Toro 75936 Operator's Manual

FormNo.3414-598RevC
ZMaster
®
Commercial3000
SeriesRidingMower
with60inTURBOFORCE Mower
ModelNo.75936—SerialNo.400000000andUp
®
SideDischarge
Registeratwww.T oro.com. OriginalInstructions(EN)
*3414-598*C
ThissparkignitionsystemcomplieswithCanadian ICES-002
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
g029954
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
RecommendedFuel.........................................15
UsingStabilizer/Conditioner.............................16
FillingtheFuelTank..........................................16
CheckingtheEngine-OilLevel..........................16
BreakinginaNewMachine..............................16
UsingtheRolloverProtectionSystem
(ROPS).........................................................17
ThinkSafetyFirst..............................................17
UsingtheSafety-InterlockSystem....................18
PositioningtheSeat..........................................19
UnlatchingtheSeat..........................................19
AdjustingtheMyRide™Suspension
System..........................................................20
DuringOperation.................................................21
DuringOperationSafety...................................21
EnteringtheUserPosition................................22
OperatingtheParkingBrake.............................22
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................22
OperatingtheThrottle.......................................23
OperatingtheChoke.........................................23
OperatingtheIgnitionSwitch............................23
StartingandShuttingOfftheEngine.................23
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................26
UsingtheSideDischarge.................................26
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................27
AdjustingtheFlowBafeCamLocks................28
PositioningtheFlowBafe................................29
OperatingTips.................................................30
AfterOperation....................................................30
AfterOperationSafety......................................30
UsingtheFuel-ShutoffValve.............................31
UsingtheDrive-Wheel-ReleaseValves............31
TransportingtheMachine.................................31
LoadingtheMachine........................................32
Maintenance...........................................................34
RecommendedMaintenanceSchedule(s)...........34
Pre-MaintenanceProcedures..............................35
MaintenanceandStorageSafety......................35
Lubrication..........................................................36
AddingLightOilorSprayLubrication................36
GreasingtheMowerDeck................................36
GreasingthePump-Belt-IdlerArm....................36
GreasingtheCaster-WheelBearings...............37
LubricatingtheCaster-WheelHubs..................37
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................39
ServicingtheSparkPlugs.................................42
CheckingtheSparkArrester.............................43
FuelSystemMaintenance...................................44
ReplacingtheFuelFilter...................................44
ServicingtheFuelT ank.....................................44
ElectricalSystemMaintenance...........................45
ElectricalSystemSafety...................................45
ServicingtheBattery.........................................45
ServicingtheFuses..........................................46
DriveSystemMaintenance..................................47
CheckingtheSeatBelt.....................................47
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................47
AdjustingtheTracking......................................47
CheckingtheTirePressure...............................48
CheckingtheWheelLugNuts...........................48
CheckingtheWheel-HubSlottedNut................48
AdjustingtheCaster-PivotBearing...................48
UsingtheClutchShim......................................49
CoolingSystemMaintenance..............................51
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................51
CleaningtheEngine-CoolingFinsand
Shrouds........................................................51
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................52
BrakeMaintenance.............................................52
AdjustingtheParkingBrake..............................52
BeltMaintenance................................................53
InspectingtheBelts..........................................53
ReplacingtheMowerBelt.................................53
ReplacingtheHydraulicPump-Drive
Belt................................................................54
ControlsSystemMaintenance.............................55
AdjustingtheControl-HandlePosition..............55
AdjustingtheMotion-ControlLinkage...............56
AdjustingtheMotion-ControlDamper...............57
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................57
HydraulicSystemMaintenance...........................58
HydraulicSystemSafety...................................58
ServicingtheHydraulicSystem........................58
MowerDeckMaintenance....................................60
LevelingtheMowerDeck..................................60
ServicingtheCuttingBlades.............................62
RemovingtheMowerDeck...............................65
ReplacingtheGrassDeector..........................66
Cleaning..............................................................67
CleaningundertheMower................................67
CleaningtheSuspensionSystem.....................67
DisposingofWaste...........................................67
Storage...................................................................67
CleaningandStoringtheMachine....................67
3
Troubleshooting......................................................69
Schematics.............................................................71
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
58-6520
1.Grease
93-7818
decal58-6520
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
decal93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal99-8936
6
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal114-4466
114-4466
1.Main(25A)3.Charge(25A)
2.PTO(10A)4.Auxiliary(15A)
decal110-2067
110-2067
1.Parking
115-9625
2.Parkingbrake—engaged
decal115-9625
brake—disengaged
7
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
7.PTO
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operatorpresenceswitch
116-4858
decal116-1716
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine
2.Thrownobjecthazard,mower—donotoperatethemachine withoutthedeector ,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal116-4858
decal117-3864
117-3864
116-8726
1.ReadtheOperator’sManualforrecommendedhydraulic uid.
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck; warning—donotoverll thetank.
decal116-8726
8
decal126-4398
126-4398
121-7551
1.Powertakeoff(PTO)4.Continuous-variable setting
2.Choke5.Slow
3.Fast
126-2055
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore
performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
1.ReadtheOperator’s
3.Unlock
Manual
2.Lock
decal121-7551
decal127-0326
127-0326
1.ReadtheOperator's Manual.
decal126-2055
2.Height-of-cut
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
9
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
132-5063
1.Camlock2.Camunlock
1.Explosionhazard
6.Keepbystandersasafe distancefromthebattery.
2.Nore,opename,or smoking
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
3.Causticliquid/chemical
decal132-5063
burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decal136-5508
136-5508
1.Beltrouting
decal132-5067
132–5067
10
125–9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
decal125-9383
11
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheON position(Figure6).
Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Figure4
1.Side-dischargedeector
2.Height-of-cutdecklift pedal
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
7.Rollbar
8.Rear-shockassembly
9.Seatbelt
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
g029631
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
Figure5
1.PTOswitch
2.Chokecontrol
3.Throttlecontrol6.Fuses
4.Hour
5.Ignitionswitch
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
3.Hourmeter
g008951
meter/safety-interlock display
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
5.Lowfuel-indicatorlight
continuous-variablesettingfromtheSLOWtoFAST position(Figure6).
13
ChokeControl
Specications
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushthechokeknobdownto disengageit(Figure6).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure6).
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3 positions:START,RUN,andOFF.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
WithoutDeck
DeectorUp156.8cm(61.7inches)
DeectorDown192.2cm(75.7inches)
134.6cm(53.0inches)
Length
RollBarUp
RollBarDown
211.1cm(83.1inches)
215.4cm(84.8inches)
Height
RollBarUpRollBarDown
179.1cm(70.5inches)127.8cm(50.3inches)
Weight
ModelWeight
75936
589kg(1,298lb)
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
14
Operation
containersontheground,awayfromyourvehicle beforelling.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
15

Using Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthegasoline toexpand.
g027726
Figure7

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page16).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
16

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
Figure8
1.ROPSknob
2.PulltheROPSknobout androtate90degrees
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure8).
3.Rollbarintheupright position
4.Rollbarinthefolded position
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins areengaged.
g008943

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
17
DANGER
CAUTION
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.

UsingtheSafety-Interlock System

WARNING
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
Figure9
3.Water
Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe
g000963
enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
18
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable.
Toadjusttheseat,movetheleversidewaystounlock theseat(Figure12).
g009181
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
g008962
Figure12

UnlatchingtheSeat

4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers
g204507
Figure13
19

AdjustingtheMyRide™ SuspensionSystem

TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Youcanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshave detentpositionsforreference.Y oucanpositionthe rear-shockassembliesanywhereintheslot,notjust inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure14).
Adjusttherear-shockassemblies(Figure15).
g030024
Figure14
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
g030065
g030019
Figure15
20
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeed
theengine.
Useaccessoriesandattachmentsapprovedby
Toroonly.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.

SlopeSafety

Slowdownthemachineanduseextracareon
hillsides.Travelupanddownonhillsides.Turf conditionscanaffectthestabilityofthemachine.
Avoidturningthemachineonslopes.Ifyoumust
turnthemachine,turnitslowlyandgradually downhill,ifpossible.
Donotturnthemachinesharply.Usecarewhen
reversingthemachine.
Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe machine.
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
21

EnteringtheUserPosition

Usethemowerdeckasasteptogetintotheuser position(Figure16).

DisengagingtheParkingBrake

g029829
Figure18
Figure16

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkonslopesunlessthewheelsare chockedorblocked.
g029797

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
g008945
Figure19
Figure17

DisengagingtheBlade-Control Switch(PTO)

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g009174
Figure20
22
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