Toro 75969TE Operator's Manual

FormNo.3414-644RevC
ZMaster
®
Professional6000
SeriesRidingMower
with132cmTURBOFORCE Mower
ModelNo.75969TE—SerialNo.400000000andUp
®
SideDischarge
Registeratwww.T oro.com. OriginalInstructions(EN)
*3414-644*C
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
ThissparkignitionsystemcomplieswithCanadian ICES-002
WARNING
Removingstandardoriginalequipmentparts andaccessoriesmayalterthewarranty, traction,andsafetyofthemachine.Failureto useoriginalToropartscouldcauseserious injuryordeath.Makingunauthorizedchanges totheengine,fuel,orventingsystemmay violateregulations.
Replaceallpartsincluding,butnotlimited to,tires,belts,blades,andfuelsystem componentswithoriginalToroparts.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
RecommendedFuel.........................................15
UsingStabilizer/Conditioner.............................16
FillingtheFuelTank..........................................16
CheckingtheEngine-OilLevel..........................17
BreakinginaNewMachine..............................17
UsingtheRolloverProtectionSystem
(ROPS).........................................................17
ThinkSafetyFirst..............................................18
UsingtheSafety-InterlockSystem....................18
UnlatchingtheSeat..........................................19
AdjustingtheMyRide™Suspension
System..........................................................20
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheParkingBrake.............................22
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................23
OperatingtheChoke.........................................23
OperatingtheIgnitionSwitch............................24
StartingandShuttingOfftheEngine.................24
UsingtheMotion-ControlLevers.......................26
DrivingtheMachine..........................................26
StoppingtheMachine.......................................27
UsingtheSideDischarge.................................27
AdjustingtheHeightofCut...............................28
AdjustingtheAnti-ScalpRollers........................29
AdjustingtheFlowBafeCamLocks................30
PositioningtheFlowBafe................................30
OperatingTips.................................................32
AfterOperation....................................................33
AfterOperationSafety......................................33
UsingtheFuel-ShutoffValve.............................33
UsingtheDrive-Wheel-ReleaseValves............33
TransportingtheMachine.................................34
LoadingtheMachine........................................35
UsingtheZStand
Maintenance...........................................................38
RecommendedMaintenanceSchedule(s)...........38
Pre-MaintenanceProcedures..............................39
MaintenanceandStorageSafety......................39
ReleasingtheMower-DeckCurtain..................39
RemovingtheSheet-MetalGuard.....................40
Lubrication..........................................................40
AddingLightOilorSprayLubrication................40
GreasingtheMowerDeck................................41
GreasingthePump-Belt-IdlerArm....................41
TM
..........................................36
GreasingtheCaster-WheelBearings...............41
LubricatingtheCaster-WheelHubs..................42
EngineMaintenance...........................................43
EngineSafety...................................................43
ServicingtheAirCleaner..................................43
ServicingtheEngineOil....................................44
ServicingtheSparkPlug...................................47
CheckingtheSparkArrester.............................48
FuelSystemMaintenance...................................48
ReplacingtheFuelFilter...................................48
ServicingtheFuelT ank.....................................49
ElectricalSystemMaintenance...........................49
ElectricalSystemSafety...................................49
ServicingtheBattery.........................................49
ServicingtheFuses..........................................51
DriveSystemMaintenance..................................51
CheckingtheSeatBelt.....................................51
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................51
AdjustingtheTracking......................................52
CheckingtheTirePressure...............................52
CheckingtheWheel-LugNuts..........................53
CheckingtheWheel-HubSlottedNut................53
AdjustingtheCaster-PivotBearing...................53
UsingtheClutchShim......................................53
CoolingSystemMaintenance..............................55
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................55
CleaningtheEngine-CoolingFinsand
Shrouds........................................................56
CheckingandCleaningtheHydraulicUnit
Shrouds........................................................56
BrakeMaintenance.............................................57
AdjustingtheParkingBrake..............................57
BeltMaintenance................................................58
InspectingtheBelts..........................................58
ReplacingtheMowerBelt.................................58
ReplacingtheHydraulicPump-Drive
Belt................................................................60
ControlsSystemMaintenance.............................60
AdjustingtheControl-HandlePosition..............60
AdjustingtheMotion-ControlLinkage...............61
AdjustingtheMotion-ControlDamper...............62
AdjustingtheMotionControlNeutral-Lock
Pivot..............................................................62
HydraulicSystemMaintenance...........................63
HydraulicSystemSafety...................................63
ServicingtheHydraulicSystem........................63
MowerDeckMaintenance....................................65
LevelingtheMowerDeck..................................65
ServicingtheCuttingBlades.............................68
RemovingtheMowerDeck...............................70
ReplacingtheGrassDeector..........................72
Cleaning..............................................................72
CleaningundertheMower................................72
CleaningtheSuspensionSystem.....................72
DisposingofWaste...........................................72
Storage...................................................................73
3
CleaningandStoringtheMachine....................73
Troubleshooting......................................................74
Schematics.............................................................76
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
58-6520
1.Grease
decal58-6520
decal99-8939
99-8939
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal93-7818
Manual.
1.ReadtheOperator's
3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.
2.Heightofcut
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
decal99-8936
decal106-5517
106-5517
1.Warning–Donottouchthehotsurface.
6
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decalbatterysymbols
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotwearthetheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
1.Explosionhazard
6.Keepbystandersasafe distancefromthebattery.
2.Nore,opename,or smoking.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
3.Causticliquid/chemical burnhazard
8.Batteryacidcancause blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decaloemmarkt
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,shut offtheengine,andremovetheignitionkeybeforeworking underthemower.
decal107-3969
decal110-2067
110-2067
7
110-2068
1.ReadtheOperator'sManual.
decal110-2068
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal114-4466
114-4466
1.Main(25A)3.Charge(25A)
2.PTO(10A)4.Auxiliary(15A)
114-4470
1.ReadtheOperator's Manual.
2.Heightofcut
3.Locked
4.Unlocked
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operator-presenceswitch
decal114-4470
decal116-1716
1.Parkingbrake—engaged2.Parking
8
decal116-5988
116-5988
brake—disengaged
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot attempttoremovetherollbar;donotweld,drill,ormodify therollbarinanyway.
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower-donotoperatethemachine withoutthedeector,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal117-0346
decal117-3864
117-3864
1.ReadtheOperator's Manual.
117-3811
2.Hydraulicuid
decal117-381 1
1.ReadtheOperator’s
Manual.
120-5897
1.Choke4.Slow
2.Fast
3.Continuous-variable setting
2.Filltobottomofllerneck; warning—donotoverll thetank.
decal120-5897
5.Powertakeoff(PTO), Blade-controlswitch
9
126-2055
1.Wheel-lugnuttorque129N∙m(95ft-lb)(4x)
2.Wheel-hubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checkthetorqueaftertherst 100hoursthenevery500hoursthereafter.
decal126-2055
decal136-5508
136-5508
1.Beltrouting
114–4468
1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control
2.Warning—donotoperatethismachineunlessyouaretrained.
3.Warning—engagetheparkingbrake,shutofftheengine,and removetheignitionkey;readtheinstructionsbeforeservicing orperformingmaintenance.
4.Thrownobjecthazard—Shutofftheengineandpickupdebris beforeoperating,keepbystandersasafedistanceawayfrom themachine,andkeepthedeectorinplace.
onaslope,disengagetheblade-controlswitch(PTO),and proceedofftheslopeslowly.
6.Crushing/dismembermenthazardofbystanders—donotcarry passengers,andlookforwardanddownwhenoperatingthe machine,lookbehindanddownwhenreversing.
7.Cutting/dismembermenthazard;handorfoot—stayaway frommovingpartsandkeepallguardsandshieldsinplace.
decal114-4468
10
125-9383
1.Checkthehydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
decal125-9383
11
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheON position(Figure6).
Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Figure4
1.Side-dischargedeector
2.Height-of-cutdeck-lift pedal
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
7.Rollbar
8.Rear-shockassembly
9.Seatbelt
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
g029631
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
Figure5
1.PTOswitch
2.Chokecontrol
3.Throttlecontrol6.Fuses
4.Hour
5.Ignitionswitch
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
3.Hourmeter
g008951
meter/safety-interlock display
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
5.Lowfuel-indicatorlight
continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
13
ChokeControl
Specications
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushthechokeknobdownto disengageit(Figure5).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3 positions:ST ART,RUN,andOFF.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
132cm(52inch)Deck
CuttingWidth
WithoutDeck116cm
Deector—Up
Deector—Down
Length
RollBar—Up201cm
RollBar—Down206cm
Height
RollBar—UpRollBar—Down
179.1cm(70.5inches)119cm(47inches)
132cm (52inches)
(46inches)
146cm (58inches)
172cm (68inches)
132cm(52inch)Deck
(79inches)
(81inches)
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Weight
ModelWeight
75969TE
583kg(1,285lb)
14
Operation
containersontheground,awayfromyourvehicle beforelling.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
15

Using Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto expand.
g027726
Figure7
16

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page17).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.
3.Lowertherollbartothedownposition(Figure
8).
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).
Figure8
1.ROPSknob
2.PulltheROPSknobout androtate90degrees
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure8).
3.Rollbarintheupright position
4.Rollbarinthefolded position
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins areengaged.
g008943
17

ThinkSafetyFirst

CAUTION
Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury .
DANGER
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury , death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.

UsingtheSafety-Interlock System

WARNING
Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
Figure9
3.Water
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
g000963
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
18
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

UnlatchingtheSeat

Tounlatchtheseat,pushtheseatlatchforward (Figure12).
g009181
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
g204507
Figure12
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers
19

AdjustingtheMyRide™ SuspensionSystem

TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Y oucanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshave detentpositionsforreference.Youcanpositionthe rear-shockassembliesanywhereintheslot,notjust inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure13).
Adjusttherear-shockassemblies(Figure14).
g030024
Figure13
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
g030065
g030019
Figure14
20
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground. –Disengagethepowertake-offandlowerthe
attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey . –Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeed
theengine.
Useaccessoriesandattachmentsapprovedby
Toroonly .

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.

SlopeSafety

Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always usecommonsenseandgoodjudgmentwhen performingthissurvey.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany sloperequiresextracaution.
Operatethemachineatalowerspeedwhenyou
areonaslope.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldoverturnthe machine.T allgrasscanhideobstacles.
Choosealowgroundspeedsoyouwillnothave
tostoporshiftwhileonaslope.
Arollovercanoccurbeforethetireslosetraction.
21
Avoidoperatingthemachineonwetgrass.Tires
maylosetraction;regardlessifthebrakesare availableandfunctioning.
Avoidstarting,stopping,orturningthemachine
onaslope.
Keepallmovementonslopesslowandgradual.
Donotsuddenlychangethespeedordirectionof themachine.
Donooperatethemachineneardrop-offs,ditches,
embankments,orbodiesofwater.Themachine couldsuddenlyrolloverifawheelgoesoverthe edgeortheedgecavesin.Establishasafetyarea betweenthemachineandanyhazard(2machine widths).

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

DisengagingtheParkingBrake

g029829
Figure16

EngagingtheParkingBrake

WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkonslopesunlessthewheelsare chockedorblocked.
Figure15
g029632
22

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
Figure17

DisengagingtheBlade-Control Switch(PTO)

g008946
Figure19

OperatingtheChoke

Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe engine.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure20).
g008945
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure20).
Figure18

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure19).
AlwaysusetheFASTpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).
g009174
g008959
Figure20
1.Onposition2.Offposition
23
OperatingtheIgnition
StartingandShuttingOff
Switch
1.TurntheignitionkeytotheSTARTposition (Figure21).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Youmayneedmultipleattemptstostart
theenginewhenyoustartitthersttimeafter thefuelsystemhasbeenwithoutfuelcompletely.
theEngine

StartingtheEngine

1.Raisetherollbarupandlockitintoplace,siton theseat,andfastentheseatbelt.
2.MovethemotioncontrolstotheNEUTRAL-LOCK position.
3.Engagetheparkingbrake;refertoEngagingthe
ParkingBrake(page22).
4.Movetheblade-controlswitch(PTO)totheOFF position(Figure22).
5.Movethethrottlelevermidwaybetweenthe SLOWandFASTpositions.
Figure21
2.Turntheignitionkeytoshutofftheengine.
g008947
g029634
Figure22
6.TurntheignitionkeytotheSTARTposition (Figure23).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails tostartallowa15-secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmaybe
requiredwhenstartingtheenginefortherst
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