Toro 75934 Operator's Manual

FormNo.3414-594RevC
ZMaster
®
Commercial3000
SeriesRidingMower
with52inTURBOFORCE Mower
ModelNo.75934—SerialNo.400000000andUp
®
SideDischarge
Registeratwww.T oro.com. OriginalInstructions(EN)
*3414-594*C
ThissparkignitionsystemcomplieswithCanadian ICES-002
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
g029954
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Y ouareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................12
Controls...........................................................12
Specications..................................................13
BeforeOperation.................................................14
BeforeOperationSafety...................................14
RecommendedFuel.........................................14
UsingStabilizer/Conditioner.............................15
FillingtheFuelTank..........................................15
CheckingtheEngine-OilLevel..........................15
BreakinginaNewMachine..............................15
UsingtheRolloverProtectionSystem
(ROPS).........................................................16
ThinkSafetyFirst..............................................17
UsingtheSafety-InterlockSystem....................17
PositioningtheSeat..........................................18
UnlatchingtheSeat..........................................18
AdjustingtheMyRide™Suspension
System..........................................................19
DuringOperation.................................................20
DuringOperationSafety...................................20
EnteringtheUserPosition................................21
OperatingtheParkingBrake.............................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................21
OperatingtheThrottle.......................................22
OperatingtheChoke.........................................22
OperatingtheIgnitionSwitch............................22
StartingandShuttingOfftheEngine.................22
UsingtheMotion-ControlLevers.......................24
DrivingtheMachine..........................................24
StoppingtheMachine.......................................25
UsingtheSideDischarge.................................25
AdjustingtheHeightofCut...............................25
AdjustingtheAnti-ScalpRollers........................26
AdjustingtheFlowBafeCamLocks................27
PositioningtheFlowBafe................................28
OperatingTips.................................................29
AfterOperation....................................................30
AfterOperationSafety......................................30
UsingtheFuel-ShutoffValve.............................30
UsingtheDrive-Wheel-ReleaseValves............30
TransportingtheMachine.................................31
LoadingtheMachine........................................32
Maintenance...........................................................33
RecommendedMaintenanceSchedule(s)...........33
Pre-MaintenanceProcedures..............................34
MaintenanceandStorageSafety......................34
Lubrication..........................................................35
AddingLightOilorSprayLubrication................35
GreasingtheMowerDeck................................35
GreasingthePump-Belt-IdlerArm....................35
GreasingtheCaster-WheelBearings...............36
LubricatingtheCaster-WheelHubs..................36
EngineMaintenance...........................................37
EngineSafety...................................................37
ServicingtheAirCleaner..................................37
ServicingtheEngineOil....................................39
ServicingtheSparkPlug...................................42
CheckingtheSparkArrester.............................43
FuelSystemMaintenance...................................44
ReplacingtheFuelFilter...................................44
ServicingtheFuelT ank.....................................44
ElectricalSystemMaintenance...........................45
ElectricalSystemSafety...................................45
ServicingtheBattery.........................................45
ServicingtheFuses..........................................46
DriveSystemMaintenance..................................47
CheckingtheSeatBelt.....................................47
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................47
AdjustingtheTracking......................................47
CheckingtheTirePressure...............................48
CheckingtheWheelLugNuts...........................48
CheckingtheWheel-HubSlottedNut................48
AdjustingtheCaster-PivotBearing...................48
UsingtheClutchShim......................................49
CoolingSystemMaintenance..............................51
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................51
CleaningtheEngine-CoolingFinsand
Shrouds........................................................51
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................52
BrakeMaintenance.............................................52
AdjustingtheParkingBrake..............................52
BeltMaintenance................................................53
InspectingtheBelts..........................................53
ReplacingtheMowerBelt.................................53
ReplacingtheHydraulicPump-Drive
Belt................................................................55
ControlsSystemMaintenance.............................55
AdjustingtheControl-HandlePosition..............55
AdjustingtheMotion-ControlLinkage...............56
AdjustingtheMotion-ControlDamper...............57
AdjustingtheMotionControlNeutral-Lock
Pivot..............................................................57
HydraulicSystemMaintenance...........................58
HydraulicSystemSafety...................................58
ServicingtheHydraulicSystem........................58
MowerDeckMaintenance....................................60
LevelingtheMowerDeck..................................60
ServicingtheCuttingBlades.............................62
RemovingtheMowerDeck...............................65
ReplacingtheGrassDeector..........................66
Cleaning..............................................................67
CleaningundertheMower................................67
CleaningtheSuspensionSystem.....................67
DisposingofWaste...........................................67
Storage...................................................................67
CleaningandStoringtheMachine....................67
3
Troubleshooting......................................................69
Schematics.............................................................71
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
58-6520
1.Grease
93-7818
decal58-6520
decal106-2655
106-2655
1.Warning-donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
decal93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
decal99-8936
6
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal114-4466
114-4466
1.Main(25A)3.Charge(25A)
2.PTO(10A)4.Auxiliary(15A)
decal110-2067
110-2067
7
decal116-4858
116-4858
decal116-8726
116-8726
1.ReadtheOperator’sManualforrecommendedhydrooil.
decal136-5508
136-5508
1.Beltrouting
decal117-3848
117-3848
decal115-9625
115-9625
1.Parking brake—disengaged
2.Parkingbrake—engaged
1.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine.
2.Thrownobjecthazard,mower-donotoperatethemachine withoutthedeector ,dischargecover,orgrasscollection systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operator-presenceswitch
decal116-1716
decal117-3864
117-3864
1.ReadtheOperator’s Manual.
2.Filltobottomofllerneck; warning—donotoverll thetank.
8
decal126-4398
126-4398
121-7551
1.Powertakeoff(PTO)4.Continuousvariable setting
2.Choke5.Slow
3.Fast
126-2055
1.Wheellug-nuttorque129N∙m(95ft-lb)(4x)
2.Wheelhub-nuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore
performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
1.ReadtheOperator’s
3.Unlock
Manual
2.Lock
decal121-7551
decal127-0326
127-0326
1.ReadtheOperator's Manual.
decal126-2055
2.Height-of-cut
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or
6.Keepbystandersasafe
7.Weareyeprotection;
smoking
3.Causticliquid/chemical
8.Batteryacidcancause
burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
10.Containslead;donot
Manual.
distanceawayfromthe battery.
explosivegasescan causeblindnessandother injuries.
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard
decal132-5063
132-5063
1.Camlock2.Camunlock
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
125–9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
10
decal125-9383
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen water;donotuseonslopesgreaterthan15°.
132-5067
decal132-5067
11
ProductOverview
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheON position(Figure6).
Theindicatorlightappearswhenthefuellevelislow (approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Figure4
1.Side-dischargedeector
2.Height-of-cutdeck-lift
pedal
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
7.Rollbar
8.Rear-shockassembly
9.Seatbelt
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
g029631
Therearesymbolsonthehourmeterthatindicate withablacktrianglethattheinterlockcomponentis positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora fewseconds,thebatteryvoltagedisplaysinthearea wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
Figure5
1.PTOswitch
2.Chokecontrol
3.Throttlecontrol6.Fuses
4.Hourmeter
5.Ignitionswitch
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
3.Hourmeter
g008951
5.Lowfuel-indicatorlight
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
12
ChokeControl
Specications
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.Pushthechokeknobdownto disengageit(Figure5).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3 positions:START,RUN,andOFF.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
WithoutDeck
DeectorUp135cm(53inches)
DeectorDown172cm(67inches)
119cm(47inches)
Length
RollBarUp
RollBarDown
202cm(79inches)
206cm(81inches)
Height
RollBarUp
RollBarDown
178cm(70inches)
127.8cm(50.3inches)
Weight
ModelWeight
75934
562kg(1,240lb)
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
13
Operation
containersontheground,awayfromyourvehicle beforelling.
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation

BeforeOperationSafety

GeneralSafety

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.
–Avoidprolongedbreathingofvapors.
–Keepyourfaceawayfromthenozzleandfuel
tankopening.
–Avoidcontactwithskin;washoffspillswith
soapandwater.

RecommendedFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
14

Using Stabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.Tominimize thechanceofvarnishdepositsinthefuelsystem, usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthegasoline toexpand.
g027726
Figure7

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page15).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
15

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.
Ensurethattheseatissecuredtothe machine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
Figure8
1.ROPSknob
2.PulltheROPSknobout androtate90degrees
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure8).
3.Rollbarintheupright position
4.Rollbarinthefolded position
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins areengaged.
g008943
16

ThinkSafetyFirst

CAUTION
Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15 degrees.
Reducespeedanduseextremecautionon slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris downmayleadtoseriousinjuryordeathin theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand lockedpositionandusetheseatbelt.
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Useprotectiveequipmentforyoureyes,ears,hands, feet,andhead.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.

UsingtheSafety-Interlock System

WARNING
Ifsafety-interlockswitchesaredisconnected ordamaged,themachinecouldoperate unexpectedlycausingpersonalinjury.
1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.
Figure9
3.Water
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdaily,andreplaceanydamaged switchesbeforeoperatingthemachine.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theparkingbrakeisengaged.
g000963
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff theenginewhenthetractioncontrolsaremovedfrom thelockedpositionwiththeparkingbrakeengagedor ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen theinterlockcomponentisinthecorrectposition. Whenthecomponentisinthecorrectposition,a trianglelightsupinthecorrespondingsquare.
17
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition

TestingtheSafety-Interlock System

totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

PositioningtheSeat

Theseatmovesforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat (Figure12).
g009181
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe ONposition.Trystartingtheengine;theengine shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe OFFposition.Moveeithermotion-controllever (outoftheNEUTRAL-LOCKposition).Trystarting theengine;theengineshouldnotstart.Repeat fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.
g008962
Figure12

UnlatchingtheSeat

4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers
g204507
Figure13
18

AdjustingtheMyRide™ SuspensionSystem

TheMyRide™suspensionsystemadjuststoprovide asmoothandcomfortableride.Youcanadjustthe rear2-shockassembliestoquicklyandeasilychange thesuspensionsystem.Positionthesuspension systemwhereyouaremostcomfortable.

AdjustingtheRear-Shock Assemblies

Theslotsfortherear-shockassemblieshave detentpositionsforreference.Y oucanpositionthe rear-shockassembliesanywhereintheslot,notjust inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor rmrideandthedifferentdetentpositions(Figure14).
Adjusttherear-shockassemblies(Figure15).
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Figure14
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
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g030019
Figure15
19
DuringOperation

DuringOperationSafety

GeneralSafety

Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Nevercarrypassengersonthemachineandkeep
bystandersandpetsawayfromthemachine duringoperation.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition(including
toemptythecatchersortounclogthechute),do thefollowing:
–Stopthemachineonlevelground.
–Disengagethepowertake-offandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
–Waitforallmovingpartstostop.
Donotoperatethemachinewhenthereistherisk
oflightning.
Donotusethemachineasatowingvehicle.
Donotchangethegovernorspeedoroverspeed
theengine.
Useaccessoriesandattachmentsapprovedby
Toroonly.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Ensurethatalldrivesareinneutral,theparking
brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopeningatall times.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway.
Stopthebladeswheneveryouarenotmowing.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Disengagethedrivetothecuttingunitandshut
offtheenginebeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).

RolloverProtectionSystem (ROPS)Safety

Donotremovetherollbarfromthemachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Alwayswearyourseatbeltwhentherollbarisup.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
Keeptherollbarinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
Replaceadamagedrollbar.Donotrepairoralter
it.

SlopeSafety

Slowdownthemachineanduseextracareon
hillsides.Travelupanddownonhillsides.Turf conditionscanaffectthestabilityofthemachine.
Avoidturningthemachineonslopes.Ifyoumust
turnthemachine,turnitslowlyandgradually downhill,ifpossible.
Donotturnthemachinesharply.Usecarewhen
reversingthemachine.
Useextracarewhileoperatingthemachinewith
attachments;theycanaffectthestabilityofthe machine.
Neverrunanengineinanareawhereexhaust
gasesareenclosed.
20

EnteringtheUserPosition

Usethemowerdeckasasteptogetintotheuser position(Figure16).

DisengagingtheParkingBrake

g029829
Figure18
Figure16

OperatingtheParking Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkonslopesunlessthewheelsare chockedorblocked.
g029797

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.
g008945
Figure19
Figure17

DisengagingtheBlade-Control Switch(PTO)

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g009174
Figure20
21

OperatingtheThrottle

OperatingtheIgnition
YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure21).
AlwaysusetheFASTpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).
Figure21

OperatingtheChoke

Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe
engine.
Switch
1.TurntheignitionkeytotheSTARTposition (Figure23).
Note:Whentheenginesstarts,releasethekey .
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Youmayneedmultipleattemptstostart
g008946
theenginewhenyoustartitthersttimeafter thefuelsystemhasbeenwithoutfuelcompletely.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure22).
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure22).
Figure22
g008947
Figure23
2.Turntheignitionkeytoshutofftheengine.

StartingandShuttingOff theEngine

StartingtheEngine

1.Raisetherollbarupandlockitintoplace,siton theseat,andfastentheseatbelt.
2.MovethemotioncontrolstotheNEUTRAL-LOCK position.
3.Engagetheparkingbrake;refertoEngagingthe
ParkingBrake(page21).
4.Movetheblade-controlswitch(PTO)totheOFF position(Figure24).
5.Movethethrottlelevermidwaybetweenthe
g008959
SLOWandFASTpositions.
1.Onposition2.Offposition
22
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