Toro 79345 Operator's Manual

FormNo.3449-890RevA
E-ZVac™CompleteTwinBagger
79345
KomplettesHeckfangsystemmitzweiFangkörben
E-ZVac™
79345
SystèmederamassagecompletE-ZVac™HDàdeux
bacs
79345
E-ZVac™volledigedubbelegrasvanger
79345
*3449-890*
FormNo.3414-381RevB
E-ZVac
TimeCutter
ModelNo.79345—SerialNo.400000000andUp
CompleteTwinBagger
®
HDRidingMower
Registeratwww.T oro.com. OriginalInstructions(EN)
*3414-381*B
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................3
TowingSafety.....................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................5
1PreparingtheMachine.....................................6
2InstallingtheWeight.........................................6
3RemovingtheGrassDeectorandBelt
Cover..............................................................7
4InstallingtheBafeandBlower
Support...........................................................8
5InstallingthePulleyAssembly ,BeltCover,
andShoulderBolt..........................................10
6InstallingtheAttachmentMount.....................10
7InstallingtheLatchRod..................................12
8AssemblingtheBaggerTop...........................13
9InstallingtheBaggerT op................................14
10InstallingtheBlowerAssembly.....................14
11InstallingtheBlowerBeltandPowered
BaggerCover................................................16
12InstallingtheDischargeTubes.....................17
Operation................................................................19
EmptyingtheGrassBags.................................19
ClearingObstructionsfromtheBagger
System..........................................................20
RemovingtheBagger.......................................20
g005673
OperatingTips.................................................21
Maintenance...........................................................22
RecommendedMaintenanceSchedule(s)...........22
PreparingforMaintenance...............................22
CleaningtheHoodScreen................................22
CleaningtheBaggerandBags.........................23
InspectingtheBlowerBelt................................23
ReplacingtheBlowerBelt.................................23
InspectingtheBagger.......................................24
InspectingtheMowerBlades............................24
Storage...................................................................24
StoringtheBaggerAttachment.........................24
Troubleshooting......................................................25
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Safety
rear.Useextracarewhenoperatingthemachine inreverse.
Thegrasscatchercanobstructtheviewtothe
WARNING
Whenthebaggerisinoperation,theblower isrotatingandcancutofforinjurehandsand ngers.
Beforeadjusting,cleaning,repairing, andinspectingtheblower,andbefore uncloggingthechute,shutofftheengine andwaitforallmovingpartstostop. Removethekey.
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keephandsandfeetawayfrommoving parts.Donotmakeadjustmentswiththe enginerunning.
WARNING
Debris,suchasleaves,grass,orbrushcan catchre.Areintheengineareacancause personalinjuryandpropertydamage.
Keeptheengineandmuferareafreeof debrisaccumulation.
Usecarewhenloadingorunloadingthemachine
intoatruckortrailer.
Donotusethemowerdeckwithoutthedischarge
deectororgrasscatcher.
Parkthemachineonalevelsurface,disengage
thedrives,engagetheparkingbrake,andshutoff theenginebeforeleavingtheoperator'sposition foranyreasonincludinguncloggingoremptying thegrasscatcher.
Ifyouremovethegrasscatcher,installany
dischargedeectororguardthatwasremoved toinstallthegrasscatcher.Donotoperatethe machinewithouteithertheentiregrasscatcheror thegrassdeectorinplace.
Donotleavegrassinthegrasscatcherfor
extendedperiodsoftime.
Grasscatchercomponentsaresubjecttowear,
damage,anddeterioration,whichcouldexpose movingpartsorallowobjectstobethrown. Frequentlycheckcomponentsandreplacethem withmanufacturer'srecommendedpartswhen necessary.
Takecarewhenopeningthebaggercover tokeepdebrisfromfallingontotheengine andmuferarea.
Allowthemachinetocoolbeforestoringit.
Thefollowinglistcontainssafetyinformationspecic toToroproductsandothersafetyinformationyou mustknow.
Becomefamiliarwiththesafeoperationofthe
equipment,withtheoperatorcontrols,andsafety signs.
Useextracarewithgrasscatchersorother
attachments.Thesecanchangetheoperating characteristicsandthestabilityofthemachine.
Followtherecommendationsforaddingor
removingweightsasdescribedintheOperator’s Manualforthemachine.
Donotuseagrasscatcheronsteepslopes.A
heavygrasscatchercouldcauselossofcontrol oroverturnthemachine.
Slowdownanduseextracareonhillsides.Mow
slopessidetoside.Turfconditionscanaffectthe stabilityofthemachine.Useextremecaution whileoperatingneardrop-offs.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeed,directions, orturning.
TowingSafety
Donotattachtowedequipmentexceptatthehitch
point.
Followtheattachmentmanufacturer's
recommendationforweightlimitsfortowed equipmentandtowingonslopes.
Neverallowchildrenorothersinorontowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftractionandlossofcontrol.Reduce towedweightandslowdown.
Stoppingdistanceincreaseswiththeweightofthe
towedload.Travelslowlyandallowextradistance tostop.
Makewideturnstokeeptheattachmentclearof
themachine.
Donottowaloadthatweighsmorethanthe
towingmachine.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal136-4164
136-4164
1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom
2.Warning—hearingprotectionmustbeworn.
3.Thrownobjecthazard—donotoperatetheblowerwithoutthe entiresysteminstalledandlatched.
movingparts;keepallguardsandcoversinplace.
5.Cutting/dismembermenthazard,impeller—disengagethe PTO,removethekey,andwaitforallmovingpartstostop.
6.Warning;lossoftraction—donotoperatewithonly counterbalanceweightsinstalled;donotoperatewithonly E-ZV acinstalled;operateonlywithbothE-ZVacand counterbalanceweightsinstalled.
109-6809
1.Crushinghazardofhand—Donotremovethewholebaggerfromthemachine.Step1:Openthebaggertop.Step2:Removethe bag(s)fromthebagger.Step3:Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
decal133-8061
133-8061
decal109-6809
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
7
8
Nopartsrequired
Weighttray1 Leftweight-traymount Rightweight-traymount1 Suitcaseweight—16kg(35lb) Retainingrod1 Bolt(3/8x1-1/4inches) Flangenut(3/8inch) Carriagebolt(3/8x1inch) Self-tappingbolt(5/16x3/4inch)
Nopartsrequired
Blowersupport1 Hexwasher-headscrew(3/8x3/4inch) Bafe Carriagebolt(5/16x3/4inch) Flangenut(5/16inch) Pulleyassembly1 Beltcover1 Stabilizerbracket Carriagebolt(5/16x3/4inch) Locknut(5/16inch) Self-tappingscrew(5/16x3/4inch) Bolt(5/16x1inch) Pivotframe Hairpincotter2 Rod2 Washer2 Latchrod1 Hairpincotter1 Baggertop1 Baggerscreen1 Hairpincotter2
Qty.
Use
1
1
2 4 2 2
2 1 4 4
1 2 4 2 2 1
Preparethemachine.
Installtheweight.
Removethegrassdeectorandbelt cover.
Installthebafeandblowersupport.
Installthepulleyassemblyandbelt cover.
Installtheattachmentmount.
Installthelatchrod.
Assemblethebaggertop.
9
10 11
12
GrassBag
Blowerassembly1Installtheblowerassembly .
Poweredbaggercover1 Blowerbelt1 Uppertube1 Screw(1/4x3/4inches) Washer(1/4inch) Locknut(1/4inch) Lowertube1
5
2Installthebaggertop.
Installtheblowerbeltandpowered baggercover.
2 2 2
Installthedischargetubes.
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
PreparingtheMachine
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethe machineforattachingtheblowerandnishingkit.
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch,engage
theparkingbrake,andmovethemotion-control leversoutwardtotheNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
4.Ensurethatthemachineissecurefrom
movementbeforeyoubegintoworkonit.
5.Repairallbentordamagedareasofmachine
deckandreplaceanymissingparts.
6.Cleanthemachineofanydebrisonthemachine
deckorrearpartofthemachinetoease installation.
2
InstallingtheWeight
Partsneededforthisprocedure:
1Weighttray
1
Leftweight-traymount
1Rightweight-traymount
1
Suitcaseweight—16kg(35lb)
1Retainingrod
2
Bolt(3/8x1-1/4inches)
4
Flangenut(3/8inch)
2
Carriagebolt(3/8x1inch)
2
Self-tappingbolt(5/16x3/4inch)
Procedure
CAUTION
Thebaggerchangestheweightdistributionof themachine.Operatingthemachinewithout thefrontweightsmaycauseanunstable condition,whichcouldresultinalossof control.
Ensurethefrontweightsareproperlyinstalled beforeoperatingthemachinewiththebagger attachment.
1.Removetheexistingboltandnutfromtheleft andrightsideoftheplatformwhereyouwill installtheweight-traymounts.
2.Usethe2self-tappingbolts(5/16x3/4inch),2 bolts(3/8x1-1/4inches),andangenuts(3/8 inch)tosecuretheleftandrightweight-tray mountstothemachine(Figure3).
6
Figure3
Cutawayview
g196533
g196560
Figure5
1.Weight-traymounts
2.Bolt(3/8x1-1/4inches)4.Self-tappingbolt(5/16x
3.Usethe2carriagebolts(3/8x1inch)andange nutstosecuretheweighttraytothemounts (Figure4).
3.Flangenut(3/8inch)
3/4inch)
1.Retainingrod
2.Weighttray
5.Inserttheretainingrodintothetrayandrotateit intothelockedposition(Figure5).
3.Suitcaseweight
Important:Removethesuitcaseweightwhenever
youremovethebaggerattachment.
3
RemovingtheGrass DeectorandBeltCover
NoPartsRequired
Procedure
WARNING
Figure4
1.Carriagebolt(3/8x1inch)
2.Weight-traymount
4.Insertthesuitcaseweightintotheweighttray withthegroovesidefacingtowardthefrontof themachine(Figure5).
3.Weighttray
4.Flangenut(3/8inch)
Anuncovereddischargeopeningcould allowthelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresult inseriousinjury.Also,contactwiththeblade couldoccur.
Neveroperatethelawnmowerunlessyou
g196549
installamulchplate,dischargedeector,or grass-collectionsystem.
Inspectthegrassdeectorfordamagebeforeeach use.Replaceanydamagedpartsbeforeuse.
1.Disengagethespringfromthenotchinthe deectorbracketandremovethecotterpin(CE modelsonly),slidetherodoutofthewelded deckbrackets,spring,anddischargedeector (Figure6).
7
Figure6
1.Rod
2.Cotterpin(CEmodels only)
3.Deector6.Springinstalledoverthe
4.Spring
5.Deckbrackets
rod
4
InstallingtheBafeand BlowerSupport
Partsneededforthisprocedure:
1Blowersupport
2
Hexwasher-headscrew(3/8x3/4inch)
1
Bafe
4
Carriagebolt(5/16x3/4inch)
4
Flangenut(5/16inch)
Procedure
g190642
1.Installtheblowersupporttothemowerdeck using2hexwasher-headscrews(3/8x3/4inch) asshowninFigure8.
2.Removethedeector(Figure6).
3.Removethe4screws(1/4x1/2inch)securing therightbeltcover,andremovethebeltcover (Figure7).
Note:Retainthe4screws(1/4x1/2inch)for
installationinProcedure5InstallingthePulley
Assembly,BeltCover,andShoulderBolt(page
10).
Figure7
1.Screw(1/4x1/2inch)
2.Beltcover
g201299
Figure8
1.Hexwasher-headscrew (3/8x3/4inch)
g200974
2.Blowersupport
8
2.Removetheexistingboltandnutfromthe mowerdeck(Figure9).
Important:For48-inchand60-inchmower
decks,thereisonlyoneboltandnutthatyou canremove.
For54-inchmowerdeck,removetheboltand nutasshowninFigure9.
g206496
Figure10
54-inchmowerdeckshown
Figure9
1.Existingbolt2.Existingnut
3.Installtheleftsideofthebafeusingacarriage bolt(5/16x3/4inch)andangenut(5/16inch) asshowninFigure10.
4.Loosenthe2carriagebolts(5/16x3/4inch)in thebafeslots,andslidethebafeuntilthehole alignswiththeholeinthemowerdeck(Figure
10).
1.Innerbafe
2.Holefor48-inchand 60-inchmowerdeck installation.
3.Holefor54-inchmower deckinstallation.
4.Rightblade9.Installthiscarriagebolt
g206498
5.Outerbafe
6.Installthiscarriagebolt (5/16x3/4inch)and angenut(5/16inch)after slidingthebafe.
7.Slotsinthebafe
8.Loosenthese2carriage bolts(5/16x3/4inch)and 2angenut(5/16inch).
(5/16x3/4inch)and angenut(5/16inch)rst.
5.InstallbafeasshowninFigure10.
Important:Ensurethatyouusethecorrect
holeforthebafe;refertoFigure10.
6.Tightenthe2carriagebolts(5/16x3/4inch)in thebafeslots(Figure10).
9
5
InstallingthePulley Assembly,BeltCover, andShoulderBolt
Partsneededforthisprocedure:
1Pulleyassembly
1Beltcover
4.Installthenewbeltcoveroverthepulley assemblyusingthe4previouslyremoved screws(1/4x1/2inch)asshowninFigure12.
Procedure
1.Removethenutandwasherfromtheright mowerdeckpulley.
2.Installthepulleyassemblytotherightmower deckpulleywiththepreviouslyremovednutand washer(Figure11).
Important:For48-inchmowerdecks,use
thesmallblowerpulley . For54-inchand60-inchmowerdecks,use
thelargeblowerpulley.
3.Torquethenutto136to149N∙m(100to110 ft-lb).
1.Beltcover
6
InstallingtheAttachment Mount
Partsneededforthisprocedure:
1
Stabilizerbracket
2
Carriagebolt(5/16x3/4inch)
4
Locknut(5/16inch)
2
Self-tappingscrew(5/16x3/4inch)
2
Bolt(5/16x1inch)
1
Pivotframe
2Hairpincotter
2Rod
2Washer
g201435
Figure12
2.Screw(1/4x1/2inch)
1.Existingpulleynut
2.Existingwasher
3.Blowerpulley
Figure11
54-inchmowerdeckshown
4.Existingdeck(spindle) pulley
5.Spindle
g201880
Procedure
1.Removetheexisting2bolts,2nuts,andhitch bracketfromthebottomoftheengineguard (Figure13).
10
Figure13
1.Nut3.Bolt
2.Existinghitchbracket
g201215
1.Machineframe4.Bolt(5/16x1inch)
2.Locknut(5/16inch)5.Pivotframe
3.Hole
Figure15
g201214
2.Installthestabilizerbrackettotheengineguard using2carriagebolts(5/16x3/4inch)and2 locknuts(5/16inch)asshowninFigure14.
Figure14
1.Stabilizerbracket3.Locknut(5/16inch)
2.Carriagebolt(5/16x3/4
inch)
5.Positionthepivotframeupward,andsecurethe pivotframetothebottomofthemachineframe using2self-tappingscrews(5/16x3/4inch)as showninFigure16.
g030494
g028174
Figure16
3.Removetheexisting2self-tappingscrewsfrom thebottomofthemachineframe(Figure16).
4.Looselyinstallthepivotframetothemachine frameusing2bolts(5/16x1inch)and2locknuts (5/16inch)asshowninFigure15.
1.Self-tappingscrew(5/16x 3/4inch)
2.Pivotframe
6.Tightenthe2bolts(5/16x1inch)and2locknuts
(5/16inch)asshowninFigure15.
7.Installthebent,aredendofarodintothekeyed
slotintheleftsideofthemachineframe,and movetherodrearwardtoseatitintheframe (Figure17).
Note:Repeatthisstepfortherightsideofthe
machine.
11
Figure17
Leftsideshown
1.Pivotframehole4.Supportrod
2.Washer
3.Hairpincotter
8.Insertthebentendsoftherodsintothe attachmentmountasshowninFigure17and securetheendofeachrodwithawasherand hairpincotter.
5.Keyedslot(existing)
6.Bent,aredendoftherod
7
InstallingtheLatchRod
Partsneededforthisprocedure:
1Latchrod
1Hairpincotter
Procedure
Installthelatchrodwithahairpincotter(Figure18).
g028306
Figure18
1.Hairpincotter2.Latchrod
g201213
12
8
AssemblingtheBaggerTop
Partsneededforthisprocedure:
1Baggertop
1Baggerscreen
2Hairpincotter
Procedure
1.Turnthebaggertopover.
2.InstallthescreenasshowninFigure19and ensurethatitslopesdowntowardthecollection bags.
Note:Makesurethatthescreenssnapinto
placeandthetabsengagethebaggertop.
13
1.Baggertop
2.Screen
3.Screentab
g201881
Figure19
4.Slotinbaggertop
5.Hairpincotter
9
InstallingtheBaggerTop
Partsneededforthisprocedure:
2
GrassBag
Procedure
1.Installthebaggertoptothebaggerframe.
2.Slidethebracketsoverthepostsinthebagger frameandinstallthecircularcotterpinintothe holeintherighthandpost(Figure20).
3.Rotatethebaggerhooddowntotheoperating position.
4.Liftthebaggertopandinstallthebagsbysliding thebagframehooksontotheretainingbrackets (Figure21).
Note:T oremovethecircularcotterpin,
continuetorotateitinthesamedirectionas installed.
g033032
Figure21
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
5.Lowerthebaggertopontothebags(Figure22).
g033030
Figure22
1.Baggerhood
2.Baggerframe
3.Bracket,baggerhood
6.Securethehoodwiththelatch(Figure22).
g016265
Figure20
4.Circularcotterpin
5.Post
14
10
InstallingtheBlower Assembly
Partsneededforthisprocedure:
1Blowerassembly
Procedure
WARNING
Anuncovereddischargeopeningallowsthe lawnmowertothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.
Neveroperatethelawnmowerwithouta coverplate,amulchplate,oragrasschute andcatcher.
Makesurethatthegrassdeectoris installedwhenyouremovethegrasschute andcatcher.
Important:Installtheside-dischargechutewhen
youremovethebaggerandblower.
Important:Saveallthehardwareandthe
side-dischargechute.
1.Ifnecessary,installthebeltontotheblower pulley(Figure25).
g201514
Figure23
1.Blowerassembly3.Blowersupport
2.Blowerpivotpin
g201893
Figure24
1.Blowerlatch
2.Inserttheblowerpivotpinintotheblower supportandrotatetheblowerassemblyinward towardthemachine(Figure23).
Note:Theblowerassemblyshould
automaticallylatchasshowninFigure24.
15
11
InstallingtheBlowerBelt andPoweredBaggerCover
Partsneededforthisprocedure:
1Poweredbaggercover
1Blowerbelt
Procedure
1.Installthebeltaroundtheblowerpulley(Figure
25andFigure26);referto10Installingthe BlowerAssembly(page14).
Usethefollowingbeltbasedonthemower decksize:
48-inchMower
Deck
ToroPartNo.
127-0074
54-inchMower
Deck
ToroPartNo.
127-0075
60-inchMower
ToroPartNo.
127-0076
g201513
Figure26
1.Blowerpulley5.Idlerarm
2.Blowerinposition(housing portionremovedfor illustrativepurposes)
Deck
3.Spring7.Idler/tensionpulley
4.Idler-pulleypost8.Blowerbelt
6.Drivepulley
Figure25
BlowerBeltRouting
1.Idler/tensionpulley
2.Blowerpulley4.Drivepulley
3.Blowerbelt
2.Ensurethatthebeltremainsalignedtothe
blowerpulleywhileyouareinstallingtheblower assembly.
3.Pullthespringloadedidlerpulleyawayfromthe
xedspringpost,androutethebeltaroundthe mowerdeckpulley(Figure26).
Note:Ensurethatthebeltisroutedaroundthe
blowerpulleycorrectly.
4.Routethebeltaroundthedrivepulleyas
illustratedinFigure25andFigure26.
5.Installthepoweredbaggercoveroverthebelt
cover,andsecureitbytighteningtheknob
g201516
(Figure27).
16
Figure27
1.Knob3.Beltcover
2.Poweredbaggercover
12
InstallingtheDischarge
g201515
Tubes
Partsneededforthisprocedure:
1Uppertube
2
Screw(1/4x3/4inches)
2
Washer(1/4inch)
2
Locknut(1/4inch)
1Lowertube
Procedure
Important:Makesurethatthemowerdeckisin
thelowestheight-of-cutpositionbeforeinstalling thedischargetubes.
Note:Remembertoinstallthegrassdeectorwhen
youremovethebaggerfromthemower.
1.DisengagethePTOandengagetheparking brake.
2.Shutofftheengineandremovethekey.
3.Lowerthemowerdecktothelowestheight-of-cut position.
4.Removethebagsforviewingthetubeunder thehood.
5.Lowerandlatchthehood.
6.Usebothlatchestoattachthelowertubetothe blowerassembly(Figure28).
g018444
Figure28
LowerDischargeTubeLatch
1.Blowerassembly3.Latch
2.Upperlatch
7.Makenoteofwherethe2boltsintheuppertube areinstalled.
Note:Theholenearthemoldedarrowheads
willnotbeused.
8.Removethe2boltsinthelowerendoftheupper tube.
9.Usethe2holesasatemplateforthelowertube.
Note:Retainthehardware.
10.Inserttheupperend(noholes)oftheuppertube throughthetubesealinthehoodbypushing thetubeinuntilthetubecontactstheinsideof thehood.
11.Pulltheuppertubeoutslightlysothattheseal extendsoutwardandoverthelowertube(Figure
29).
Note:Ensurethenotchinthelowertubeisat
thebottomwheninstalled(Figure30).
17
Figure29
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout
12.Aligntheuppertubeholestomatchthedimples onthesurfaceofthelowertube.
Note:Ensurethatthesideproleappearsas
showninFigure30.
Note:Donotusetheopenholenearthe
moldedarrowheads.
g018440
g018439
Figure31
DrillingLowerDischargeTube
Figure30
1.Uppertube
2.Existinghole(bolt removed)
3.Notchatthebottomofthe tubewheninstalled
4.Lowertube
13.Usingtheexistingholesintheuppertubeas atemplate,drill2holes,6.5mm(1/4inch) diameter,throughthedimplesonthelowertube (Figure31).
1.Dimples4.Uppertube
2.Lowertube
g020776
3.Drill6.5mm(1/4inch) diameterhole
5.Installscrew(1/4x3/4 inch),washer(1/4inch), andlocknut(1/4inch) here.
6.Uppertube—existing holes
14.Removetheupperandlowertubesfromthe machine.
15.Slidethetubestogetherandaligntheholes.
16.Installthewashers(1/4inch)ontothebolts (Figure31).
17.Usingahexkeytool,installthescrews(1/4x 3/4inch)andwashers(1/4inch)fromtheinside ofthelowertubeandthroughtheexistingholes intheuppertube(Figure31).
18
18.Securethetubestogetherwiththenuts(1/4 inch)asshowninFigure31.
Operation
19.Inserttheupperdischargetubethroughthetube sealinthehood.
20.Pulltheuppertubeoutslightlysothattheseal extendsoutwardandovertheblowerassembly (Figure29).
21.Usebothlatchestoattachthelowertubetothe blowerassembly(Figure28).
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
WARNING
Toavoidpersonalinjury ,followthese procedures:
Becomefamiliarwithalloperatingand safetyinstructionsintheOperator's Manualforthemowerbeforeusingthis attachment.
Neverremovethedischargetube,bags, baggerhood,orthechutewhiletheengine isrunning.
Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.
Neverperformmaintenanceorrepairs whiletheengineisrunning.
EmptyingtheGrassBags
Becarefulwhenliftingorhandlingagrassbagthatis full.T oemptythegrassbags:
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch,engage theparkingbrake,andmovethemotion-control leversoutwardtotheNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
4.Raisethebaggerhood(Figure32).
Figure32
g005758
5.Compressthedebrisintothebags.
6.Withbothhands,liftuponthebagandunhookit fromtheretainingbracket,emptythebag.
7.Repeattheprocedurefortheotherbag.
8.Installthebagsbyslidingthebagframehooks ontotheretainingbrackets(Figure33).
19
2.Disengagetheblade-controlswitch,engage theparkingbrake,andmovethemotion-control leversoutwardtotheNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
4.Emptythebags.
5.Unlatchthelowertube.
6.Removethetubesfromthebagger.
7.Useastickorsimilarobject,notyourhands,to removeandcleartheobstructionfromthetube assembly.
Note:Inmostcases,youcanshakethedebris
outofthetubes.
8.Iftheblowerassemblyisplugged,removethe plasticbeltcover,unlatchthebaggerblower assembly,removethebelt,andswingitopen.
9.Useastickorsimilarobject,notyourhands, toremoveandcleartheobstructionfromthe blowerassembly.
10.Afteryouremovetheobstruction,installthe completebaggersystemandresumeoperation.
Figure33
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
9.Lowerthebaggerhoodontothebags.
ClearingObstructionsfrom theBaggerSystem
WARNING
Whenthebaggerisinoperation,theblower isrotatingandcancutofforinjurehandsand ngers.
Beforeadjusting,cleaning,repairing andinspectingtheblower,andbefore uncloggingthechute,turnofftheengine andwaitforallmovingpartstostop. Removethekey.
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keepyourface,hands,feet,andanyother partofyourbodyorclothingawayfrom concealed,moving,orrotatingparts.
1.Parkthemachineonalevelsurface.
RemovingtheBagger
g005672
WARNING
Componentsaroundtheenginewillbehotif themachinehasbeenrunning.Touchinghot componentscancauseburns.
Donottouchenginecomponentswhen hot.
Allowenginetocoolbeforeremovingthe bagger.
CAUTION
Failingtoremovethefrontbaggerweights andoperatingthemachinewithoutthebagger attachmentmaycauseanunstablecondition whichcouldresultinalossofcontrol.
Alwaysremovethefrontweightswhen removingthebaggerattachment.
Removethebaggerbyrepeatingthesetupsections fromtheInstallationInstructionsandOperator’s Manualinreverseorder.Alwaysremovethefront bafesandfrontweightswhenremovingthebagger attachments.
Important:Installtheside-dischargechutewhen
youremovethebaggerandblower.
Note:Itisonlynecessarytoremovethecutoffbafe
wheninstallingamulchingkit.
20
OperatingTips
TipsforBagging
RememberingtheSizeofthe MachinewiththeAttachment
Rememberthatthemachineislongerandwiderwith thisattachmentinstalled.Byturningtoosharplyin connedplacesyoumaydamagetheattachment.
CAUTION
Asthebaggerlls,extraweightisaddedto thebackofthemachine.Ifyoustopand startsuddenlyonhills,youmaylosesteering controlorthemachinemaytip.
Donotstartorstopsuddenlywhengoing uphillordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoing uphill,disengagethebladecontrol.Then backdownthehillusingaslowspeed.
Trimming
Alwaystrimwiththeleftsideofthemower.Donottrim withtherightsideofthemowerbecauseyoucould damagethebaggerchuteanddischargetube.
CuttingHeight
Donotsetthemowercuttingheighttoolowbecause longgrasssurroundingthemowercanpreventair fromgettingunderthemowerandenteringthe baggingsystem.Ifenoughairdoesnotgetunderthe mower,thebaggingsystemwillplug.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly . Youwillneedtocutyourgrasstwiceifitgets excessivelylong.
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlap themowerintothepreviouslycutarea.Thishelps reducetheloadontheengineandreducesthechance ofpluggingthechuteanddischargetube.
BaggingSpeed
Mostoftenyouwillbagwiththemowerthrottleinthe FASTpositionanddriveatanormalgroundspeed. However,inextremelydryanddustygrass,youmay wanttoslightlyreducethethrottlespeedandincrease thegroundspeedofthemower.Thebaggingsystem mayplugifyoudrivetoofastandtheenginespeed getstooslow.Onhills,itmaybenecessarytoslow themowergroundspeed.Thishelpsmaintainthe enginespeedandbaggingefciency.Mowdownhill wheneverpossible.
Avoidsuddenturnsorrapidspeed changesonslopes.
Neveroperatethemachinewithoutthe baggerattachmentandthefrontweights stillinstalled.
BaggingLongGrass
Excessivelylonggrassisheavyandmaynotbe propelledcompletelyintothegrassbags.Ifthis happens,thedischargetubeandchutemayplug.To avoidpluggingthebaggingsystem,mowthegrass atahighheightofcut,thenlowerthemowertoyour normalcuttingheightandrepeatthebaggingprocess.
BaggingWetGrass
Alwaystrytocutgrasswhenitisdrybecauseyour lawnwillhaveaneatappearance.Ifyoumustcutwet grass,usetheconventionalsidedischargefeatureof themower.Severalhourslater,whentheclippings aredry,installthecompletebaggerattachmentand vacuumupthegrassclippings.
SignsofPlugging
Asyouarebagging,asmallamountofgrassclippings normallyblowoutthefrontofthemower.Anexcessive amountofclippingsblowingoutindicatesthatthe bagsarefullorthesystemisplugged.
21
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftereachuse
Every25hours
Every100hours
MaintenanceProcedure
•Inspecttheblowerbelt.
•Inspectthebagger.
•Cleanthehoodscreen.
•Cleanthebagger.
•Inspecttheblowerbelt.
•Inspectthebagger.
WARNING
Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Removethekeyanddisconnectthewirefromthesparkplugbeforeyoudoanymaintenance. Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
WARNING
Enginescanbecomehotwhentheyareoperating.Severeburnscanoccurfromcontactinghot surfaces.
Allowengines,especiallythemufer,tocoolbeforetouching.
WARNING
Debris,suchasleaves,grass,orbrushcancatchre.Areintheengineareacancause personalinjuryandpropertydamage.
Keeptheengineandmuferareafreeofdebrisaccumulation.
Takecarewhenopeningthebaggercovertokeepdebrisfromfallingontotheengineand muferarea.
Allowthemachinetocoolbeforestoringit.
PreparingforMaintenance
Dothefollowingstepsbeforepreformingmaintenance onthemachine:
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,movethemotioncontrol leverstotheNEUTRAL-LOCKposition,andengage theparkingbrake.
3.Shutofftheengineandremovethekey.
CleaningtheHoodScreen
ServiceInterval:Aftereachuse
1.Openthebaggerhood.
2.Cleanthedebrisfromthescreen.
3.Closethebaggerhood.
4.Cleanthemowerofanydebrisonthedeckor rearpartofthemowertoeasemaintenance.
22
CleaningtheBaggerand Bags
ServiceInterval:Aftereachuse
1.Washtheinsideandoutsideofthebaggerhood, bags,tube,andtheundersideofthemower.
Note:Useamildautomotivedetergentto
removedirt.
2.Makesurethatyouremovemattedgrassfrom allparts.
3.Afterwashingallparts,letthemdrythoroughly .
Note:Withallpartsinstalled,startandrunthe
machineforaminutetoassistindrying.
InspectingtheBlowerBelt
ServiceInterval:Aftertherst8hours
Every25hours
Checkbeltsforcracks,frayededges,burnmarksor anyotherdamage.Replacedamagedbelts.
3.Removetheexistingbaggerbeltfromthe mower-deckpulley.
4.Removetheblowerfromthemowerdeck.
5.Removetheexistingbaggerbeltfromtheblower pulleys.
6.Installthenewbeltaroundtheblowerpulleys (Figure34).
7.Installtheblowerontotheblowersupport.
8.Installthenewbeltaroundthemower-deck pulley(Figure34).
9.Pullbackonthespringloadedidlerpulleyand installthebeltontothespring-loadedidlerpulley (Figure34).
ReplacingtheBlowerBelt
1.Removetheplasticbeltcover.
2.Pullbackonthespring-loadedidlerpulleyto relievethebelttension(Figure34).
Figure34
g202246
1.Blowerpulley4.Mowerdeck
2.Blowerinposition(housing
portionremovedfor illustrativepurposes)
3.Drivepulley6.Blowerbelt
5.Idler/tensionpulley
23
InspectingtheBagger
ServiceInterval:Every100hours
Storage
Aftertherst8hours
1.Checktheuppertube,lowertube,baggerhood, andtheblowerassembly .
Note:Replacethesepartsiftheyarecracked
orbroken.
2.Checkthebags,baggerframe,andscreen.
Note:Replaceanypartsthatarecrackedor
broken.
3.Tightenallnutsboltsandscrews.
InspectingtheMower Blades
1.Inspectthemowerbladesregularlyand wheneverabladestrikesaforeignobject.
2.Ifbladesarebadlywornordamaged,installnew blades;refertoyourmachineOperator'sManual forcompleteblademaintenance.
StoringtheBagger Attachment
1.Cleanthebaggerattachment;refertoCleaning theBaggerAttachment.
2.Inspectthebaggerattachmentfordamage;refer toInspectingtheBaggerAttachment.
3.Ensurethatthegrassbagsareemptyand thoroughlydry.
4.Storethebaggerinaclean,dryplace,out ofdirectsunlight.Thisprotectstheplastic partsandextendsthelifeofthebagger.Ifyou muststorethebaggeroutside,coveritwitha weatherproofcover.
24
Troubleshooting
Problem
Thereisabnormalvibration.
Reducedbaggingperformance
Theblowerandtubesplugtoofrequently.
PossibleCauseCorrectiveAction
1.Thecuttingblade(s)arebentor unbalanced.
2.Theblade-mountingboltisloose.2.Tightentheblade-mountingbolt.
3.Thereisalooseblowerpulleyorpulley assembly.
4.Thebaggerbeltisworn.4.Replacethebelt.
5.Theblowerfanblade(s)arebentor unbalanced.
1.Theenginespeedistoolow.
2.Thescreeninthebaggerhoodis plugged.
3.Thebaggerbeltisloose.3.Replacethebaggerbelt.
4.Thereisapluggedtubeorblower.4.Locateandremovethepluggeddebris.
5.Thebagsarefull.
1.Thebagsaretoofull.1.Dumpmorefrequently.
2.Theenginespeedistoolow.
3.Thegrassistoowet.
4.Thegrassistoolong.
5.Thescreeninthebaggerhoodis plugged.
6.Thegroundspeedistoofast.6.Drivesloweratfullthrottle.
7.Thebaggerbeltisworn.7.Replacethebelt.
1.Installnewcuttingblade(s).
3.Tightentheappropriatepulley.
5.ContactanAuthorizedServiceDealer.
1.Alwaysoperatetheengineatfull throttle.
2.Removedebris,leaves,orgrass clippingsfromthescreen.
5.Emptythehopper.
2.Alwaysoperatetheengineatfull throttle.
3.Cutgrasswhenitisdry.
4.Cutnomorethan51to76mm(2to 3inches)or1/3ofthegrassheight, whicheverisless.
5.Removedebris,leaves,orgrass clippingsfromthescreen.
Debrisblowout
Theblowerimpellerdoesnotspinfreely.
1.Thebagsaretoofull.1.Dumpmorefrequently.
2.Thegroundspeedistoofast.
3.Themowerdeckisnotleveled.
1.Theblowerisplugged.1.Removedebris,leaves,orgrass
2.Theimpellerisnotaligned.
2.Drivethemachineatslowground speedwhileoperatingtheengineat fullthrottle.
3.SeethemachineOperator'sManual forlevelingthemowerdeck.
clippingsfromtheblowerimpeller .
2.ContactanAuthorizedServiceDealer.
25
Notes:
EEA/UKPrivacyNotice
Toro’sUseofYourPersonalInformation
TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.Torousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty, processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.
RetentionofyourPersonalInformation
Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.
Toro’sCommitmenttoSecurity
YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.
AccessandCorrection
Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.Todoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.
374-0282RevC
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day ,whichiswellbelow thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Loading...
+ 90 hidden pages