Toro 74549, 74553, 74578, 79548, 79549 Operator's Manual

...
FormNo.3379-934RevB
GrandStand
®
Mower
With48in,52in,or60inTURBOFORCE CuttingUnit
ModelNo.74549—SerialNo.314000001andUp
ModelNo.74553—SerialNo.314000001andUp
ModelNo.74578—SerialNo.314000001andUp
ModelNo.79548—SerialNo.314000001andUp
ModelNo.79549—SerialNo.314000001andUp
ModelNo.79553—SerialNo.314000001andUp
®
*3379-934*B
WARNING
g018327
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.FailuretouseoriginalToro partscouldcauseseriousinjuryordeath.Making unauthorizedchangestotheengine,fuelorventing system,mayviolateEPAandCARBregulations.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready . modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Figure1identiesthelocationofthe
Figure1
Replaceallpartsincluding,butnotlimitedto,tires, belts,blades,andfuelsystemcomponentswith originalT oroparts.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
issuppliedfor
Introduction
Thisrotaryblade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators,orresidential homeowners.Itisdesignedprimarilyforcuttinggrass onwell-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol( whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyandalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Figure2),
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................13
Specications........................................................14
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngine-oilLevel..................................16
BreakinginaNewMachine......................................16
ThinkSafetyFirst...................................................16
OperatingtheParkingBrake....................................16
OperatingtheMower-Blade-controlSwitch
(PTO)...............................................................17
OperatingtheThrottle............................................17
OperatingtheChoke...............................................17
OperatingtheIgnitionSwitch..................................18
UsingtheFuelShut-offValve...................................18
StartingandStoppingtheEngine..............................18
TheSafety-interlockSystem.....................................20
OperatingthePlatform...........................................21
DrivingForwardorBackward..................................22
StoppingtheMachine.............................................23
UsingtheRotationIndicator....................................23
PushingtheMachinebyHand..................................24
TransportingtheMachine........................................24
LoadingtheMachine..............................................24
SideDischargingorMulchingtheGrass.....................25
AdjustingtheHeight-of-Cut....................................25
AdjustingtheAnti-scalpRollers(60-inchMower
Decksonly)........................................................26
AdjustingtheFlowBafe........................................26
PositioningtheFlowBafe......................................26
UsingtheMid-sizeWeight.......................................27
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
PremaintenanceProcedures........................................29
RaisingtheMowerforAccess...................................29
ReleasingtheCushionforRearAccess.......................30
Lubrication...............................................................31
LubricatingtheMachine..........................................31
GreasingtheFrontCasterPivots..............................31
LubricateCaster-wheelHubs...................................32
EngineMaintenance..................................................33
ServicingtheAirCleaner.........................................33
ServicingtheEngineOil..........................................33
ServicingtheSparkPlug..........................................36
CheckingtheSparkArrester(ifequipped)..................37
FuelSystemMaintenance...........................................37
DrainingtheFuelTank...........................................37
ServicingtheFuelFilter...........................................38
ElectricalSystemMaintenance....................................38
ServicingtheBattery...............................................38
ServicingtheFuses.................................................40
DriveSystemMaintenance.........................................40
AdjustingtheTracking...........................................40
CheckingtheTirePressure......................................42
AdjustingtheCaster-pivotBearing............................42
ServicingtheCasterWheelsandBearings...................42
AdjustingtheElectricClutch....................................43
CoolingSystemMaintenance......................................44
CleaningtheAir-intakeScreen..................................44
CleaningtheCoolingSystem....................................44
CleaningtheHydraulic-oilCooler(52and60-inch
MowerModelsonly)...........................................44
ServicingtheHydraulic-oilCooler(52and60-inch
MowerModelsonly)...........................................44
BrakeMaintenance....................................................45
ServicingtheBrake.................................................45
BeltMaintenance......................................................47
ReplacingtheMower-deckBelt................................47
ReplacingthePump-driveBelt.................................48
ControlsSystemMaintenance.....................................49
AdjustingtheMotion-control-handle
Positions............................................................49
HydraulicSystemMaintenance....................................51
ServicingtheHydraulicSystem.................................51
MowerDeckMaintenance...........................................54
ServicingtheCuttingBlades.....................................54
CorrectingtheMowerQuality-of-Cut........................56
AdjustingtheDeck-liftSpring..................................59
ReplacingtheGrassDeector..................................59
Cleaning...................................................................60
CleaningUndertheMower......................................60
DisposingoftheWaste............................................60
Storage........................................................................60
CleaningandStorage..............................................60
Troubleshooting...........................................................62
Schematics...................................................................64
3
Safety
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.
Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthisOperator’s Manual.Modicationstothismachineshouldonlybe madebyeitherthemanufactureroranAuthorizedT oro Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Theadditionofattachmentsmadeby othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwillcause noncomplianceofthismachine.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothing;includingahardhat,safety
glasses,longpants,safetyshoes(rubberboots,gloves, andhearingprotection.
Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromtheareabefore use.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe manuallanguage,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.
Note:Localregulationsmayrestricttheageofthe operator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other people,ordamagetoproperty.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate themachine;seekshelter.
Donotrunanengineinanenclosedarea.
Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe enginefromtheoperator’sposition.
Makesurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.
Note:Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare attached,adjustedproperly,andfunctioningproperly .
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
4
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore leavingtheoperator'spositionforanyreason,including emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe necessaryrepairsbeforeresumingoperations.
Keepyourhandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Safehandlingoffuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Donotoverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait forallmovementtostopbeforeadjusting,cleaning,or repairing.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositiveterminallast.Reconnect thepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only replaceblades;donotstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith suchequipmentasaportablecontainer,ratherthanfrom afueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
5

ToroMowerSafety

SlopeOperation
ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow.
Thisproductiscapableofamputatinghandsandfeet,and throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous totheuserandbystanders.
GeneralOperation
Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool beforeattemptingtomaintain,adjust,orservicethe machine.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder anyobjects,anddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond thewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.
Service
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly .Neverdoanythingtointerfere withtheintendedfunctionofasafetydeviceortoreduce theprotectionprovidedbyasafetydevice.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability,T orodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
Checkbrakeoperationfrequently .Adjustandserviceas
required.
6
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115to149N-m(85to1 10 ft-lb).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery .
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
110-2067
110-2068
1.ReadtheOperator'sManual.
1.Warning—donottouchthehotsurface.
106-5517
8
1.Interval
2.PowerT ake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
116-3290
115-4186
117-0456
1.Heightofcut(HOC)—high3.Heightofcut(HOC)—low
2.Heightofcut (HOC)—medium
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe hotsurface.
2.ReadtheOperator's
Manual.
116-3267
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts; keepallguardsandshieldsinplace.
9
120-6412
1.Belttensionadjustment;readtheOperator'sManualfor moreinformation.
121–5972
1.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
121–6049
120-6424
1.Cutting/dismembermenthazard,hand—disengagethe powertake-off(PTO),stoptheengineandwatchforall movingpartstostop.
1.Thrownobject hazard—keepbystanders awayfromthemachine.
2.Thrownobjecthazard, mower—donotoperate themowerwithguardsor shieldsremoved.
3.Cutting/dismemberment hazardofhandorfoot, mowerblade—keephands awayfrommovingparts.
117–3626
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
3.Thrownobjecthazard—keepdeectorinplace.
4.Cutting,dismembermenthazardofhandorfoot—stayaway frommovingpartsandkeepallguardsandshieldsinplace.
themachine.
andremovethesparkplugwirebeforeperformingany maintenanceonthemachine.
7.Warning—engagetheparkingbrakeandstoptheengine beforeleavingthemachine.
8.Slidingandlossofcontrolhazard—donotoperatethe machineneardrop-offsorwater;keepasafedistancefrom drop-offs.
10
119-8727
1.Tractioncontrol
2.Fast4.Neutral
3.Slow
5.Reverse
6.PowerT ake-off (PTO)—disengage
7.Operatorpresenceswitch
120-6464
1.Parkingbrake—engage
2.Parkingbrake—disengage
3.PowerT ake-off (PTO)—engage
4.PowerT ake-off (PTO)—disengage
5.Enginespeed
6.Fast
7.Continuousvariablesetting
8.Slow
11
ProductOverview
G015229
g018323
1
2
3
4
5
6
7
8
9
10
11
12
Figure4
48inch(shown)and52-inchmachines
1.Side-dischargechute7.Controllevers
2.Battery8.Manualtube
3.Engine
4.Fuelshut-offvalve(behind cushion)
5.Fueltank11.Mowerdeck
6.Controls
9.Platform(downposition)
10.Hydraulictank
12.Frontcasterwheel
Figure5
60-inchmachine
1.Side-dischargechute7.Controllevers
2.Battery8.Manualtube
3.Engine
4.Fuelshut-offvalve(behind cushion)
5.Fueltank11.Mowerdeck
6.Controls
9.Platform(downposition)
10.Hydraulictank
12.Frontcasterwheel
12
Controls
g015230
3
4
5
6
7
8
9
10
11
12
13
g015396
1 2 3 4 5 6
7
8
9
10
11
12
13
Becomefamiliarwithallthecontrols(Figure6)beforeyou starttheengineandoperatethemachine.
Figure6
48inchand52-inchmachines
1.Parking-brakelever
2.Choke9.Platformlatch
3.Hourmeter10.Throttlecontrol
4.Ignitionswitch11.Rightmotion-controllever
5.Fuelgauge12.Blade-controlswitch
6.Height-of-cutlever13.Leftmotion-controllever
7.Fuelcap
8.Height-of-cutpin
(PTO)
Figure7
60-inchmachine
1.Parking-brakelever8.Fuelcap
2.Choke9.Platformlatch
3.Hourmeter10.Throttlecontrol
4.Ignitionswitch11.Rightmotion-controllever
5.Fuelgauge12.Blade-controlswitch
6.Height-of-cutlever13.Leftmotion-controllever
7.Height-of-cutpin
(PTO)
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas operated.Itoperateswhentheengineisrunning.Usethese timesforschedulingregularmaintenance(
Figure7).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank (Figure6).
Safety-interlockIndicators
Symbolsonthehourmeterindicatewithablacktrianglethat theinterlockcomponentisinthecorrectposition(Figure7).
Battery-indicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturnedonand whenthechargeisbelowthecorrectoperatinglevel(
7).
13
Figure
ThrottleControl
Specications
ThethrottlecontrolisvariablebetweenFastandSlow.
Choke
Usethechoketostartacoldengine.
Blade-controlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengagethe electricclutchtodrivethemowerbladeswiththerightside motion-controlleverinthecenter,unlockedposition.Pull theswitchuptoengagethebladesandrelease.Todisengage theblades,pushtheblade-controlswitch(PTO)downor moveorreleasetherightsidemotion-controlleverintothe neutral-lockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree positions:Off,RunandStart.
Motion-controlLevers
Themotion-controlleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(locatedbehindtheoperator cushionontheright-handsideofthefueltank)when transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .T oro.comforalistofallapproved attachmentsandaccessories.
Note:Specicationsanddesignaresubjecttochange withoutnotice.
48-inchmowers:
Widthwithdeectordown161.3cm(63.5inches)
Widthwithdeectorraised125.7cm(49.5inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup149.9cm(59inches)
Height
Weightformodel74578406.9kg(897lb)
Weightformodel79548409.6kg(903lb)
52-inchmowers:
Widthwithdeectordown171.7cm(67.6inches)
Widthwithdeectorraised135.9cm(53.5inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup149.9cm(59inches)
Height
Weightformodel74549411.9kg(908lb)
Weightformodel79549414.6kg(914lb)
60-inchmowers:
Widthwithdeectordown192.0cm(75.6inches)
Widthwithdeectorraised156.2cm(61.5inches)
Lengthwithplatformdown197.9cm(77.9inches)
Lengthwithplatformup159.8cm(62.9inches)
Height
Weightformodel74553419.1kg(924lb)
Weightformodel79553421.8kg(930lb)
121.9cm(48inches)
121.9cm(48inches)
121.9cm(48inches)
14
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillagewith soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditionerto thegas.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.Tominimizethechance
15
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
G009027
1
2
atalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcapandremovethecap. Addunleadedregulargasolinetothefueltank,untilthe levelis6to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisspaceinthetankallowsthe gasolinetoexpand.Donotllthefueltankcompletely full.
3.Installthefueltankcapsecurely.Wipeupanygasoline thatmayhavespilled.

CheckingtheEngine-oilLevel

Beforeyoustarttheengineandusethemachine,checktheoil levelintheenginecrankcase;refertoCheckingtheEngine-oil Level(page34).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.Beforeeachuse,checktheparkingbrake forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit;referto ServicingtheBrake(page45).
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardandoverintoengaged position(Figure9).

ThinkSafetyFirst

Carefullyreadallthesafetyinstructionsanddecalsinthe safetysection.Knowingthisinformationcouldhelpyouor anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator'searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Theuseofprotectiveequipmentforeyes,ears,feet,andhead isrecommended.
Figure9
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pullthebrakeleverbackandoverintotheslotandpushthe parkingbrakeleverforward.
Figure8
1.Wearsafetyglasses
2.Wearhearingprotection
16
Operatingthe
G008945
G009174
G008946
G008959
1
2
Mower-Blade-controlSwitch (PTO)
Theblade-controlswitch(PTO)isusedinconjunctionwith therightsidemotion-controllevertoengageanddisengage themowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside motion-controllevertothecenter,unlockedposition.
2.Pulltheblade-controlswitch(PTO)upandreleaseit whileholdingdowntherightsidemotion-controllever inthecenter,unlockedposition.
Figure12

OperatingtheChoke

Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostarttheengine.
2.Pulluponthechokeknobtoengagethechokebefore usingtheignitionswitch(Figure13).
3.Pushdownonthechokeknobtodisengagethechoke aftertheenginehasstarted(Figure13).
Figure10
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthemower blades.
Pushtheblade-controlswitch(PTO)downtotheOff
position.
Movethemotion-controlleverstoneutralandmove
therightsidemotion-controlleverintotheneutral-lock position.
Figure13
1.Onposition2.Offposition
Figure11

OperatingtheThrottle

ThethrottlecontrolmovesbetweenFastandSlowpositions (Figure12).
AlwaysusetheFastpositionwhenturningonthemower deckwiththeblade-controlswitch(PTO).
17

OperatingtheIgnitionSwitch

START
RUN
STOP
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1
2

UsingtheFuelShut-offValve

1.TurntheignitionkeytotheStartposition(Figure14). Whentheenginesstarts,releasethekey .
Important:Donotengagethestarterformore than5secondsatatime.Iftheenginefailsto start,allowa15secondcool-downperiodbetween attempts.Failuretofollowtheseinstructionscan burnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure14
Closethefuelshut-offvalvefortransport,maintenance,and storage(Figure15).
Ensurethatthefuelshut-offvalveisopenwhenstartingthe engine.
2.Turntheignitionkeytostoptoturnofftheengine.
Figure15
1.Onposition2.Offposition

StartingandStoppingthe Engine

StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotion-controllevertoneutrallocked position.
4.Settheparkingbrake;refertoSettingtheParking Brake.
5.Movetheblade-controlswitch(PTO)totheOff position.
6.MovethethrottlelevermidwaybetweentheSlowand Fastpositions.
Note:Awarmorhotenginemaynotrequirechoking.
18
Figure16
START
RUN
STOP
G008947
7.TurntheignitionkeytotheStartposition(Figure14). Whentheenginesstarts,releasethekey .
Important:Donotengagethestarterformore than5secondsatatime.Iftheenginefailsto start,allowa15secondcool-downperiodbetween attempts.Failuretofollowtheseinstructionscan burnoutthestartermotor.
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds beforeturningtheignitionswitchoff.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure17
1.Offposition3.Startposition
2.Runposition
Figure18
Important:Makesurethefuelshut-offvalveisclosed
beforetransportingorstoringthemachine,asfuel leakagemayoccur.Beforestoringthemachine,pull wireoffsparkplug(s)topreventpossibilityofaccidental starting.
19

TheSafety-interlockSystem

3.Movetherightsidemotion-controllevertothecenter, unlockedposition.
CAUTION
Ifsafety-interlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
UnderstandingtheSafety-interlock System
Thesafety-interlocksystemisdesignedtopreventthemower bladesfromrotatingunless:
Therightsidemotion-controlleverismovedtothe
center,unlockedposition.
Theblade-controlswitch(PTO)ispulledon.
Thesafety-interlocksystemisdesignedtostopthemower bladesifyoumoveorreleasetherightsidemotion-control leverintotheneutral-lockposition.
Thehourmeterhassymbolstonotifytheuserwhenthe interlockcomponentisinthecorrectposition.Whenthe componentisinthecorrectposition,atrianglewilllight upinthecorrespondingsquare.
Note:Thebladesshouldnotrotate.
4.Movethemotion-controlleversforward.
Note:Theengineshouldstoprunning.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotion-controllevertothecenter, unlockedposition.
7.Continueholdingtherightsidemotion-controllever inthecenter,unlockedposition,pulluponthe blade-controlswitch(PTO),andrelease.
Note:Theclutchshouldengageandthemower bladesrotate.
8.Moveorreleasetherightsidemotion-controlleverinto theneutral-lockposition.
Note:Thebladesshouldstoprotatingandtheengine continuestorun.
9.Pushtheblade-controlswitchdownandmovethe rightsidemotion-controllevertothecenter,unlocked position.
10.Continueholdingtherightsidemotion-controllever inthecenter,unlockedposition,pulluponthe blade-controlswitch(PTO),andrelease.
Note:Theclutchshouldengageandthemower bladesrotate.
11.Pushtheblade-controlswitch(PTO)downtotheOff position.
Figure19
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
TestingtheSafety-interlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethemachine eachtime.
Note:Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.
1.Starttheengine;refertoStartingandStoppingthe Engine(page18).
2.Settheparkingbrake.
Note:Thebladesshouldstoprotating.
12.Withtheenginerunning,pulluptheblade-control switch(PTO)andreleaseitwithoutholdingrightside motion-controllevertothecenter,unlockedposition.
Note:Thebladesshouldnotrotate.
WARNING
Theoperatorplatformisheavyandmaycause injurywhenloweringandraisingtheoperator platform.Theplatformmaysuddenlydropifnot supportedwhenthelatchpinispulledout.
Donotputyourhandsorngersinthe platform-pivotareawhenloweringorraisingthe operatorplatform.
Makesuretheplatformissupportedwhenthe latchpinispulledout.
Makesurethelatchsecurestheplatformwhen foldingitintheupposition.Pushittightagainst thecushionforthelatchpintolockintoplace.
Keepbystandersawaywhenraisingorlowering theplatform.
20

OperatingthePlatform

G015233
Themachinecanbeusedwiththeplatformintheupordown position.Itistheoperator'spreferenceonwhichposition touse.
OperatingtheMachinewiththe PlatformUp
Operatingthemachinewiththeplatformupisrecommended forthefollowing:
Mowingneardrop-offs
Mowingsmallareaswherethemachineistoolarge
Areaswithlow ,over-hangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformupsothat thelatchpinandknoblockitintoplace.Pushittightagainst thecushionforthelatchpintolockitintoplace.
OperatingtheMachinewiththe PlatformDown
Operatingthemachinewiththeplatformdownis recommendedforthefollowing:
Mowingmostareas
Drivingacrossslopes
Drivingdownslopes
Tolowertheplatform,pushtheplatformforwardagainstthe cushiontoreleasepressureonthelatchpin,thenpullthe knobout,andlowertheplatform(Figure20).
1.Platformup
2.Platformdown
Figure20
3.Pulltheknobouttorelease theplatform.
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