Toro 79203 Operator's Manual

FORM NO. 3319-563 Rev. A
Wheel
Horse
for
42” and 48” L> Mowers
Model No. 79203– 7900651 & Up
Operator’s Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction
We want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. You will find the model and serial number plate located in a unique place on the product as shown below
.
The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death. DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed.
CAUTION signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.
Two other words are also used to highlight information. “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
1
1. Model
For your convenience, write the product model and serial number in the space below.
Model No:
Serial No.
and Serial Number Plate
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
Printed in USA
The TORO Co. – 1999
Contents
Page
Safety and Instruction Decals 2. Assembly 3
Operation 21
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Loose Parts 3 Preliminary Preparation 5 Preparing the Tractor 6 Preparing the Mower 6 Installing the Vac-Bagger 11 Removing the V
Using the Full Bag Tester 21 Emptying the Grass Bags 21 Adjusting Height-of-Cut 22 Clearing Obstructions
From Bagger 22
Operating and Bagging Tips 22
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ac Bagger16. . . . . . . . . . . . .
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Page
Maintenance 24
Service Interval Chart 24 Inspecting the Vac Bagger Attachment 25
Inspecting the Mower Blades25. . . . . . . . . . .
Caring for the Grass Bags 25 Cleaning the Vac Bagger Attachment 25 Storage 26
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1
Safety
Safety
MOLDED INT
and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
ON INSIDE BAGGER HINGE FRAME
(Part No. 92–71
O THE BEL
T COVER
13)
MOLDED INT
O THE BLOWER HOUSING
AND BEL
T COVER
MOLDED INT
2
O THE BEL
T COVER
ON THE INNER COVER
(Part No. 92–7108)
Assembly
Loose
Parts
Note: Use the chart below to identify parts used for assembly.
DESCRIPTION QTY. USE
Bolt 3/8–16 x 1-3/4” Lock nut 3/8” Spacer
Grass baf Carriage bolt 3/8–16 x1” (25 mm) Lock nut 3/8”
Grass baf Carriage bolt 3/8–16 x1” (25 mm) Lock nut 3/8”
Double groove pulley Pivot support
Bolt 5/16–18 x 3/4” (19 mm) Flange nut 5/16”
fle (1 hole–42” deck only)
fle (2 holes–48” deck only)
2 2 2
1 1 1
1 2 2
1 1
1 1
Install bagger mount to tractor
Install grass baf
Install grass baf
Install blower drive
Install blower pivot support to mower
fle (42” deck only)
fle (48” deck only)
3
Assembly
DESCRIPTION USEQTY.
Blower mounting plate Blower assembly Carriage bolt 5/16–18 x 3/4” (19 mm) Flange nut 5/16” L–support bracket Carriage bolt 5/16–18 x 7/8” (22 mm) W
asher 5/16” Flange nut 5/16” Spring Screw #10–32 x 3/4” (19 mm) W
asher 7/32” Nut #10 Latch (long–48” deck only) Latch (short–42” deck only) Bolt 1/4–20 x 3/4” (19 mm) W
asher 1/4” Lock nut 1/4”
1 1 3 3 1 1 1 1 1 1 2 2 1 1 1 1 1
Assemble the blower
Bagger Cover Indicator rod Handle Jam nut 1/4” Clips Pan head screw 1/4–20 x 5/8” 916 mm) Lock nut 1/4” Frame hinge assembly
Discharge tube Knob W
asher 7/32” Screw #10–24 x 5/8” (16 mm)
Belt cover (42” deck) Belt cover (48” deck) Belt cover bracket (42” deck) Belt cover bracket (48” deck) Flange head screw
, 1/4–20 x 1/2” (13 mm)
1 1 1 1 2 2 2 1
1 1 1 1
1 1 1 1 5
Assemble the bagger
Assemble knob to discharge chute
Install belt cover
Bolt 1/4–20 x 5/8” (16 mm) Lock nut 1/4”
4
2 2
DESCRIPTION USEQTY.
Assembly
Spring Chain Carriage bolt 5/16–18 x 1-1/4” (32 mm) W
asher 5/16”
Locknut 5/16” Bagger mount
Hairpin cotter Bag
Operator’
Preliminary
s Manual
Preparation
Park the tractor and mower on a level surface, disengage the blade control (PTO), set the parking brake, and turn the ignition key to “OFF” to stop the engine. Remove the ignition key.
Lower the mower to its lowest position and remove the mower from the tractor. Refer to Mower Operator’s Manual for removal instructions.
1 1 1 3 1
1 1 2
1
Install counterbalance spring
Install bags
Read before operating
Thoroughly clean the mower deck. All debris must be removed to ensure that parts will fit the mower properly.
5
Assembly
Preparing
the T
ractor
Install Spacers for Bagger Mount
1. Install spacers on the inside of the tractor frame,
using (2) 3/8 x 1-3/4” (44 mm) bolts and (2) 3/8” lock nuts (Fig. 1).
2. Allow the spacers to remain installed, even when
bagger attachment is not being used.
2268
1
4
1 Plastic 2
Foot pad
3
6-1/2” (16.5 cm)
rivet
3
5
Figure 2
4
1-5/16” (3.3 cm)
5
Drill 5/16” hole – square of
f with file
2
m–3256
4. Leave pad loose for later installation of bolt for
counterbalance chain.
Preparing
the Mower
Figure 1
1 Spacer 2 Lock
nut 3/8”
3
Bolt 3/8 x 1-3/4”
Add Hole for Counterbalance Chain
1. Push up on plastic rivets at rear of right foot pad
and remove rivets. Lay the pad toware the front to access the foot rest for drilling a hole (Fig. 2).
2. Measure and mark location, center punch and
drill a 5/16” hole through right foot rest (Fig. 2).
3. Using a file, square off the hole to accept the
head of a 5/16” carriage bolt.(Fig. 2).
Remove the Discharge Chute
1. Remove the discharge chute from the mower
(Fig. 3).
2. Remove belt cover from right side (Fig. 3). Note: Save all parts and hardware for use
when using mower to side discharge.
6
Assembly
2
6
4
8
7
9
3
5
m–3297
Figure 3
1 Discharge 2
Belt cover
3
Blade drive belt
4
Nut and lock washer
5
Single pulley
chute
6
Jam nut, 3/8”
7
Rubber bushing
8
Plastic washers
9T
orsion spring
Install Mower Baffle
IMPORTANT: Only required for s/n below 7904310 for mower deck model 78260 and s/n below 7902555 for mower deck model 78268.
1. Remove the bolt(s) and nut(s) at the end of the
grass plate, inside the mower, near the back edge of the discharge opening. Discard the hardware.
2
5
1
1
3
1492
Figure 4
1 Grass 2
42” Baf
plate
fle
Carriage bolt, 3/8 x 1”
3
(25 mm)
4
Nut, 3/8”
4. On 48” decks, secure with two 5/16” x 1” (25
mm) carriage bolts and 5/16” lock nuts (Fig. 5).
2
2. Select the appropriate grass baffle (42” deck,
single hole or 48” deck, two holes) Install the grass baffle tight against the grass plate with top edge up against inside of mower.
3. On 42” decks, secure with a 3/8 x 1” carriage
bolt and 3/8” lock nut (Fig. 4).
4
1
1493
3
Figure 5
1 Grass 2
48” Baf
plate
fle
Carriage bolt 5/16 x 1”
3
(25 mm)
4
Nut 5/16”
5. Rotate blade and check for clearance with baffle.
If necessary adjust the baffle so blade does not hit.
7
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