Toro 79345 Operator's Manual

FormNo.3414-381RevA
E-ZVac
TimeCutter
ModelNo.79345—SerialNo.400000000andUp
CompleteTwinBagger
®
HDRidingMower
*3414-381*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Safety...........................................................................3
TowingSafety.........................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1PreparingtheMachine...........................................6
2InstallingtheW eight..............................................6
3RemovingtheGrassDeectorandBelt
Cover.................................................................7
4InstallingtheBafeandBlowerSupport...................8
5InstallingthePulleyAssembly,BeltCover,and
ShoulderBolt.....................................................10
6InstallingtheAttachmentMount............................10
7InstallingtheLatchRod........................................12
8AssemblingtheBaggerTop...................................12
9InstallingtheBaggerTop......................................13
10InstallingtheBlowerAssembly.............................14
11InstallingtheBlowerBeltandPoweredBagger
Cover................................................................15
12InstallingtheDischargeTubes.............................16
Operation....................................................................19
EmptyingtheGrassBags.........................................19
ClearingObstructionsfromtheBagger
System..............................................................19
RemovingtheBagger..............................................20
OperatingTips......................................................21
Maintenance.................................................................22
RecommendedMaintenanceSchedule(s)......................22
g005673
PreparingforMaintenance.......................................22
CleaningtheHoodScreen.......................................22
CleaningtheBaggerandBags...................................23
InspectingtheBlowerBelt.......................................23
ReplacingtheBlowerBelt........................................23
InspectingtheBagger.............................................24
InspectingtheMowerBlades...................................24
Storage........................................................................24
StoringtheBaggerAttachment.................................24
Troubleshooting...........................................................25
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
©2017—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Safety
truckortrailer.
Donotusethemowerdeckwithoutthedischarge
Usecarewhenloadingorunloadingthemachineintoa
WARNING
deectororgrasscatcher.
Whenthebaggerisinoperation,thebloweris rotatingandcancutofforinjurehandsandngers.
Beforeadjusting,cleaning,repairing,and inspectingtheblower,andbeforeunclogging thechute,shutofftheengineandwaitforall movingpartstostop.Removethekey .
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keephandsandfeetawayfrommovingparts. Donotmakeadjustmentswiththeengine running.
WARNING
Debris,suchasleaves,grass,orbrushcancatch re.Areintheengineareacancausepersonal injuryandpropertydamage.
Keeptheengineandmuferareafreeofdebris accumulation.
Takecarewhenopeningthebaggercoverto keepdebrisfromfallingontotheengineand muferarea.
Allowthemachinetocoolbeforestoringit.
ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow.
Becomefamiliarwiththesafeoperationoftheequipment,
withtheoperatorcontrols,andsafetysigns.
Useextracarewithgrasscatchersorotherattachments.
Thesecanchangetheoperatingcharacteristicsandthe stabilityofthemachine.
Parkthemachineonalevelsurface,disengagethedrives,
engagetheparkingbrake,andshutofftheenginebefore leavingtheoperator'spositionforanyreasonincluding uncloggingoremptyingthegrasscatcher.
Ifyouremovethegrasscatcher,installanydischarge
deectororguardthatwasremovedtoinstallthegrass catcher.Donotoperatethemachinewithouteitherthe entiregrasscatcherorthegrassdeectorinplace.
Donotleavegrassinthegrasscatcherforextended
periodsoftime.
Grasscatchercomponentsaresubjecttowear,damage,
anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacethemwithmanufacturer'srecommended partswhennecessary.

TowingSafety

Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon slopes.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftractionandlossofcontrol.Reducetowedweight andslowdown.
Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
Donottowaloadthatweighsmorethanthetowing
machine.
Followtherecommendationsforaddingorremoving
weightsasdescribedintheOperator’sManualforthe machine.
Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturnthe machine.
Slowdownanduseextracareonhillsides.Mowslopes
sidetoside.Turfconditionscanaffectthestabilityof themachine.Useextremecautionwhileoperatingnear drop-offs.
Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeed,directions,orturning.
Thegrasscatchercanobstructtheviewtotherear.Use
extracarewhenoperatingthemachineinreverse.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedormissing.
decal136-4164
136-4164
1.Warning—readtheOperator’sManual.4.Cutting/dismembermenthazard,impeller—keepawayfrom
2.Warning—hearingprotectionmustbeworn.
3.Thrownobjecthazard—donotoperatetheblowerwithoutthe entiresysteminstalledandlatched.
movingparts;keepallguardsandcoversinplace.
5.Cutting/dismembermenthazard,impeller—disengagethe PTO,removethekey,andwaitforallmovingpartstostop.
6.Warning;lossoftraction—donotoperatewithonly counterbalanceweightsinstalled;donotoperatewithonly E-ZV acinstalled;operateonlywithbothE-ZVacand counterbalanceweightsinstalled.
109-6809
1.Crushinghazardofhand—Donotremovethewholebaggerfromthemachine.Step1:Openthebaggertop.Step2:Removethe bag(s)fromthebagger.Step3:Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
decal109-6809
4
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
7
8
Nopartsrequired
Weighttray1 Leftweight-traymount Rightweight-traymount1 Suitcaseweight—16kg(35lb) Retainingrod1 Bolt(3/8x1-1/4inches) Flangenut(3/8inch) Carriagebolt(3/8x1inch) Self-tappingbolt(5/16x3/4inch)
Nopartsrequired
Blowersupport1 Hexwasher-headscrew(3/8x3/4inch) Bafe Carriagebolt(5/16x3/4inch) Flangenut(5/16inch) Pulleyassembly1 Beltcover1 Stabilizerbracket Carriagebolt(5/16x3/4inch) Locknut(5/16inch) Self-tappingscrew(5/16x3/4inch) Bolt(5/16x1inch) Pivotframe Hairpincotter2 Rod2 Washer2 Latchrod1 Hairpincotter1 Baggertop1 Baggerscreen1 Hairpincotter2
Qty.
Use
1
1
2 4 2 2
2 1 4 4
1 2 4 2 2 1
Preparethemachine.
Installtheweight.
Removethegrassdeectorandbelt cover.
Installthebafeandblowersupport.
Installthepulleyassemblyandbelt cover.
Installtheattachmentmount.
Installthelatchrod.
Assemblethebaggertop.
9
10 11
12
GrassBag
Blowerassembly1Installtheblowerassembly .
Poweredbaggercover1 Blowerbelt1 Uppertube1 Screw(1/4x3/4inches) Washer(1/4inch) Locknut(1/4inch) Lowertube1
5
2Installthebaggertop.
Installtheblowerbeltandpowered baggercover.
2 2 2
Installthedischargetubes.
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1

PreparingtheMachine

NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemachinefor attachingtheblowerandnishingkit.
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch,engagetheparking brake,andmovethemotion-controlleversoutwardto theNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
4.Ensurethatthemachineissecurefrommovement beforeyoubegintoworkonit.
5.Repairallbentordamagedareasofmachinedeckand replaceanymissingparts.
6.Cleanthemachineofanydebrisonthemachinedeck orrearpartofthemachinetoeaseinstallation.
2

InstallingtheWeight

Partsneededforthisprocedure:
1Weighttray
1
Leftweight-traymount
1Rightweight-traymount
1
Suitcaseweight—16kg(35lb)
1Retainingrod
2
Bolt(3/8x1-1/4inches)
4
Flangenut(3/8inch)
2
Carriagebolt(3/8x1inch)
2
Self-tappingbolt(5/16x3/4inch)
Procedure
CAUTION
Thebaggerchangestheweightdistributionofthe machine.Operatingthemachinewithoutthefront weightsmaycauseanunstablecondition,which couldresultinalossofcontrol.
Ensurethefrontweightsareproperlyinstalled beforeoperatingthemachinewiththebagger attachment.
1.Removetheexistingboltandnutfromtheleftand rightsideoftheplatformwhereyouwillinstallthe weight-traymounts.
2.Usethe2self-tappingbolts(5/16x3/4inch),2bolts (3/8x1-1/4inches),andangenuts(3/8inch)to securetheleftandrightweight-traymountstothe machine(Figure3).
6
Figure3
Cutawayview
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Figure5
1.Weight-traymounts
2.Bolt(3/8x1-1/4inches)4.Self-tappingbolt(5/16x
3.Usethe2carriagebolts(3/8x1inch)andangenuts tosecuretheweighttraytothemounts(Figure4).
3.Flangenut(3/8inch)
3/4inch)
1.Retainingrod
2.Weighttray
5.Inserttheretainingrodintothetrayandrotateitinto thelockedposition(Figure5).
Important:Removethesuitcaseweightwheneveryou removethebaggerattachment.
3.Suitcaseweight
3
RemovingtheGrass DeectorandBeltCover
NoPartsRequired
Procedure
Figure4
1.Carriagebolt(3/8x1inch)
2.Weight-traymount
4.Insertthesuitcaseweightintotheweighttraywiththe groovesidefacingtowardthefrontofthemachine (Figure5).
3.Weighttray
4.Flangenut(3/8inch)
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator’sor bystander’sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
g196549
Neveroperatethelawnmowerunlessyouinstalla mulchplate,dischargedeector,orgrass-collection system.
Inspectthegrassdeectorfordamagebeforeeachuse. Replaceanydamagedpartsbeforeuse.
1.Disengagethespringfromthenotchinthedeector bracketandremovethecotterpin(internationalmodels only),slidetherodoutoftheweldeddeckbrackets, spring,anddischargedeector(Figure6).
7
Figure6
1.Rod
2.Cotterpin(international modelsonly)
3.Deector6.Springinstalledoverthe
4.Spring
5.Deckbrackets
rod
4
InstallingtheBafeand BlowerSupport
Partsneededforthisprocedure:
1Blowersupport
2
Hexwasher-headscrew(3/8x3/4inch)
1
Bafe
4
Carriagebolt(5/16x3/4inch)
4
Flangenut(5/16inch)
Procedure
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1.Installtheblowersupporttothemowerdeckusing 2hexwasher-headscrews(3/8x3/4inch)asshown inFigure8.
2.Removethedeector(Figure6).
3.Removethe4screws(1/4x1/2inch)securingthe rightbeltcover,andremovethebeltcover(Figure7).
Note:Retainthe4screws(1/4x1/2inch)for installationinProcedure5InstallingthePulley
Assembly,BeltCover,andShoulderBolt(page10).
Figure7
1.Screw(1/4x1/2inch)
2.Beltcover
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Figure8
1.Hexwasher-headscrew (3/8x3/4inch)
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2.Blowersupport
8
2.Removetheexistingboltandnutfromthemowerdeck (Figure9).
Important:For48-inchand60-inchmowerdecks, thereisonlyoneboltandnutthatyoucanremove.
For54-inchmowerdeck,removetheboltandnut asshowninFigure9.
g206496
Figure10
54-inchmowerdeckshown
Figure9
1.Existingbolt2.Existingnut
3.Installtheleftsideofthebafeusingacarriagebolt (5/16x3/4inch)andangenut(5/16inch)asshown inFigure10.
4.Loosenthe2carriagebolts(5/16x3/4inch)inthe bafeslots,andslidethebafeuntiltheholealigns withtheholeinthemowerdeck(Figure10).
5.InstallbafeasshowninFigure10.
1.Innerbafe
2.Holefor48-inchand 60-inchmowerdeck installation.
3.Holefor54-inchmower deckinstallation.
4.Rightblade9.Installthiscarriagebolt
g206498
5.Outerbafe
6.Installthiscarriagebolt (5/16x3/4inch)and angenut(5/16inch)after slidingthebafe.
7.Slotsinthebafe
8.Loosenthese2carriage bolts(5/16x3/4inch)and 2angenut(5/16inch).
(5/16x3/4inch)and angenut(5/16inch)rst.
Important:Ensurethatyouusethecorrecthole forthebafe;refertoFigure10.
6.Tightenthe2carriagebolts(5/16x3/4inch)inthe bafeslots(Figure10).
9
5

InstallingthePulley Assembly,BeltCover, andShoulderBolt

Partsneededforthisprocedure:
1Pulleyassembly
1Beltcover
g201435
Figure12
Procedure
1.Removethenutandwasherfromtherightmowerdeck pulley.
2.Installthepulleyassemblytotherightmowerdeck pulleywiththepreviouslyremovednutandwasher (Figure11).
Important:For48-inchmowerdecks,usethe smallblowerpulley.
For54-inchand60-inchmowerdecks,usethe largeblowerpulley.
3.Torquethenutto136to149N∙m(100to110ft-lb).
1.Beltcover
6

InstallingtheAttachment Mount

Partsneededforthisprocedure:
1
Stabilizerbracket
2
Carriagebolt(5/16x3/4inch)
4
Locknut(5/16inch)
2
Self-tappingscrew(5/16x3/4inch)
2
Bolt(5/16x1inch)
1
Pivotframe
2Hairpincotter
2Rod
2Washer
2.Screw(1/4x1/2inch)
Figure11
54-inchmowerdeckshown
1.Existingpulleynut
2.Existingwasher
3.Blowerpulley
4.Installthenewbeltcoveroverthepulleyassembly usingthe4previouslyremovedscrews(1/4x1/2inch) asshowninFigure12.
4.Existingdeck(spindle) pulley
5.Spindle
Procedure
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1.Removetheexisting2bolts,2nuts,andhitchbracket fromthebottomoftheengineguard(Figure13).
10
Figure13
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1.Nut3.Bolt
2.Existinghitchbracket
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1.Machineframe4.Bolt(5/16x1inch)
2.Locknut(5/16inch)5.Pivotframe
3.Hole
Figure15
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2.Installthestabilizerbrackettotheengineguardusing2 carriagebolts(5/16x3/4inch)and2locknuts(5/16 inch)asshowninFigure14.
Figure14
1.Stabilizerbracket3.Locknut(5/16inch)
2.Carriagebolt(5/16x3/4 inch)
5.Positionthepivotframeupward,andsecurethepivot frametothebottomofthemachineframeusing2 self-tappingscrews(5/16x3/4inch)asshownin
Figure16.
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g028174
Figure16
3.Removetheexisting2self-tappingscrewsfromthe bottomofthemachineframe(Figure16).
4.Looselyinstallthepivotframetothemachineframe using2bolts(5/16x1inch)and2locknuts(5/16inch) asshowninFigure15.
1.Self-tappingscrew(5/16x 3/4inch)
2.Pivotframe
6.Tightenthe2bolts(5/16x1inch)and2locknuts (5/16inch)asshowninFigure15.
7.Installthebent,aredendofarodintothekeyedslot intheleftsideofthemachineframe,andmovetherod rearwardtoseatitintheframe(Figure17).
Note:Repeatthisstepfortherightsideofthe machine.
11
Figure17
Leftsideshown
1.Pivotframehole4.Supportrod
2.Washer
3.Hairpincotter
8.Insertthebentendsoftherodsintotheattachment mountasshowninFigure17andsecuretheendof eachrodwithawasherandhairpincotter.
5.Keyedslot(existing)
6.Bent,aredendoftherod
7

InstallingtheLatchRod

Partsneededforthisprocedure:
1Latchrod
1Hairpincotter
Procedure
Installthelatchrodwithahairpincotter(Figure18).
g028306
Figure18
1.Hairpincotter2.Latchrod
8

AssemblingtheBaggerTop

Partsneededforthisprocedure:
1Baggertop
1Baggerscreen
2Hairpincotter
Procedure
1.Turnthebaggertopover.
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12
2.InstallthescreenasshowninFigure19andensurethat
G016265
itslopesdowntowardthecollectionbags.
Note:Makesurethatthescreenssnapintoplaceand thetabsengagethebaggertop.
9

InstallingtheBaggerTop

Partsneededforthisprocedure:
2
GrassBag
Procedure
1.Installthebaggertoptothebaggerframe.
2.Slidethebracketsoverthepostsinthebaggerframe andinstallthecircularcotterpinintotheholeinthe righthandpost(Figure20).
3.Rotatethebaggerhooddowntotheoperatingposition.
Note:Toremovethecircularcotterpin,continueto rotateitinthesamedirectionasinstalled.
1.Baggertop
2.Screen
3.Screentab
Figure19
4.Slotinbaggertop
5.Hairpincotter
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Figure20
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1.Baggerhood
2.Baggerframe
3.Bracket,baggerhood
13
4.Circularcotterpin
5.Post
4.Liftthebaggertopandinstallthebagsbyslidingthe
1
2
3
4
bagframehooksontotheretainingbrackets(Figure
21).
Figure21
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
5.Lowerthebaggertopontothebags(Figure22).
10

InstallingtheBlower Assembly

Partsneededforthisprocedure:
1Blowerassembly
Procedure
WARNING
Anuncovereddischargeopeningallowsthelawn mowertothrowobjectstowardyouorbystanders, resultinginseriousinjury.Also,contactwiththe bladecouldoccur.
g033032
Neveroperatethelawnmowerwithoutacover plate,amulchplate,oragrasschuteand catcher.
Makesurethatthegrassdeectorisinstalled whenyouremovethegrasschuteandcatcher.
Figure22
6.Securethehoodwiththelatch(Figure22).
Important:Installtheside-dischargechutewhenyou removethebaggerandblower.
Important:Saveallthehardwareandtheside-discharge chute.
1.Ifnecessary,installthebeltontotheblowerpulley (Figure25).
2.Inserttheblowerpivotpinintotheblowersupportand rotatetheblowerassemblyinwardtowardthemachine (Figure23).
g033030
Note:Theblowerassemblyshouldautomaticallylatch asshowninFigure24.
14
Figure23
1.Blowerassembly3.Blowersupport
2.Blowerpivotpin
11

InstallingtheBlowerBelt andPoweredBaggerCover

Partsneededforthisprocedure:
1Poweredbaggercover
1Blowerbelt
g201514
Procedure
1.Installthebeltaroundtheblowerpulley(Figure25and
Figure26);referto10InstallingtheBlowerAssembly (page14).
Usethefollowingbeltbasedonthemowerdeck size:
1.Blowerlatch
Figure24
48-inchMower
Deck
ToroPartNo.
127-0074
g201893
1.Idler/tensionpulley
2.Blowerpulley4.Drivepulley
BlowerBeltRouting
54-inchMower
ToroPartNo.
127-0075
Figure25
Deck
60-inchMower
Deck
ToroPartNo.
127-0076
g201516
3.Blowerbelt
15
Figure26
1.Blowerpulley5.Idlerarm
2.Blowerinposition(housing portionremovedfor illustrativepurposes)
3.Spring7.Idler/tensionpulley
4.Idler-pulleypost8.Blowerbelt
6.Drivepulley
12

InstallingtheDischarge Tubes

Partsneededforthisprocedure:
1Uppertube
2
Screw(1/4x3/4inches)
2
Washer(1/4inch)
2
Locknut(1/4inch)
1Lowertube
g201513
Procedure
Important:Makesurethatthemowerdeckisinthe
lowestheight-of-cutpositionbeforeinstallingthe dischargetubes.
Note:Remembertoinstallthegrassdeectorwhenyou removethebaggerfromthemower.
2.Ensurethatthebeltremainsaligneldtotheblower pulleywhileyouareinstallingtheblowerassembly.
3.Pullthespringloadedidlerpulleyawayfromthexed springpost,androutethebeltaroundthemowerdeck pulley(Figure26).
Note:Ensurethatthebeltisroutedaroundtheblower pulleycorrectly.
4.Routethebeltaroundthedrivepulleyasillustratedin
Figure25andFigure26.
5.Installthepoweredbaggercoveroverthebeltcover, andsecureitbytighteningtheknob(Figure27).
1.DisengagethePTOandengagetheparkingbrake.
2.Shutofftheengineandremovethekey.
3.Lowerthemowerdecktothelowestheight-of-cut position.
4.Removethebagsforviewingthetubeunderthehood.
5.Lowerandlatchthehood.
6.Usebothlatchestoattachthelowertubetotheblower assembly(Figure28).
Note:Ensurethenotchinthelowertubeisatthe bottomwheninstalled(Figure30).
Figure27
1.Knob3.Beltcover
2.Poweredbaggercover
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16
3
G018444
1
2
G018440
1
2
3
Figure29
g020776
1 2
4 3
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout
12.Aligntheuppertubeholestomatchthedimplesonthe surfaceofthelowertube.
g018440
g018444
Figure28
LowerDischargeTubeLatch
1.Blowerassembly3.Latch
2.Upperlatch
Note:Ensurethatthesideproleappearsasshown inFigure30.
Note:Donotusetheopenholenearthemolded arrowheads.
7.Makenoteofwherethe2boltsintheuppertubeare installed.
Note:Theholenearthemoldedarrowheadswillnot beused.
8.Removethe2boltsinthelowerendoftheuppertube.
9.Usethe2holesasatemplateforthelowertube.
Note:Retainthehardware.
10.Inserttheupperend(noholes)oftheuppertube throughthetubesealinthehoodbypushingthetube inuntilthetubecontactstheinsideofthehood.
11.Pulltheuppertubeoutslightlysothatthesealextends outwardandoverthelowertube(Figure29).
1.Uppertube
2.Existinghole(bolt removed)
g020776
Figure30
3.Notchatthebottomofthe tubewheninstalled
4.Lowertube
13.Usingtheexistingholesintheuppertubeasatemplate, drill2holes,6.5mm(1/4inch)diameter,throughthe dimplesonthelowertube(Figure31).
17
G018439
4
2
3
3
1
6
5
18.Securethetubestogetherwiththenuts(1/4inch)as showninFigure31.
19.Inserttheupperdischargetubethroughthetubeseal inthehood.
20.Pulltheuppertubeoutslightlysothatthesealextends outwardandovertheblowerassembly(Figure29).
21.Usebothlatchestoattachthelowertubetotheblower assembly(Figure28).
Figure31
DrillingLowerDischargeTube
1.Dimples4.Uppertube
2.Lowertube
3.Drill6.5mm(1/4inch) diameterhole
5.Installscrew(1/4x3/4 inch),washer(1/4inch), andlocknut(1/4inch) here.
6.Uppertube—existing holes
14.Removetheupperandlowertubesfromthemachine.
15.Slidethetubestogetherandaligntheholes.
16.Installthewashers(1/4inch)ontothebolts(Figure
31).
17.Usingahexkeytool,installthescrews(1/4x3/4inch) andwashers(1/4inch)fromtheinsideofthelower tubeandthroughtheexistingholesintheuppertube (Figure31).
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18
Operation
G005758
G005672
1
2
3
4
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
WARNING
Toavoidpersonalinjury,followtheseprocedures:
Becomefamiliarwithalloperatingandsafety instructionsinthe
Operator's Man ual
mowerbeforeusingthisattachment.
Neverremovethedischargetube,bags,bagger hood,orthechutewhiletheengineisrunning.
Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.
Neverperformmaintenanceorrepairswhilethe engineisrunning.

EmptyingtheGrassBags

forthe
Becarefulwhenliftingorhandlingagrassbagthatisfull.To emptythegrassbags:
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch,engagetheparking brake,andmovethemotion-controlleversoutwardto theNEUTRAL-LOCKposition.
3.Shutofftheengineandremovethekey.
4.Raisethebaggerhood(Figure32).
Figure32
5.Compressthedebrisintothebags.
6.Withbothhands,liftuponthebagandunhookitfrom theretainingbracket,emptythebag.
7.Repeattheprocedurefortheotherbag.
8.Installthebagsbyslidingthebagframehooksontothe retainingbrackets(Figure33).
g005672
Figure33
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
9.Lowerthebaggerhoodontothebags.

ClearingObstructionsfrom theBaggerSystem

WARNING
Whenthebaggerisinoperation,thebloweris rotatingandcancutofforinjurehandsandngers.
Beforeadjusting,cleaning,repairingand inspectingtheblower,andbeforeunclogging thechute,turnofftheengineandwaitforall
g005758
movingpartstostop.Removethekey .
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keepyourface,hands,feet,andanyotherpart ofyourbodyorclothingawayfromconcealed, moving,orrotatingparts.
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch,engagetheparking brake,andmovethemotion-controlleversoutwardto theNEUTRAL-LOCKposition.
19
3.Shutofftheengineandremovethekey.
4.Emptythebags.
5.Unlatchthelowertube.
6.Removethetubesfromthebagger.
7.Useastickorsimilarobject,notyourhands,toremove andcleartheobstructionfromthetubeassembly .
Note:Inmostcases,youcanshakethedebrisoutof thetubes.
8.Iftheblowerassemblyisplugged,removetheplastic beltcover,unlatchthebaggerblowerassembly,remove thebelt,andswingitopen.
9.Useastickorsimilarobject,notyourhands,toremove andcleartheobstructionfromtheblowerassembly.
10.Afteryouremovetheobstruction,installthecomplete baggersystemandresumeoperation.

RemovingtheBagger

WARNING
Componentsaroundtheenginewillbehotif themachinehasbeenrunning.T ouchinghot componentscancauseburns.
Donottouchenginecomponentswhenhot.
Allowenginetocoolbeforeremovingthebagger.
CAUTION
Failingtoremovethefrontbaggerweights andoperatingthemachinewithoutthebagger attachmentmaycauseanunstableconditionwhich couldresultinalossofcontrol.
Alwaysremovethefrontweightswhenremoving thebaggerattachment.
Removethebaggerbyrepeatingthesetupsectionsfromthe InstallationInstructionsandOperator’ sManualinreverseorder. Alwaysremovethefrontbafesandfrontweightswhen removingthebaggerattachments.
Important:Installtheside-dischargechutewhenyou removethebaggerandblower.
Note:Itisonlynecessarytoremovethecutoffbafewhen installingamulchingkit.
20
OperatingTips
TipsforBagging
RememberingtheSizeofthe MachinewiththeAttachment
Rememberthatthemachineislongerandwiderwiththis attachmentinstalled.Byturningtoosharplyinconned placesyoumaydamagetheattachment.
CAUTION
Asthebaggerlls,extraweightisaddedtotheback ofthemachine.Ifyoustopandstartsuddenlyon hills,youmaylosesteeringcontrolorthemachine maytip.
Donotstartorstopsuddenlywhengoinguphill ordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoinguphill, disengagethebladecontrol.Thenbackdown thehillusingaslowspeed.
Trimming
Alwaystrimwiththeleftsideofthemower.Donottrimwith therightsideofthemowerbecauseyoucoulddamagethe baggerchuteanddischargetube.
CuttingHeight
Donotsetthemowercuttingheighttoolowbecauselong grasssurroundingthemowercanpreventairfromgetting underthemowerandenteringthebaggingsystem.Ifenough airdoesnotgetunderthemower,thebaggingsystemwill plug.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly.Youwill needtocutyourgrasstwiceifitgetsexcessivelylong.
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlapthe mowerintothepreviouslycutarea.Thishelpsreducethe loadontheengineandreducesthechanceofpluggingthe chuteanddischargetube.
BaggingSpeed
MostoftenyouwillbagwiththemowerthrottleintheFAST positionanddriveatanormalgroundspeed.However, inextremelydryanddustygrass,youmaywanttoslightly reducethethrottlespeedandincreasethegroundspeedof themower.Thebaggingsystemmayplugifyoudrivetoo fastandtheenginespeedgetstooslow.Onhills,itmay benecessarytoslowthemowergroundspeed.Thishelps maintaintheenginespeedandbaggingefciency .Mow downhillwheneverpossible.
Avoidsuddenturnsorrapidspeedchangeson slopes.
Neveroperatethemachinewithoutthebagger attachmentandthefrontweightsstillinstalled.
BaggingLongGrass
Excessivelylonggrassisheavyandmaynotbepropelled completelyintothegrassbags.Ifthishappens,thedischarge tubeandchutemayplug.Toavoidpluggingthebagging system,mowthegrassatahighheightofcut,thenlowerthe mowertoyournormalcuttingheightandrepeatthebagging process.
BaggingWetGrass
Alwaystrytocutgrasswhenitisdrybecauseyourlawnwill haveaneatappearance.Ifyoumustcutwetgrass,usethe conventionalsidedischargefeatureofthemower.Several hourslater,whentheclippingsaredry,installthecomplete baggerattachmentandvacuumupthegrassclippings.
SignsofPlugging
Asyouarebagging,asmallamountofgrassclippings normallyblowoutthefrontofthemower.Anexcessive amountofclippingsblowingoutindicatesthatthebagsare fullorthesystemisplugged.
21
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftereachuse
Every25hours
Every100hours
MaintenanceProcedure
•Inspecttheblowerbelt.
•Inspectthebagger.
•Cleanthehoodscreen.
•Cleanthebagger.
•Inspecttheblowerbelt.
•Inspectthebagger.
WARNING
Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyanddisconnectthewirefromthesparkplugbeforeyoudoanymaintenance.Setthewire asidesothatitdoesnotaccidentallycontactthesparkplug.
WARNING
Enginescanbecomehotwhentheyareoperating.Severeburnscanoccurfromcontactinghotsurfaces.
Allowengines,especiallythemufer,tocoolbeforetouching.
WARNING
Debris,suchasleaves,grass,orbrushcancatchre.Areintheengineareacancausepersonalinjury andpropertydamage.
Keeptheengineandmuferareafreeofdebrisaccumulation.
Takecarewhenopeningthebaggercovertokeepdebrisfromfallingontotheengineandmuferarea.
Allowthemachinetocoolbeforestoringit.

PreparingforMaintenance

Dothefollowingstepsbeforepreformingmaintenanceon themachine:
1.Parkthemachineonalevelsurface.
2.DisengagethePTO ,movethemotioncontrolleversto theNEUTRAL-LOCKposition,andengagetheparking brake.
3.Shutofftheengineandremovethekey.
4.Cleanthemowerofanydebrisonthedeckorrearpart ofthemowertoeasemaintenance.

CleaningtheHoodScreen

ServiceInterval:Aftereachuse
1.Openthebaggerhood.
2.Cleanthedebrisfromthescreen.
3.Closethebaggerhood.
22

CleaningtheBaggerand Bags

ServiceInterval:Aftereachuse
1.Washtheinsideandoutsideofthebaggerhood,bags, tube,andtheundersideofthemower.
Note:Useamildautomotivedetergenttoremovedirt.
2.Makesurethatyouremovemattedgrassfromallparts.
3.Afterwashingallparts,letthemdrythoroughly.
Note:Withallpartsinstalled,startandrunthemachinefor aminutetoassistindrying.

InspectingtheBlowerBelt

ServiceInterval:Aftertherst8hours
Every25hours
Checkbeltsforcracks,frayededges,burnmarksoranyother damage.Replacedamagedbelts.
4.Removetheblowerfromthemowerdeck.
5.Removetheexistingbaggerbeltfromtheblower pulleys.
6.Installthenewbeltaroundtheblowerpulleys(Figure
34).
7.Installtheblowerontotheblowersupport.
8.Installthenewbeltaroundthemower-deckpulley (Figure34).
9.Pullbackonthespringloadedidlerpulleyandinstall thebeltontothespring-loadedidlerpulley(Figure34).

ReplacingtheBlowerBelt

1.Removetheplasticbeltcover.
2.Pullbackonthespring-loadedidlerpulleytorelieve thebelttension(Figure34).
Figure34
g202246
1.Blowerpulley4.Mowerdeck
2.Blowerinposition(housing portionremovedfor illustrativepurposes)
3.Drivepulley6.Blowerbelt
3.Removetheexistingbaggerbeltfromthemower-deck pulley.
5.Idler/tensionpulley
23

InspectingtheBagger

ServiceInterval:Every100hours
Storage
Aftertherst8hours
1.Checktheuppertube,lowertube,baggerhood,and theblowerassembly.
Note:Replacethesepartsiftheyarecrackedor broken.
2.Checkthebags,baggerframe,andscreen.
Note:Replaceanypartsthatarecrackedorbroken.
3.Tightenallnutsboltsandscrews.

InspectingtheMower Blades

1.Inspectthemowerbladesregularlyandwhenevera bladestrikesaforeignobject.
2.Ifbladesarebadlywornordamaged,installnewblades; refertoyourmachineOperator'sManualforcomplete blademaintenance.

StoringtheBagger Attachment

1.Cleanthebaggerattachment;refertoCleaningthe BaggerAttachment.
2.Inspectthebaggerattachmentfordamage;referto InspectingtheBaggerAttachment.
3.Ensurethatthegrassbagsareemptyandthoroughly dry.
4.Storethebaggerinaclean,dryplace,outofdirect sunlight.Thisprotectstheplasticpartsandextendsthe lifeofthebagger.Ifyoumuststorethebaggeroutside, coveritwithaweatherproofcover.
24
Troubleshooting
Problem
Thereisabnormalvibration.
Reducedbaggingperformance
Theblowerandtubesplugtoofrequently.
PossibleCauseCorrectiveAction
1.Thecuttingblade(s)arebentor unbalanced.
2.Theblade-mountingboltisloose.2.Tightentheblade-mountingbolt.
3.Thereisalooseblowerpulleyorpulley assembly.
4.Thebaggerbeltisworn.4.Replacethebelt.
5.Theblowerfanblade(s)arebentor unbalanced.
1.Theenginespeedistoolow.
2.Thescreeninthebaggerhoodis plugged.
3.Thebaggerbeltisloose.3.Replacethebaggerbelt.
4.Thereisapluggedtubeorblower.4.Locateandremovethepluggeddebris.
5.Thebagsarefull.
1.Thebagsaretoofull.1.Dumpmorefrequently.
2.Theenginespeedistoolow.
3.Thegrassistoowet.
4.Thegrassistoolong.
5.Thescreeninthebaggerhoodis plugged.
6.Thegroundspeedistoofast.6.Drivesloweratfullthrottle.
7.Thebaggerbeltisworn.7.Replacethebelt.
1.Installnewcuttingblade(s).
3.Tightentheappropriatepulley.
5.ContactanAuthorizedServiceDealer.
1.Alwaysoperatetheengineatfull throttle.
2.Removedebris,leaves,orgrass clippingsfromthescreen.
5.Emptythehopper.
2.Alwaysoperatetheengineatfull throttle.
3.Cutgrasswhenitisdry.
4.Cutnomorethan51to76mm(2to 3inches)or1/3ofthegrassheight, whicheverisless.
5.Removedebris,leaves,orgrass clippingsfromthescreen.
Debrisblowout
Theblowerimpellerdoesnotspinfreely.
1.Thebagsaretoofull.1.Dumpmorefrequently.
2.Thegroundspeedistoofast.
3.Themowerdeckisnotleveled.
1.Theblowerisplugged.1.Removedebris,leaves,orgrass
2.Theimpellerisnotaligned.
2.Drivethemachineatslowground speedwhileoperatingtheengineat fullthrottle.
3.SeethemachineOperator'sManual forlevelingthemowerdeck.
clippingsfromtheblowerimpeller .
2.ContactanAuthorizedServiceDealer.
25
Notes:
EuropeanPrivacyNotice
TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .
Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0282RevC
TheToroWarranty
TheToroGTSStartingGuarantee
ResidentialProducts
and
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheToroProduct listedbelowifdefectiveinmaterialsorworkmanshiporiftheToroGTS (GuaranteedtoStart)enginewillnotstartontherstorsecondpull, providedtheroutinemaintenancerequiredintheOperator'sManualhave beenperformed.
Thefollowingtimeperiodsapplyfromtheoriginaldateofpurchase:
ProductsWarrantyPeriod
WalkPowerMowers
CastDeck
5yearsResidentialUse
2
90DaysCommercialUse
Engine
5yearsGTSGuarantee,Residential
3
Use
Battery2years
SteelDeck
2yearsResidentialUse
2
30DaysCommercialUse
Engine
TimeMasterMowers3yearsResidentialUse
2yearsGTSGuarantee,Residential
3
Use
2
90DaysCommercialUse
Engine
Battery2years
ElectricHandHeldProducts2yearsResidentialUse andElectricWalkPowerMowers
3yearsGTSGuarantee,Residential
3
Use
NoWarrantyforCommercialUse
2
AllRide-OnUnitsBelow
Engine
Battery2yearsResidentialUse
Attachments2yearsResidentialUse
DHLawn&GardenTractors
TimeCutter
Engine3yearsResidentialUse
TimeCutterHD
Engine
1
OriginalPurchasermeansthepersonwhooriginallypurchasedtheToroProduct.
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply.
3
TheToroGTSStartingGuaranteedoesnotapplywhentheproductisusedcommercially .
4
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .
5
Whicheveroccursrst.
Seeenginemanufacturer'swarranty
2yearsResidentialUse 30DaysCommercialUse 3yearsResidentialUse 30DaysCommercialUse
2yearsor300hoursCommercial
5
Use 3yearsor300hours 3yearsor300hoursCommercial
5
Use
2
2
2
2
2
5
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.Contactyoursellertoarrangeserviceoftheproduct.Ifforany reasonitisimpossibleforyoutocontactyourseller,youmay contactanyToroAuthorizedDistributortoarrangeservice.Visit http://www.toro.com/en-us/locator/pages/default.aspxtolocateaT oro distributorinyourarea.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe servicingoutlet.Ifforanyreasonyouaredissatisedwiththeservicing outlet’sanalysisorwiththeassistanceprovided,contactusat:
ToroWarrantyCompany ToroCustomerCareDepartment,RLCDivision 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 001–952–948–4707
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening orwornblades,cable/linkageadjustments,orbrakeandclutch
4
adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenaltered,misused,neglected,
requiresreplacement,orrepairduetoaccidentsorlackofproper maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro
ServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
Failuretofollowpropermaintenanceproceduresorrecommended
fuelprocedure
Rotarymowerbladestrikinganobject
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
Firsttimestartsafterextendedperiodofnon-useoverthree
monthsorseasonalstorage
Cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
Improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat youareusingthecorrectstartingprocedures.Thiscansavean unnecessaryvisittoanAuthorizedT oroServiceDealer.
GeneralConditions
Thepurchaseriscoveredbythenationallawsofeachcountry.Therights towhichthepurchaserisentitledwiththesupportoftheselawsarenot restrictedbythiswarranty.
374-0268RevK
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