbe necessarytoregrindthecuttingcylinderandthebottom blade,referto

CutterheadsBackLapping(page48)/

CutterheadsGrinding(page49).

Figure68

CutterheadsBackLapping

1lb(0.45kg)

25lb(11.25kg)

63-07-088

63-07-086

Figure69

4.Ensurethattheareasurroundingthecutterhead headsisclearofpeople.Keephandsandfeetclear ofthecuttingcylindersduringtheperiodwhenthe mowerengineisrunning.

WARNING

Contactwiththecutterheadsorothermovingparts canresultinpersonalinjury.

•Keepngers,hands,andclothingawayfromthe cutterheadsorothermovingparts.

•Neverattempttoturnthecutterheadsbyhand orfootwhiletheengineisrunning.

Thisprocessisrecommendedforrestoringthesharp cuttingedgestocylindersandbottombladeswhichare essentialforgoodqualitygrasscutting.

Thisprocesscanonlydealwithasmallamountofmetal removaltorestorethecuttingedges.Ifthebladeedges areseriouslywornordamageditwillbenecessaryto removethecomponentpartsandhavethemreground.

1.Checkthatthemowerengineisswitchedoffandthe parkingbrakeapplied.

2.Adjustthecuttingcylinderstothebottombladesto obtaineetingcontact.

3.Applyamediumgradedetergentbasedcarborundum pastetothecuttingedgesofthecylinderswitha longhandledbrush.

80GradeCarborundumpaste

PartNo.

5.Sitontheoperatorseat,startthemowerengineand settheenginespeedatidle.

6.Operatethecutterheadsdriveswitchtothe reverse/backlappositionforaperiodoftimeand listentothegrindingaction.

Figure70

7.Operatethecutterheadsdriveswitchtotheoff positionandswitchoffthemowerenginewhenthe grindingactionhasstopped.

Page 49

8.Thoroughlycleanthebladeedgesandadjustthe

1 2

G0144447

cuttingcylinderstothebottomblades.Checkthat athinpieceofpapercanbecutcleanlyatallpoints alongthecuttingedgeswhilerotatingthecylinders byhand.

9.Iffurtherbacklappingisnecessaryrepeatsteps2–8.

10.Thoroughlyremoveandwashoffalltracesofthe carborundumpastefromthecylindersandbottom blades.

CutterheadsGrinding

Itwillbenecessarytocarryoutagrindingoperation tocorrectcylinderspiraledgesorbottombladeedges whichhavebecomeexcessivelyroundedordistorted. Bottombladeswhicharenearingtheendoftheir wearlifeshouldbereplaced.Thenewbladesshould begroundontheirholderspriortotting,referto CutterheadsBottomBladeReplacement(page49). Whengrindingoperationsarenecessaryitisessential thatbothcylindersandbottombladesaregroundatthe sametime.Theonlyexceptiontothisruleiswhena newcylinderisttedinwhichcaseitisonlynecessary togrindthebottomblade.Allsuchgrindingoperations shouldbecarriedoutbyyourauthorizeddealerona quality,wellmaintainedcylinder/bottombladegrinding machine

CutterheadsBottomBlade

7.Installthebottombladeholderassemblytothe cutterheadsusingtheoriginalxingboltsandtighten toatorqueof35N-m(26lb-ft).

8.Finallyadjustthecylinderto thebottomblade,referto CutterheadCylindertoBottomBladeAdjustment(page47).

Figure71

1.Frontlefthandliftingpoint3.Rearliftingpoint

2.Frontrighthandlifting point

Replacement

1.Removethebottombladeholderbyremovingthe 3xingboltsateachendandwithdrawfromthe cutterheads.

2.Removethewornbottombladeanddiscardthe countersunkscrewsandsecuringnuts.

3.Fitthenewbladetotheholderandlooselyassemble withnewcountersunkscrewsandsecuringnuts.

4.Tightenthecentreboltstoatorqueof40N-m(30 lb-ft).

5.Continuebytighteningtheremainingboltstothe sametorquebyworkingfromthecentreouttowards thebladeends.

6.Thenewbottomblademustbegroundonitsholder priortorettingtothecutterheads.Adjustthe cuttingcylinderpositiontogiveadequateclearance forttingthenewbottombladeholder.

RaisingTheMowerOffThe Ground

WARNING

Whenthemowerisraisedofftheground:

•NEVERcrawlunderthemower.

•NEVERstarttheengine.

Important:Beforeraisingthemowerensurethat theliftingdevicetobeusedisingoodcondition andcapableofsupportingtheweightofthemower securely.Minimumliftcapacity2000Kg(2Tons).

1.Parkthemoweronlevelground.

2.Settheparkingbrake.

3.Turntheengineswitchtooffandremovethe ignitionkey .

4.Ensurethegroundundertheliftingdeviceislevel andrm.

Page 50

5.Alignandensuretheliftingdeviceissecureagainst oneofthemowersliftingpoints.

Storage

6.Ifraisingthefrontofthemower,chocktherear wheelstopreventthemowerrollingaway.

Note:Theparkingbrakeonlyoperatesonthefront wheels.

WasteDisposal

Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourlocalregulations.

Whendisposingofhazardouswasteproducts,takethem toanauthorizeddisposalsite.Wasteproductsmust notbeallowedtocontaminatesurfacewater,drainsor sewagesystems.

CAUTION

Disposeofhazardoussubstancescorrectly.

•Donotdisposeofbatterieswithaseparate collectionmarkintogeneralwaste.

•Whendisposingofhazardouswasteproducts, takethemtoanauthorizeddisposalsite.

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits, andengine.

2.Checkthetyrepressure.RefertoCheckingtheTyre PressureintheSetupSection.

3.Checkallfastenersforloosenessandtightenthem asnecessary.

4.Greaseallgreasettingsandpivotpoints.Wipeup anyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpaintedareas thatarescratched,chipped,orrusted.Repairany dentsinthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswithawire

brushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryevery60daysfor24

hourstopreventleadsulfationofthebattery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplace thedrainplug.

2.Removeanddiscardtheoillter.Installanewoil lter.

3.Relltheoilpanwithdesignatedquantityofmotor oil.

4.Starttheengineandrunitatidlespeedfor approximatelytwominutes.

5.Stoptheengine.

6.Thoroughlydrainallfuelfromthefueltank,lines, andthefuellter/waterseparatorassembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheaircleaner assembly.

10.Sealtheaircleanerinletandtheexhaustoutletwith weatherprooftape.

11.Checktheantifreezeprotectionandaddasneeded forexpectedminimumtemperatureinyourarea.

Page 51

Troubleshooting

Problem

Areasofuncutgrassatoverlapbetween cuttingcylinders

Ridgelinesinthecutacrossthedirection oftraveloverfullwidth

Ridgelinesinthecutgrassacrossthe directionoftravelovercuttingwidthofone cylinder

Stepincutgrassheightatpointofoverlap betweencuttingcylinders

PossibleCauseCorrectiveAction

1.Turningtootightly1.Reduceturningradius

2.Mowerslidingsidewayswhentravelling acrossfaceofslope

3.Nogroundcontactononeendofthe cutterbecausepoorlyroutedhosesor wronglypositionedhydraulicadaptors

4.Nogroundcontactononeendofthe cutterbecausepivotpinsseizing

5.Nogroundcontactononeendofthe cutterbecauseofgrassbuildupunder cutterhead

1.Forwardspeedtoohigh

2.Cylinderspeedtooslow

3.Heightofcuttoolow3.Raiseheightofcut

1.Cylinderisrunningslow1.RefertoTROUBLESHOOTING

1.Inconsistentheightofcutsettingon onecylinder

2.Raise/lowerpositioncontrolnotinoat position

3.Nogroundcontactononeendofthe cutterbecausepoorlyroutedhosesor wronglypositionedhydraulicadaptors

4.Nogroundcontactononeendofthe cutterbecausepivotpinsseizing

5.Nogroundcontactononeendofthe cutterbecauseofgrassbuildupunder cutterhead

2.Mowup/downslope

3.Correcthoserouting/reposition hydraulicadaptors

4.Releaseandgreasepivotpoints

5.Removegrass

1.Reduceforwardspeed

2.Increasemowerenginespeed

1.Checkandreadjustheightofcutsetting

2.Operatepositioncontroltooatposition

3.Correcthoserouting/reposition hydraulicadaptors

4.Releaseandgreasepivotpoints

5.Removegrass

Someuncutorpoorlycutstrandsofgrass

Linesofuncutorbadlycutgrassin directionoftravel

1.Cuttingcylinderispartiallyoutof contactwiththebottomblade

2.Cuttingcylinderisinheavycontactwith thebottomblade

3.Heightofcutistoohigh3.Lowerheightofcutsetting

4.Cuttingedgesofcutting cylinders/bottombladesarerounded

1.Tramliningofcuttingedgesdueto heavycontactcausedbypoorcutting cylindertobottombladeadjustment

2.Bottombladeingroundcontact

3.Nosedownattitudeofbottomblade

4.Cutterheadsbouncing4.Reduceforwardspeedandreduce

5.Worncylinderbearings/bearing housingpivots

6.Loosecomponentsincutterhead

1.Undulationstoosevereforheightofcut setting

2.Heightofcuttoolow2.Raiseheightofcut

1.Readjustcuttingcylindertobottom blade

2.Readjustcuttingcylindertothebottom blade

4.Backlaporregrindtorestorecutting edges

1.Backlaporregrindtorestorecutting edges

2.Raiseheightofcut

3.Readjustcutterheadtoensurebottom bladeisparalleltoground

weighttransfer

5.Replacewornparts

6.Checkandretightenasnecessary

1.Useoatingcutterheads Scalping

Page 52

Problem

PossibleCauseCorrectiveAction

Excessivebottombladewear

Enginewillnotstartwithignitionkey

Hydraulicoilsystemoverheating

1.Bottombladeinheavygroundcontact

2.Cuttingedgesofthecuttingcylinder/ bottombladearerounded

3.Cylinderisinheavycontactwiththe bottomblade

4.Damagedcuttingcylinderorbottom blade

5.Excessivelyabrasivegroundconditions

1.Transmissionneutralinterlockswitch notenergised

2.Parkingbrakeinterlockswitchnot energised

3.Cutterheaddriveinterlockswitchnot energised

4.Faultyelectricalconnection

1.T erminalconnectionlooseorcorroded

2.Looseordefectivealternatorbelt

3.Defectivebattery3.Chargebatteryorreplacebattery

4.Electricalshortcircuit

1.Blockedradiator

2.Blockedoilcoolerns2.Cleanns

3.Blockedengineradiatormatrix

4.Lowreliefvalvesetting4.Havereliefvalvecleanedandpressure

5.Lowoillevel5.Fillreservoirtocorrectlevel

6.Brakesengaged6.Disengagebrakes

7.Cuttingcylinderstightonbottom

8.Defectivefanorfandrive8.Checkfanoperationandservice

1.Raiseheightofcut

2.Backlaporregrindtorestorecutting edges

3.Adjustthecuttingcylindertothebottom blade

4.Grindorreplaceasnecessary

5.Raiseheightofcut

1.Removefootfromforward/reverse pedalsorChecksettingoftransmission neutralinterlockswitch

2.OperateparkingbrakelevertotheON position

3.Checksettingofparkingbrakeinterlock switch

4.Traceandcorrectfault

1.Cleanandtightenterminalconnections. Rechargebattery

2.Adjusttensionorreplacedrivebelt, refertoENGINEHANDBOOK

4.Traceshortcircuitandx

1.Cleanscreen

3.Cleanmatrix

checked.Consultyourauthorised dealer

7.Adjustsettings

required

Incorrectbrakeoperation

Lackofsteering

Nomachinemovementforwardorreverse

Forward/backwardtransmissioncreepin neutral

1.Faultywheelmotorbrakeassembly

2.Wornbrakediscs

1.Defectivesteeringvalve1.Serviceorreplacesteeringvalve

2.Defectivehydrauliccylinder2.Serviceorreplacehydrauliccylinder

3.Damagedsteeringhose

1.Parkingbrakeengaged1.Releaseparkingbrake

2.Lowoillevel2.Fillreservoirtocorrectlevel

3.Incorrectoilused

4.Damageddrivepedallinkage

5.Damagedtransmissionpump5.Havethetransmissionpump

6.Transmissionreliefvalveopen6.Closereliefvalve

7.Brokendrivecoupling7.Replacedrivecoupling

8.Transmissionlterblocked8.Replacetransmissionlter

1.Transmissionneutraladjustment incorrectlyset

1.Consultyourauthoriseddealer

2.ReplacebrakediscsConsultyour authoriseddealer

3.Replacedefectivehose

3.Drainreservoirandrellwithcorrectoil

4.Checklinkageandreplacedefective parts

overhauledbyyourauthoriseddealer

1.Adjusttransmissionneutrallinkage setting

Page 53

Problem

PossibleCauseCorrectiveAction

Excessivenoiseinhydraulicsystem

Afterinitialsatisfactoryoperationmachine losespower

1.Faultypump

2.Faultymotor

3.Airleakingintosystem

4.Suctionstrainerblockedordamaged4.Cleanandreplacesuctionstraineror

5.Excessiveoilviscosityduetocold conditions

6.Lowreliefvalvesetting6.Havereliefvalvecleanedandpressure

7.Lowhydraulicoillevel7.Fillhydraulicoilreservoirtocorrect

1.Wornpumpormotor1.Replaceasnecessary

2.Lowhydraulicoillevel2.Fillhydraulicoiltanktocorrectlevel

3.Incorrectoilviscosity3.Renewoilinhydraulictankwith

4.Oillterelementblocked4.Changelterelement

5.Faultypressurereliefvalve5.Havereliefvalvecleanedandpressure

6.Overheating6.Checkcylindertobottomblade

7.Leaksonsuctionhose

1.Identifynoisypumpandserviceor replace

2.Identifynoisymotorandserviceor replace

3.Tightenorreplacehydraulicttings particularlyinsuctionlines

renewasnecessary

5.Allowsystemtowarmup

checked.Consultyourauthorised dealer

level

correctviscositygradeoil,referto SPECIFICATIONS

checked.Consultyourauthorised dealer

adjustment.Reduceworkratei.e. increaseheightofcutorreduceforward speed

7.Checkandtightenttings.Replace hoseifnecessary.

Cylinder‘knocks’whilerotating

Onecylinderrotatesslowly

Cutterheadfailstoliftoutofwork

Cutterheadsdonotfollowgroundcontours

1.Highspotoncylinderorbottomblade duetocontactwithforeignobject

2.Worncylinderbearings2.Replaceasnecessary

1.Cuttingcylinderbearingseized

2.Incorrectrotationmotortted2.Checkmotorandreplaceifnecessary

3.Motorintegralcheckvalvejammed open

4.Cuttingcylindertightonthebottom blade

5.Motorworn5.Replacemotor

1.Liftcylindersealfailure

2.Pressurereliefvalvejammedopenor wronglyset

3.Defectivecontrolvalve3.Overhaulcontrolvalve

4.Mechanicalblockage4.Removeblockage

1.Incorrecthoseroutingorincorrect orientationofhydraulicttings

2.Tightnessinpivots2.Releaseandgreaseasnecessary

3.Moweroperatedin‘hold’position3.Movepositioncontrolswitchto‘down/

4.Weighttransfersettoohigh4.Reduceweighttransfer

1.Removehighspotwithastoneand backlaptorestorecuttingedges. Seriousdamagewillrequireregrinding

1.Replaceasnecessary

3.Havecheckvalvecleanedandchecked

4.Readjustsetting

1.Replaceseals

2.Havereliefvalvecleanedandpressure checked.Consultyourauthorised dealer

1.Movecutterheadsthroughoutextremes ofmovementandobserveany tightnessinthehoses.Correctly routehosesandorientatettingsas necessary

oat’positio

Page 54

Problem

PossibleCauseCorrectiveAction

Cutterheadsfailtostartupwhenlowered intowork

Cylindersrotateinwrongdirection

1.Faultyseatsensorswitch

2.Lowoillevel2.Fillhydraulicoilreservoirtocorrect

3.Sheareddriveshaft3.Checkmotorandcylinderdriveshafts

4.Pressurereliefvalvejammedopenor wronglyset

5.Cuttingcylinderjammed5.Clearasnecessary

6.Cuttingcylindertightonbottomblade

7.Cutterheadcontrolvalveinthe‘off’ positioncausedbydefectivecontrol valve

8.Cutterheadcontrolvalveinthe‘off’ positioncausedbyelectricalfault

9.Liftarmproximityswitchincorrectlyset.9.Checkandadjustproximityswitch.

1.Hoseswronglyconnected

2.Cutterheaddriveswitchwrongly connected

1.Checkmechanicalandelectrical operationofswitch

level

andreplaceifnecessary

4.Havereliefvalvecleanedandpressure checked.Consultyourauthorised dealer

6.Readjustsetting

7.Overhaulcontrolvalve

8.ElectricalfaultHaveelectricalsystem checked

1.Checkhydrauliccircuitandreconnect asnecessary

2.Checkswitchelectricalconnections

Page 55

Schematics

Showing:- Beacon

Lights Aux Power Connector

g014756

Page 56

1:1 1:2 1:3 1:4 1:5 1:6Relay-Reverse111-033611 1-03361 1:7 1:8 1:9 1:10 1:11 1:12RelayNeutralLamp11 1-03361 1:13LEDNeutral11 1-30261 1:14 1:15HourMeter11 1-33621 1:16 1:17 1:18 1:19 1:20Diode9508681 1:21 1:22 1:23 1:24 1:25 1:26 1:27 1:28 1:29 1:30 1:31 1:32 1:33 1:34 1:35 1:36 1:37 1:38 1:39 1:40 1:41 1:42 1:43 1:44FuseBox-8Way70-09-0961 1:45Fuse10Amp70-09-0262 1:46Alternator-Engine16678-640121 1:47HornAssemby70-09-1081

L/HHeadLiftSwitch CentreHeadLiftSwitch R/HHeadLiftSwitch L/HProximitySensor R/HProximitySensor

Switch-LimitedLiftReverse(Enable) ReverseProximitySensor Switch-Cutters SeatSwitch NeutralProximitySensor

Switch-ParkBrake

LEDBatteryCharge Switch-EngineOilPressure Switch-Horn Relay-EngineCoolantTemp

LEDEngineCoolantT empwarning Switch-EngineCoolantTemp Switch-HydraulicOilTemp RelayHydraulicOilTemp Controller-Assembly L/HLower-PulleyTake-Up CentreLower-PulleyTake-Up R/HLower-PulleyTake-Up LiftEnable-Solenoid L/HLift-Solenoid CentreLift-Solenoid R/HLift-Solenoid ReverseCoilSolenoid(CT2140Only) BrakeCoilSolenoid RelayStarterMotor Relay70A-Controller Relay70A-GlowPlug GlowPlugs-Engine IgnitionSwitch FuseGlowPlugs-50AMaxifuse FuseController-40AMaxifuse StarterMotor FuseMain-50AMaxifuse

11 1-29561 11 1-29561 11 1-29561 105-00231 105-00231

11 1-24511 105-00231 11 1-22531 11 1-36741 105-00231

11 1-22541

11 1-23331 15841-3900111 9246181 11 1-03361

11 1-23341 16222-830401 9408521 11 1-03361 11 1-37631 11 1-34331 11 1-34331 11 1-34331 11 1-34401 11 1-36881 11 1-36881 11 1-36881 9106271 9106271 11 1-03361 9246251 9246251 16851-655121 74-09-0091 9957141 11 1-28981 16611-630131 9957141

ElectricalSchematic,CT2120/CT2140(Rev.A)

Page 57

g014758

TPAAD2

FAL

FAR

PTP

B C

CR L

T E

A1 B1

A2 B2

A3 B3

TPC

2 BAR

28 29

Page 58

ItemnumberDescriptionPartNumber

1 2 3Hydraulicmotor-centrecutterhead910696 4 5 6 7 8 9

10Directionalcontrolvalvecentrecutterhead11 1-3526

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

---

34 35 36 37 38 39 40 41 42 43Transmissionpump11 1-3335 44 45 46Purgevalve11 1-3380 47 48 49 50 51Testport-chargepressure910615 52 53Transmissionbypassvalve

Hydraulicmotor-RHfrontcutterhead Hydraulicmotor-LHfrontcutterhead

Checkvalve/orice-motorbypassRHfrontcutterhead Checkvalve/orice-motorbypassLHfrontcutterhead Checkvalve/orice-motorbypasscentrecutterhead Cuttercontrolmanifold DirectionalcontrolvalveRHfrontcutterhead DirectionalcontrolvalveLHfrontcutterhead

Pressurereliefvalve250bar Pressurereliefvalve210bar Liftcontrolmanifold Solenoidvalve-liftRHfrontarm Solenoidvalve-liftLHfrontarm Solenoidvalve-liftcentrearm Solenoidvalve-lowerRHfrontarm Solenoidvalve-lowerLHfrontarm Solenoidvalve-lowercentrearm Solenoidvalveliftactivation Weighttransfervalve Returnlter Oilcooler Steeringcylinder Steeringunit CheckvalvesteeringshockbypassLH CheckvalvesteeringshockbypassRH Reliefvalve183barsteeringshockbypassLH Reliefvalve183barsteeringshockbypassRH Pressurereliefvalve115bar

Solenoidvalve-fwdreversecheckvalve4wd Hydraulicmotor-LHfrontwheel Hydraulicmotor-RHfrontwheel Fronttransmissionmanifold Solenoidvalve-parkingbrake Suctionstrainer Gearpump-cutterheaddrive Gearpump-lift&steer Pressurelter

Pressurereliefvalvereversetravel300bar Pressurereliefvalveforwardtravel300bar

Checkvalvetransmissionreversebypass Checkvalvetransmissionforwardbypass Pressurereliefvalve-chargepressure18bar Testport-transmissionpressure-forward

Oriceplate-2way

HydraulicSchematic,CT2120(Rev.A)

910696 940602

11 1-2553 11 1-3526 11 1-3526

11 1-3525 11 1-3524 11 1-3435 11 1-3436 11 1-3436 11 1-3436 11 1-3437 11 1-3437 11 1-3437 11 1-3438 11 1-3439 924865 70-06-171 11 1-1956 11 1-2574

924688 11 1-2557 11 1-2557 11 1-2555 11 1-3533 65-06-305 11 1-3553 11 1-3553 924708

11 1-3379 11 1-3379

11 1-3378 910615

11 1-3689

Page 59

g014760

TPAA

D2HL

FAL

FAR

RBL

RAL

PTP

A B C

CR L

T E

A1 B1 A2

B2 A3 B3

TPC

RAR

RBR

2 BAR

1 2

5 6

15 16

28 29

Page 60

ItemnumberDescriptionPartNumber

1 2 3Hydraulicmotor-centrecutterhead910696 4 5 6 7 8 9

10Directionalcontrolvalvecentrecutterhead11 1-3526

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31Hydraulicmotor-LHrearwheel11 1-2260 32Hydraulicmotor-RHrearwheel111-2260 33 34 35 36 37 38 39 40 41 42 43Transmissionpump11 1-3335 44 45 46Purgevalve11 1-3380 47 48 49 50 51Testport-chargepressure910615 52 53Transmissionbypassvalve

Hydraulicmotor-RHfrontcutterhead Hydraulicmotor-LHfrontcutterhead

Reartransmissionmanifold Solenoidvalve-fwdreversecheckvalve4wd Hydraulicmotor-LHfrontwheel Hydraulicmotor-RHfrontwheel Fronttransmissionmanifold Solenoidvalve-parkingbrake Suctionstrainer Gearpump-cutterheaddrive Gearpump-lift&steer Pressurelter

Pressurereliefvalvereversetravel300bar Pressurereliefvalveforwardtravel300bar

Checkvalvetransmissionreversebypass Checkvalvetransmissionforwardbypass Pressurereliefvalve-chargepressurebar Testport-transmissionpressure-forward

Oriceplate-2way

HydraulicSchematic,CT2140(Rev.A)

910696 940602

11 1-2553 11 1-3526 11 1-3526

11 1-3525 11 1-3524 11 1-3435 11 1-3436 11 1-3436 11 1-3436 11 1-3437 11 1-3437 11 1-3437 11 1-3438 11 1-3439 924865 70-06-171 11 1-1956 11 1-2574

924687 924688 11 1-2557 11 1-2557 11 1-2555 11 1-3533 65-06-305 11 1-3553 11 1-3553 924708

11 1-3379 11 1-3379

11 1-3378 910615

11 1-3689

Page 61

Notes:

Page 62

Notes:

Page 63

InternationalDistributorList

Distributor:

AtlantisSuveSulamaSisstemleriLt BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. EquiverMexico525553995444 FemcoS.A.Guatemala G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GuandongGoldenStarChina HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IbeaS.P .A. IrriamcPortugal351212388260 IrrigationProductsInt'lPvtLtd.India862283960789 JeanHeybroekb.v .Netherlands31306394611 Lely(U.K.)Limited MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. MetraKft Mountelda.s.CzechRepublic MunditolS.A. OslingerTurfEquipmentSA OyHakoGroundandGardenAb ParklandProductsLtd.NewZealand6433493760 Prochaska&Cie RTCohen2004Ltd. Riversa RothMotorgerateGmBh&Co.Germany ScSvendCarlsenA/S SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited T-MarktLogisticsLtd.Hungary3626525500 ToroAustraliaAustralia61395807355 ToroEuropeBVBABelgium3214562960

Country:

Turkey902163448674

Korea82325512076 PuertoRico7877888383

NorthernIreland442890813121

Japan81726325861

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479 Egypt2025194308 Italy390331853611

UnitedKingdom441480226800

Japan81332522285 Hungary3613263880

Argentina541148219999 Ecuador59342396970 Finland35898700733

Austria4312785100 Israel97298617979 Spain

Denmark4566109200 France33130817700

India911292299901

PhoneNumber:

5062391138 941 12746100

5024423277

30109350054 862087651338 4635100000

5712364079

420255704220

34952837500 4971442050

35722434131

374-0269RevA

Page 64

TheT oroT otalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheT oro toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

Companyanditsafliate,ToroWarrantyCompany ,pursuant

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer ,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

CommercialProductsServiceDepartment ToroWarrantyCompany

811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator’sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.

contamination,useofunapprovedcoolants,lubricants,additives, fertilizers,water,orchemicals,etc.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damageto

seatsduetowearorabrasion,wornpaintedsurfaces,scratched decalsorwindows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.T orowill makethenaldecisionwhethertorepairanyexistingpartorassemblyor replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.

NoteRegardingDeepCycleBatteryWarranty:

Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesinthis productareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.

MaintenanceisatOwner’sExpense

Enginetune-up,lubricationcleaningandpolishing,replacementof ItemsandConditionsNotCoveredlters,coolant,andcompleting RecommendedMaintenancearesomeofthenormalservicesT oro productsrequirethatareattheowner’sexpense.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto,brakes padsandlinings,clutchlinings,blades,reels,bedknives,tines, sparkplugs,castorwheels,tires,lters,belts,andcertainsprayer componentssuchasdiaphragms,nozzles,andcheckvalves,etc.

RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy underthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty .ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.

Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.Somestatesdonotallowexclusions ofincidentalorconsequentialdamages,orlimitationsonhowlongan impliedwarrantylasts,sotheaboveexclusionsandlimitationsmaynot applytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

GeneralConditions

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,

CountriesOtherthantheUnitedStatesorCanada

CustomersshouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.Ifforanyreasonyouare dissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheToroimporter .Ifallotherremediesfail,you maycontactusatToroWarrantyCompany.

374-0277RevA