Toro 78200 Operator's Manual
Form No. 3327–580 Rev A
Quiet Collector
Wheel Horse Lawn and Garden Tractor
Attachment
Model No. 78200—Serial No. 220000001 and Up
Operator ’s Manual
English (GB)
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 4. . . . . . . . . . . . . . . . .
Setup 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Quick Hitch 6. . . . . . . . . . . . . . . . . . .
Installing the Collector Drive 7. . . . . . . . . . . . . . . . .
Installing the Collector 8. . . . . . . . . . . . . . . . . . . . . .
Installing the Mower 9. . . . . . . . . . . . . . . . . . . . . . .
Installing the Boot Bracket 9. . . . . . . . . . . . . . . . . . .
Installing the Discharge Tubes 10. . . . . . . . . . . . . . . .
Installing the Decal 11. . . . . . . . . . . . . . . . . . . . . . . .
Installing the Front Wheel Weights 11. . . . . . . . . . . .
Operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Empty the Quiet Collector 11. . . . . . . . . . . . . . . . . . .
Holding the Collector Door Open 12. . . . . . . . . . . . .
Changing the Draft Control 12. . . . . . . . . . . . . . . . . .
Engaging the Quiet Collector PTO 12. . . . . . . . . . . .
Clearing Obstructions From the Collector 13. . . . . . .
Using the Full Collector Gauge 13. . . . . . . . . . . . . . .
Operating and Bagging Tips 13. . . . . . . . . . . . . . . . .
Removing the Collector 14. . . . . . . . . . . . . . . . . . . . .
Maintenance 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 15. . . . . . . . .
Cleaning the Screen 15. . . . . . . . . . . . . . . . . . . . . . . .
Cleaning the Collector 15. . . . . . . . . . . . . . . . . . . . . .
Lubricating the Idler Arm 15. . . . . . . . . . . . . . . . . . .
Inspecting the Collector 15. . . . . . . . . . . . . . . . . . . . .
Inspecting the Mower Blades 15. . . . . . . . . . . . . . . . .
Storage 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
m–5821
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
The following list contains safety information specific to
Toro products and other safety information you must know.
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Safety
The following list contains safety information specific to
Toro products and other safety information you must know.
• Become familiar with the safe operation of the
equipment ant with the operator controls, and safety
signs.
• Use extra care with grass catchers or other attachments.
These can change the operating characteristics and the
stability of the machine.
• Follow the manufacturer’s recommendations for adding
or removing wheel weights or counterweights to
improve stability.
• Do not use a grass catcher on steep slopes. A heavy
grass catcher could cause loss of control or overturn the
machine.
• Slow down and use extra care on hillsides. Be sure to
travel in the recommended direction on hillsides. Turf
conditions can affect the machine’s stability. Use
extreme caution while operating near drop–offs.
• Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed, directions or turning.
• The grass catcher can obstruct the view to the rear. Use
extra care when operating in reverse.
• Use care when loading or unloading the machine into a
trailer or truck
• Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher or
mulching baffles.
• Keep hands and feet away from moving parts. Do not
make adjustments with the engine running.
• Stop on level ground, disengage drives, chock or block
wheels, shut off engine before leaving the operator’s
position for any reason including emptying the grass
catcher or unclogging the chute.
• If you remove the grass catcher, be sure to install any
discharge deflector or guard that might have been
removed to install the grass catcher. Do not operate the
mower without either the entire grass catcher or the
grass deflector in place.
• Stop the engine before removing the grass catcher or
unclogging the chute.
• Do not leave grass in grass catcher for extended periods
of time.
• Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check
components and replace with manufacturer’s
recommended parts, when necessary.
3
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
106-2655
1. Warning—do not touch or approach moving belts; remove the
ignition key and read the instructions before servicing or
performing maintenance.
1. Blow left
2. Collect grass
3. Blow right
4. Power Takeoff (PTO)
5. On
106-2654
6. Warning—do not touch or
7. Off
approach moving belts;
remove the ignition key
and read the instructions
before servicing or
performing maintenance.
1. Squeeze the lever.
2. Raise the handle to the
dump position.
3. Release the lever.
4. Lower the handle to dump
the grass clippings.
106-4156
1. Warning—read the
weights (20 kg).
Operator’s Manual
98-3679
5. Return the handle to the
dump position.
6. Squeeze the lever and
lower the handle to the
operation position.
7. Release the lever.
; install front wheel
4
Setup
Note: Determine the left and right sides of the machine
from the normal operating position.
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTION QTY. USE
Quick hitch
Tow hitch extension
Locknut, 1/2 in.
Locknut, 3/8 in.
Carriage Bolt, 3/8 x 1 in.
Carriage Bolt, 1/2 x 1–1/4 in.
Jack shaft assembly
Bolt, 1/4 x 1 in.
Locknut, 1/4 in.
Locknut, 5/16 in.
Engine pulley—double
Carriage Bolt, 5/16 x 1 in.
Shim
PTO stop
Bolt, 5/16 x 1–1/2 in.
Bolt, 7/16 x 5–1/2 in.
Lock washer, 5/16 in.
Collector
Dumping arm
Collector door
Knobs
Cotter pin, 3/16 x 1 in.
Clevis pin
Hairpin cotter pin
1
1
4
2
2
2
1
2
2
2
1
2
1
1
2
1
2
1
1
1
2
1
1
1
Installing the quick hitch
Installing the collector drive
Installing the collector
V–belt—drive
V–belt—collector
Template number 1 —42 in. (107 cm) mowers
Template number 2 —48 in. (122 cm) mowers
Boot bracket
Bolt, 1/4 x 1/2 in.
Flange nut, 1/4 in.
1
1
1
1
1
2
2
5
Installing the belts
Installing the boot bracket
DESCRIPTION USEQTY.
Upper tube
Middle tube
Boot
Carriage bolt, 1/4 x 3/4 in.
Flange nut, 1/4 in.
Pin
Hairpin cotter pin
Decal 1 Installing the decal
Operator’s manual 1 Read before operation
1
1
1
3
3
1
1
Installing the discharge tubes
Installing the Quick Hitch
1. Raise the rear of the tractor and support with jack
stands.
Danger
Mechanical or hydraulic jacks may fail to support
machine and cause a serious injury.
• Use jack stand when supporting machine.
• Do not use hydraulic jacks.
2. Remove both rear tractor wheels (Fig. 2).
1
2
1. Tractor
2. Tire
3
m-5947
Figure 2
3. Lug
3. Install the quick hitch to the tractor using 2 carriage
bolts (3/8 x 1 in.) in the rear holes and secure with 2
locknuts (3/8 in.) (Fig. 3).
4. Install 2 carriage bolts (1/2 x 1–1/4 in.) in the front
holes. Secure bolts with 2 locknuts (1/2 in.) (Fig. 3).
6
1
2
4
1
5
3
Figure 3
1. Carriage bolt, 3/8 x 1 in.
2. Lock nut, 3/8 in.
3. Carriage bolt, 1/2 x
1–1/4 in.
4. Lock nut, 1/2 in.
5. Quick hitch
5. Install the tow hitch extension to the tractor using 2
bolts (1/2 x 1–1/4 in.) and 2 locknuts (1/2 in.) (Fig. 4).
m–5966
2
3
4
21
5
m-5950
Figure 5
1. Bolt, 1/4 x 1 in.
2. Carriage Bolt, 5/16 x 1 in.
3. Locknut, 1/4 in.
4. Locknut, 5/16 in.
5. Jack shaft
3. Unplug the clutch terminal and remove the electric
clutch and the engine pulley (Fig. 8). Save the washer
and discard the bolt.
4. Remove the clutch stop from the frame of the machine
(Fig. 6).
1
3
2
m-5965
Figure 4
1. Bolt, 1/2 x 1–1/4 in.
2. Lock nut, 1/2 in.
3. Tow hitch extension
Installing the Collector Drive
1. Remove the mower . Refer to the mower operators
manual.
2. Install the jack shaft assembly inside the tractor frame
with 2 bolts (1/4 x 1 in.), 2 carriage bolts (5/16 x 1 in.),
2 locknuts (1/4 in.), and 2 locknuts (5/16 in.) (Fig. 5).
5. Install the new shim/upstop and clutch stop to the frame
with 2 bolts (5/16 x 1–1/2 in.) and 2 lockwashers (Fig.
6).
3
2
4
m-5948
1
Figure 6
1. Bolt, 5/16 x 1–1/2 in.
2. Lock washer, 5/16 in.
3. Shim/upstop
4. Clutch stop
6. Install the drive belt around the jack shaft pulley. Do not
put it around the drive belt idler (Fig. 7).
7. Loosely, install both the drive belt and transaxle belt
around the engine pulley (Fig. 7).
7
5
4
1
6
2
9
8
7
3
m-5959
Figure 7
1. Drive belt
2. Collector belt
3. Engine pulley
4. Drive belt idler pulley
5. Jack shaft pulleys
6. Collector belt idler pulley
7. Drive belt idler spring
8. Collector belt idler spring
9. Transaxle belt
Note: Use removable Loctite, or an equivalent thread
locker, on the new clutch bolt (7/16 x 5–1/2 in.).
8. Install the electric clutch and new engine pulley. Use
existing washer and new bolt (7/16 x 5–1/2 in.) (Fig. 8).
Installing the Collector
1. Align the hinges on both halves of the collector. The
halves must be positioned in the closed position
(Fig. 9).
2. Push the dumping arm through the hinges and secure
with a cotter pin (3/16 x 1 in.) (Fig. 9).
4
Figure 9
1. Dumping arm
2. Collector hopper
2
3. Collector door
4. Cotter pin
1
m-5956
3
9. Plug in the clutch terminal (Fig. 8).
10.Install the drive belt completely around all pulleys and
idler pulley (Fig. 7).
11. Install the drive belt idler spring (Fig. 7).
12.Install the transaxle belt completely around all pulleys
(Fig. 7).
3
5
6
4
2
1
m–5988
Figure 8
1. Hex bolt, 7/16 x 5–1/2 in.
2. Washer, previously
removed
3. Engine pulley
4. Electric clutch
5. Clutch terminal
6. Clutch stop
3. Install the oval knobs on the draft control and the
collector clutch control (Fig. 10).
1
m–5943
Figure 10
1. Knob
4. Place the quick hitch hooks, on the collector, over the
quick hitch round bar (Fig. 11).
5. Pull the hitch lever up. This will raise the hopper and
engage the collector pin into the hitch extension
(Fig. 11).
6. Pull locking pin out to allow the collector to be raised
into full upright position (Fig. 11).
7. When the collector is in upright position, release the
locking pin and lock collector in position (Fig. 11).
8
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