Toro 77292TE Operator's Manual

FormNo.3449-127RevB
2000SeriesHDXSD132cmRidingMower
77292TE
132cmAufsitzrasenmäher2000derSerieHDXSD
77292TE
TondeuseautoportéeHDXSDsérie2000de132cm
77292TE
HDXSD2000seriezitmaaiervan132cm
77292TE
www.T oro.com.
*3449-127*
FormNo.3449-113RevB
2000SeriesHDXSD132cm RidingMower
ModelNo.77292TE—SerialNo.410000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3449-113*
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
g233855
Figure1
ModelNo.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawns onresidentialorcommercialproperties.Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely.
Visitwww.T oro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
SerialNo.
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin thismanualandonthemachinetoidentifyimportant safetymessagesthatyoumustfollowtoavoid accidents.Thissymbolwillappearwiththeword Danger,Warning,orCaution.
Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath orseriousinjury.
Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin deathorseriousinjury.
Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror moderateinjury .
Important:Withyourmobiledevice,youcan
scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.
©2021—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
sa-black
Figure2
Safety-alertsymbol
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
AddingFuel......................................................16
PerformingDailyMaintenance..........................16
BreakinginaNewMachine..............................16
UsingtheRollover-ProtectionSystem
(ROPS).........................................................17
UsingtheSafety-InterlockSystem....................18
PositioningtheSeat..........................................19
AdjustingtheRear-ShockAssemblies..............19
UsingAttachmentsandAccessories.................20
DuringOperation.................................................20
DuringOperationSafety...................................20
EnteringtheOperator’sPosition.......................23
OperatingtheParkingBrake.............................23
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................24
OperatingtheThrottle.......................................24
OperatingtheChoke........................................24
StartingtheEngine...........................................25
ShuttingOfftheEngine.....................................25
UsingtheMotion-ControlLevers.......................26
DrivingtheMachine..........................................26
UsingtheSideDischarge.................................27
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................28
OperatingTips.................................................29
AfterOperation....................................................29
AfterOperationSafety......................................29
UsingtheFuel-ShutoffValve.............................29
UsingtheDrive-WheelReleaseValves.............30
TransportingtheMachine.................................31
Maintenance...........................................................33
MaintenanceSafety..........................................33
RecommendedMaintenanceSchedule(s)...........33
Pre-MaintenanceProcedures..............................34
ReleasingtheMower-DeckCurtain..................34
RemovingtheSheet-MetalGuard.....................35
Lubrication..........................................................35
GreasingtheMachine.......................................35
EngineMaintenance...........................................36
EngineSafety...................................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
ServicingtheSparkPlug(s)..............................40
CleaningtheCoolingSystem............................41
CleaningtheEngineScreen.............................41
CheckingtheSparkArrester.............................41
ReplacingtheEmissions-AirIntake
Filter..............................................................41
FuelSystemMaintenance...................................42
ReplacingtheFuelFilter...................................42
ServicingtheFuelTank.....................................42
ElectricalSystemMaintenance...........................43
ElectricalSystemSafety...................................43
ServicingtheBattery.........................................43
ServicingtheFuses..........................................45
DriveSystemMaintenance..................................45
CheckingtheSeatBelt.....................................45
CheckingtheRoll-BarKnobs............................45
AdjustingtheTracking......................................46
CheckingtheTirePressure...............................47
CheckingtheWheelLugNuts...........................47
BrakeMaintenance.............................................47
AdjustingtheParkingBrake..............................47
BeltMaintenance................................................49
InspectingtheBelts..........................................49
ReplacingtheMowerBelt.................................49
ReplacingtheHydraulic-Pump-Drive
Belt................................................................50
ControlsSystemMaintenance.............................51
AdjustingtheControl-HandlePosition..............51
AdjustingtheMotion-ControlLinkage...............51
HydraulicSystemMaintenance...........................53
HydraulicSystemSafety...................................53
HydraulicFluidSpecications...........................53
CheckingtheHydraulicFluidLevel...................53
ChangingtheHydraulicFluidand
Filters............................................................53
BleedingtheHydraulicSystem.........................55
MowerDeckMaintenance....................................56
BladeSafety.....................................................56
ServicingtheCuttingBlades.............................56
AdjustingtheSide-to-SideLevelingandthe
BladeSlope..................................................59
RemovingtheMowerDeck...............................60
ReplacingtheGrassDeector..........................61
Cleaning..............................................................62
CleaningundertheMowerDeck.......................62
CleaningtheSuspensionSystem.....................62
DisposingofWaste...........................................62
Storage...................................................................63
StorageSafety..................................................63
CleaningandStorage.......................................63
Troubleshooting......................................................64
Schematics.............................................................66
3
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395.
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjuryordeath.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Keepbystandersandchildrenaway.
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople whoareresponsible,trained,familiarwiththe instructions,andphysicallycapabletooperateor servicethemachine.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15°.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective devicesinplaceandfunctioningproperly .
Shutofftheengine,removethekey ,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
4
SlopeIndicator
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
decaloemmarkt
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decalbatterysymbols
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's Manual.
fromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115to149N∙m(85to110 ft-lb).
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
decal93-7818
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
6
decal112-3858
112-3858
1.ReadtheOperator's Manual.
2.ReadtheOperator's
3.Removethekeybefore adjustingtheheightofcut.
4.Height-of-cutsettings
Manualbeforeperforming maintenance.
112-9028
1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.
decal116-8588
116-8588
1.ReadtheOperator’sManual.
2.Rotatethedrivereleaseknobtoloosen,slidetheknob,
decal112-9028
andtighten.
3.Pushthemachine.
decal109-6014
109-6014
116-5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operatorpresenceswitch
3.Parkingbrake6.Battery
1.Tractionbeltrouting
decal116-5610
decal117-1 194
117-1194
1.Beltrouting2.Engine
7
117-3848
1.Thrownobjecthazard—keepbystandersaway .
2.Thrownobjecthazard,raiseddeector—donotoperate withoutthedeector,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts;keepallguardsand shieldsinplace.
decal117-3848
decal126-7816
126-7816
126-4363
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt.Shutofftheengineandremovethekeybefore adjusting,servicingorcleaningthemachine.
decal126-4363
1.Heightofcut
decal126-8172
126-8172
1.Parkingbrakedisengaged2.Parkingbrakeengaged
8
decal126-9939
126-9939
1.ReadtheOperator’s Manual.
2.Filltothebottomofthe llerneck;warning—do notoverllthetank.
136-9024
1.ReadtheOperator’s Manualbeforeperforming
maintenance.
2.Operatinghours5.Hydraulic-uidlevel
3.Engine-oillevel6.Tirepressure
4.Greasepoint
decal145-3668
145-3668
1.Fuel—full
2.Fuel—50%
decal136-9024
3.Fuel—empty
decalptosymbols
PTOSwitchSymbols
1.PTO–disengage2.PTO–engage
1.Heightofcut
9
decaltransportlock
TransportLock
2.Pulluptounlockthe transportlock.
decal126-6194
126-6194
126-6183
decal126-6183
1.Tractioncontrol4.Neutral
2.Fast5.Reverse
3.Slow
1.Tractioncontrol4.Neutral
2.Fast5.Reverse
3.Slow
136-1305
1.Fast
2.Continuous-variablesetting5.Worklight(optional)
3.Slow
4.Choke
6.Powerpoint
10
decal136-1305
136-1720
1.Camlock2.Camunlock
decal136-1720
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator’sManual;alloperatorsshould betrainedbeforeoperatingthemachine;wearhearing protection.
2.Cutting/dismembermenthazardofhand—stayawayfrom movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway .
4.Tippinghazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan15°;backuptheramp(inreverse)and driveforwardofftheramp.
5.Runoverhazard—donotcarrypassengers;lookbehindyou whenmovinginreverse.
6.Tippinghazard—donotusethemachineneardrop-offsor onslopesgreaterthan15°;onlyoperateacrossslopesless than15°.
decal132-0871
11
ProductOverview
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page25).
ChokeControl
Usethechokecontroltostartacoldengine.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
Figure4
1.Height-of-cutdeck-lift pedal
2.Height-of-cutpositions8.Seatbelt
3.Transportlock9.Fuelcap
4.Controls
5.Motion-controllevers11.Mowerdeck
6.Rollbar
7.Shockassembly
10.Parking-brakelever
12.Casterwheel
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ControlPanel
g227688
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure5).
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
1.Positionforoptionalpower point
2.Chokecontrol
3.Throttlecontrol
4.Hourmeter
Figure5
5.Blade-controlswitch (powertakeoff)
6.Keyswitch
7.Switchpositionforoptional lightkit
g187133
Figure6
1.Safety-interlocksymbols
2.Hourmeter
g271171
3.Batterylight
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
12
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenthekeyswitchis turnedonandwhenthechargeisbelowthecorrect operatinglevel(Figure6).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure4).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe centertotheNEUTRAL-LOCKpositionwhenexiting themachine(Figure25).Alwayspositionthe motion-controlleversintotheNEUTRAL-LOCKposition whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Wheneveryoushutofftheengine,engagetheparking braketopreventaccidentalmovementofthemachine.
Fuel-ShutoffValve
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page29).
13
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
Withoutmowerdeck
Deectorup144cm(56-3/4inches)
Deectordown171cm(67-1/4inches)
124cm(49inches)
Length:
Length
208cm(82inches)
Height:
RollBar–UpRollBar–Down
179cm(70-1/2inches)125cm(49inches)
Weight:
Weight391to434kg
(862to957lb)
Attachments/Accessories
AselectionofT oroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto
www.T oro.comforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.
14
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith theoperationofthemachineorthatthemachine couldthrow.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Shutofftheengine,removethekey ,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.
Donotcarrypassengersonthemachine.
Keepbystandersandpetsawayfromthemachine
duringoperation.Shutoffthemachineand attachment(s)ifanyoneentersthearea.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand othersandcandamageproperty.
T opreventastaticchargefromignitingthe
fuel,removethemachinefromthetruckor trailerandrefuelitontheground,awayfrom allvehicles.Ifthisisnotpossible,placea portablefuelcontainerontheground,away fromallvehicles,andllit;thenrefuelthe machinefromthefuelcontainerratherthan fromafuel-dispensernozzle.
Fillthefueltankoutdoorsonlevelground,in
anopenarea,andwhentheengineiscold. Wipeupanyfuelthatspills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil thefuelvaporshavedissipated.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately .
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.
15
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
g036751
Figure7
PerformingDaily Maintenance
Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedinMaintenance
(page33).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure7).
16
Usingthe Rollover-ProtectionSystem (ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
g036746
Figure8
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary .
1.T olowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90degrees sothattheyarenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
1.Rollbarintheupright position
2.ROPSknobinthelatched position
3.PulltheROPSknobout.6.Rollbarinthefolded
4.RotatetheROPSknob90 degrees.
5.ROPSknobinthe unlatchedposition
position
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Raisetherollbartotheoperatingpositionand rotatetheknobsuntiltheymovepartiallyinto thegrooves(Figure8).
2.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarsothatthepins snapintopositionwhentheholesalignwiththe pins(Figure8).
3.Pushontherollbarandensurethatbothpins areengaged.
17
UsingtheSafety-Interlock System
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately.
WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
Understandingthe Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunlessthefollowingoccurs:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthemotion-controlleversare movedfromtheNEUTRAL-LOCKpositionwiththe parkingbrakeengagedorifyourisefromtheseat whenthePTOisengaged.
Thehourmeterhasindicatorstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,an indicatordisplaysonthescreen.
1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controlleverout oftheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.Repeatfor theothercontrollever.
3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.
Figure9
1.Indicatorsdisplaywhentheinterlockcomponentsareinthe correctposition
TestingtheSafety-Interlock System
ServiceInterval:Beforeeachuseordaily
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18
PositioningtheSeat
AdjustingtheRear-Shock
Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure10).
Figure10
Assemblies
TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Y oucanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.
Theslotsfortherear-shockassemblieshave detentpositionsforreference.Youcanpositionthe rear-shockassembliesanywhereintheslot,notjustin thedetentpositions.Thefollowinggraphicshowsthe positionforasoftorrmrideandthedifferentdetent positions(Figure11).
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Figure11
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
Adjusttherear-shockassemblies(Figure12).
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19
UsingAttachmentsand Accessories
UseonlyToroapprovedattachmentsandaccessories.
Ifyouaddmorethan1accessory-mountkit(i.e., bucketkitoruniversalmountkit)isaddedtoanyof the4locationsshowninFigure13,addafront-weight
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kit.ContactanAuthorizedServiceDealerforthe front-weightkit.
Figure12
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Figure13
1.Addafront-weightkitwhen2ormoreaccessory-mountkits areinstalledatthesepositions.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
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Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Contactingthebladecanresultinseriouspersonal
injury.Shutofftheengine,removethekey,and waitforallmovingpartstostopbeforeleavingthe operatingposition.Whenyouturnthekeytothe OFFposition,theengineshouldshutoffandthe bladeshouldstop.Ifnot,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
20
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopening.
Donotmowwiththedischargedeector
raised,removed,oralteredunlessthereisa grass-collectionsystemormulchkitinplaceand workingproperly .
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Figure14
1.Wearhearingprotection.
Donotmowinreverseunlessitisabsolutely
necessary.Alwayslookdownandbehindyou beforemovingthemachineinreverse.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Stopthebladeswheneveryouarenotmowing.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey (ifequipped),andwaitforallmovingpartstostop beforeexaminingthemachinefordamage.Make allnecessaryrepairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Beforeyouleavetheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Disengagethepowertakeoffandlowerthe
attachments.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Waitforallmovingpartstostop.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.
Neverleavearunningmachineunattended.
Attachtowedequipmenttothemachineonlyat
thehitchpoint.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.
Useonlyaccessoriesandattachmentsapproved
byT oro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Cleangrassanddebrisfromthecuttingunit,
drives,mufer,andenginetohelppreventres.
Starttheenginewithyourfeetwellawayfromthe
blades.
Beawareofthemowerdischargepathanddirect
thedischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionbecausethe materialmayricochetbacktowardyou.
Stoptheblades,slowdownthemachine,anduse
cautionwhencrossingsurfacesotherthangrass orwhentransportingthemachinetoandfromthe operatingarea.
Donotchangetheenginegovernorspeedor
overspeedtheengine.
Childrenareoftenattractedtothemachineand
themowingactivity .Neverassumethatchildren willremainwhereyoulastsawthem.
Keepchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultotherthan theoperator.
Bealertandshutoffthemachineifchildrenenter
theoperatingarea.
Beforebackinguporturningthemachine,look
downandallaroundforsmallchildren.
Donotcarrychildrenonthemachine,evenwhen
thebladesarenotmoving.Childrencouldfall offandbeseriouslyinjuredorpreventyoufrom safelyoperatingthemachine.Childrenwhohave beengivenridesinthepastcouldappearinthe operatingareawithoutwarningandberunoveror backedoverbythemachine.
RolloverProtectionSystem (ROPS)Safety
TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe machine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Keeptherollbarinthefullyraisedandlocked
positionandalwayswearyourseatbeltwhenever therollbarisup.
Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
21
ReplacedamagedROPScomponents.Donot
repairoralterthem.
brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Thereisnorolloverprotectionwhentherollbar
isdown.
Wheelsdroppingoveredges,oversteepbanks,or
intowatercancausearollover,whichmayresult inseriousinjuryordeath.
Donotweartheseatbeltwhentherollbarisdown.
Lowertherollbaronlywhenabsolutelynecessary;
raiseitassoonasclearancepermits.
Intheeventofarollover,takethemachinetoan
AuthorizedServiceDealertoinspecttheROPS.
UseonlyT oroapprovedaccessoriesand
attachmentsfortheROPS.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
Neveroperateonslopesgreaterthan15°.
Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
1.SafeZone—usethe machinehereonslopes lessthan15°oratareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15°andnear drop-offsorwater.
3.Water
g221745
Figure15
4.W=Widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof
22
EnteringtheOperator’s Position
Usethemowerdeckasasteptogetintothe operator’sposition(Figure16).
DisengagingtheParkingBrake
Figure16
1.Stephere.
OperatingtheParking Brake
Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.
EngagingtheParkingBrake
Parkthemachineonalevelsurface.
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Figure18
g192635
Figure17
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23
OperatingtheMower
OperatingtheThrottle
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.
EngagingtheBlade-Control Switch(PTO)
Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
Figure19
DisengagingtheBlade-Control
YoucanmovethethrottlecontrolbetweenFASTand SLOWpositions(Figure21).
AlwaysusetheFASTpositionwhenengagingthePTO.
g008946
Figure21
OperatingtheChoke
Usethechoketostartacoldengine.
g008945
1.Pullupthechokeknobtoengagethechoke beforeusingthekeyswitch(Figure22).
2.Pushdownthechokeknobtodisengagethe chokeaftertheenginehasstarted(Figure22).
Switch(PTO)
g009174
Figure20
g008959
Figure22
1.ONposition2.OFFposition
24
StartingtheEngine
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformore
than5secondsatatime.Engagingthestarter motorformorethan5secondscandamagethe startermotor.Iftheenginefailstostart,wait10 secondsbeforeoperatingtheenginestarteragain.
ShuttingOfftheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.
Figure23
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g036839
Figure24
Important:Makesurethatthefuel-shutoffvalve
isclosedbeforetransportingorstoringthe machine,asfuelleakagemayoccur.Engagethe parkingbrakebeforetransporting.Makesurethat youremovethekeyasthefuelpumpmayrunand causethebatterytolosecharge.
25
UsingtheMotion-Control
WARNING
Levers
Themachinecanspinveryrapidly.You maylosecontrolofthemachineandcause personalinjuryordamagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking sharpturns.
DrivingForward
Note:Theengineshutsoffwhenyoumovethe
traction-controlwiththeparkingbrakeengaged.
Tostopthemachine,pullthemotion-controllevers totheNEUTRALposition.
1.Disengagetheparkingbrake.
2.Movethemotion-controlleverstothecenter, unlockedposition.
3.T ogoforward,slowlypushthemotion-control leversforward(Figure26).
Figure25
1.Motion-control levers—NEUTRAL-LOCK position
2.Center,unlockedposition5.Frontofthemachine
3.Forward
4.Reverse
DrivingtheMachine
Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.
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g008952
Figure26
DrivinginReverse
1.Movethemotion-controlleverstothecenter, unlockedposition.
2.T ogoinreverse,slowlypullthemotion-control leversrearward(Figure27).
26
UsingtheSideDischarge
AdjustingtheHeightofCut
UsingtheTransportLock
Thetransportlockhas2positions,andisusedwith thedeck-liftpedal.ThereisaLOCKpositionand anUNLOCKpositionforthetransportpositionofthe mowerdeck(Figure28).
g008953
Figure27
Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.
DANGER
Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.
Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthe mowerdeck.
Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey switch.
g037050
Figure28
Transport-LockPositions
1.Transportlockknob3.UNLOCKposition—The mowerdeckdoesnotlock intothetransportposition.
2.LOCKposition—The
mowerdecklocksintothe transportposition.
Makesurethatthegrassdeectorisinthe downposition.
27
AdjustingtheHeight-of-CutPin
AdjustingtheAnti-Scalp
Adjusttheheight-of-cutfrom38to127mm(1-1/2to5 inches)in6mm(1/4inch)incrementsbymovingthe height-of-cutpinintodifferentholelocations.
1.MovethetransportlocktotheLOCKposition.
2.Pushonthedeck-liftpedalwithyourfootand raisethemowerdecktotheTRANSPORTposition (alsothe127mmor5inchcutting-height position)asshowninFigure29.
3.Removethepinfromtheheight-of-cutbracket (Figure29).
4.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesired,and insertthepin(Figure29).
5.Pushonthedecklift,pulluponthetransport lockknob,andslowlylowerthemowerdeck.
Rollers
Wheneveryouchangetheheightofcut,adjustthe heightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssothattherollers
donottouchthegroundinnormal,atmowingareas.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitchandengagetheparking brake.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Adjusttheanti-scalprollersasshowninFigure
30.
Figure29
1.Deck-liftpedal3.Height-of-cutpin
2.Height-of-cutholes
4.Transportlockknob
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Figure30
1.Anti-scalproller4.Flangenut
2.Spacer
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3.Bushing
1.Flangenut4.Anti-scalproller
2.Bolt
3.Bushing
5.Bolt
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Figure31
5.Spacer
28
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