Toro 79483 Operator's Manual

Form No. 3328–141 Rev A
42in Single–Stage Snowthrower
XT Series Garden Tractor Attachment
Model No. 79483—Serial No. 230000001 and Up
Operator’s Manual
English (EN)
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Snowthrower Safety 3. . . . . . . . . . . . . . . . .
Preparation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Storage 4. . . . . . . . . . . . . . . . . . . .
Toro Snowthrower Safety 4. . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . . . .
Setup 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Pulley Assembly 7. . . . . . . . . . . . . . . .
Installing the Frame 7. . . . . . . . . . . . . . . . . . . . . . . .
Installing the Snowthrower Drive Pulley 8. . . . . . . .
Installing the Side and Top Plates 8. . . . . . . . . . . . .
Installing the Discharge Chute and Worm Gear
Assembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Lift Bracket 9. . . . . . . . . . . . . . . . . . .
Installing the Lift Tube to the Snowthrower 9. . . . .
Installing the Snowthrower to the Tractor 10. . . . . . .
Installing the Belt and Belt Spring 13. . . . . . . . . . . . .
Installing the Chute Control Rod 13. . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Power Take Off (PTO) 14. . . . . . . . . .
Using the Attachment Power Lift 14. . . . . . . . . . . . .
Operating the Attachment Lift Lever 15. . . . . . . . . . .
Adjusting the Discharge Chute 15. . . . . . . . . . . . . . .
Tips for Throwing Snow 16. . . . . . . . . . . . . . . . . . . .
Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 17. . . . . . . . .
Greasing and Lubrication 17. . . . . . . . . . . . . . . . . . . .
Adjusting the Skids 18. . . . . . . . . . . . . . . . . . . . . . . .
Reversing the Scraper Blade 18. . . . . . . . . . . . . . . . .
Adjusting the Drive Chain Tension 19. . . . . . . . . . . .
Removing the Snowthrower 19. . . . . . . . . . . . . . . . . .
Storage 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 24. . . . . . . . . . . . . .
Page
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.
1
1280
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space below:
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
Introduction
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
2003 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information worthy of special attention.
All Rights Reserved
2
Safety
Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with the safety instructions in the traction unit operator’s manual and always pay attention to the safety alert WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
symbol, which means CAUTION,
Do not operate the equipment without wearing adequate
winter outer garments. Wear footwear that will improve footing on slippery surfaces.
Adjust the auger housing height to clear gravel or
crushed rock surface.
Never attempt to make any adjustments while the
engine is running, except when specifically recommended by Toro.
Let engine and machine adjust to outdoor temperatures
before starting to clear snow.
Danger
When the snowthrower is in operation, the impeller and auger can be rotating and cut off or injure hands and feet.
Before adjusting, cleaning, repairing and
inspecting the snowthrower, and before unclogging the discharge chute, stop the engine and wait for all moving parts to stop. Remove the key.
Use a stick, not your hands, to remove an
obstruction from the discharge chute.
Stay behind the handles and away from the
discharge opening while operating the snowthrower.
Keep face, hands, feet, and any other part of
your body or clothing away from concealed, moving, or rotating parts.
Warning
The auger/impeller may pick up and throw stones, toys, and other foreign objects, causing serious personal injury to the operator or to bystanders.
Keep the area to be cleared free of all objects
that could be picked up and thrown by the auger/impeller.
Keep all children and pets away from area of
operation.
General Snowthrower Safety
The following instructions have been adapted from the ANSI/OPEI and ISO standards.
Preparation
Thoroughly inspect the area where the equipment is to
be used and remove all doormats, sleds, boards, wires, and other foreign objects.
The operation of any powered machine can result in
foreign objects being thrown into the eyes. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair.
Operation
Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
Exercise extreme caution when operating on or crossing
gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
After striking a foreign object, stop the engine, remove
the wire(s) from the spark plug(s), thoroughly inspect the snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
If the unit should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration is generally a warning of trouble.
Stop the engine whenever you leave the operating
position, before unclogging the auger/impeller housing or discharge chute, and when making any repairs, adjustments, or inspections.
When cleaning, repairing, or inspecting, make certain
the auger/impeller and all moving parts have stopped. Disconnect the spark plug wire(s) and keep the wire away from the plug to prevent someone from accidentally starting the engine.
Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
Never operate the snowthrower without proper guards,
plates, or other safety protective devices in place.
Never operate the snow thrower near glass enclosures,
automobiles, window wells, drop-offs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
Do not overload the machine capacity by attempting to
clear snow at too fast a rate.
3
Never operate the machine at high transport speeds on
slippery surfaces. Look behind and use care when moving in reverse.
Never direct discharge at bystanders or allow anyone in
front of the unit.
Disengage power to the auger/impeller when the
snowthrower is transported or not in use.
Never operate the snowthrower without good visibility
or light.
Maintenance and Storage
Check fasteners at frequent intervals for proper
tightness to be sure the equipment is in safe working condition.
Always refer to the operator’s manual for important
details if the snowthrower is to be stored for an extended period.
Maintain or replace safety and instruction labels, as
necessary.
Run the machine a few minutes after throwing snow to
prevent freeze-up of the auger/impeller.
Perform only those maintenance instructions described
in this manual. Before performing any maintenance, service, or adjustment, stop the engine, remove the key and pull the wire(s) from the spark plug(s), keeping it away from the plug(s) to prevent someone form accidentally starting the engine. If major repairs are ever needed, contact your Authorized Toro Service Dealer.
To ensure the best performance and safety, purchase
only genuine Toro replacement parts and accessories to keep the Toro all Toro. Do not use “Will Fit”
replacement parts and accessories as they could cause a safety hazard.
Toro Snowthrower Safety
The following list contains safety information specific to Toro products or other safety information that you must know that is not included in the ANSI or ISO standards.
The rotating auger/impeller or rotor blades can cut
off or injure fingers or hands. Stay in the operator’s
position and away from the discharge opening while operating the snowthrower. Keep your face hands,
feet, and any other part of your body or clothing away from concealed, moving, or rotating parts.
Before adjusting, cleaning, repairing, and inspecting the
snowthrower, and before unclogging the dischar ge chute, stop the engine, remove the key, and wait for all moving parts to stop. Also, pull the wire(s) off of the spark plug(s) and keep it away from the plug(s) to prevent someone from accidentally starting the engine.
Use a stick, not your hands to remove obstructions
from the discharge chute.
Before leaving the operator’s position, stop the engine,
remove the key, and wait for all moving parts to stop.
Do not wear loose fitting clothing that could possibly
get caught in moving parts.
If a shield, safely device, or decal is damaged, illegible,
or lost, repair or replace it before beginning operation. Also, tighten any loose fasteners.
Do not use the snowthrower on a roof.
4
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
63-2380
94-8079
86-5100
92-8652
5
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to identify parts used for assembly.
Description Qty. Use
Pulley assembly Cotter pin, 3/32 x 1 inch Washer, 17/32 inch
Housing Frame Bolt, 3/8 x 1 inch Locknut, 3/8 inch
Pulley Key Square head bolt, 5/16 x 1/2 inch
Top plate Side plate Long shoulder bolt, 3/8 x 1 inch Washer, 3/8 inch Locknut, 3/8 inch
Discharge chute, upper Discharge chute, lower Deflector shield Carriage bolt, 5/16 x 3/4 inch Bolt, 5/16 x 5/8 inch Washer, 5/16 inch Locknut, 5/16 inch Worm gear assembly Carriage bolt, 5/16 x 1 inch Lock washer, 5/16 inch
1 1 2
1 1 4 4
1 1 2
1 2 9 9 9
1 1 1 3 3 6 7 1 1 1
Installing the pulley assembly
Installing the frame
Installing the snowthrower drive pulley
Installing the top and side plates
Installing the discharge chute and worm gear assembly
Lift bracket Support rod Cotter pin Washer, 17/32 inch Washer, 21/32 inch Hairpin cotter pin
1 1 2 2 1 1
6
Installing the lift bracket
Description UseQty.
Lift tube Clevis pin Pin clip Eyebolt Locknut, 3/8 inch Hairpin cotter pin Washer, 5/8 inch
Snowthrower assembly Stop rod Chute control rod support Hairpin cotter pin, 1-7/8 inch Lift spring
Belt Belt spring
Chute control rod Hairpin cotter pin
Note: It is recommended to install wheel weights and chains while using this snowthrower. Please contact an Authorized Service Dealer to acquire a wheel weight kit and chains.
Installing the Pulley Assembly
1. Install the pulley assembly into the pivot tube with
bushings and secure it with a washer and cotter pin (Fig. 2).
4
1 1 1 1
Installing the lift tube to the snowthrower 1 1
11
1 1 1
Installing the snowthrower to the tractor 1 1
1
Installing the belt and belt spring 1
1
Installing the chute control rod 1
Installing the Frame
1. Tip the housing onto its front.
2. Place the frame onto the snowthrower housing and align
the holes (fig. 3).
3. Secure the frame to the housing with 4 bolts (3/8 x
1 inch), with the bolt heads to the outside, and 4 lock nuts (3/8 inch) (Fig. 3).
4. Rotate the housing down into the normal operating
position.
5
m–6992
1. Pivot tube
2. Washer, 17/32 inch
3. Cotter pin
2
1
Figure 2
2
4. Frame
5. Pulley assembly
2
3
4
3
1
m–6991
Figure 3
1. Housing
2. Frame
3. Bolt, 3/8 x 1 inch
4. Locknut, 3/8 inch
7
Installing the Snowthrower Drive Pulley
1. Install the key into the slot in the shaft (Fig. 4). The key
may need to be lightly tapped in with a hammer.
2. Align the pulley with the key and slide the pulley onto
the shaft (Fig. 4). The long hub needs to be facing towards the outside of the snowthrower.
1
4
3
4
3
3. Install the 2 square head bolts (5/16 x 1/2 inch) into the
long hub (Fig. 4). Do not tighten the bolts, the pulley will need to be adjusted when installing the belt.
4. Rotate the housing down into the normal operating
position.
2 3
6
5
1
4
5
m–7107
Figure 4
1. Housing
2. Shaft
3. Pulley
4. Key
5. Square head bolt, 5/16 x 1/2 inch
6. Long hub
5
2
6
2 5
1281
Figure 5
1. Top plate
2. Carriage bolt, 3/8 x 1 inch
3. Washer, 3/8 inch
4. Locknut, 3/8 inch
5. Side plate
6. Housing
Installing the Discharge Chute and Worm Gear Assembly
1. Install the lower discharge chute and deflector shield
onto the housing with 3 carriage bolts (5/16 x 3/4 inch) (heads to the inside), 3 washers (5/16 inch), and 3 locknuts (5/16 inch) (fig. 6).
1
4
5
5
Installing the Side and Top Plates
1. Position the top plate on top of the top housing flange
and secure it with 3 carriage bolts (3/8 x 1 inch) (heads on the inside), 3 washers (3/8 inch), and 3 locknuts (3/8 inch) (Fig. 5).
2. Position the side plates on the outside of the housing
side flanges and secure them with 6 carriage bolts (3/8 x 1 inch) (heads on the inside), 6 washers (3/8 inch), and 6 locknuts (3/8 inch) (Fig. 5).
4
3 2
1. Discharge chute
2. Deflector shield
3. Carriage bolt, 5/16 x 3/4 inch
8
m–7106
Figure 6
4. Washer, 5/16 inch
5. Locknut, 5/16 inch
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