Toro 77260 Operator's Manual

FormNo.3449-184RevB
ZMaster
®
Professional2000
SeriesRidingMower
With48in,52in,or60inTURBOFORCE Mower
®
Registeratwww.T oro.com. OriginalInstructions(EN)
*3449-184*
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
GrossorNetT orque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
Important:IfyouareusingamachinewithaToro
engineabove1500m(5,000ft)foracontinuous period,ensurethattheHighAltitudeKithasbeen installedsothattheenginemeetsCARB/EPA emissionregulations.TheHighAltitudeKit increasesengineperformancewhilepreventing spark-plugfouling,hardstarting,andincreased emissions.Onceyouhaveinstalledthekit,attach thehigh-altitudelabelnexttotheserialdecalon themachine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.T olocate adealerconvenienttoyou,accessourwebsite atwww.T oro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine hasbeenconvertedforhigh-altitudeuse,lookfor thefollowinglabel.
decal127-9363
Figure4
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawns onresidentialorcommercialproperties.Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
©2022—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 orFigure2identiesthelocationofthemodeland
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
serialnumbersontheproduct.Writethenumbersin thespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
safetymessagesthatyoumustfollowtoavoid accidents.Thissymbolwillappearwiththeword Danger,Warning,orCaution.
Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath orseriousinjury.
Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin deathorseriousinjury.
Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror moderateinjury.
Figure1
MachineswithoutMyRide
1.Modelandserialnumberlocation
Figure2
MachineswithMyRide
ModelNo.
SerialNo.
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Thesafety-alertsymbol(Figure3)appearsbothin thismanualandonthemachinetoidentifyimportant
g233854
Figure3
Safety-alertsymbol
sa-black
Contents
Safety.......................................................................5
GeneralSafety...................................................5
SlopeIndicator...................................................6
SafetyandInstructionalDecals..........................7
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................16
Attachments/Accessories.................................16
BeforeOperation.................................................17
BeforeOperationSafety...................................17
AddingFuel......................................................18
PerformingDailyMaintenance..........................18
BreakinginaNewMachine..............................19
UsingtheRollover-ProtectionSystem
g336603
(ROPS).........................................................19
UsingtheSafety-InterlockSystem....................20
PositioningtheSeat..........................................21
ChangingtheSeatSuspension.........................21
AdjustingtheRear-ShockAssemblies..............21
UsingAttachmentsandAccessories.................22
DuringOperation.................................................22
DuringOperationSafety...................................22
EnteringtheOperator’sPosition.......................25
OperatingtheParkingBrake.............................25
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................26
OperatingtheThrottle.......................................26
OperatingtheChoke........................................26
StartingtheEngine...........................................27
ShuttingOfftheEngine.....................................27
UsingtheMotion-ControlLevers.......................28
DrivingtheMachine..........................................29
3
UsingtheSideDischarge.................................30
AdjustingtheHeightofCut...............................30
AdjustingtheAnti-ScalpRollers........................31
OperatingTips.................................................32
AfterOperation....................................................32
AfterOperationSafety......................................32
UsingtheFuel-ShutoffValve.............................33
UsingtheDrive-WheelReleaseValves.............33
TransportingtheMachine.................................34
Maintenance...........................................................36
MaintenanceSafety..........................................36
RecommendedMaintenanceSchedule(s)...........36
Lubrication..........................................................38
GreasingtheMachine.......................................38
GreasingtheCaster-WheelHubs.....................39
EngineMaintenance...........................................40
EngineSafety...................................................40
IdentifyingtheEngine.......................................40
ServicingaKawasaki
®
Engine..........................40
ServicingaT oroEngine....................................45
CleaningtheBlowerHousing............................49
CleaningtheEngineScreen.............................49
CleaningtheCoolingSystem............................50
CheckingtheSparkArrester.............................50
ReplacingtheEmissions-AirIntake
Filter..............................................................51
FuelSystemMaintenance...................................51
ReplacingtheFuelFilter...................................51
ServicingtheFuelT ank.....................................52
ElectricalSystemMaintenance...........................52
ElectricalSystemSafety...................................52
ServicingtheBattery.........................................52
ServicingtheFuses..........................................54
DriveSystemMaintenance..................................55
CheckingtheSeatBelt.....................................55
AdjustingtheTracking......................................55
CheckingtheTirePressure...............................56
CheckingtheWheelLugNuts...........................56
BrakeMaintenance.............................................56
AdjustingtheParkingBrake..............................56
BeltMaintenance................................................58
InspectingtheBelts..........................................58
ReplacingtheMowerBelt.................................58
ReplacingtheHydraulicPump-Drive
Belt................................................................59
ControlsSystemMaintenance.............................60
AdjustingtheControl-HandlePosition..............60
AdjustingtheMotion-ControlLinkage...............61
HydraulicSystemMaintenance...........................62
HydraulicSystemSafety...................................62
HydraulicFluidSpecications...........................62
CheckingtheHydraulicFluidLevel...................62
ChangingtheHydraulicFluidand
Filters............................................................62
BleedingtheHydraulicSystem.........................64
MowerDeckMaintenance....................................65
BladeSafety.....................................................65
ServicingtheCuttingBlades.............................65
AdjustingtheSide-to-SideLevelingandthe
BladeSlope..................................................68
RemovingtheMowerDeck...............................70
ReplacingtheGrassDeector..........................71
Cleaning..............................................................72
CleaningundertheMowerDeck.......................72
CleaningtheSuspensionSystem.....................72
DisposingofWaste...........................................72
Storage...................................................................73
StorageSafety..................................................73
CleaningandStorage.......................................73
Troubleshooting......................................................74
Schematics.............................................................76
4
Safety
Thismachinehasbeendesignedinaccordancewith ANSIstandardB71.4-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjuryordeath.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Keepbystandersandchildrenaway.
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople whoareresponsible,trained,familiarwiththe instructions,andphysicallycapabletooperateor servicethemachine.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15°.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective devicesinplaceandfunctioningproperly.
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
5
SlopeIndicator
Figure5
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
6
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart fromtheoriginalmachinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
decaloemmarkt
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decalbatterysymbols
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's Manual.
fromthebattery .
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris
decal93-7818
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
7
1.Tractionbeltrouting
decal109-6014
109-6014
decal116-5610
116-5610
1.Hourmeter4.Neutral
2.Powertake-off(PTO)5.Operatorpresenceswitch
3.Parkingbrake6.Battery
decal112-3858
112-3858
1.ReadtheOperator's Manual.
2.ReadtheOperator's
3.Removethekeybefore adjustingtheheightofcut.
4.Height-of-cutsettings
Manualbeforeperforming maintenance.
112-9028
1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.
decal112-9028
decal116-8588
116-8588
1.ReadtheOperator’sManual.
2.Rotatethedrivereleaseknobtoloosen,slidetheknob, andtighten.
3.Pushthemachine.
decal115-9625
115-9625
1.Parking brake—disengaged
2.Parkingbrake—engaged
8
117-1194
1.Beltrouting2.Engine
decal144-3778
144-3778
1.Choke3.Slow
2.Fast4.Headlights
decal117-1 194
133-8062
117-3848
1.Thrownobjecthazard—keepbystandersaway.
2.Thrownobjecthazard,raiseddeector—donotoperate withoutthedeector ,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts;keepallguardsand shieldsinplace.
decal133-8062
126-4363
decal126-4363
1.Cutting/dismembermenthazard,fanandentanglement hazard,belt.Shutofftheengineandremovethekeybefore adjusting,servicingorcleaningthemachine.
decal117-3848
decal135-2310
135-2310
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
9
Decal131-1097isformachineswithT oroengines only.
decal131-1097
131-1097
1.Oildrain
decal126-4784
126-4784
1.Heightofcut
1.ReadtheOperator’s Manual
126-9939
2.Filltobottomofllerneck; warning–donotoverllthe tank
decal136-9024
136-9024
1.ReadtheOperator’s Manualbeforeperforming
maintenance.
decal126-9939
2.Operatinghours5.Hydraulic-uidlevel
3.Engine-oillevel6.Tirepressure
4.Greasepoint
decalptosymbols
PTOSwitchSymbols
1.PTO–disengage2.PTO–engage
10
decal126-8151
126-8151
1.Readtheinstructionsbeforeservicingorperforming
4.RefertotheOperator'sManualforgreaseinstructions.
maintenanceonthemachine.
2.Timeinterval
5.Checkthehydraulic-uidlevelandrefertotheOperator's Manualforfurtherinstructions.
3.Checktheoillevel.6.Checkthetirepressure.
Decal145-3668isformachineswithMyRideonly.
decal145-3668
145-3668
1.Fuel—full
2.Fuel—50%
3.Fuel—empty
11
Decal126-8383isformachineswithoutMyRideonly.
126-8383
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
decal126-8383
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting/dismembermenthazardofthehand,mowerblade; entanglementhazardofthehand,belt—stayawayfrom movingparts;keepallguardsandshieldsinplace.
3.Ramphazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan15°;backuptherampwhenloadingthe machineanddriveforwardofftherampwhenunloading.
4.Runover/backoverhazard—donotcarrypassengers;look behindyouwhenmowinginreverse.
5.Thrownobjecthazard—keepbystandersaway.
6.Tippinghazard—donotusethemachineneardrop-offsor onslopesgreaterthan15°;onlyoperateacrossslopesless than15°.
12
Decal132-0871isformachineswithMyRideonly.
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
decal132-0871
1.Warning—readtheOperator’sManual;alloperatorsshould betrainedbeforeoperatingthemachine;wearhearing protection.
2.Cutting/dismembermenthazardofhand—stayawayfrom movingparts;keepallguardsandshieldsinplace.
3.Thrownobjecthazard—keepbystandersaway.
Decal136-1720isformachineswithMyRideonly.
136-1720
1.Camlock2.Camunlock
4.Tippinghazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan15°;backuptheramp(inreverse)and driveforwardofftheramp.
5.Runoverhazard—donotcarrypassengers;lookbehindyou whenmovinginreverse.
6.Tippinghazard—donotusethemachineneardrop-offsor onslopesgreaterthan15°;onlyoperateacrossslopesless than15°.
decal136-1720
13
ProductOverview
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ControlPanel
g271171
Figure7
Figure6
1.Height-of-cutdeck-lift pedal
2.Height-of-cutpositions8.Seatbelt
3.Transportlock9.Fuelcap
4.Controls
5.Motion-controllevers11.Mowerdeck
6.Rollbar
7.Shockassembly
10.Parking-brakelever
12.Casterwheel
1.Powerpoint5.Blade-controlswitch
2.Chokecontrol
3.Throttlecontrol
g336657
4.Hourmeter
(powertakeoff)
6.Keyswitch
7.Lightswitch(formodels withlightsonly)—optional kitforothermodels
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page27).
LightSwitch
ForModelswithLightsOnly
UsethelightswitchtoturnthelightstotheONposition orOFFposition(Figure7).
ChokeControl
Usethechokecontroltostartacoldengine.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure7).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure7).
14
HourMeter
Fuel-ShutoffValve
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure8).
Figure8
1.Safety-interlocksymbols
2.Hourmeter
3.Batterylight
Safety-InterlockIndicators
Closethefuel-shutoffvalvewhentransportingor storingthemachine;refertoUsingtheFuel-Shutoff
Valve(page33).
g187133
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure8).
Battery-IndicatorLight
IfyouturnthekeyswitchtotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhenthekeyswitchis turnedonandwhenthechargeisbelowthecorrect operatinglevel(Figure8).
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure6).
Neutral-LockPosition
Movethemotion-controlleversoutwardfromthe centertotheNEUTRAL-LOCKpositionwhenexiting themachine(Figure30).Alwayspositionthe motion-controlleversintotheNEUTRAL-LOCKposition whenyoustopthemachineorleaveitunattended.
Parking-BrakeLever
Wheneveryoushutofftheengine,engagetheparking braketopreventaccidentalmovementofthemachine.
15
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width
48-inchDeck52-inchDeck60-inchDeck
Withoutmowerdeck
Deectorup133cm(53inches)144cm(56-3/4inches)161cm(63-1/2inches)
Deectordown160cm(63-1/4inches)171cm(67-1/4inches)191cm(75-1/4inches)
Length
Length
Height
RollBar-UpRollBar-Down
179cm(70-1/2inches)125cm(49inches)
Weight
MachinesWeight
48-inchmachines
52-inchmachines
60-inchmachines
121cm(47-1/2inches)124cm(49inches)133cm(52inches)
48-inchDeck52-inchDeck60-inchDeck
208cm(82inches)208cm(82inches)209cm(83inches)
385to425kg(849to937lb)
391to434kg(862to957lb)
409to456kg(901to1,006lb)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto
www.T oro.comforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.
16
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith theoperationofthemachineorthatthemachine couldthrow.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly .
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.
Donotcarrypassengersonthemachine.
Keepbystandersandpetsawayfromthemachine
duringoperation.Shutoffthemachineand attachment(s)ifanyoneentersthearea.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand othersandcandamageproperty.
–Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon thegroundbeforelling,notinavehicleoron anobject.
–Fillthefueltankoutdoorsonlevelground,in
anopenarea,andwhentheengineiscold. Wipeupanyfuelthatspills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand illness.
–Avoidprolongedbreathingofvapors. –Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundandawayfromyour vehiclebeforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanfromafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.
17
AddingFuel
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
Donotaddoiltogasoline.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshlongerwhenusedasdirectedby
thefuel-stabilizermanufacturer
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.
g036751
Figure9
PerformingDaily Maintenance
Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page36).
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure9).
18
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
Usingthe Rollover-ProtectionSystem (ROPS)
WARNING
Toavoidinjuryordeathfromrollover,keep therollbarinthefullyraised,lockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
g004954
Figure10
1.Full-downposition2.Downpositionwiththe baggerinstalled
Important:Ensurethatyousecuretherear
partoftheseatwiththeseatlatch.
RaisingtheRollBar
Important:Alwaysusetheseatbeltwiththeroll
barintheraisedposition.
1.Removethehairpincottersandremovethe2
pins(Figure11).
2.Raisetherollbartotheuprightposition,install
the2pins,andsecurethemwiththehairpin cotters(Figure11).
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
LoweringtheRollBar
Important:Lowertherollbaronlywhen
absolutelynecessary.
1.Removethehairpincottersandremovethe2 pins(Figure11).
2.Lowertherollbartothedownposition(Figure
10).
Note:Thereare2downpositions;referto
Figure10.
3.Installthe2pinsandsecurethemwiththe hairpincotters(Figure1 1).
g004955
Figure11
1.Rollbar3.Pin
2.Raisedposition4.Hairpincotter
19
UsingtheSafety-Interlock System
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
Understandingthe Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunlessthefollowingoccurs:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthemotion-controlleversare movedfromtheNEUTRAL-LOCKpositionwiththe parkingbrakeengagedorifyourisefromtheseat whenthePTOisengaged.
Thehourmeterhasindicatorstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,an indicatordisplaysonthescreen.
1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotstart.
2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controlleverout oftheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.Repeatfor theothercontrollever.
3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.
Figure12
1.Indicatorsdisplaywhentheinterlockcomponentsareinthe correctposition
TestingtheSafety-Interlock System
ServiceInterval:Beforeeachuseordaily
g187670
20
PositioningtheSeat
AdjustingtheRear-Shock
Theseatcanmoveforwardandbackward(Figure13). Positiontheseatwhereyouhavethebestcontrolof themachineandaremostcomfortable.
Figure13
SeatformachineswithMyRideshown.
Assemblies
MachineswithMyRide™ SuspensionSystemOnly
TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Youcanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.
Theslotsfortherear-shockassemblieshave detentpositionsforreference.Y oucanpositionthe rear-shockassembliesanywhereintheslot,notjustin thedetentpositions.Thefollowinggraphicshowsthe positionforasoftorrmrideandthedifferentdetent positions(Figure15).
g027632
ChangingtheSeat Suspension
MachineswithoutMyRide™ SuspensionSystemOnly
Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure14).
g227753
Figure15
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
Adjusttherear-shockassemblies(Figure16).
1.Seat-suspensionknob
g019768
Figure14
21
UsingAttachmentsand Accessories
UseonlyToroapprovedattachmentsandaccessories.
Ifyouaddmorethan1accessorymountkit(i.e., bucketkitoruniversalmountkit)tobothofthe locationsshowninFigure17,addafrontweightkit. ContactanAuthorizedServiceDealerforthefront
g227752
weightkit.
g298130
Figure17
Figure16
1.Addafrontweightkitwhenaccessorymountkitsare installedatbothofthesepositions.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
g227751
Contactingthebladecanresultinseriouspersonal
injury.Shutofftheengine,removethekey,and waitforallmovingpartstostopbeforeleavingthe operatingposition.Whenyouturnthekeytothe OFFposition,theengineshouldshutoffandthe bladeshouldstop.Ifnot,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.
22
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopening.
Donotmowwiththedischargedeector
raised,removed,oralteredunlessthereisa grass-collectionsystemormulchkitinplaceand workingproperly.
Donotmowinreverseunlessitisabsolutely
necessary.Alwayslookdownandbehindyou beforemovingthemachineinreverse.
g229846
Figure18
1.Wearhearingprotection.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Stopthebladeswheneveryouarenotmowing.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey (ifequipped),andwaitforallmovingpartstostop beforeexaminingthemachinefordamage.Make allnecessaryrepairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Beforeyouleavetheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethepowertakeoffandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.
Neverleavearunningmachineunattended.
Attachtowedequipmenttothemachineonlyat
thehitchpoint.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.
Useonlyaccessoriesandattachmentsapproved
byToro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Cleangrassanddebrisfromthecuttingunit,
drives,mufer,andenginetohelppreventres.
Starttheenginewithyourfeetwellawayfromthe
blades.
Beawareofthemowerdischargepathanddirect
thedischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionbecausethe materialmayricochetbacktowardyou.
Stoptheblades,slowdownthemachine,anduse
cautionwhencrossingsurfacesotherthangrass orwhentransportingthemachinetoandfromthe operatingarea.
Donotchangetheenginegovernorspeedor
overspeedtheengine.
Childrenareoftenattractedtothemachineand
themowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.
Keepchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultotherthan theoperator.
Bealertandshutoffthemachineifchildrenenter
theoperatingarea.
Beforebackinguporturningthemachine,look
downandallaroundforsmallchildren.
Donotcarrychildrenonthemachine,evenwhen
thebladesarenotmoving.Childrencouldfall offandbeseriouslyinjuredorpreventyoufrom safelyoperatingthemachine.Childrenwhohave beengivenridesinthepastcouldappearinthe operatingareawithoutwarningandberunoveror backedoverbythemachine.
RolloverProtectionSystem (ROPS)Safety
TheROPSisanintegralsafetydevice.Donot
removeanyoftheROPScomponentsfromthe machine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Keeptherollbarinthefullyraisedandlocked
positionandalwayswearyourseatbeltwhenever therollbarisup.
Checkcarefullyforoverheadobjectsbeforeyou
driveunderthem,anddonotcontactthem.
23
ReplacedamagedROPScomponents.Donot
repairoralterthem.
brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Thereisnorolloverprotectionwhentherollbar
isdown.
Wheelsdroppingoveredges,oversteepbanks,or
intowatercancausearollover,whichmayresult inseriousinjuryordeath.
Donotweartheseatbeltwhentherollbarisdown.
Lowertherollbaronlywhenabsolutelynecessary;
raiseitassoonasclearancepermits.
Intheeventofarollover,takethemachinetoan
AuthorizedServiceDealertoinspecttheROPS.
UseonlyT oroapprovedaccessoriesand
attachmentsfortheROPS.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15°.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
1.SafeZone—usethe machinehereonslopes lessthan15°oratareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15°andnear drop-offsorwater.
3.Water
g221745
Figure19
4.W=Widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof
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