Toro 79330 Operator's Manual

FormNo.3376-309RevB
G018353
E-ZVac™TwinBagger
TITANZero-Turn-RadiusRidingMower
ModelNo.79330—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
Thiskitrequiresthesimultaneousinstallation ofotherkitstofunctionproperly.Contact yourAuthorizedServiceDealertoobtainthe correspondingnecessaryparts.Formore information,visitusatwww.Toro.com.
*3376-309*B
WARNING
1
g020766
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Figure2
Introduction
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbers ofyourproductready.Figure1andFigure2identiesthe locationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure3), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
1.Blowermodelandserialnumberlocation
ModelNo.
SerialNo.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety
Introduction..................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................6
1PreparingtheMower.............................................7
2InstallingtheBaggerFrame....................................7
3InstallingtheHoodBafe......................................9
4InstallingtheHoodandtheHoodRod....................10
5InstallingtheBlowerAssembly..............................12
6InstallingtheBlowerBeltandPlasticBelt
Cover................................................................13
7InstallingtheDischargeTubes...............................14
8InstallingtheWeight.............................................15
Operation....................................................................17
EmptyingtheGrassBags.........................................17
ClearingObstructionsfromtheBagger
System..............................................................18
RemovingtheBagger..............................................18
OperatingTips......................................................19
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
PreparingforMaintenance.......................................20
CleaningtheHoodScreen.......................................20
CleaningtheBaggerandBags...................................21
InspectingtheBlowerBelt.......................................21
ReplacingtheBlowerBelt........................................21
GreasingtheIdlerArm...........................................21
InspectingtheBagger.............................................22
InspectingtheMowerBlades...................................22
Storage........................................................................22
StoringtheBaggerAttachment.................................22
Troubleshooting...........................................................23
WARNING
Toavoidpersonalinjury,followtheseprocedures:
Becomefamiliarwithalloperatingandsafety instructionsinthe
Operator's Man ual
forthe
mowerbeforeusingthisattachment.
Neverremovethedischargetube,bags,bagger hood,orthechutewhiletheengineisrunning.
Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.
Neverdomaintenanceorrepairswhilethe engineisrunning.
WARNING
Whenthebaggerisinoperation,thebloweris rotatingandcancutofforinjurehandsandngers.
Beforeadjusting,cleaning,repairingand inspectingtheblower,andbeforeunclogging thechute,turnofftheengineandwaitforall movingpartstostop.Removethekey.
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
WARNING
Debris,suchasleaves,grass,orbrushcancatch re.Areintheengineareacancausepersonal injuryandpropertydamage.
Keeptheengineandmuferareafreeofdebris accumulation.
Takecarewhenopeningthebaggercoverto keepdebrisfromfallingontotheengineand muferarea.
Allowthemachinetocoolbeforestoringit.
WARNING
Enginescanbecomehotwhentheyareoperating . Severeburnscanoccurfromcontactinghot surfaces.
Allowengines,especiallythemufer,tocoolbefore touching.
3
ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow .
Becomefamiliarwiththesafeoperationoftheequipment,
withtheoperatorcontrols,andsafetysigns.
Useextracarewithgrasscatchersorotherattachments.
Thesecanchangetheoperatingcharacteristicsandthe stabilityofthemachine.
Followthemanufacturer'srecommendationsforadding
orremovingwheelweightsorcounterweightstoimprove stability.
Donotuseagrasscatcheronsteepslopes.Aheavy
grasscatchercouldcauselossofcontroloroverturnthe machine.
Slowdownanduseextracareonhillsides.Turfconditions
canaffectthemachine'sstability.Useextremecaution whileoperatingneardrop-offs.
Keepallmovementonslopesslowandgradual.Donot
makesuddenchangesinspeed,directionsorturning.
Thegrasscatchercanobstructtheviewtotherear.Use
extracarewhenoperatinginreverse.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Neveroperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Keephandsandfeetawayfrommovingparts.Donot
makeadjustmentswiththeenginerunning.
Stoponlevelground,disengagedrives,settheparking
brake,shutoffenginebeforeleavingtheoperator's positionforanyreasonincludingemptyingthegrass catcheroruncloggingthechute.
Ifyouremovethegrasscatcher,removetheweightsand
besuretoinstallanydischargedeectororguardthat mighthavebeenremovedtoinstallthegrasscatcher.Do notoperatethemowerwithouteithertheentiregrass catcherorthegrassdeectorinplace.
Stoptheenginebeforeremovingthegrasscatcheror
uncloggingthechute.
Useastick,notyourhands,toremoveanobstruction
fromtheblowertube.
Donotleavegrassingrasscatcherforextendedperiods
oftime.
Grasscatchercomponentsaresubjecttowear,damage
anddeterioration,whichcouldexposemovingpartsor allowobjectstobethrown.Frequentlycheckcomponents andreplacewithmanufacturer'srecommendedparts, whennecessary.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
1-653558
109-6809
1.Crushinghazardofhand—donotremovethewholebaggerfromthemachine;openthebaggertopandthenremovethebag(s) fromthebagger.Donotremovethebaggertopwhenitisclosed;openthebaggertopandthenremoveit.
114-1606
1.Entanglementhazard,belt—keepallguardsinplace.
4
125–5502
1.Warning—readthe Operator’sManual.
2.Warning—wearhearing protection.
3.Cutting/dismemberment hazard,impeller—keep awayfrommovingparts; keepallguardsandcovers inplace.
4.Cutting/dismemberment hazard, impeller—disengagethe PTO,removetheignition key,andwaitforallmoving partstostop.
5.Thrownobjecthazard—do notruntheblowerwithout theentirecollection systeminstalledand latched.
6.Warning;lossof traction—donotoperate onlywithcounterbalance weightsinstalled;donot operateonlywithE-ZVac installed;onlyoperate withbothE-ZV acand counterbalanceweights installed.
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
6
7
8
Nopartsrequired
Baggerframesupportbracket Plate1 Selftappingbolts(5/16x3/4inch) Bolt(5/16x2-1/2inch) Locknut(5/16inch) Baggerframe Clevispin(1/2x2-1/4inch) Hairpincotterpin Rod2 Washer4 Clevispin(1/2x1-1/2inch) Spacerplate Baggerhood1 Bafe Hairpincotterpin(small) Circularcotterpin Hoodrod1 Hairpincotterpin1 Blowerassembly(fromtheBlowerand
DriveKit) Spring(fromtheBlowerandDriveKit) Metalbeltcover(fromtheBlowerand
DriveKit) Plasticbeltcover(fromtheBlowerand
DriveKit) Knobs(fromtheBlowerandDriveKit) Blowerbelt(fromtheBlowerandDrive
Kit) Uppertube1 Screw(1/4x3/4inches) Washer(1/4inch) Locknut(1/4inch) Lowertube1 Weight2 Adhesivebumper2 Rod1 Washer(5/16inch) Hairpincotterpin2
Qty.
Use
1
2 2 2 1 1 5
2 1
1 2 1
1
1
1
1
2
1
2 2 2
4
Preparethemower .
Installthebaggerframe.
Installthehoodbafeandhoodrod.
Installthehoodandthehoodrod.
Installtheblowerassembly.
Installtheblowerbeltandplasticbelt cover.
Installthedischargetubes.
Installtheweight.
6
1
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G016263

PreparingtheMower

NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor attachingtheblowerandbaggerkit.
1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Repairallbentordamagedareasofthemowerdeck andreplaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrearpart ofthemowertoeaseinstallation.
2

InstallingtheBaggerFrame

Partsneededforthisprocedure:
1
Baggerframesupportbracket
1Plate
2
Selftappingbolts(5/16x3/4inch)
2
Bolt(5/16x2-1/2inch)
2
Locknut(5/16inch)
1
Baggerframe
1
Clevispin(1/2x2-1/4inch)
5
Hairpincotterpin
2Rod
4Washer
2
Clevispin(1/2x1-1/2inch)
1
Spacerplate
Figure4
1.Machineframe4.Bolt(5/16x2-1/2inch)
2.Plate
3.Supportbracket
3.Securethesupportbrackettothebottomofthe machineframefrombelowusing2newself-tapping screws(5/16x3/4inch)asshowninFigure5.
1.Supportbracket2.Self-tappingbolts(5/16x
4.Removethefastenerssecuringtheexistingrectangular spacerplatefromthetopoftheengineframeand removetheplate,ifsoequipped.
5.InstallthenewspacerplateasshowninFigure6using thefastenersremovedpreviously.
6.Installthebaggerframetothesupportbracket.Secure thebaggerframewithaclevispin(1/2x2-1/4inch) andhairpincotterpin(Figure6).
5.Locknut(5/16inch)
Figure5
3/4inch)
Procedure
1.Removetheexistingselftappingboltsinthebottomof themachineframe(Figure5).Discardthebolts.
2.Installthesupportspacerplateandthesupportbracket tothemachineframeasshowninFigure4.Securethe plateandbrackettotheframeusingtwobolts(5/16x 2-1/2inch)andtwolocknuts(5/16inch).
7
G020767
Figure6
G020997
5
6
4
1 2 3
1
1.Baggerframe5.Clevispin(1/2x2-1/4
2.Removetheexisting rectangularspacerplate (ifsoequipped)
3.Hairpin
4.Supportbracket
inch)
6.Newspacerplate
7.Existingfasteners
9.Adjustthesupportrodssothatbaggerframeisheld securetothemachineframeandsitsinthenotchof theanglespacerplateinstalledpreviously .Repeatthese stepsforeachsupportrod:
A.Loosenthejamnutatthebaseoftheclevisend
oftherod.
B.Rotatetheclevisendoftherodtoadjusttherod
tothedesiredlength.
C.Aligntheholesintheclevisendwiththeholein
thebaggerframeattheattachmentpoint.
D.Securetheclevisendoftherodstothebagger
frameusingaclevispinandhairpincotter
Figure7).
pin(
E.Tightenthejamnut.
10.Withbothrodsinstalledandattached,checkthebagger frameforplay.Thebaggerframeshouldbeheldtight tothemachineframe.Ifnecessary,repeattheprevious steptosecurethebaggerframe.
7.Installtwosupportrods,onetoeachsideofthebagger frame.Locatetheexistingbracketbetweentherear drivewheelandframe(Figure7).
Leftsideshown
Figure7
1.Baggerframe
2.Clevisend5.Bracketonframe
3.Clevispin(1/2x1-1/2 inch)
8.Insertthebentendsoftherodintothebaggerframe asshowninFigure7.Securetheendoftherodwitha washerandhairpincotterpin.
4.Hairpin
6.Washer
8
3
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5
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2 3 4
6
5
InstallingtheHoodBafe
Partsneededforthisprocedure:
1Baggerhood
1
Bafe
2
Hairpincotterpin(small)
Procedure
1.Locatethebafeslotsinthefrontandbacksidewalls ofthebaggerhood,andthemountingtabsonthe hoodbafe(Figure8).
6.Securethebafetothehoodbyinsertingthehairpins intotheholesinthebafe-mountingtabsasshown inFigure9.
Figure9
BaggerHoodAssembly
Figure8
Hood,Bafe,andHairpin
1.Hairpincotterpin(small)4.Bafeslot
2.BaggerHood
3.Bafe-mountingtab
5.Bafe
6.Ductseal
1.Hairpincotterpin
2.BaggerHood
3.Bafe-mountingtab
4.Bafeslot
5.Bafe
6.Ductseal
2.Positionthehoodsothattheductsealisonyourleft, asillustratedinFigure8.
3.Alignthebafesothatthescreenedareaisupand angledleft(Figure8).
4.Insertthebafeupintothehoodfromthebottom
Figure8).
(
5.Alignthebafe-mountingtabswiththebafeslotsin thehood,andpushthemountingtabsupandthrough theslots(Figure8).
9
4
G021382
3
1
2
G016265

InstallingtheHoodandthe HoodRod

Partsneededforthisprocedure:
1
Circularcotterpin
1Hoodrod
1Hairpincotterpin
Procedure
Note:Thebaggerhoodiseasiertoinstallwhentwopeople
worktogether.
1.Installthehoodrodtothebaggerframewithahairpin cotterpin.Installthehairpincotterpinfromthe bottom(Figure10).
Figure11
Figure10
1.Baggerframe3.Hairpincotterpin(install fromthebottom)
2.Hoodrod
2.Installthebaggerhoodtothebaggerframe.
3.Slidethebracketsoverthepostsinthebaggerframe andinstallthecircularcotterpinintotheholeinthe righthandpost(Figure11).
4.Rotatethebaggerhooddowntotheoperatingposition.
Note:Toremovethecircularcotterpin,continueto rotateitinthesamedirectionasinstalled.
1.Baggerhood
2.Baggerframe
3.Bracket,baggerhood
4.Circularcotterpin
5.Post
10
5.Liftthebaggerhoodandinstallthebagsbysliding
G005672
1
2
3
4
G005757
g018363
1
2
3
thebagframehooksontotheretainingbrackets (Figure12).
Figure14
1.Rubberhoodlatch3.Latchedposition
2.Hoodrodend
Figure12
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
6.Lowerthebaggerhoodontothebag(Figure13).
Figure13
7.Aligntheholeintherubberhoodlatchwiththehood rod(Figure14).
8.Pushthehoodlatchovertheendofthehoodrodas showninFigure14.
11
5
1
2
3
g020999
4

InstallingtheBlowerAssembly

Partsneededforthisprocedure:
1
Blowerassembly(fromtheBlowerandDriveKit)
1
Spring(fromtheBlowerandDriveKit)
1
Metalbeltcover(fromtheBlowerandDriveKit)
Procedure
WARNING
Anuncovereddischargeopeningcouldallowthe lawnmowertothrowobjectsintheoperator'sor bystander'sdirectionandresultinseriousinjury. Also,contactwiththebladecouldoccur.
Neveroperatethelawnmowerunlessyouinstall acoverplate,amulchplate,oragrasschuteand catcher.
Makesurethatthegrassdeectorisinstalled whenyouremovethegrasschuteandcatcher.
Important:Installtheside-dischargechutewhenyou removethebaggerandblower.
Important:Saveallthehardwareandtheside-discharge chute.
1.Ifnecessary,installthebeltontotheblowerpulley (
Figure18).
2.Lowertheblowerandslidethepivotholeontothe pivotpin(
Note:Ensurethatthebeltremainspositionedin theblowerpulleyandtherubberapontheblower remainsontheoutsideofthemowerdeck(Figure15).
Figure15).
Figure15
1.Blowerassembly3.Mowerdeck
2.Pivotpin
3.Movethelatchpinfromthelockingpositiontothe openposition(Figure16).
4.Closetheblowerassemblyandalignthelatchpinwith theholeintheblowersupport.
5.Movethelatchpintothelockingposition(Figure16).
Note:Ensurethatthelatchpinextendsthroughthe holeinblowersupport(Figure16).
Note:Ensurethatthelatchrmlyholdstheblower assemblyagainstthemowerdeck,butcanbereleased byhand.
4.Rubberap
12
g021000
2
1
1
4
3
5
6
7
Figure16
G020769
1
2
3
4
g020950
6 5
1 2 3 4
1.Latchpin(openposition)5.Spring
2.Latchpin(lockingposition)6.Shoulderbolt
3.Blowersupport7.Idlerpulleypost
4.Blowerassembly
6

InstallingtheBlowerBeltand PlasticBeltCover

Partsneededforthisprocedure:
Figure17
BlowerBeltRouting
1.Drivepulley3.Blowerpulley
2.Blowerbelt
BlowerBeltRouting
4.Idler/tensionpulley
Figure18
1
Plasticbeltcover(fromtheBlowerandDriveKit)
2
Knobs(fromtheBlowerandDriveKit)
1
Blowerbelt(fromtheBlowerandDriveKit)
Procedure
1.Ifneeded,installthebeltaroundtheblower pulley(Figure17andFigure18).Referto 5InstallingtheBlowerAssembly(page12).
1.Drivepulley
2.Mowerdeck5.Blowerpulley
3.Idler/tensionpulley
2.Ensurethatthebeltremainsalignedtotheblower pulleywhileyouareinstallingtheblowerassembly.
3.Routethebeltaroundthedrivepulleyasillustratedin Figure17andFigure18.
4.Temporarilyroutethebeltbeneaththeidlerpulley (Figure18).
5.Installthespringontotheidlerpulleypost(Figure16).
6.Installthespringontotheshoulderbolt(
7.Pullthespringloadedidlerpulleyawayfromthexed springpost,androutethebeltaroundthemowerdeck pulley(Figure18).
4.Blowerinposition(housing portionremovedfor illustrativepurposes)
6.Blowerbelt
Figure16).
13
Note:Ensurethebeltisroutedaroundtheblower
3
1
2
g020923
3
G018444
1
2
pulleycorrectly.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
8.Aligntheplasticbeltcoveroverthedrivepulleyand belt.
9.Securetheplasticbeltcovertotheblowersupportand themetalbeltcoverwith2knobs(
Figure19).
3.Lowerthemowerdecktothelowestheight-of-cut position.
4.Removethebagsforviewingthetubeunderthehood.
5.Lowerandlatchthehood.
6.Usebothlatchestoattachthelowertubetotheblower assembly(
Note:Ensurethenotchinthelowertubeisatthe bottomwheninstalled(
Figure20).
Figure22).
Figure19
1.Plasticbeltcover3.Metalbeltcoverinstalled
2.Knob
7

InstallingtheDischargeTubes

Partsneededforthisprocedure:
1Uppertube
2
Screw(1/4x3/4inches)
2
Washer(1/4inch)
2
Locknut(1/4inch)
1Lowertube
Procedure
Important:Makesurethatthemowerdeckisinthe
lowestheight-of-cutpositionbeforeinstallingthe dischargetubes.
Note:Remembertoinstallthegrassdeectorwhenyou removethebaggerfromthemower.
1.DisengagethePTOandsettheparkingbrake.
Figure20
LowerDischargeTubeLatch
1.Blowerassembly3.Latch
2.Upperlatch
7.Makenoteofwherethetwoboltsintheuppertube areinstalled.
Note:Theholenearthemoldedarrowheadswillnot beused.
8.Removethetwoboltsinthelowerendoftheupper tube.Usethe2holesasatemplateforthelowertube. Retainthehardware.
9.Inserttheupperend(noholes)oftheuppertube throughthetubesealinthehoodbypushingthetube inuntilthetubecontactstheinsideofthehood,
10.Pulltheuppertubeoutslightlysothatthesealextends outwardandoverthelowertube(Figure21).
14
G018440
1
2
3
Figure21
g021002
1 2
4 3
5
g021003
4
2
3
1
5
9 8 7
6
1.Uppertube3.Baggerhood
2.Rubbersealprotrudingout
11.Aligntheuppertubeholestomatchthedimplesonthe surfaceofthelowertube.
Note:Ensurethesideprolelookssimilartowhatis showninFigure22.
Figure23
DrillingLowerDischargeTube
1.Dimples6.Upper-tube,existingholes
2.Lowertube7.Hexkeytool
3.Drill1/4inch(6.5mm) diameterhole
4.Uppertube
5.Locknut(1/4inch)
8.Washer(1/4inch)
9.Screw(1/4x3/4inch)
13.Removetheupperandlowertubesfromthemachine.
14.Slidethetubestogetherandaligntheholes.
Figure22
1.Uppertube4.Lowertube
2.Existinghole(bolt removed)
3.Notchatthebottomof tubewheninstalled
12.Usingtheexistingholesintheuppertubeasatemplate, drill2holes,a1/4inch(6.5mm)diameter,throughthe
5.Donotuseopenholenear themoldedarrowheads
dimplesonthelowertube(Figure23).
15.Installthewashers(1/4inch)ontothebolts(Figure23).
16.Usingahexkeytool,installthescrews(1/4x3/4inch) andwashers(1/4inch)fromtheinsideofthelower tubeandthroughtheexistingholesintheuppertube (Figure23).
17.Securethetubestogetherwiththenuts(1/4inch) (Figure23).
18.Inserttheupperdischargetubethroughthetubeseal inthehood.
19.Pulltheuppertubeoutslightlysothatthesealextends outwardandovertheblowerassembly(Figure21).
20.Usebothlatchestoattachthelowertubetotheblower assembly(
15
Figure20).
8
G016271
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2
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5
G010701
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4
InstallingtheWeight
Partsneededforthisprocedure:
2Weight
2Adhesivebumper
1Rod
4
Washer(5/16inch)
2Hairpincotterpin
Figure25
1.Cutawayofthefrontofthe machineframe
2.Bumper4.Resttheweighthere
3.Weight
duringinstall
Procedure
1.Installanadhesivebumpertotheweight(Figure1).
Figure24
1.Adhesivebumper4.Hairpin
2.Frontweight5.Washer
3.Rod
Note:OnTitanMXmachinesandthe60inchZX machine,disconnectthefrontdeckpanfromtheframe toallowinstallationoftheweights.Ensurethepanis installedoncetheweightsaresecured.
Important:Wheneveryouremovethebagger attachment,remembertoremovethefrontweight toreturntheproperstabilitytothemachine.
2.Installtheweighttothefrontofthemachineframe. Securetheweightwitharod,fourwashers,andtwo hairpinsasshowninFigure24.
Note:Wheninstallingthefrontweightallowittorest onthefrontlipoftheundersideofthemachineframe asshownFigure25.Thiswillsuspendtheweightwhile yousecureittothemachine.Usecarenottodislodge theweightwheninstallingthesupportingrod.
16
Operation
G005758
G005672
1
2
3
4
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
WARNING
Toavoidpersonalinjury,followtheseprocedures:
Becomefamiliarwithalloperatingandsafety instructionsinthe
Operator's Man ual
mowerbeforeusingthisattachment.
Neverremovethedischargetube,bags,bagger hood,orthechutewhiletheengineisrunning.
Alwaysshuttheengineoffandwaitforall movingpartstostopbeforeclearingan obstructionfromthebaggingsystem.
Neverdomaintenanceorrepairswhilethe engineisrunning.

EmptyingtheGrassBags

forthe
Becarefulwhenliftingorhandlingagrassbagthatisfull.To emptythegrassbags:
1.Parkthemachineonalevelsurfaceanddisengagethe bladecontrolswitch.
2.Movethemotioncontrolleversoutwardtotheneutral lockposition,stoptheengine,removethekey ,setthe parkingbrakeandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
3.Open(raise)thebaggerhood(Figure26).
Figure26
Figure27
1.Bag3.Retainingbracket
2.Baggerframe4.Bagframehook
6.Lowerthebaggerhoodontothebags.
4.Compressdebrisintothebags.Withbothhands,liftup onthebagandunhookitfromtheretainingbracket. Emptythebag.Repeattheprocedurefortheotherbag.
5.Installthebagsbyslidingthebagframehooksontothe retainingbrackets(
Figure27).
17
ClearingObstructionsfrom
CAUTION
theBaggerSystem
WARNING
Whenthebaggerisinoperation,thebloweris rotatingandcancutofforinjurehandsandngers.
Beforeadjusting,cleaning,repairingand inspectingtheblower,andbeforeunclogging thechute,turnofftheengineandwaitforall movingpartstostop.Removethekey.
Useastick,notyourhands,toremovean obstructionfromtheblowerandtube.
Keepface,hands,feet,andanyotherpartof yourbodyorclothingawayfromconcealed, moving,orrotatingparts.
1.DisengagethePTOandsettheparkingbrake.
2.Turnofftheengine,removethekey ,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Emptythebags.
Failingtoremovethefrontbaggerweights andoperatingthemachinewithoutthebagger attachmentmaycauseanunstableconditionwhich couldresultinalossofcontrol.
Alwaysremovethefrontweightswhenremoving thebaggerattachment.
Removethebaggerbyrepeatingthesetupsectionsfromthe InstallationInstructionsandOperator’sManualinreverseorder. Alwaysremovethefrontbafesandfrontweightswhen removingthebaggerattachments.
Important:Installtheside-dischargechutewhenyou removethebaggerandblower.
Note:Itisonlynecessarytoremovethecutoffbafewhen installingamulchingkit.
4.Unlatchthelowertube.
5.Removethetubesfromthebagger.
6.Useastickorsimilarobject,notyourhands,toremove andcleartheobstructionfromthetubeassembly.
Note:Inmostcases,youcanshakethedebrisoutof thetubes.
7.Iftheblowerassemblyisplugged,removetheplastic beltcover,unlatchthebaggerblowerassembly,remove thebelt,andswingitopen.
8.Useastickorsimilarobject,notyourhands,toremove andcleartheobstructionfromtheblowerassembly.
9.Afteryouremovetheobstruction,installthecomplete baggersystemandresumeoperation.

RemovingtheBagger

WARNING
Componentsaroundenginewillbehotifthe machinehasbeenrunning.Touchinghot componentscancauseburns.
Donottouchenginecomponentswhenhot.
Allowenginetocoolbeforeremovingthebagger.
18
OperatingTips
TipsforBagging
Size
Rememberthatthemowerislongerandwiderwiththis attachmentinstalled.Byturningtoosharplyinconned placesyoumaydamagetheattachment.
Trimming
CAUTION
Asthebaggerlls,extraweightisaddedtotheback ofthemachine.Ifyoustopandstartsuddenlyon hills,youmaylosesteeringcontrolorthemachine maytip.
Donotstartorstopsuddenlywhengoinguphill ordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoinguphill, disengagethebladecontrol.Thenbackdown thehillusingaslowspeed.
Alwaystrimwiththeleftsideofthemower.Donottrim withtherightsideofthemowerbecauseyoucoulddamage thebagger'schuteanddischargetube.
CuttingHeight
Donotsetthemowercuttingheighttoolowbecauselong grasssurroundingthemowercanpreventairfromgetting underthemowerandenteringthebaggingsystem.Ifenough airdoesn'tgetunderthemower,thebaggingsystemwillplug.
CuttingFrequency
Cutthegrassoften,especiallywhenitgrowsrapidly.Youwill havetocutyourgrasstwiceifitgetsexcessivelylong.
CuttingTechnique
Forbestlawnappearance,besuretoslightlyoverlapthe mowerintothepreviouslycutarea.Thishelpsreducethe loadontheengineandreducesthechanceofpluggingthe chuteanddischargetube.
Donotchangespeedsorstoponslopes.
Neveroperatethemachinewithoutthebagger attachmentandthefrontweightsstillinstalled.
BaggingLongGrass
BaggingLongGrassExcessivelylonggrassisheavyand maynotbepropelledcompletelyintothegrassbags.Ifthis happens,thedischargetubeandchutemayplug.Toavoid pluggingthebaggingsystem,mowthegrassatahighheight ofcut,thenlowerthemowertoyournormalcuttingheight andrepeatthebaggingprocess.
BaggingWetGrass
Alwaystrytocutgrasswhenitisdrybecauseyourlawnwill haveaneatappearance.Ifyoumustcutwetgrass,usethe conventionalsidedischargefeatureofthemower.Several hourslater,whentheclippingsaredry,installthecomplete baggerattachmentandvacuumupthegrassclippings.
SignsofPlugging
BaggingSpeed
MostoftenyouwillbagwiththemowerthrottleintheFast positionanddriveatanormalgroundspeed.However, inextremelydryanddustygrass,youmaywanttoslightly reducethethrottlespeedandincreasethegroundspeed ofthemower.Thebaggingsystemmayplugifyoudrive toofastandtheenginespeedgetstooslow.Onhillsitmay benecessarytoslowthemowergroundspeed.Thishelps maintaintheenginespeedandbaggingefciency.Mow downhillwheneverpossible.
Asyouarebagging,asmallamountofgrassclippings normallyblowoutthefrontofthemower.Anexcessive amountofclippingsblowingoutindicatesthatthebagsare fullorthesystemisplugged.
19
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Aftereachuse
Every25hours
Every50hours
Every100hours
MaintenanceProcedure
•Inspecttheblowerbelt.
•Inspectthebagger.
•Cleanthehoodscreen.
•Cleanthebagger.
•Inspecttheblowerbelt.
•Greasetheidlerarm.
•Inspectthebagger.
WARNING
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
WARNING
Enginescanbecomehotwhentheyareoperating.Severeburnscanoccurfromcontactinghotsurfaces.
Allowengines,especiallythemufer,tocoolbeforetouching.
WARNING
Debris,suchasleaves,grass,orbrushcancatchre.Areintheengineareacancausepersonalinjury andpropertydamage.
Keeptheengineandmuferareafreeofdebrisaccumulation.
Takecarewhenopeningthebaggercovertokeepdebrisfromfallingontotheengineandmuferarea.
Allowthemachinetocoolbeforestoringit.

PreparingforMaintenance

Dothefollowingstepsbeforepreformingmaintenanceon themachine:
1.Parkthemachineonalevelsurface.
2.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
4.Cleanthemowerofanydebrisonthedeckorrearpart ofthemowertoeasemaintenance.

CleaningtheHoodScreen

ServiceInterval:Aftereachuse
1.Disengagethepowertakeoff(PTO)andsetthe parkingbrake.
2.Turnofftheengine,removethekey ,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.Openthebaggerhood.
4.Cleanthedebrisfromthescreen.
5.Closethebaggerhood.
20

CleaningtheBaggerandBags

g020950
6 5
1 2 3 4
g020948
2
1
3
g020947
ServiceInterval:Aftereachuse
1.Washtheinsideandoutsideofthebaggerhood,bags, tube,andtheundersideofthemower.
Note:Useamildautomotivedetergenttoremovedirt.
2.Makesurethatyouremovemattedgrassfromallparts.
7.Removetheexistingbaggerbeltfromtheblower pulleys.
8.Installthenewbeltaroundtheblowerpulleys (Figure28).
9.Installtheblowerontotheblowersupport.
10.Installthenewbeltaroundthemower-deckpulley Figure28).
(
3.Afterwashingallparts,letthemdrythoroughly.
Note:Withallpartsinstalled,startandrunthemachinefor aminutetoassistindrying.

InspectingtheBlowerBelt

ServiceInterval:Aftertherst8hours
Every25hours
Checkbeltsforcracks,frayededges,burnmarksoranyother damage.Replacedamagedbelts.

ReplacingtheBlowerBelt

1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Removetheplasticbeltcover.
4.Pullbackonthespring-loadedidlerpulleytorelieve thebelttension(
Figure28).
11.Installthespringontotheidlerpulleypost(Figure29).
12.Stretchandinstallthespringontotheshoulderbolt Figure29).
(
Figure29
1.Spring-loadedidlerpulley3.Shoulderbolt
2.Idlerpulleypost
13.Pullbackonthespringloadedidlerpulleyandinstall
thebeltontothespringloadedidlerpulley(Figure28).
Figure28
1.Drivepulley
2.Mowerdeck5.Blowerpulley
3.Idler/tensionpulley
4.Blowerinposition(housing portionremovedfor illustrativepurposes)
6.Blowerbelt
5.Removetheexistingbaggerbeltfromthemower-deck pulley.
6.Removetheblowerfromthemowerdeck.

GreasingtheIdlerArm

ServiceInterval:Every50hours
Figure30
21

InspectingtheBagger

ServiceInterval:Every100hours
Aftertherst8hours
1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
3.Checktheuppertube,lowertube,baggerhood,and theblowerassembly.
Note:Replacethesepartsiftheyarecrackedor broken.
4.Checkthebags,baggerframe,andscreen.
Note:Replaceanypartsthatarecrackedorbroken.
5.Tightenallnutsboltsandscrews.

InspectingtheMowerBlades

1.Inspectthemowerbladesregularlyandwhenevera bladestrikesaforeignobject.
Storage

StoringtheBaggerAttachment

1.Cleanthebaggerattachment;refertoCleaningthe BaggerAttachment.
2.Inspectthebaggerattachmentfordamage;referto InspectingtheBaggerAttachment.
3.Makesurethegrassbagsareemptyandthoroughlydry.
4.Storethebaggerinaclean,dryplace,outofdirect sunlight.Thisprotectstheplasticpartsandextendsthe lifeofthebagger.Ifyoumuststorethebaggeroutside, coveritwithaweatherproofcover.
2.Ifbladesarebadlywornordamaged,installnewblades. RefertoyourmachineOperator'sManualforcomplete blademaintenance.
22
Troubleshooting
Problem
Abnormalvibration.
Reducedbaggingperformance.
Blowerandtubesplugtoofrequently .
PossibleCauseCorrectiveAction
1.Cuttingblade(s)is/arebentor unbalanced.
2.Blade-mountingboltisloose.2.Tightentheblade-mountingbolt.
3.Looseblowerpulleyorpulleyassembly .3.Tightentheappropriatepulley.
4.Wornbaggerbelt.4.Replacethebelt.
5.Blowerfanblade(s)is/arebentor unbalanced.
1.Lowenginespeed.
2.Pluggedscreeninbaggerhood.2.Removedebris,leavesorgrass
3.Loosebaggerbelt.3.Replacethebaggerbelt.
4.Apluggedtubeorblower.4.Locateandremovepluggeddebris.
5.Fullbags.5.Emptythehopper.
1.Bagsaretoofull.1.Dumpmorefrequently .
2.Lowenginespeed.
3.Grassistoowet.3.Cutgrasswhenitisdry.
4.Grassistoolong.4.Cutnomorethan51-76mm(2-3
5.Pluggedscreeninhood.5.Removedebris,leavesorgrass
6.Groundspeedistoofast.6.Drivesloweratfullthrottle.
7.Wornbaggerbelt.7.Replacebelt.
1.Installnewcuttingblade(s).
5.ContactanAuthorizedServiceDealer.
1.Alwaysoperatetheengineatfull throttle.
clippingsfromthescreen.
2.Alwaysoperatetheengineatfull throttle.
inches)or1/3ofthegrassheight, whicheverisless.
clippingsfromthescreen.
Debrisblowout.
Blowerimpellerdoesnotspinfreely.
1.Bagsaretoofull.1.Dumpmorefrequently .
2.Groundspeedistoofast.
3.Mowerdeckisnotleveled.
1.Pluggedblower.1.Removedebris,leavesorgrass
2.Impellernotaligned.
2.Drivethemachineatslowground speedwhileoperatingtheengineatfull throttle.
3.SeethemachineOperator'sManualfor levelingthemowerdeck.
clippingsfromtheblowerimpeller.
2.ContactanAuthorizedServiceDealer.
23
TheToroTotalCoverageWarranty
LimitedWarranty(seewarrantyperiodsbelow)
TimeCutter
and
TITAN
Mowers
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetotheoriginalpurchaser torepairtheT oroProductslistedbelowifdefectiveinmaterialsor workmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal owner:
ProductsWarrantyPeriod
TimeCutterandMXMowers
Engines
1
Residentialuse
—ResidentialuseKawasaki–3years
2
–3years
Kohler–3years Toro–3years
TimeCutterandMXMowersCommercialuse30days
Engines
1
—Commercialuse
Kawasaki–3years Kohler–90days Toro–90days
TITANMowers–Residentialor Commercialuse
Engines
1
—Residentialor
Commercialuse
Frame
TITANMXMowers–Residentialor Commercialuse
Engines
1
—Residentialor
Commercialuse
Frame
3yearsor240hours
Kawasaki–3years Kohler–2years Lifetime(originalowneronly)
3yearsor400hours
Kawasaki–3years Kohler–2years Lifetime(originalowneronly)
3
4
3
4
AllMowers
Attachments1year
Battery90daysPartsandLabor
1yearPartsonly
BeltsandTires90days
1
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply.
3
Whicheveroccursrst.
4
LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe
tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin
normaluse,itwillberepairedorreplaced,atToro'soption,underwarrantyatnocostforparts
andlabor .Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustor
corrosionarenotcovered.
Thiswarrantyincludesthecostofpartsandlabor,butyoumustpay transportationcosts.
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeservice attheirdealership.Tolocateadealerconvenienttoyou,referto theYellowPagesofyourtelephonedirectory(lookunder“Lawn Mowers”)oraccessourwebsiteatwww .Toro.com.Y oumayalso callthenumberslistedinitem#3tousethe24-hourT oroDealer locatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1 196 Tollfreeat866-216-6029(U.S.customers) Tollfreeat866-216-6030(Canadiancustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening/worn bladeonmowers,cable/linkageadjustments,orbrakeandclutch adjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetoimproperbatterycare,failuretousefresh
fuel(lessthanonemonthold),orfailuretoproperlypreparetheunit priortoanyperiodofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedT oroServiceDealerusingToroapprovedreplacementparts.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty ,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistfor ordinaryuse)andtnessforuse(thattheproductistforaparticular purpose)arelimitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,so theaboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0258RevD
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