Page 1
Form No. 3326–600 Rev B
42in Snowthrower
Wheel Horse Classic Garden Tractor
Attachment
79362—220000001 & Up
Operator ’s Manual
Domestic English (EN)
Page 2
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Snowthrower Safety 3. . . . . . . . . . . . . . . .
Preparation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Storage 4. . . . . . . . . . . . . . . . . . .
Toro Snowthrower Safety 4. . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . .
Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembling the Housing 7. . . . . . . . . . . . . . . . . . .
Installing the Top and Side Plates 7. . . . . . . . . . . .
Installing the Discharge Chute and
Rotator Assembly 8. . . . . . . . . . . . . . . . . . . . . . .
Installing the Snowthrower to Tractor 9. . . . . . . . .
Installing the Snowthrower Belt 10. . . . . . . . . . . . .
Operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Power Take Off (PTO) 11. . . . . . . . .
Operating the Attachment Lift Lever 11. . . . . . . . .
Operating the Attachment Power Lift 12. . . . . . . . .
Adjusting the Dial-A-Height 12. . . . . . . . . . . . . . . .
Adjusting Discharge Chute 13. . . . . . . . . . . . . . . . .
Removing the Snowthrower 13. . . . . . . . . . . . . . . .
Snowthrower Operating Tips 15. . . . . . . . . . . . . . . .
Maintenance 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 15. . . . . . . .
Greasing and Lubrication 16. . . . . . . . . . . . . . . . . . .
Adjusting the Skids 16. . . . . . . . . . . . . . . . . . . . . . .
Reversing the Scraper Blade 17. . . . . . . . . . . . . . . .
Replacing the Snowthrower Belt 17. . . . . . . . . . . . .
Adjusting the Drive Chain Tension 19. . . . . . . . . . .
Storage 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
1
Page
1280
Figure 1
1. Location o f the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure NO TAG
illustrates the location of the model and serial numbers on
the product.
2001 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with the safety instructions in the traction unit
operator ’s manual and always pay attention to the
safety alert symbol, which means CAUTION,
WARNING, or DANGER—“personal safety
instruction.” Failure to comply with the instruction
may result in personal injury or death.
All Rights Reserved
2
Printed in the USA
Page 3
Danger
Contact with the rotating impeller/auger can
cause severe injury or death.
• Stay away from the discharge and auger
openings while operating the snowthrower.
• Keep your hands, feet, and any other part of
your body or clothing away from concealed,
moving, or rotating parts.
• Use a stick, not your hand, to remove
obstructions from the discharge chute or auger
housing.
• Before adjusting, cleaning, repairing, and
inspecting the snowthrower and before
unclogging the discharge chute, stop the engine
and wait for all moving parts to stop. Remove
the key.
Warning
• The operation of any powered machine can result in
foreign objects being thrown into the eyes. Always
wear safety glasses or eye shields during operation or
while performing an adjustment or repair.
Operation
• Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traffic. Do not carry passengers.
• After striking a foreign object, stop the engine, remove
the wire(s) from the spark plug(s), thoroughly inspect
the snowthrower for any damage, and repair the
damage before restarting and operating the
snowthrower.
• If the unit should start to vibrate abnormally, stop the
engine and check immediately for the cause. Vibration
is generally a warning of trouble.
Stones and other foreign objects can be picked up
and thrown. This can cause serious personal
injury to operator or bystanders.
• Keep the work area free of all objects that
could be thrown by the rotor blades.
• Keep all children and pets away from area of
operation.
General Snowthrower Safety
The following instructions have been adapted from the
ANSI/OPEI and ISO standards.
Preparation
• Thoroughly inspect the area where the equipment is to
be used and remove all doormats, sleds, boards, wires,
and other foreign objects.
• Do not operate the equipment without wearing
adequate winter outer garments. Wear footwear that
will improve footing on slippery surfaces.
• Adjust the auger housing height to clear gravel or
crushed rock surface.
• Never attempt to make any adjustments while the
engine is running, except when specifically
recommended by Toro.
• Let engine and machine adjust to outdoor temperatures
before starting to clear snow.
• Stop the engine whenever you leave the operating
position, before unclogging the auger/impeller housing
or discharge chute, and when making any repairs,
adjustments, or inspections.
• When cleaning, repairing, or inspecting, make certain
the auger/impeller and all moving parts have stopped.
Disconnect the spark plug wire(s) and keep the wire
away from the plug to prevent someone from
accidentally starting the engine.
• Do not clear snow across the face of slopes. Exercise
extreme caution when changing direction on slopes.
Do not attempt to clear steep slopes.
• Never operate the snowthrower without proper guards,
plates, or other safety protective devices in place.
• Never operate the snow thrower near glass enclosures,
automobiles, window wells, drop-offs, and the like
without proper adjustment of the snow discharge
angle. Keep children and pets away.
• Do not overload the machine capacity by attempting to
clear snow at too fast a rate.
• Never operate the machine at high transport speeds on
slippery surfaces. Look behind and use care when
moving in reverse.
• Never direct discharge at bystanders or allow anyone
in front of the unit.
• Disengage power to the auger/impeller when the
snowthrower is transported or not in use.
• Never operate the snowthrower without good visibility
or light.
3
Page 4
Maintenance and Storage
• Check fasteners at frequent intervals for proper
tightness to be sure the equipment is in safe working
condition.
• Always refer to the operator’s manual for important
details if the snowthrower is to be stored for an
extended period.
• Maintain or replace safety and instruction labels, as
necessary.
• Run the machine a few minutes after throwing snow to
prevent freeze-up of the auger/impeller.
Toro Snowthrower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the ANSI or ISO standards.
• The rotating auger/impeller or rotor blades can cut
off or injure fingers or hands. Stay in the operator’s
position and away from the discharge opening while
operating the snowthrower. Keep your face hands,
feet, and any other part of your body or clothing
away from concealed, moving, or rotating parts.
• To ensure the best performance and safety, purchase
only genuine Toro replacement parts and accessories
to keep the Toro all Toro. Do not use will fit
replacement parts and accessories as they could
cause a safety hazard.
• Before adjusting, cleaning, repairing, and inspecting
the snowthrower, and before unclogging the discharge
chute, stop the engine, remove the key, and wait for
all moving parts to stop. Also, pull the wire(s) off of
the spark plug(s) and keep it away from the plug(s) to
prevent someone from accidentally starting the engine.
• Use a stick, not your hands to remove obstructions
from the discharge chute.
• Before leaving the operator ’s position, stop the engine,
remove the key, and wait for all moving parts to stop.
• Do not wear loose fitting clothing that could possibly
get caught in moving parts.
• If a shield, safely device, or decal is damaged,
illegible, or lost, repair or replace it before beginning
operation. Also, tighten any loose fasteners.
• Do not use the snowthrower on a roof.
• Perform only those maintenance instructions described
in this manual. Before performing any maintenance,
service, or adjustment, stop the engine, remove the key
and pull the wire(s) from the spark plug(s), keeping it
away from the plug(s) to prevent someone form
accidentally starting the engine. If major repairs are
ever needed, contact your Authorized Toro Service
Dealer.
4
Page 5
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
86–5100
63–2380
92–8652
86–5100
94–8079
5
Page 6
Installation
Loose Parts
Note: Use the chart below to identify parts used for assembly.
DESCRIPTION QTY. USE
Housing
Frame with idlers
Bolt, 3/8 x 1 in.
Locknut, 3/8 in.
Pulley
Set screw, 5/16 x 1/2 in.
Square key
Tension spring
Top plate
Side plate
Carriage bolt, 3/8 x 1 in.
Washer, 3/8 in.
Locknut, 3/8 in.
Discharge chute-Upper
Discharge chute-Lower
Deflector shield
Carriage bolt, 5/16 x 3/4 in.
Carriage bolt, 5/16 x 5/8 in.
Washer, 5/16 in.
Locknut, 5/16 in.
Rotator assembly
Carriage bolt, 5/16 x 1 in.
Pyramidal washer, 5/16 in.
1
1
4
4
1
2
1
1
1
2
9
9
9
1
1
1
3
3
7
7
1
1
1
Assembling the housing
Installing the top and side plates
Installing the discharge chute and rotator
assembly
6
Page 7
DESCRIPTION QTY. USE
Snowthrower assembly
Lift tube
Lift rod
Spacer washer, 13/16 in.
Washer, 5/8 in.
Hairpin cotter-large
Lift assist spring
Eyebolt
Locknut, 3/8 in.
Crank handle
Handle support
Hairpin cotter-small
1
1
1
2
1
1
1
Installing the snowthrower to tractor
1
1
1
1
2
Belt 1 Installing the snowthrower belt
Assembling the Housing
9
1. Tip the housing onto it’s front and insert frame into
snowthrower with angle bend up. Fasten frame with 4
2
bolts (3/8 x 1 in.) (heads to the outside) and 4 locknuts
(3/8 in.) (Fig. 2).
3
2. Install pulley so the hub is towards the inside of
snowthrower and secure it with a square key and 2 set
4
screws (5/16 x 1/2 inch) (Fig. 2).
Important Key must be located under a set screw to
be retained.
3. Install tension spring between frame and idler arm
(Fig. 2).
10
1
5
7
8
6
m–7286
Figure 2
1. Housing
2. Frame
3. Bolt, 3/8 x 1 in.
4. Locknut, 3/8 in.
5. Pulley hub
6. Square key
7. Set screw, 5/16 x 1/2 in.
8. Spring
9. Idler arm
10. Drive shaft
Installing the Top and Side
Plates
1. Rotate the housing down and position top plate outside
top flange of housing. Secure with 3 carriage bolts
(3/8 x 1 in.) (heads to the inside), 3 washers (3/8 in.)
washers, and 3 locknuts (3/8 in.) (Fig. 3).
7
Page 8
2. Position side plates outside housing side flanges, with
cutting edges parallel to side of housing, and secure
with 6 carriage bolts (3/8 x 1 in.) (heads to the inside),
6 washers (3/8 in.) and 6 locknuts (3/8 in.) (Fig. 3).
1
23
4
5
1
4
3
4
3
5
6
2
2
5
1281
Figure 3
1. T op plate
2. Carriage bolt, 3/8 x 1 in.
3. Washer, 3/8 in.
4. Locknut, 3/8 in.
5. Side plate
6. Cutting edge
Installing the Discharge Chute
and Rotator Assembly
1. Assemble upper discharge chute outside and on top of
lower discharge chute with 2 bolts (5/16 x 5/8 in.)
(heads on the inside), 2 washers (5/16 in.) and 2
locknuts (5/16 in.) (Fig. 4).
2241
Figure 5
1. Discharge chute
2. Deflector shield
3. Carriage bolt, 5/16 x
3/4 in.
4. Washer, 5/16 in.
5. Locknut, 5/16 in.
3. Install discharge chute rotator assembly into slot in
housing with 3 carriage bolts (5/16 x 1) (head to the
top), 3 pyramidal washers (5/16 in.) and 3 locknuts
(5/16 in.) (Fig. 6).
4. Adjust rotator assembly so that worm gear is at right
angle with chute, the teeth mesh fully and the chute
turns freely. tighten locknut securely.
5
1
3
4
2
5
Figure 4
1. Upper discharge chute
2. Lower discharge chute
3. Carriage bolt,
5/16 x 5/8 in.
4. Washer, 5/16 in.
5. Locknut, 5/16 in.
2. Install discharge chute and deflector shield onto
housing with 3 carriage bolts (5/16 x 3/4 in.) (heads to
the inside), 3 washers (5/16 in.) and 3 locknuts (5/16
in.) (Fig. 5).
1290
1. Rotator assembly
2. Carriage bolt, 5/16 x 1 in.
3. Pyramidal washer, 5/16 in.
1
3
Figure 6
2
4
4. Locknut, 5/16 in.
5. Worm gear
1280
8
Page 9
Installing the Snowthrower to
Tractor
Danger
When snowthrower is attached to the tractor,
without additional weight, the tractor may
become unstable.
• NEVER operate tractor, equipped with
snowthrower, unless 100lb rear wheel weights
are installed.
2
1
1248
Figure 8
1. Mounting frame 2. Front hitch
1. Install lift tube to housing with a flat washer (5/8 in.)
and hairpin cotter (large) (Fig. 7).
1
2
3
Figure 7
1. Lift tube
2. Washer, 5/8 in.
2. Position snowthrower on a level surface with lift tube
extending rearward.
3. Open front hitch on tractor and park the tractor behind
snowthrower. Make sure the lift tube is between the
front wheels.
3. Hairpin cotter–large
1288
6. Set the Dial-A-Height to the mounting position and
lower attachment lift all the way down. Refer to
Adjusting Dial-A-Height on page 12.
7. Slide lift rod into lift tube (Fig. 9). Optional spacer
washers (3/4 in.) can be placed onto shaft of lift rod to
increase lift height (Fig. 9).
8. Connect lift rod to top hole in attachment lift with
hairpin cotter (Fig. 9).
9. Raise attachment lift lever to the transport position and
place a block under snowthrower housing.
Important Make sure the lift tube does not contact
front axle. If contact is noted, remove one or both flat
spacer washers from lift rod.
10.Hook lift assist spring between frame cross rod and
eyebolt (Fig. 9). Insert eyebolt through bracket on lift
rod and secure with locknut (3/8 in.). Tighten locknut
until spring is under slight tension.
4. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
key.
5. Slide snowthrower mounting frame into front hitch.
Close and lock front hitch (Fig. 8).
9
Page 10
1
2
4
1
4
3
6
5
8
7
m–2787
Figure 9
1. Lift rod
2. Spacer washers, 3/4 in.
3. Lift tube
4. Attachment lift
5. Hairpin cotter–small
6. Spring
7. Eyebolt
8. Locknut, 3/8 in.
11. Open mid hitch and install handle support (Fig. 10).
Align notch on handle with hitch rod so it does not
rotate.
2
1
m–2789
2
3
1292
Figure 11
1. Crank handle
2. Support
3. U-joint
4. Hairpin cotter–small
Installing the Snowthrower
Belt
1. Remove the belt cover. Refer to figure 27.
2. Install the belt onto the clutch. Refer to Replacing the
PTO Belt on page 17.
3. Route belt between belt guide and around idler pulleys
(Fig. 12).
4. Rotate idler bracket to stretch spring and slip belt over
snowthrower pulley (Fig. 12),
4
Figure 10
1. Handle support 2. Mid hitch
12.Slide crank handle through hole in support and secure
handle to U–Joint with hairpin cotter (Fig. 11).
Note: Adjust rotor assembly if necessary so handle clears
tractor hood, teeth mesh fully and chute turns freely.
1
1. Outer groove of (PTO)
power take off
2. Idler pulley
10
3
2
m–2788
Figure 12
3. Belt guide
4. Snowthrower pulley
Page 11
Operation
2. Pull the power take off (PTO) to on (Fig. 13).
Danger
When snowthrower is attached to the tractor,
without additional weight, the tractor may
become unstable.
• NEVER operate tractor, equipped with
snowthrower, unless 100 lb. rear wheel weights
are installed.
Danger
Contact with rotating auger and thrown debris
can cause severe injury or death.
• Stay away from the discharge and auger
openings while operating the snowthrower.
• Keep your hands, feet, and any other part of
your body or clothing away from concealed,
moving or rotating parts.
• Use a stick, not your hand, to remove
obstructions from discharge chute or auger
housing.
• Before adjusting, cleaning, repairing and
inspecting the snowthrower and before
unclogging the discharge chute, shut off the
engine and wait for all moving parts to stop.
Move the power take off (PTO) to off and
rotate the ignition key to off. Remove the key.
2
1
m–4201
Figure 13
1. PTO—Off 2. PTO—On
Disengaging the Power Take Off (PTO)
1. Depress the clutch and brake pedals to stop the
machine.
2. Push the power take off (PTO) to off (Fig. 13).
Operating the Attachment Lift
Lever
The attachment lift lever (Fig. 14) is used to raise and
lower various attachments.
Raising the Snowthrower
Operating the
Power Take Off (PTO)
The power take off (PTO) engages and disengages power
to the electric clutch.
The PTO light, in the Indicator Module, will be on when
the ignition key is in run or lights position and the power
take off (PTO) is engaged. When this light is on it is a
reminder the starter will not crank and to turn the off PTO
before getting off the tractor.
Engaging the Power Take Off (PTO)
1. Depress the clutch and brake pedals to stop the
machine.
1. Depress the clutch and brake pedals to stop the
machine.
2. Pull attachment lift lever rearward until latch locks. In
this position the lift will hold the snowthrower in the
up, or raised position.
Lowering the Snowthrower
1. Depress the clutch and brake pedals to stop the
machine.
2. Pull attachment lift lever rearward, to release lift
pressure, and push the button on top to release the
latch. Move lift lever forward to lower the
snowthrower.
11
Page 12
2
1
3
2
1
m–2514
Figure 14
1. Lift lever
2. Button
3. Dial-A-Height
Operating the Attachment
Power Lift
The attachment power lift (Fig. 15) is used to raise and
lower attachments.
Raising the Snowthrower
1. Start the engine, refer to; Starting and Stopping the
Engine; in tractor Operator’s Manual.
2. Pull the lift lever in the up direction to raise the
attachment lift (Fig. 15). This will lift and hold the
snowthrower in the up, or raised position.
Lowering the Snowthrower
m–2454
Figure 15
1. Lift lever UP 2. Lift lever DOWN
Adjusting the Dial-A-Height
The Dial-A-Height control (Fig. 14) is used to limit the
downward travel of the attachment. The Dial-A-Height
knob is rotated to change the location of this stop, up or
down.
1. Raise the attachment lift: Refer to Raising
Attachments. In the raised position the Dial-A-Height
knob (Fig. 14) can be rotated to change the stop
location. Turn clockwise to raise and counterclockwise
to lower the height of the attachment.
2. The Dial-A-Height indicator (Fig. 14) will show the
change, high to low, in attachment lift height as
adjustment is made.
1. Start the engine, refer to; Starting and Stopping the
Engine; in tractor Operator’s Manual.
2. Push the lift lever in the down direction to lower the
attachment lift (Fig. 15). This will lower the
snowthrower.
12
Page 13
Adjusting Discharge Chute
Danger
Removing the Snowthrower
Important Save all hardware, washers and hairpin
cotters for reuse when installing snowthrower.
Contact with rotating auger and thrown debris
can cause severe injury or death.
• Stay away from the discharge and auger
openings while operating the snowthrower.
• Keep your hands, feet, and any other part of
your body or clothing away from concealed,
moving or rotating parts.
• Use a stick, not your hand, to remove
obstructions from discharge chute or auger
housing.
• Before adjusting, cleaning, repairing and
inspecting the snowthrower and before
unclogging the discharge chute, shut off the
engine and wait for all moving parts to stop.
Move the power take off (PTO) to off and
rotate the ignition key to off. Remove the key.
The discharge chute can be rotated 180 degrees side to
side. The direction is controlled by turning the crank
handle (Fig. 16).
The chute deflector, on top of the discharge chute, can be
moved up and down to control the height and distance
snow is thrown (Fig. 16).
3
2
1. Park the machine on a level surface, disengage the
power take off (PTO), set the parking brake, and turn
the ignition key to off. Remove the key.
2. Raise attachment lift to the transport position and
place a block under snowthrower housing. Turn the
Dial-A-Height knob counterclockwise, all the way, and
lower the attachment to the mounting position. Refer
to Lowering the Snowthrower in the Operation section.
3. Remove hairpin cotter at U-joint and slide crank
handle out of support (Fig. 17).
4
1
2
3
Figure 17
1. Crank handle
2. Support
3. U-joint
4. Hairpin cotter–small
1292
1. Discharge chute
2. Crank handle
4. Open mid hitch and remove handle support (Fig. 18).
1
1290a1292a
Figure 16
3. Chute deflector
13
Page 14
1
2
3
5
4
2
1
m–2789
Figure 18
1. Handle support 2. Mid hitch
5. Rotate idler bracket to relax belt tension and slip belt
off snowthrower pulley (Fig. 19),
4
2
1
3
m–2788
Figure 19
1. Outer groove of (PTO)
power take off
2. Idler pulley
3. Belt guide
4. Snowthrower pulley
6
7
Figure 20
1. Lift rod
2. Optional spacer washer
3. Lift tube
4. Hairpin cotter–small
5. Spring
6. Eyebolt
7. Locknut
11. Open front hitch lock (Fig. 21) and remove
snowthrower mounting frame from front hitch.
3
2
Figure 21
1. Lock
2. Mounting frame
3. Front hitch
m–2787
1
1248
6. Remove the belt from the outside pulley. Refer to
Replacing the Snowthrower Belt on page 17.
7. Lower attachment lift all the way.
8. Loosen locknut on eyebolt to relax spring tension
(Fig. 20). Unhook lift assist spring from frame cross
rod.
9. Remove hairpin cotter to disconnect lift rod from
attachment lift (Fig. 20).
10.Remove lift rod (and optional spacer washers) from lift
tube (Fig. 20).
12.Remove hairpin cotter and washer to disconnect lift
tube from housing.
14
Page 15
The snowthrower is designed to clean snow down to the
contact surface, but there are times when the front of the
snowthrower may tend to ride up. If this happens, reduce
forward speed.
2
3
Figure 22
1. Lift tube
2. Washer
Note: Save all hardware, washers and hairpin cotters for
reuse when installing snowthrower.
3. Hairpin cotter–large
1288
Snowthrower Operating Tips
Remove snow as soon as possible after it falls. This
produces best snow removal results.
Adjust skids to match the type of surface being cleaned;
refer to Adjusting Skids.
1
Discharge snow downwind whenever possible, and
overlap each pass to ensure complete snow removal. If
wheels slip, shift into a lower gear to reduce forward
speed.
Run snowthrower for a few minutes after clearing snow so
moving parts do not freeze. Engage power take off (PTO)
to clear any remaining snow from inside housing.
Do not overload snowthrower by clearing snow at too fast
a rate. If engine slows down, reduce forward speed.
Always use full throttle (maximum engine speed) when
throwing snow.
In wet or slushy conditions, clogging of the discharge
chute will be reduced by maintaining maximum engine
speed and by not overloading the engine.
In some snow and cold weather conditions, some controls
and moving parts may freeze. Therefore, when any control
becomes hard to operate, stop the machine and wait for all
moving parts to stop; then check all parts for freeze up.
Do Not use excessive force and try to operate the
controls when frozen. Free all controls and moving parts
before operating.
Maintenance
Recommended Maintenance Schedule
Maintenance Service
Interval
25 Hours
Storage
Fall Service
Maintenance Procedure
• Grease–drive shaft bearings
• Oil–drive chain
• Grease–drive shaft bearings
• Oil–drive chain
• Belt–check for wear/cracks
• Chipped Surfaces–paint
• Scraper–check for wear
• Grease–drive shaft bearings
• Oil–drive chain
• Belt–check for wear/cracks
• Scraper–check for wear
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Page 16
Caution
If you leave the key in the ignition switch, someone could accidently start the engine and
seriously injure you or other bystanders.
Remove the key from the ignition and disconnect the wire from the spark plug(s) before you do
any maintenance. Set the wire aside so that it does not accidentally contact the spark plug.
Greasing and Lubrication
Service Interval/Specification
Grease and oil the machine after every 25 operating hours
or once a year, whichever occurs first.
Grease Type: General-purpose grease.
Oil Type: SAE 10W or 10W30.
How to Grease
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
key.
2. Clean the grease fittings with a rag. Make sure to
scrape any paint off the front of the fitting(s).
3. Connect a grease gun to the fitting. Pump grease into
the fittings.
4. Wipe up any excess grease.
Where to Add Grease
1. Lubricate the drive shaft bearings (Fig. 23).
Oiling the Drive Chain
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
key.
2. Coat the entire chain with oil and allow to penetrate
each roller (Fig. 24).
3. Place a few drops of oil on discharge chute rotator
shaft and discharge chute mounting (Fig. 24).
4. Wipe off excess oil.
Figure 24
1. Drive chain
2. Rotator assembly
3. Discharge chute mounting
12931280
Figure 23
1289
Adjusting the Skids
The distance between the scraper blade and the ground is
controlled by skids on each side of the housing. The
height can be adjusted so the scraper blade will not catch
on uneven surfaces
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
key.
2. Move snowthrower to a level surface.
3. Loosen nuts securing skids to the housing until the
skids slide up and down easily (Fig. 25).
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4. Raise or lower skids equally on both sides, to obtain
level scraping action, and tighten nuts (Fig. 25).
Note: On smooth, paved surfaces, the scraper blade can be
close to the surface. On uneven, gravel or crushed rock
surfaces, adjust skids to raise scraper. This will prevent
catching or picking up rocks.
2
3
1
1284
Figure 25
1. Skid
2. Housing
3. Nut
Important The scraper should be above the pavement
if the pavement surfaces on which the snowthrower will
be used are cracked, rough or uneven.
Reversing the Scraper Blade
The scraper blade prevents damage to the snowthrower
housing, from the ground. Periodically inspect the scraper
blade for wear. When scraper becomes worn, before the
ground contacts the housing, reverse the scraper blade.
3
2
4
1281a1
Figure 26
1. Nut
2. Washer
3. Carriage bolt
4. Scraper blade
Replacing the Snowthrower
Belt
Replacing the Snowthrower Belt on 2001
and Newer Models
The following instructions are for 2001 and newer models
only.
1. Remove the belt cover. Refer to figure 27.
2
1
2
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
key.
2. Raise the attachment lift lever; refer to Raising
Attachments, and support the housing off the ground.
3. Remove the nuts, washers, carriage bolts and scraper
blade (Fig. 26).
4. Reverse scraper blade and install with previously
removed hardware (Fig. 26).
m–5509
Figure 27
1. Belt cover 2. Knob
2. Unplug the clutch connector (Fig. 28).
3. Pull the PTO stop out of the clutch (Fig. 28).
4. Rotate the clutch to allow space between the belt guide
and the clutch. This will allow the belt to be installed
onto the pulley (Fig. 28).
5. Replace the belt and install new belt into the outside
pulley (Fig. 28).
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Note: Install belt in the outside pulley groove for the
snowthrower.
2. Remove hairpin cotters from trunnion and bottom of
yoke (Fig. 30).
6. Install the PTO stop back into the clutch (Fig. 28).
7. Install the clutch connector (Fig. 28).
4
5
3
1
2
m–5539
Figure 28
1. PTO clutch
2. PTO stop
3. Snowthrower belt groove
4. Belt guide
5. Clutch connector
8. Route belt between belt guide and around idler pulleys
(Fig. 12).
9. Rotate idler bracket to stretch spring and slip belt over
snowthrower pulley (Fig. 12),
3. Unlatch and remove clevis pin that secures yoke
assembly to clutch shaft. Pivot yoke out and forward to
remove from clutch shaft and engagement plate
(Fig. 30).
4. Place belt in outer pulley (Fig. 30).
5. Assemble yoke and engagement plate and attach clevis
pin, trunnion and hairpin cotters to secure (Fig. 30).
1
2
3
5
4
7
6
1
m–2691
Figure 30
1. Hairpin cotter
2. Trunnion
3. Engagement plate
4. Clevis pin
5. Yoke
6. Clutch shaft
7. Outer groove
4
2
1
3
m–2788
Figure 29
1. Outer groove of (PTO)
power take off
2. Idler pulley
3. Belt guide
4. Snowthrower pulley
Replacing the Snowthrower Belt on 2000
and Older Models
The following instructions are for 2000 and Older Models
only.
1. Remove the belt cover. Refer to figure 27.
6. Route belt between belt guide and around idler pulleys
(Fig. 12).
7. Rotate idler bracket to stretch spring and slip belt over
snowthrower pulley (Fig. 12),
4
2
1
3
m–2788
Figure 31
1. Outer groove of (PTO)
power take off
2. Idler pulley
3. Belt guide
4. Snowthrower pulley
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Adjusting the Drive Chain
Tension
Check the drive chain tension after every 25 operating
hours or once a year, whichever occurs first. Adjust as
necessary to maintain proper tension.
1. Disengage the power take off (PTO), set the parking
brake, and turn the ignition key to off. Remove the
key.
2. To adjust, loosen the bolt that secures the idler
sprocket to left side of the housing (Fig. 32).
3. Slide idler sprocket in adjustment slot until chain is
snug, but not tight (Fig. 32).
4. Tighten idler sprocket securely.
Important Do not overtighten chain or excessive wear
will occur.
1
8. Store the machine in a clean, dry garage or storage
area. Cover the machine to protect it and keep it clean.
2
1291
Figure 32
1. Idler sprocket 2. Adjustment slot
Storage
1. Before long term storage wash the machine with mild
detergent and water to remove dirt and grime from the
entire machine.
2. Check the condition of the scraper blade; refer to
Reversing Scraper Blade, page 17.
3. Check the condition of the drive belt and chain.
4. Grease and oil the snowthrower; refer to Greasing and
Lubrication, page 16.
5. Check and tighten all bolts, nuts, and screws. Repair or
replace any part that is damaged or defective.
6. Paint all scratched or bare metal surfaces. Paint is
available from your Authorized Service Dealer.
7. Coat inside auger housing and discharge chute with
automotive wax to prevent rust and reduce the sticking
of snow to these surfaces.
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Troubleshooting
g
PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION
Snow does not discharge
Auger does not rotate.
Abnormal vibration.
1. Discharge chute plugged. 1. Clean chute with a stick.
2. Auger does not rotate. 2. See auger does not rotate.
3. Auger speed to low. 3. Move throttle to fast.
4. Forward speed to slow. 4. Increase ground speed.
1. Snow frozen to auger or
housing.
2. Drive belt tension low. 2. Adjust belt tension.
3. Drive belt is worn, loose or
broken.
4. Drive belt is off pulley. 4. Install blade drive belt and
5. Drive chain broken. 5. Replace or repair chain.
1. Snow frozen to auger. 1. Scrape snow off with stick.
2. Drive belt off pulley. 2. Install drive belt and check idler
3. Engine mounting bolts are
loose.
4. Loose engine pulley, idler or
snowthrower pulley.
1. Scrape snow off with a stick.
3. Install new drive belt.
check idler pulley and belt
guides for correct position.
pulley for correct position.
3. Tighten engine mounting bolts.
4. Tighten the appropriate pulley.
5. Engine pulley is damaged. 5. Contact Authorized Service
Dealer.
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