Toro 79251 Operator's Manual

FORM NO. 3318–252
48” Snow Blade
for
Lawn & Garden Tractors
Model No. 9861907 – T6S0001 & Up
Operator’s Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction
We want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. You will find the model and serial number plate located in a unique place on the product as shown below.
1
1237a
The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death. DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed.
CAUTION signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.
Two other words are also used to highlight information. “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
1. Model and Serial Number Plate
For your convenience, write the product model and serial numbers in the space below.
Model No:
Serial No.
Printed in USA
Contents
Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 2. . . . . . . . . . . . . . . . . . . . . . . . .
Assemble Blade 4. . . . . . . . . . . . . . . . . . . . .
Tractor Set-Up 6. . . . . . . . . . . . . . . . . . . . . .
Installing Snow Blade to Tractor 7. . . . . . . .
Removing the Snow Blade 8. . . . . . . . . . . . .
Operation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachment Power Lift 10. . . . . . . . . . . . . . . .
Attachment Lift Lever 11. . . . . . . . . . . . . . . .
Page
Page
Adjusting Dial-A-Height 11. . . . . . . . . . . . . .
Adjusting Blade Index 12. . . . . . . . . . . . . . . .
Adjusting Blade Trip Springs 12. . . . . . . . . .
Tips for Using Snow Blade 13. . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interval Chart 14. . . . . . . . . . . . . . . .
Greasing and Lubrication 15. . . . . . . . . . . . . .
Reversing the Scraper Blade 16. . . . . . . . . . .
Storage 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Installation
Loose Parts
Note: Use the chart below to identify parts used for assembly.
DESCRIPTION QTY. USE
Channel assembly Tip spring Rod Cotter pin Hairpin cotter Bolt 3/4–16 x 3/4” Nut 3/4”
Index rod Index plate Bolt 3/8–16 x 1” Washer 3/8” Lock nut 3/8”
Index lever Bolt 1/2–13 x 1” Nut 1/2” Eyebolt Eyelet
1 2 3 4 2 1 1
1 1 1 1 1
1 1 1 1 1
Assemble blade to channel and frame
Assemble index plate to frame
Washer #10 Lock nut #10 Control rod Washer 1/2” Hairpin cotter Cotter pin
2
2 3 1 1 1 1
Assemble index handle to frame
DESCRIPTION USEQTY.
Installation
Lift weldment Plate Bolt 3/8–16 x 1” Lock nut 3/8” Washer 5/8” Cotter pin Lift rod
Hitch assembly Carriage bolt 3/8–16 x 1’ Washer 3/8” Lock nut 3/8”
Rear mounting plate Blade bracket Bolt 1/2–13 x 1-1/4” Lock nut 1/2” Latch lever Washer 3/8”
1 2 4 4 3 3 1
1 4 4 4
1 1 3 5 2 2
Mount lift assembly to frame
Install front hitch
Assemble rear hitch
Carriage bolt 3/8–16 x 1-1/4” Spindle stop
Self tapping bolt 5/16–18 x 3/4”
2 1
Install steering spindle stop
1
3
Installation
Installation
Assemble Blade
1. Attach channel assemble and blade trip springs
to blade with rods and hairpin cotters and cotter pins (Fig. 1).
2. Apply liberal amount of general purpose grease
to pivot area of frame and channel (Fig. 1) and attach with 3/4 x 3/4” bolt and 3/4” nut.
IMPORTANT: Do not tighten nut and bolt excessively to cause binding on channel weldment as it pivots side-to-side.
2
8
3
4
5
1
7
8
5
4
6
1469a
3. Place index rod through hole in frame and slide
into hole in index pin (Fig. 2).
4. Hook index rod into front hole of index plate and
attach to frame with 3/8 x 1” bolt, 3/8” washer and 3/8” lock nut (Fig. 2).
IMPORTANT: Do not tighten nut and bolt excessively to cause binding of lever at bracket.
5
6
Figure 2
1. Index rod
2. Index pin
3. Front hole of index plate
4
3
1
2
2287
4. Bolt 3/8 x 1”
5. Washer 3/8”
6. Lock nut 3/8”
1. Channel Assembly
2. Trip spring
3. Rod
4. Cotter pin
Figure 1
5. Grease here
6. Bolt 3/4 x 3/4”
7. Nut 3/4”
8. Hairpin cotter
4
5. Attach index lever to frame bracket with 1/2 x 1”
bolt and 1/2” nut (Fig. 3). IMPORTANT: Do not tighten nut and bolt
excessively to cause binding of lever at bracket.
Installation
2
6. Install eye bolt and eyelets with (2) #10 washers
and (2) #10 lock nuts(Fig. 3).
7. Thread jam nut and turnbuckle onto cable and
hook into handle lever(Fig. 3).
8. Route cable through eyebolt and eyelet and
attach Z end to back hole of index plate (Fig. 3).
9. Adjust turnbuckle so the index pin is pulled out
of channel when the release lever is squeezed, for easy side-to-side movement (Fig. 3). Tighten jam nut securely.
10. Attach one end of control rod to index lever with
1/2” washer and hairpin cotter. (Fig. 3).
8
4
11
10
6
1
4
5
9
3
1
1467
Figure 4
1. Control r o d
2. Plate
3. Cotter pin
12. Place front lift weldment between frame and
attach captured plate to frame with (2) 3/8 x 1” bolts and (2) 3/8” lock nuts (Fig. 5).
13. Slide remaining plate over shaft and secure to
frame with (2) 3/8 x 1”bolts and (2) 3/8”lock nuts. Secure lift assembly shaft to plate with 5/8” washer and cotter pin (Fig. 5).
14. Attach lift rod to lift weldment and secure with
5/8” washer and cotter pin (Fig. 5).
8
7
7
3
2288
14
12132
Figure 3
1. Index lever
2. Bolt 1/2 x 1”
3. Nut 1/2”
4. Cable Z end
5. Eyelet
6. Eyebolt
7. Lock nut and washer #10
8. Handle lever
9. Back hole of index plate
10. Turnbuckle
11. Jam nut
12. Control rod
13. Washer 1/2”
14. Hairpin cotter
11. Insert control rod, end with welded washer, thru
hole in bottom plate of channel weldment (Fig. 4). Secure with cotter pin, between the plates.
3
5
4
1. Lift weldment
2. Captured plate
3. Bolt 3/8 x 1”
4. Lock nut 3/8”
8
Figure 5
4
5. Plate
6. Lift rod
7. Washer 5/8”
8. Cotter pin
1
2
3
6
7
1246b
5
Installation
Tractor Set-Up
1. Remove E–ring and all except one thick washer
from tractor front axle pivot pin. Discard unused washers. (Fig. 6). Remove muffler shield.
2. Install (4) 3/8 x 1 carriage bolts into keyhole
slots in axle bracket. Install muffler shield and place front hitch onto the tractor securing with (4) 3/8” washers, (4) 3/8” lock nuts and previously removed E-ring (Fig. 6).
6
7
1
5
3
2
4
1287
3. Assemble rear mounting plate and blade bracket
with (2) 1/2 x 1-1/4” bolts (heads toward the rear) and (2) 1/2” lock nuts through holes in vertical plates (Fig. 7).
4. For blade use latch levers must be installed onto
the blade bracket (Fig. 7). If necessary remove latch levers from rear mounting plate and move to the blade bracket. Secure with previously removed hardware (Fig. 7).
IMPORTANT: Do not tighten nut and bolt excessively to cause binding of levers at bracket.
5
2
4
6
8
7
1. E-ring
2. Thick Washer (existing)
3. Axle pivot
4. Front hitch
Figure 6
5. Carriage bolt 3/8 x 1”
6. Washer 3/8”
7. Lock nut 3/8”
1. Rear mounting plate
2. Blade bracket
3. Bolt 1/2 x 1-1/4”
4. Lock nut 1/2”
Figure 7
31
1466
5. Carriage bolt 3/8 x 1-1/4”
6. Washer 3/8”
7. Latch lever
8. Lock nut 3/8’
6
Installation
5. Install rear mounting plate\blade bracket
assembly under and inside rear frame member with short tongue rearward (Fig. 8). Secure with (3) 1/2 x 1-1/4” bolts and (3) 1/2”lock nuts at holes in frame side members and tongue forward hole (Fig. 8).
2
2
Figure 8
1. Plate\blade bracket assembly
3
2. Bolt 1/2 x 1-1/4”
3. Lock nut 1/2”
1
1478
3
6. Install steering spindle stops in front of the rear
tab on front wheel spindles (Fig. 9). Align so stops contact the axle during tight turns and wheels do not contact the frame. Secure with 5/16 x 3/4”self tapping bolt (Fig. 9).
Installing Snow Blade to Tractor
1. Position snow blade on a level surface with
space behind for tractor.
2. Remove bolt securing index lever to frame and
lay lever next to frame.
3. Open front hitch on tractor and park the tractor
behind snow blade, with frame between the front wheels. Disengage the power take off (PTO), set the parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key.
4. Slide frame under tractor and center between rear
latches. Open latch levers and lift frame into position. (Fig. 10).
5. Secure latch levers with clevis pins and hairpin
cotters (Fig. 10).
6. Attach index lever to frame with previously
removed hardware.
2
1
3
1. Steering wheel stop
2. Self tapping bolt 5/16 x 3/4”
Figure 9
3. Spindle stop
1471
3
4
1
Figure 10
1. Frame mount
2. Latch lever
2
3. Clevis pin
4. Hairpin cotter
7. Slide front lift arm of blade into tractor front
hitch. Close and lock front hitch (Fig. 11).
1470
7
Installation
2
1
1246a
Figure 11
1. Lift arm 2. Front hitch
8. Set Dial-a-Height to the Mounting Position, and
lower attachment lift all the way; refer to Setting Height-of-Cut.
9. Position lift plate notch around left side lift rod
and slide lift plate onto attachment lift arm (Fig. 12). Secure with hairpin cotter at lift arm.
Removing the Snow Blade
Note: Save all hardware, rods, washers and
hairpin cotters for reuse when installing blade.
1. Park the machine on a level surface, disengage
the power take off (PTO), set the parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key.
2. Raise attachment lift to the transport position .
Turn the Dial-a-Height knob counterclockwise, all the way, and lower the attachment lift lever to the mounting position; refer to Lowering Attachments.
3. Remove hairpin cotter and 5/8” washer from
trunnion at lift plate (Fig. 13).
4. Remove hairpin cotter and slide lift plate off
attachment lift (Fig. 13).
10. Connect lift rod trunnion at one of the holes in
the attachment lift plate with 5/8” washer and hairpin cotter (Fig. 12).
Note: Low hole provides maximum blade
lift, but requires the greatest lift effort. Top hole requires less lift effort, but has lower lift height.
1
4
2
1. Notch
2. Lift plate
3. Lift arm
5
6
Figure 12
4. Lift rod trunnion
5. Washer 5/8”
6. Hairpin cotter
3
6
1265
1. Hairpin cotter
2. Washer 5/8”
3
1
4
2
1
Figure 13
3. Trunnion
4. Lift plate
1265
8
5. Remove hairpin cotters and clevis pins from
latch levers (Fig. 14). Open latch levers and lower the frame (Fig. 14).
1
Installation
24
3
1470
Figure 14
1. Clevis pin
2. Hairpin cotter
3. Latch lever
4. Frame
6. Push in on the front hitch release rod to open the
hitch and remove blade lift arm (Fig. 15).
7. Remove hairpin cotter and clevis pin from idler
pulley assembly, unhook and remove (Fig. 15).
2
1
3
1246a
Figure 15
1. Release ro d
2. Hitch
3. Lift arm
Note: Save all hardware, rods, washers and
hairpin cotters for reuse when installing snow blade.
9
Operation
POTENTIAL HAZARD
Hitting fixed objects can cause the tractor
to stop abruptly.
WHAT CAN HAPPEN
Stopping abruptly can cause loss of control,
equipment damage and personal injury.
HOW TO AVOID THE HAZARD
Travel at a safe, slow speed.
Check area to be plowed and mark all fixed
objects so they can be avoided.
Attachment Power Lift
The attachment power lift (optional on some models) (Fig. 16) is used to raise and lower attachments.
2
3
1. Key
2. Lift switch UP
1
2266
Figure 16
3. Lift switch DOWN
Raising Attachments
1. Turn key to the “ON” or “RUN” position
(Fig. 16).
2. Push the lift switch in the “UP” direction to raise
the attachment lift (Fig. 16). This will lift and hold the attachment in the up, or raised position.
Lowering Attachments
1. Turn key to the “ON” or “RUN” position
(Fig. 16).
2. Push the lift switch in the “DOWN” direction to
lower the attachment lift (Fig. 16). This will lower the attachment lift.
10
Operation
Attachment Lift Lever
The attachment lift lever (Fig. 17) is used to raise and lower various attachments.
Raising Attachments
1. Depress the clutch and/or brake pedal(s) to stop
the machine.
2. Pull attachment lift lever rearward until latch
locks. In this position the lift will hold the attachment in the up, or raised position.
Lowering Attachments
1. Depress the clutch and/or brake pedal(s) to stop
the machine.
2. Pull attachment lift lever rearward, to release lift
pressure, and push the button on top to release the latch. Move lift lever forward to lower attachment.
Adjusting Dial-A-Height
The Dial-A-Height control (Fig. 17) is used to limit the downward travel of the attachment. The Dial-A-Height knob is rotated to change the location of this stop, up or down.
1. Raise the attachment lift lever: Refer to Raising
Attachments. In the raised position the Dial-A-Height knob (Fig. 17) can be rotated to change the stop location. Turn clockwise to raise and counterclockwise to lower the height of the attachment.
2. The Dial-A-Height indicator (Fig. 17) will show
the change, high to low, in attachment lift height as adjustment is made.
2
1
1. Lift lever
2. Button
3. Dial-A-Height
Figure 17
4. Indicator
5. High
6. Mounting position
3
5
4
6
1205
11
Operation
Adjusting Blade Index
The blade can be indexed side to side, in 5 positions. The direction is controlled by the handle on the right frame (Fig. 18).
1. Squeeze the release lever toward the handle
(Fig. 18).
2. Push or pull lever to change index position and
release lever. Index pin must snap into hole in channel to retain position.
2
1
1477
Figure 18
1. Handle 2. Release lever
Adjusting Blade Trip Springs
The blade trip springs can be mounted in 4 positions. The top hole provides greatest scraping pressure and the lower hole least scraping pressure (Fig. 19).
1. Remove hairpin cotter and slide rod out from
blade and springs (Fig. 19).
2. Slide rod through springs and new hole position
in blade (Fig. 19).
2
1. Hairpin cotter
2. Rod
4
Figure 19
3. Spring
4. T op hole
1
3
1237
12
Tips for Using Snow Blade
Remove snow as soon as possible after it falls. This produces best snow removal results.
Snow is generally removed from driveway by making one pass down the center and then plowing snow to either side on successive passes.
If tractor looses traction when using snow blade, wheel weights and tire chains may be available from your dealer.
Blade trip springs can be adjusted for scraping aggressiveness and surface conditions. Second hole from the top is recommended for snow. Refer to adjusting blade trip springs.
Operation
13
Maintenance
Service Interval Chart
Each
Service Operation
Grease–Channel pivot X X X Oil–Linkages X X X Chipped Surfaces–paint X Scraper–check for wear X X
POTENTIAL HAZARD
Use5Hours25Hours
Storage
Service
Fall
Service
If you leave the key in the ignition switch, someone could start the engine.
WHAT CAN HAPPEN
Accidental starting of the engine could seriously injure you or other bystanders.
HOW TO AVOID THE HAZARD
Remove the key from the ignition switch and pull the wire off the spark plug before
you do any maintenance. Also push the wire aside so it does not accidentally contact the spark plug.
Notes
14
Maintenance
Greasing and Lubrication
Service Interval/Specification
Grease and oil the machine after every 25 operating hours or once a year, whichever occurs first.
Grease Type: General-purpose grease. Oil Type: SAE 10W or 10W30.
Grease Channel Pivot
1. Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key.
2. Clean the area around channel pivot with a rag.
Apply grease to pivot bolt, frame and sector (Fig. 20).
3. Wipe off excess grease.
Oil Linkages
1. Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key.
2. Place a few drops of oil on all movable linkages
(Fig. 20).
3. Wipe off excess oil.
1473
Figure 20
15
Maintenance
Reversing the Scraper Blade
The scraper blade contacts the ground preventing damage to the snow blade. Periodically inspect the scraper blade for wear. When scraper becomes worn, before working surface contacts the housing, reverse the scraper blade.
1. Disengage the power take off (PTO), set the
parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the key.
2. Raise the attachment lift lever: Refer to Raising
Attachments, and support the housing off the ground.
3. Remove lock nuts and carriage bolts to remove
scraper blade (Fig. 21).
4. Reverse scraper blade to replace a worn edge and
install with previously removed hardware (Fig. 21).
Storage
1. Before long term storage wash the machine with
mild detergent and water to remove dirt and grime from the entire machine.
2. Check the condition of the scraper blade; refer to
Reversing Scraper Blade, page 16.
3. Grease and oil the blade; refer to Greasing and
Lubrication, page 15.
4. Check and tighten all bolts, nuts, and screws.
Repair or replace any part that is damaged or defective.
5. Paint all scratched or bare metal surfaces. Paint
is available from your Authorized Service Dealer.
6. Store the machine in a clean, dry garage or
storage area. Cover the machine to protect it and keep it clean.
2
1. Lock nut
2. Carriage bolt
3
1
Figure 21
3. Scraper blade
1468
16
42680081 8/95
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