Toro 75753 Operator's Manual

Download

FormNo.3449-953RevA

TimeCutter

5000Cand5475C

RidingMower

ModelNo.75753—SerialNo.409300000andUp ModelNo.75757—SerialNo.411000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3449-953*

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.

Gotowww.Toro.comtoviewspecicationsonyour model.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

itsintendedusecouldprovedangeroustoyouand bystanders.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

g297763

Figure1

Behindtheseat

1.Modelandserialnumberlocation

Writetheproductmodelandserialnumbersinthe spacebelow:

ModelNo.

SerialNo.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyhomeownersinresidentialapplications.Itis designedprimarilyforcuttinggrassonwell-maintained lawns.Usingthisproductforpurposesotherthan

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Thesafety-alertsymbol(Figure2)appearsbothin thismanualandonthemachinetoidentifyimportant safetymessagesthatyoumustfollowtoavoid

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

accidents.Thissymbolwillappearwiththeword

Danger,Warning,orCaution.

Contents

•Dangerindicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeath orseriousinjury.

•Warningindicatesapotentiallyhazardous

situationwhich,ifnotavoided,couldresultin deathorseriousinjury.

•Cautionindicatesapotentiallyhazardoussituation

which,ifnotavoided,mayresultinminoror moderateinjury.

Figure2

1.Safety-alertsymbol

Safety.......................................................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview....................................................11

Controls...........................................................13

BeforeOperation.................................................14

BeforeOperationSafety...................................14

AddingFuel......................................................15

PerformingDailyMaintenance..........................16

BreakinginaNewMachine..............................16

UsingtheSafety-InterlockSystem....................16

PositioningtheSeat..........................................17

sa-black

AdjustingtheMyRide®Suspension

System..........................................................17

AdjustingtheMotion-ControlLevers.................18

DuringOperation.................................................18

DuringOperationSafety...................................18

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................20

OperatingtheThrottle.......................................21

OperatingtheChoke.........................................21

StartingtheEngine...........................................21

ShuttingOfftheEngine.....................................22

UsingtheMotion-ControlLevers.......................22

DrivingtheMachine..........................................22

UsingtheSmartSpeed

System..........................................................23

UsingtheSideDischarge.................................24

AdjustingtheHeightofCut...............................24

AdjustingtheAnti-ScalpRollers........................25

OperatingTips.................................................25

AfterOperation....................................................26

AfterOperationSafety......................................26

CleaningtheMachine.......................................26

PushingtheMachinebyHand..........................26

TransportingtheMachine.................................27

Maintenance...........................................................29

MaintenanceSafety..........................................29

RecommendedMaintenanceSchedule(s)...........29

Pre-MaintenanceProcedures..............................30

RaisingtheMachine.........................................30

Lubrication..........................................................30

GreasingtheBearings......................................30

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

ServicingtheSparkPlug...................................34

CleaningtheCoolingSystem............................34

FuelSystemMaintenance...................................35

ReplacingtheIn-LineFuelFilter.......................35

ElectricalSystemMaintenance...........................36

ElectricalSystemSafety...................................36

ServicingtheBattery.........................................36

ServicingtheFuses..........................................37

Control

DriveSystemMaintenance..................................38

CheckingtheTirePressure...............................38

ReleasingtheElectricBrake.............................38

AdjustingtheTracking......................................38

BeltMaintenance................................................39

InspectingtheBelts..........................................39

MowerMaintenance.............................................40

BladeSafety.....................................................40

ReplacingtheMowerBelt.................................40

ServicingtheCuttingBlades.............................41

LevelingtheMowerDeck..................................43

RemovingtheMowerDeck...............................46

InstallingtheMowerDeck.................................46

ReplacingtheGrassDeector..........................47

Cleaning..............................................................48

WashingtheUndersideoftheMower

Deck..............................................................48

DisposingofWaste...........................................48

Storage...................................................................49

StorageSafety..................................................49

CleaningandStorage.......................................49

StoringtheBattery............................................50

Troubleshooting......................................................51

Schematics.............................................................53

Safety

Thismachinehasbeendesignedinaccordancewith ANSIB71.1-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjuryordeath.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Keepbystandersandchildrenaway.

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Allowonlypeople whoareresponsible,trained,familiarwiththe instructions,andphysicallycapabletooperateor servicethemachine.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or onslopesgreaterthan15°.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards,

safetyswitches,andothersafetyprotective devicesinplaceandfunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.

SlopeIndicator

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

g011841

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

decalbatterysymbols

1.Explosionhazard6.Keepbystandersaway

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's Manual.

fromthebattery .

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart fromtheoriginalmachinemanufacturer.

93-7009

1.Warning—donotoperatethemowerwiththedeectorup orremoved;keepthedeectorinplace.

2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.

decal99-3943

99-3943

1.Beltrouting

2.Engine

decaloemmarkt

decal112-9840

112-9840

1.ReadtheOperator's Manual.

decal93-7009

2.Heightofcut

3.Removetheignitionkey andreadtheinstructions beforeservicingor performingmaintenance.

decal121-2989b

121-2989

1.Bypassleverpositionfor pushingthemachine

2.Bypassleverpositionfor operatingthemachine

132-0872

1.Thrownobject hazard—keepbystanders awayfromthemachine.

2.Thrownobjecthazard, raiseddeector—donot operatethemachinewith anopendeck;usea baggeroradeector .

3.Severinghazardofhand orfoot—keepawayfrom movingparts.

4.Entanglement hazard—keepaway frommovingparts;keep allguardsandshieldsin place.

Decal138-6074ismoldedintothefueltank.

decal139-2388

139-2388

1.Slow

2.Hauling

decal132-0872

3.Fast

decal139-2391

139-2391

1.Fast

2.Slow

1.ReadtheOperator’s Manual.

2.Parkthemachineona levelsurfacewhenlling thefueltank.

decal138-2456

138-6074

3.Donotoverllthefuel tank.

decal139-2395

139-2395

1.Parkingbrake4.Neutral

2.Fast5.Reverse

3.Slow

6.Tractioncontrols

Decal139-2397isformodelswithMyRideonly.

decal139-2397

139-2397

decal139-2392

139-2392

142-5864

decal142-5864

139-2394

1.Tractioncontrols4.Neutral

2.Fast5.Reverse

3.Slow

decal139-2394

6.Parkingbrake

Decal144-5288isformodelswithoutMyRideonly.

decal144-5288

144-5288

Note:Thismachinecomplieswiththeindustrystandard

stabilitytestinthestaticlateralandlongitudinaltestswiththe maximumrecommendedslopeindicatedonthedecal.Reviewthe instructionsforoperatingthemachineonslopesintheOperator’s Manualaswellastheconditionsinwhichyouwouldoperatethe machinetodeterminewhetheryoucanoperatethemachineinthe conditionsonthatdayandatthatsite.Changesintheterraincan resultinachangeinslopeoperationforthemachine.

1.Warning—readthe Operator’sManual.

2.Cutting/dismemberment hazardofthengersor hand—keephandsaway frommovingparts;keep allguardsandshieldsin place.

3.Thrownobject hazard—keepbystanders away;pickupanydebris; keepthedeectorinplace.

4.Runoverhazard—donot carrypassengers;look behindyouwhenmoving inreverse.

5.Tippinghazard—when loadingontoatrailer,do notusedualramps;only useasingularrampwide enoughforthemachine; donotusearampwith aslopegreaterthan15°; backuptheramp(in reverse)anddriveforward offtheramp.

6.Tippinghazard—donot usethemachinenear drop-offsoronslopes greaterthan15°;only operateacrossslopesless than15°.

Decal132-0869isformodelswithMyRideonly.

132-0869

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

decal132-0869

1.Warning—readthe Operator'sManual.

2.Warning—readthe Operator'sManualbefore performingmaintenance; engagetheparkingbrake, removethekey ,and disconnectthesparkplug.

3.Cutting/dismemberment hazardofthehand,mower blade;entanglement hazardofthehand, belt—stayawayfrom movingparts;keepall guardsandshieldsinplace.

4.Thrownobject hazard—keepbystanders away;pickupdebris beforeoperating;keepthe deectorinplace.

5.Tippinghazard—donot usedualrampswhen loadingontoatrailer;use 1rampwideenoughfor themachine;usearamp withaslopelessthan15°; backuptherampwhen loadingthemachineand driveforwardofftheramp whenunloading.

6.Runoverhazard—donot carrypassengers;look behindyouwhenmowing inreverse.

7.Tippinghazard—donotuse themachineneardrop-offs oronslopesgreaterthan 15°;onlyoperateacross slopeslessthan15°.

ProductOverview

1.Engine4.Motion-controllevers

2.Operatorseat

3.Fuel-tankcap

5.Frontcasterwheel

6.SmartSpeed™lever9.Deector

ModelswithMyRide

Figure4

7.Deck-liftpedal

8.Height-of-cutlever11.Controlpanel

g298516

10.Reardrivewheel

12.MyRide™adjustmentlever

ModelswithoutMyRide

g299962

Figure5

1.Deck-liftpedal

4.Motion-controllevers7.Fuel-tankcap

2.SmartSpeed™lever5.Controlpanel

3.Height-of-cutlever

6.Engine9.Frontcasterwheel

10.Deector

8.Anti-scalproller

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.

ControlPanel

ParkPosition

Movethemotion-controlleversoutwardfromthe centertothePARKpositionwhenexitingthemachine toengagetheelectricbrake(Figure22).Always positionthemotion-controlleversintothePARK positionwhenyoustopthemachineorleaveit unattended.

MyRide™AdjustmentLever

ForMachineswiththeMyRide™Suspension System

UsetheMyRide™adjustmentlevertoadjusttheseat suspension(Figure4).

SmartSpeed™ControlSystem

Figure6

1.Throttlecontrol3.Blade-controlswitch

2.Chokecontrol

(powertakeoff)

4.Keyswitch

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART(Figure6).

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure6).

ChokeControl

Usethechokecontroltostartacoldengine(Figure6).

g293303

Lever

TheSmartSpeed™Control-Systemlever,located belowtheoperatingposition,givesyouachoiceto drivethemachineat3speedranges—trim,tow,and mow(Figure4andFigure5).

Fuel-PresenceWindow

Youcanusethefuelwindow,locatedontheleftside ofthemachine,toverifythepresenceoffuelinthe tank(Figure7).

Blade-ControlSwitch(Power Takeoff)

Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure4 andFigure5).

g292100

Figure7

1.Fuel-presencewindow

Height-of-CutLever

Usetheheight-of-cutlevertolowerandraisethedeck fromtheseatedposition.Movingtheleverup(toward you)raisesthedeckfromthegroundandmovingthe leverdown(awayfromyou)lowersthedecktoward theground.Adjusttheheight-of-cutonlywhilethe machineisnotmoving(Figure4andFigure5).

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

FootPedalDeck-LiftSystem

Thefootpedaldeck-liftsystemallowsyoutolower andraisethedeckfromtheseatedposition.Y ou canusethefootpedaltoliftthedeckbrieytoavoid obstacles(Figure4andFigure5).

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

BeforeOperationSafety

GeneralSafety

•Donotallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith theoperationofthemachineorthatthemachine couldthrow.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandworking properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.

•Beforemowing,inspectthemachinetoensure

thatthecuttingassembliesareworkingproperly .

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotcarrypassengersonthemachine.

•Keepbystandersandpetsawayfromthemachine

duringoperation.Shutoffthemachineand attachment(s)ifanyoneentersthearea.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand othersandcandamageproperty.

–Topreventastaticchargefromignitingthe

fuel,removethemachinefromthetruckor trailerandrefuelitontheground,awayfrom allvehicles.Ifthisisnotpossible,placea portablefuelcontainerontheground,away fromallvehicles,andllit;thenrefuelthe machinefromthefuelcontainerratherthan fromafuel-dispensernozzle.

–Fillthefueltankoutdoorsonlevelground,in

anopenarea,andwhentheengineiscold. Wipeupanyfuelthatspills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking condition.

AddingFuel

RecommendedFuel

TypeUnleadedgasoline

Minimumoctanerating

Ethanol

MethanolNone

MTBE(methyltertiarybutyl ether)

OilDonotaddtothefuel

Useonlyclean,fresh(nomorethan30daysold),fuel fromareputablesource.

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep thefuelfreshlongerwhenusedasdirectedbythe fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Movethemotion-controlleversoutwardtothe PARKposition.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck (Figure8).Donotllthefueltankcompletelyfull

87(US)or91(research octane;outsidetheUS)

Nomorethan10%byvolume

Lessthan15%byvolume

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.

•Donotoverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Cleangrassanddebrisfromthecuttingunit,

mufer,drives,grasscatcher,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareinthePARKposition.

Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewheneverthecontrolleversareoutof thePARKpositionandyourisefromtheseat.

TestingtheSafety-Interlock System

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .

Figure8

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page29).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

UsingtheSafety-Interlock

g293796

1.Sitontheseat,movethemotion-controllevers inthePARKposition,andmovetheblade-control switchtotheONposition.Trystartingthe engine;theengineshouldnotcrank.

2.Sitontheseatandmovetheblade-controlswitch totheOFFposition.Moveeithermotion-control levertothecenter,unlockedposition.Try startingtheengine;theengineshouldnotcrank. Repeatwiththeothermotion-controllever.

3.Sitontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-control leversinthePARKposition.Starttheengine. Whiletheengineisrunning,engagethe blade-controlswitch,andriseslightlyfromthe seat;theengineshouldshutoff.

4.Sitontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-control leversinthePARKposition.Starttheengine. Whiletheengineisrunning,movethe motion-controlleverstothecenter,unlocked positionandriseslightlyfromtheseat;the engineshouldshutoff.

System

WARNING

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

PositioningtheSeat

AdjustingtheMyRide®

Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure9orFigure

10).

Figure9

MachineswithMyRide

SuspensionSystem

MachineswithMyRideOnly

YoucanadjusttheMyRide®suspensionsystemfora smoothandcomfortableride.Theslotsforadjusting thesuspensionhavedetentpositionsforreference, rangingfromasofttoarmride(Figure11).

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Stepoffthemachine.

4.Whilestandingontherightsideofthemachine, movetheadjustmentleverlefttowardthe–

g027632

symbolforasoftersuspension.

Movetheadjustmentleverrighttowardthe+ symbolforarmersuspension.

Figure10

MachineswithoutMyRide

g292102

Figure11

1.MyRideadjustmentlever3.Firmersuspension

2.Softersuspension

g293874

Adjustingthe Motion-ControlLevers

AdjustingtheHeight

Youcanadjustthemotion-controllevershigheror lowerformaximumcomfort(Figure12).

Figure12

AdjustingtheTilt

Youcanadjustthemotion-controlleversforwardor rearwardforyourcomfort.

1.Loosentheupperboltholdingthecontrollever tothecontrol-armshaft.

2.Loosenthelowerboltjustenoughtopivotthe controlleverforwardorrearward.

Figure13

3.Tightenbothboltstosecurethecontrolleverin thenewposition.

4.Repeattheadjustmentfortheothercontrollever.

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Contactingthebladecanresultinseriouspersonal

injury.Shutofftheengine,removethekey ,and waitforallmovingpartstostopbeforeleavingthe operatingposition.Whenyouturnthekeytothe

g333847

g333846

OFFposition,theengineshouldshutoffandthe bladeshouldstop.Ifnot,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopening.

•Donotmowwiththedischargedeector

raised,removed,oralteredunlessthereisa grass-collectionsystemormulchkitinplaceand workingproperly.

•Donotmowinreverseunlessitisabsolutely

necessary.Alwayslookdownandbehindyou beforemovingthemachineinreverse.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay blockyourview.

•Stopthebladeswheneveryouarenotmowing.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,removethekey (ifequipped),andwaitforallmovingpartstostop beforeexaminingthemachinefordamage.Make allnecessaryrepairsbeforeresumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Beforeyouleavetheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface. –Disengagethepowertakeoffandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.

•Neverleavearunningmachineunattended.

•Attachtowedequipmenttothemachineonlyat

thehitchpoint.

•Donotoperatethemachineunlessallguardsand

safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.

•Useonlyaccessoriesandattachmentsapproved

byToro.

•Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.

•Beforebackinguporturningthemachine,look

downandallaroundforsmallchildren.

•Donotcarrychildrenonthemachine,evenwhen

thebladesarenotmoving.Childrencouldfall offandbeseriouslyinjuredorpreventyoufrom safelyoperatingthemachine.Childrenwhohave beengivenridesinthepastcouldappearinthe operatingareawithoutwarningandberunoveror backedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

Figure14

1.Wearhearingprotection.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufer,andenginetohelppreventres.

•Starttheenginewithyourfeetwellawayfromthe

blades.

•Beawareofthemowerdischargepathanddirect

thedischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionbecausethe materialmayricochetbacktowardyou.

•Stoptheblades,slowdownthemachine,anduse

cautionwhencrossingsurfacesotherthangrass orwhentransportingthemachinetoandfromthe operatingarea.

•Donotchangetheenginegovernorspeedor

overspeedtheengine.

•Childrenareoftenattractedtothemachineand

themowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.

•Keepchildrenoutoftheoperatingareaandunder

thewatchfulcareofaresponsibleadultotherthan theoperator.

•Bealertandshutoffthemachineifchildrenenter

theoperatingarea.

–Neveroperateonslopesgreaterthan15°.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine

g229846

operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.

Figure15

g22911 1

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

g008945

Figure16

Note:Alwaysengagethebladeswiththethrottlein

theFASTposition(Figure17).

1.SafeZone—usethe

machinehereonslopes lessthan15°oratareas.

2.DangerZone—usea

walk-behindmowerand/or ahandtrimmeronslopes greaterthan15°andnear drop-offsorwater.

3.Water

4.W=Widthofthemachine

5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.

TowingSafety

•Donotattachtowedequipmentexceptatthehitch

point.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotexceedtheweightlimitsfortowed

equipmentandtowingonslopes.Thetowed weightmustnotexceedtheweightofthemachine andoperator.

•Neverallowchildrenorothersnearthetowed

equipment.

•Onslopes,theweightofthetowedequipmentmay

causelossoftraction,increasedriskofrollover, andlossofcontrol.Reducethetowedweightand slowdown.

•Thestoppingdistancemayincreasewiththe

weightofatowedload.Travelslowlyandallow extradistancetostop.

•Makewideturnstokeeptheattachmentclearof

themachine.

g295538

Figure17

DisengagingtheBlade-Control Switch(PTO)

g009174

Figure18

OperatingtheThrottle

StartingtheEngine

YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure19).

AlwaysusetheFASTpositionwhenengagingthePTO.

Figure19

OperatingtheChoke

Usethechoketostartacoldengine.

1.Pullupthechokeknobtoengagethechoke beforeusingthekeyswitch(Figure20).

Note:Awarmorhotenginemaynotrequirechoking.

Important:Donotengagethestarterformore

than5secondsatatime.Engagingthestarter motorformorethan5secondscandamagethe startermotor.Iftheenginefailstostart,wait10 secondsbeforeoperatingtheenginestarteragain.

g295539

Note:Ensurethatyoufullyengagethechoke.

Youmayneedtoholdtheknobupwhenyou usethekeyswitch.

2.Pushdownthechoketodisengagethechoke aftertheenginehasstarted(Figure20).

g295541

Figure21

Figure20

1.ONposition2.OFFposition

g295540

ShuttingOfftheEngine

DrivingtheMachine

1.Disengagethebladesbymovingthe blade-controlswitchtotheOFFposition(Figure

18).

2.Movethemotion-controlleversoutwardtothe PARKposition.

3.MovethethrottlelevertotheSLOWpositionand lettheengineidlefor1minute.

4.TurnthekeytotheOFFpositionandremove thekey.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.

UsingtheMotion-Control Levers

Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

WARNING

Themachinecanspinveryrapidly.You maylosecontrolofthemachineandcause personalinjuryordamagetothemachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

DrivingForward

Figure22

Note:Alwaysusecautionwhenturning.

1.Movetheleverstothecenter,unlockedposition.

2.Togoforward,slowlypushthemotion-control leversforward(Figure23).

g004532

Figure23

g008952

1.Motion-control lever—PARKposition

2.Center,unlockedposition5.Frontofmachine

3.Forward

4.Backward

DrivingBackward

Note:Alwaysusecautionwhenbackingupand

turning.

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotion-control

leversrearward(Figure24).

Tochangespeeds,dothefollowing:

1.Movethemotion-controlleverstoneutraland outwardtothePARKposition.

2.Disengagetheblade-controlswitch.

3.Adjustthelevertothedesiredposition.

Thefollowingareonlyrecommendationsforuse. Adjustmentsvarybygrasstype,moisturecontent, andtheheightofthegrass.

Figure24

UsingtheSmartSpeed ControlSystem

TheSmartSpeed belowtheoperatingposition(Figure25),givesthe operatorachoicetodrivethemachineat3ground speedranges—trim,tow,andmow.

Control-Systemlever,located

Suggested uses:

ParkingX

Heavy,wet grass

TrainingX

Trimming grass

BaggingX

MulchingX

Towing attachments

Normal mowing

g008953

Movingthe machine

TrimT owMow

Trim

Thisisthelowestspeed.Thesuggestedusesforthis

speedareasfollows:

•Parking

•Heavy,wetgrassmowingconditions

•Training

•Trimminggrass

Tow

1.Smart-speedlever

Figure25

Thisisthemediumspeed.Thesuggestedusesfor thisspeedareasfollows:

•Bagging

•Mulching

•Towingattachments

Mow

Thisisthefastestspeed.Thesuggestedusesforthis speedareasfollows:

g293338

•Normalmowing

•Movingthemachine

UsingtheSideDischarge

AdjustingtheHeightofCut

Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.

DANGER

Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.

•Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mowerdeck.

•Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey switch.

Note:Thetransportpositionisthehighest

height-of-cutpositionorcuttingheightat114mm (4-1/2inches)asshowninFigure26.

Youcanadjusttheheightofcutfrom38to114mm (1-1/2to4-1/2inches)in13mm(1/2inch)increments. Theheightofcutiscontrolledbytheleverlocatedto therightoftheoperatingposition(Figure26).

•Makesurethatthegrassdeectorisinthe downposition.

g296586

Figure26

AdjustingtheAnti-Scalp Rollers

Wheneveryouchangetheheightofcut,adjustthe heightoftheanti-scalprollers.

Note:Adjusttheanti-scalprollerssothattherollers

donottouchthegroundinnormal,atmowingareas.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

OperatingTips

MaximizingAirCirculation

Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower deckinuncutgrass.Alwaystrytohave1sideofthe mowerdeckfreefromuncutgrass,whichallowsair tobedrawnintothemowerdeck.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Adjusttheanti-scalprollers(Figure27)tomatch theclosestheight-of-cutposition.

Figure27

1.Anti-scalproller3.Flangenut

2.Bolt4.Holespacing

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdeckdoesnotscalp anyunevenground.However,thecuttingheight usedinthepastisgenerallythebestonetouse. Whencuttinggrasslongerthan15cm(6inches)tall, youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.

CuttingaThirdoftheGrassBlade

Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.

g010233

AlternatingtheMowingDirection

Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings, whichenhancesdecompositionandfertilization.

MowingatCorrectIntervals

Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently.Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.

MowingatSlowerSpeeds

Incertainconditions,mowingataslowerground speedcanimprovecutquality.

AvoidingCuttingTooLow

Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.

StoppingtheMachine

Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.

KeepingtheUndersideofthe MowerDeckClean

Cleanclippingsanddirtfromtheundersideofthe mowerdeckaftereachuse.Ifgrassanddirtbuildup insidethemowerdeck,cuttingqualitywilleventually becomeunsatisfactory.

MaintainingtheBlade(s)

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary .Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.RefertoServicing

theCuttingBlades(page41).

AfterOperation

AfterOperationSafety

GeneralSafety

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.

•Cleangrassanddebrisfromthecuttingunit,

mufer,drives,grasscatcher,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.

•Removethekeybeforestoringortransportingthe

machine.

CleaningtheMachine

ServiceInterval:Aftereachuse

Important:Youcanwashthemachinewithamild

detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Cleangrassanddebrisfromcuttingunit,mufer, drives,grasscatcher,andengine.

Note:RefertoWashingtheUndersideofthe

MowerDeck(page48)forinformationonusing

thedeck-washouttting.

PushingtheMachineby Hand

Thismachinehasanelectric-brakemechanism, andtopushthemachine,thekeymustbeinthe

RUNposition.Thebatteryneedstobechargedand

functioningtodisengagetheelectricbrake.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Locatethebypassleversontheframeonboth sidesoftheengine.

4.Movebothbypassleversforwardthroughthe slottedholeanddowntolocktheminplace (Figure28).

WARNING

Contactwithhotsurfacesmaycause personalinjury.

Important:Alwayspushthemachineby

hand.Donottowthemachine,because towingmaydamageit.

7.Movethemotion-controlleversoutwardtothe PARKposition.

8.TurnthekeytotheOFFpositionandremoveitto avoiddrainingthebatterycharge.

Keepyourhands,feet,face,clothing andotherbodypartsawaytheengine, muferandotherhotsurfaces.

WARNING

Themachinecouldunintentionallymove whilethebypassleversarelocked forwardintheslotandinjureyouor bystanders.

Lockthebypassleversrearwardafter movingthemachine.

9.Movebothbypassleversrearwardanddown throughtheslottedholetolocktheminplace.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidents,causingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

Figure28

1.Bypass-leverlocations

2.Leverpositionfor operatingthemachine

5.TurntheignitionkeytotheRUNpositionand

disengagetheparkingbrakebymoving1 motion-controlleveroutofthePARKposition.

3.Leverpositionforpushing themachine

Note:Donotstartthemachine.

6.Movethemachineasrequired.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure29).

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

g333873

•Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.

•Ensurethatthelengthoftherampisat least4timesaslongastheheightofthe trailerortruckbedtotheground.This ensuresthattherampangledoesnot exceed15degreesonatground.

1.Ifyouareusingatrailer,connectittothetowing vehicleandconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakesand lights.

3.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure29).

4.Backthemachineuptheramp(Figure30).

Figure30

g027995

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

LoadingtheMachine

Figure29

4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

1.Backthemachineupthe ramp.

2.Drivethemachineforward downtheramp.

5.Shutofftheengine,removethekey,andmove themotion-controlleversoutwardtothePARK position.

6.Tiedownthemachinenearthefrontcaster wheelsandtherearframewithstraps,chains, cable,orropes(Figure31).Refertolocal

g027996

regulationsfortie-downrequirements.

g027708

Figure31

1.Tie-downpoints

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Backthemachineuptherampanddriveit forwarddowntheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

UnloadingtheMachine

1.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure29).

2.Drivethemachineforwarddowntheramp (Figure30).

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

MaintenanceSafety

•Ifyouleavethekeyintheswitch,someonecould

accidentlystarttheengineandseriouslyinjureyou orotherbystanders.Removethekeyfromthe switchbeforeyouperformanymaintenance.

•Beforeyouleavetheoperator’sposition,dothe

following:

–Parkthemachineonalevelsurface. –Disengagethedrives. –Engagetheparkingbrake. –Shutofftheengineandremovethekey. –Allowmachinecomponentstocoolbefore

performingmaintenance.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Keepyourhandsandfeetawayfrommoving

partsorhotsurfaces.Ifpossible,donotmake adjustmentswiththeenginerunning.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Checktheparkingbrakeoperationfrequently.

Adjustandserviceitasrequired.

•Nevertamperwithsafetydevices.Checktheir

properoperationregularly.

•Cleangrassanddebrisfromthecuttingunit,

mufer,drives,grasscatcher,andengine compartmenttopreventres.

•Cleanupoilorfuelspillsandremovefuel-soaked

debris.

•Donotrelyonhydraulicormechanicaljacksto

supportthemachine;supportthemachinewith jackstandswheneveryouraisethemachine.

•Keepallpartsingoodworkingcondition

andallhardwaretightened,especiallythe blade-attachmenthardware.Replaceallwornor damageddecals.

•Disconnectthecablefromthenegativeterminalof

thebatterybeforerepairingthemachine.

•Toensureoptimumperformance,useonly

genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Beforeeachuseordaily

Aftereachuse

Every25hours

Every100hours

Every100hoursoryearly,

whichevercomesrst

MaintenanceProcedure

•Changetheengineoil.

•Checkthesafety-interlocksystem.

•Checktheaircleanerfordirty,loose,ordamagedparts.

•Checktheengine-oillevel.

•Cleantheairintakescreen.

•Inspecttheblades.

•Inspectthegrassdeectorfordamage.

•Cleangrassanddebrisfromthecuttingunit,mufer,drives,grasscatcher,and

•Cleanthemower-deckhousing.

•Greasethecasterwheelbearings(moreofteninsandysoilconditions).

•Checktirepressure.

•Checkthebeltsforwearorcracks.

•Changetheengineoil(moreoftenindirtyordustyconditions).

•Replaceorcleanandgapthesparkplug.

•Replacethein-linefuellter.

•Replacethepaperair-cleanerelement(moreoftenindirtyordustyconditions).

engine.

Every200hours

•Changetheengine-oillter(moreoftenindirtyordustyconditions).

MaintenanceService

Interval

MaintenanceProcedure

Every300hours

Beforestorage

•Checkandadjustthevalveclearance.ContactanAuthorizedServiceDealer.

•Chargethebatteryanddisconnectthebatterycables.

•Performallmaintenanceprocedureslistedabovebeforestorage.

•Paintanychippedsurfaces.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Shutofftheengineandremovethekeyfromtheswitchbeforeyouperformanymaintenance.

Pre-Maintenance

Lubrication

Procedures

GreasingtheBearings

RaisingtheMachine

Usejackstandstosupportthemachinewhenyou raiseit.

WARNING

Supportingthemachineonthelowermufer shield(Figure32)maydamagetheshieldand causethemachinetofall,injuringyouor bystanders.

Donotusethelowermufershieldtoliftor supportthemachine.

ServiceInterval:Every25hours—Greasethecaster

wheelbearings(moreofteninsandy soilconditions).

GreaseType:No.2lithiumgrease

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanthegreasettings(Figure33)witharag.

Note:Scrapeanypaintoffthefrontofthe

tting(s).

1.Lowermufershield

Figure32

g032432

Figure33

1.Frontcastertire

g299647

4.Connectagreaseguntoeachtting(Figure33).

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

6.Wipeupanyexcessgrease.

EngineMaintenance

ServicingthePaperAir-Cleaner Element

EngineSafety

•Keepyourhands,feet,face,otherbodyparts,

andclothingawayfromthemuferandotherhot surfaces.Allowenginecomponentstocoolbefore performingmaintenance.

•Donotchangetheenginegovernorspeedor

overspeedtheengine.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily

Note:Servicetheaircleanermorefrequently(every

fewhours)ifoperatingconditionsareextremelydusty orsandy.

RemovingtheAir-CleanerPaper Element

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanaroundtheair-cleanercovertoprevent dirtfromgettingintotheengineandcausing damage.

4.Loosenthehoseclampandremovethepaper element(Figure34).

ServiceInterval:Every100hoursoryearly,

whichevercomesrst—Replacethe paperair-cleanerelement(more oftenindirtyordustyconditions).

1.Cleanthepaperelementbytappingitgentlyto removedust.

Note:Ifitisverydirty,replacethepaper

elementwithanewone.

2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.

3.Replacethepaperelementifitisdamaged.

Important:Donotcleanthepaperlter.

1.Cover

2.Paperelement

g207139

Figure34

3.Hoseclamp

ServicingtheEngineOil

Engine-OilSpecications

OilType:Detergentoil(APIserviceSF,SG,SH,SJ,

orSL)

CrankcaseCapacity:1.8L(61oz);withoutlter;

2.1L(70oz)withlter

Viscosity:Seethetablebelow.

Figure35

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Note:Checktheoilwhentheengineiscold.

Important:Ifyouoverllorunderlltheengine

crankcasewithoilandruntheengine,youmay damagetheengine.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

Note:Ensurethattheengineiscoolsothatthe

oilhashadtimetodrainintothesump.

3.Tokeepdirt,grassclippings,etc.,outofthe engine,cleantheareaaroundtheoil-llcapand dipstickbeforeremovingit(Figure36).

g331234

g307458

Figure36

ChangingtheEngineOil

ServiceInterval:Aftertherst8hours—Changethe

engineoil.

Every100hours—Changetheengineoil(more oftenindirtyordustyconditions).

1.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoensurethatthe oildrainscompletely.

2.Disengagetheblade-controlswitch(PTO)and movethemotion-controlleversoutwardtothe PARKposition.

3.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Draintheoilfromtheengine(Figure37).

Figure37

ChangingtheEngine-OilFilter

ServiceInterval:Every200hours—Changethe

engine-oillter(moreoftenindirty ordustyconditions).

1.Draintheoilfromtheengine;refertoChanging

theEngineOil(page32).

2.Changetheengine-oillter(Figure39).

g027539

5.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure

38).

g027477

Figure39

Note:Ensurethattheoil-ltergaskettouches

theengine,andthenturntheoillteranextra 3/4turn.

3.Fillthecrankcasewiththepropertypeofnew oil(Figure38).

Figure38

6.Disposeoftheusedoilatarecyclingcenter.

g235264

ServicingtheSparkPlug

ServiceInterval:Every100hours

Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplugandagappingtoolorfeelergaugeto checkandadjusttheairgap.Installanewsparkplug ifnecessary.

TypeofSparkPlug:NGK

AirGap:0.75mm(0.03inch)

RemovingtheSparkPlug

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleantheareaaroundthebaseoftheplugto keepdirtanddebrisoutoftheengine.

BPR4ES

g206628

Figure41

InstallingtheSparkPlug

4.Removethesparkplug(Figure40).

Figure40

CheckingtheSparkPlug

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty .

Setthegapto0.75mm(0.03inch).

g027661

Figure42

g027478

CleaningtheCooling System

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removetheairlterfromtheengine.

4.Removetheengineshroud.

5.Topreventdebrisenteringtheairintake,install theairltertothelterbase.

6.Cleandebrisandgrassfromtheparts.

7.Removetheairlterandinstalltheengine shroud.

8.Installtheairlter.

FuelSystem Maintenance

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

RefertoFuelSafety(page15)foracomplete listoffuelrelatedprecautions.

ReplacingtheIn-LineFuel Filter

ServiceInterval:Every100hours—Replacethe

in-linefuellter.

Neverinstalladirtylterafterremovingitfromthe fuelline.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.Allowtheenginetocool.

g027590

3.Replacethelter(Figure43).

Note:Ensurethattheow-directionarrowon

thereplacementlterpointstowardtheengine.

g333995

Figure43

ElectricalSystem Maintenance

ElectricalSystemSafety

•Disconnectthecablefromthenegativeterminalof

thebatterybeforerepairingthemachine.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

WARNING

Incorrectlyremovingthecablesfrom batterycoulddamagethemachineand cables,causingsparks.Sparkscan causethebatterygassestoexplode, resultinginpersonalinjury .

•Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.

•Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.

ServicingtheBattery

RemovingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisetheseattoaccessthebattery.

4.Disconnectthenegative(black)groundcable fromthebatterypost(Figure44).

5.Slidetherubbercoveroffthepositive(red) cable.

6.Disconnectthepositive(red)cablefromthe batterypost(Figure44).

Note:Retainallfasteners.

7.Removethebatteryhold-down(Figure44),and liftthebatteryfromthebatterytray.

Figure44

1.Battery

2.Positive(+)batterypost

3.Bolt,washer,andnut7.Batteryhold-down

4.Terminalboot

5.Negative(–)batterypost

6.Wingnut,washer,andbolt

g293472

Note:Retainallfasteners.

ChargingtheBattery

ServicingtheFuses

ServiceInterval:Beforestorage—Chargethebattery

anddisconnectthebatterycables.

1.Removethebatteryfromthechassis;referto

RemovingtheBattery(page36).

2.Chargethebatteryforaminimumof1hourat 6to10A.

Note:Donotoverchargethebattery .

3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure45).

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorshort.

Fusetype:

•Main—F1(25A,blade-type)

•ChargeCircuit—F2(15A,blade-type)

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisetheseattoaccessthefuses.

4.Toreplaceafuse,pulloutthefusetoremove it(Figure46).

Figure45

1.Positive(+)batterypost3.Red(+)chargerlead

2.Negative(–)batterypost4.Black(–)chargerlead

InstallingtheBattery

1.Positionthebatteryinthetray(Figure44).

2.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive (+)batteryterminal.

3.Usingthefastenerspreviouslyremoved,install thenegativebatterycabletothenegative(-) batteryterminal.

4.Slidetheredterminalbootontothepositive (red)batterypost.

5.Securethebatterywiththehold-down(Figure

44).

6.Lowertheseat.

g000538

g293931

Figure46

1.Chargecircuit(15A)2.Main(25A)

5.Lowertheseat.

DriveSystem

ReleasingtheElectric

Maintenance

CheckingtheTirePressure

ServiceInterval:Every25hours—Checktire

pressure.

Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseanuneven cut.Checkthepressureatthevalvestem(Figure47). Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.

Inatethefrontcasterwheeltiresto206kPa(30psi) orthepressureindicatedonthesidewall,whichever islower.

Inatethereardrive-wheeltiresto90kPa(13psi).

Brake

Youcanmanuallyreleasetheelectricbrakeby rotatingthelinkarmsforward.Oncetheelectricbrake isenergized,thebrakeresets.

1.TurnthekeytotheOFFpositionandremove thekey.

2.Disconnectthebattery.

3.Locatetheshaftontheelectricbrakewherethe brakelinkarmsareconnected(Figure48).

4.Rotatetheshaftforwardtoreleasethebrake.

5.Connectthebatteryaftermovingthemachine.

1.Valvestem

Figure47

g294417

g000554

1.Brake-linkarmontheelectricbrakecontrolmodule

2.Left,reartire

Figure48

AdjustingtheTracking

Whendrivingthemachineforwardfullspeedacross aat,levelsurface,ifthemachinepullsto1side, adjustthetracking.

Ifthemachinepullstotheleft,adjusttheright motion-controllever;ifthemachinepullstotheright, adjusttheleftmotion-controllever.

Note:Youcanadjustthetrackingonlyfordriving

forward.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Locatethetracking-adjustmentboltnearthe motion-controlleverontheparticularsidethat needsadjusting(Figure49).

BeltMaintenance

Note:Raisetheseatforeasieraccesstothe

adjustmentbolt.

4.Rotatethebolttodecreasethespeedforthat particularwheel.

Note:Rotatetheboltasmallamounttomake

minoradjustments.

InspectingtheBelts

ServiceInterval:Every25hours—Checkthebelts

forwearorcracks.

Replacethebeltifitisworn.Thesignsofawornbelt includesquealingwhilethebeltisrotating;theblades slippingwhilecuttinggrass;andfrayededges,burn marks,andcracksonthebelt.

Figure49

1.Bolt

5.Startthemachineanddriveforwardacrossa at,levelsurfacewiththemotion-controllevers fullyforwardtocheckifthemachinetracks straight.Repeattheprocedureasneeded.

g297115

MowerMaintenance

BladeSafety

•Inspectthebladesperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating

onebladecancauseotherbladestorotate.

•Replacewornordamagedbladesandboltsinsets

topreservebalance.

g336421

Figure51

ReplacingtheMowerBelt

Thesignsofawornbeltincludesquealingwhilethe beltisrotating,bladesslippingwhilecuttinggrass, andfrayededges,burnmarks,andcracksonthebelt. Replacethemowerbeltifanyoftheseconditionsare evident.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Settheheightofcutatthelowestcuttingposition (38mmor1-1/2inches).

4.Removethehairpincotterandpushinthetab onthecovertoremovethepulleycovers(Figure

50).

1.Wireform

2.Nut

3.Idlerpulley

6.Usingaspring-removaltool(T oroPartNo. 92-5771),removetheidlerspringfromthedeck hooktoremovetensionontheidlerpulley,and rollthebeltoffthepulleys(Figure52).

WARNING

Thespringisundertensionwhen installedandcancausepersonalinjury .

Becarefulwhenremovingthebelt.

Figure50

1.Cover

2.Hairpincotter

5.Loosenthenutsecuringthewireformtothe idlerpulley(Figure51).

g331652

1.Idlerpulley

2.Mowerbelt5.Enginepulley

3.Outsidepulley6.Spring-removaltool

Figure52

4.Spring

g298973

7.Routethenewbeltaroundtheenginepulleyand mowerpulleys(Figure52).

8.Usingaspring-removaltool(T oroPartNo. 92-5771),installtheidlerspringoverthedeck hookandplacetensionontheidlerpulleyand themowerbelt(Figure52).

9.Tightenthenutsecuringthewireformtothe idlerpulley(Figure51).

Note:Positionthewireformagainsttheidler

armasshowninFigure51.

10.Installthepulleycovers.

ServicingtheCutting Blades

Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, keepextrabladesonhand.

g006530

Figure53

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

CheckingforBentBlades

Note:Themachinemustbeonalevelsurfacefor

thefollowingprocedure.

1.Raisethemowerdecktothehighest height-of-cutposition.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,and disconnectthespark-plugwiresfromthespark plugs.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure53).

2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe

Blades(page43).

3.Inspecttheblades,especiallyinthecurvedarea.

4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure53).

2.Whilewearingthicklypaddedgloves,orother adequatehandprotection,slowlyrotatethe bladeintoapositionthatallowsyoutomeasure thedistancebetweenthecuttingedgeandthe levelsurfacethemachineison(Figure54).

g014972

Figure54

1.Deck3.Blade

2.Spindlehousing

3.Measurefromthetipofthebladetotheat surface(Figure55).

Figure55

g014973

Figure57

g014973

1.Blade(inpositionformeasuring)

2.Levelsurface

3.Measureddistancebetweenbladeandthesurface(A)

4.Rotatethesameblade180degreessothat theopposingcuttingedgeisnowinthesame position(Figure56).

Figure56

1.Blade(sidepreviouslymeasured)

2.Measurement(positionusedpreviously)

3.Opposingsideofbladebeingmovedintomeasurement

position

1.Oppositebladeedge(inpositionformeasuring)

2.Levelsurface

3.Secondmeasureddistancebetweenbladeandsurface(B)

A.IfthedifferencebetweenAandBisgreater

than3mm(1/8inch),replacethebladewith anewblade;refertoRemovingtheBlades

(page42)andInstallingtheBlades(page

43).

Note:Ifabentbladeisreplacedwitha

newblade,andthedimensionobtained continuestoexceed3mm(1/8inch),the bladespindlecouldbebent.Contactan AuthorizedServiceDealerforservice.

B.Ifthevarianceiswithinconstraints,moveto

thenextblade.

g014974

6.Repeatthisprocedureoneachblade.

RemovingtheBlades

Replacethebladesiftheyhitasolidobject,orifthe bladeisoutofbalanceorbent.

5.Measurefromthetipofthebladetotheat surface(Figure57).

Note:Thevarianceshouldbenomorethan

3mm(1/8inch).

1.Holdthebladeendusingaragorthicklypadded glove.

2.Removethebladebolt,curvedwasher,and bladefromthespindleshaft(Figure58).

Figure58

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure

58).

Important:Thecurvedpartoftheblade

mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.

2.Installthecurvedwasher(cuppedsidetoward theblade)andthebladebolt(Figure58).

3.Torquethebladeboltto81to108N∙m(60to 80ft-lb).

g027833

LevelingtheMowerDeck

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

SharpeningtheBlades

1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure59).

Note:Maintaintheoriginalangle.

Note:Thebladeretainsitsbalanceifthesame

amountofmaterialisremovedfrombothcutting edges.

Figure59

1.Sharpenatoriginalangle.

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure60).

Note:Ifthebladestaysinahorizontalposition,

thebladeisbalancedandcanbeused.

Checktoensurethatthemowerdeckislevelanytime youinstallthemowerorwhenyouseeanunevencut onyourlawn.

Checkthemowerdeckforbentbladespriorto leveling,andremoveandreplaceanybentblades; refertotheServicingtheCuttingBlades(page41) beforecontinuing.

Levelthemowerdeckside-to-siderst;thenyoucan adjustthefront-to-rearslope.

Requirements:

•Themachinemustbeonalevelsurface.

•Alltiresmustbeproperlyinated;refertoChecking

theTirePressure(page38).

g000552

CheckingtheSide-to-SideLevel

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Settheheightofcutto76mm(3inches).

Note:Ifthebladeisnotbalanced,lesome

metalofftheendofthesailareaonly(Figure59).

Figure60

1.Blade2.Balancer

3.Repeatthisprocedureuntilthebladeis balanced.

4.Carefullyrotatethebladessidetoside.

5.Measurebetweentheoutsidecuttingedgesand theatsurface(Figure61).

Note:Ifbothmeasurementsarenotwithin5

mm(3/16inch),anadjustmentisrequired;refer

g000553

toLevelingfromSidetoSide(page44).

1.Bladessidetoside

2.Outsidecuttingedges

Figure61

3.Measurefromthetipofthe bladetotheatsurface here.

g296913

Figure62

1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here.

2.Outsidecuttingedges

g296914

CheckingtheFront-to-RearBlade Slope

Checkthefront-to-rearbladelevelanytimeyouinstall themower.Ifthefrontofthemowerismorethan

7.9mm(5/16inch)lowerthantherearofthemower, adjustthebladelevel.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Settheheightofcutto76mm(3inches).

4.Carefullyrotatethebladessotheyarefacing fronttorear(Figure62).

5.Measurefromthetipofthefrontbladetothe atsurfaceandthetipoftherearbladetothe atsurface(Figure62).

Note:Ifthefrontbladetipisnot1.6to7.9mm

(1/16to5/16inch)lowerthantherearblade tip,continuetotheAdjustingtheFront-to-Rear

BladeSlope(page45)procedure.

LevelingfromSidetoSide

1.Movetotheleftsideofthemachine.

2.Settheanti-scalprollerstothetopholesor removethemcompletelyforthisprocedure;refer toAdjustingtheAnti-ScalpRollers(page25).

3.Settheheight-of-cutlevertothe76mm(3inch) position;refertoAdjustingtheHeightofCut

(page24).

4.Place2blocks,eachhavingathicknessof6.6 cm(2-5/8inches),undereachsideofthefront edgeofthedeckbutnotundertheanti-scalp rollerbrackets(Figure63).

5.Place2blocks,eachhavingathicknessof7.3 cm(2-7/8inches),undertherearedgeofthe cuttingdeckskirt,1oneachsideofthecutting deck(Figure63).

Figure65

g294195

Figure63

1.Woodblock—6.6cm (2-5/8inches)thick

2.Woodblock—7.3cm (2-7/8inches)thick

6.Removethehairpincotterandwasherfromthe lowerlift-armpin(Figure64).

g298028

8.Installthewasherandhairpincotter(Figure65).

9.Repeatsteps6through8fortheothersideof themachine.

10.Checktheside-to-sidelevelagain;repeatthis procedureuntilthemeasurementsarecorrect.

11.Continuelevelingthemowerdeckbychecking thefront-to-rearbladeslope;refertoChecking

theFront-to-RearBladeSlope(page44).

AdjustingtheFront-to-RearBlade Slope

1.Rotatetheadjustmentnutinthefrontofthe mower(Figure66).

Figure64

1.Height-of-cutplate

2.Hairpincotter

3.Washer

7.Rotatetheheight-of-cutplatetoadifferenthole sothatitsupportstheweightofthemowerdeck afteryouinstalltheplate(Figure65).

g294197

g294471

Figure66

1.Adjustingrod3.Adjustmentnut

2.Adjustingblock

2.T oraisethefrontofthemowerdeck,tightenthe adjustmentnut.

3.T olowerthefrontofthemowerdeck,loosenthe adjustmentnut.

4.Afteradjustment,checkthefront-to-rearslope again,continueadjustingthenutuntilthefront bladetipis1.6to7.9mm(1/16to5/16inch) lowerthantherearbladetip;refertoChecking

theFront-to-RearBladeSlope(page44).

5.Whenthefront-to-rearbladeslopeiscorrect, checktheside-to-sidelevelofthemowerdeck again;refertoCheckingtheSide-to-SideLevel

(page43).

RemovingtheMowerDeck

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Lowertheheight-of-cutlevertothelowest position.

4.Removethehairpincotterfromthefrontsupport rod,andremovetherodfromthedeckbracket (Figure67).

Figure68

1.Liftarm

2.Hairpincotter

3.Washer

7.Removetheliftarmfromthedeckpin(Figure

68).

8.Repeatsteps6and7fortheothersideofthe machine.

9.Slidethemowerdeckrearwardtoremovethe mowerbeltfromtheenginepulley.

10.Slidethemowerdeckoutfromunderneaththe machine.

g295768

Figure67

1.Frontsupportrod2.Deckbracket

5.Carefullylowerthefrontofthemowerdeckto theground.

6.On1sideofthemachine,removethewasher andhairpincotterfromthedeckpin(Figure68).

Note:Retainallpartsforfutureinstallation.

InstallingtheMowerDeck

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

g366001

3.Slidethemowerunderthemachine.

4.Lowertheheight-of-cutlevertothelowest position.

5.On1sideofthemachine,lifttherearofthe mowerdeckandinstalltheliftarmtothedeck pin(Figure68).

6.Installtheliftarmusingthewasherandhairpin cotter(Figure68).

7.Repeatsteps5and6fortheothersideofthe machine.

8.Attachthefrontsupportrodtothemowerdeck withtheclevispinandhairpincotter(Figure67).

7.Slidetherodthroughthesecondgrass-deector pivot(Figure69).

9.Installthemowerbeltontotheenginepulley; refertoReplacingtheMowerBelt(page40).

ReplacingtheGrass Deector

ServiceInterval:Beforeeachuseordaily—Inspect

thegrassdeectorfordamage.

WARNING

Anuncovereddischargeopeningcouldallow themachinetothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.

Neveroperatethemachinewithoutthe grassdeector,thedischargecover,orthe grass-collectionsysteminplace.

1.Removethenut(3/8inch)fromtherodunder themower(Figure69).

8.Inserttherodatthefrontofthegrassdeector intothebracketonthedeck.

9.Securetherearendoftherodintothemower withanut(3/8inch)asshowninFigure69.

Important:Thegrassdeectormustbe

spring-loadedinthedownposition.Liftthe deectoruptotestthatitsnapsintothe full-downposition.

Figure69

1.Mowerdeck4.Rod

2.Grass-deectorpivot5.Spring

3.Grassdeector6.Nut(3/8inch)

2.Slidetherodoutofthedeckbracket,spring,and grassdeector(Figure69).

3.Removethedamagedorworngrassdeector.

4.Installthenewgrassdeector(Figure69).

5.Slidethestraightendoftherodthroughtherear grassdeectorpivot.

6.Placethespringontherod,withendwires down,andbetweenthegrassdeectorbrackets.

g296957

Cleaning

8.Turnthewateroffandremovethecouplingfrom thewashouttting.

WashingtheUndersideof theMowerDeck

ServiceInterval:Aftereachuse

Important:Youcanwashthemachinewithamild

detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.

Washtheundersideofthemowerdeckaftereachuse topreventgrassbuildupforimprovedmulchaction andclippingdispersal.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Attachthehosecouplingtotheendofthe mowerwashouttting,andturnthewateron high(Figure70).

Note:Spreadpetroleumjellyonthewashout

ttingO-ringtomakethecouplingslideon easierandprotecttheO-ring.

Note:Ifthemowerisnotcleanafter1washing,

soakitandletitstandfor30minutes.Then repeattheprocess.

9.Runthemoweragainfor1to3minutesto removeexcesswater.

WARNING

Abrokenormissingwashouttting couldexposeyouandotherstothrown objectsorbladecontact.Contactwitha bladeorthrowndebriscancauseinjury ordeath.

•Replacebrokenormissingwashout ttingimmediately,beforeusing machineagain.

•Neverputyourhandsorfeetunder themowerorthroughopeningsinthe machine.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.

Figure70

1.Washouttting3.O-ring

2.Hose

4.Lowerthemowertothelowestheight-of-cut.

5.Sitontheseatandstarttheengine.

6.Engagetheblade-controlswitchandletthe mowerrunfor1to3minutes.

7.Disengagetheblade-controlswitch,shutoffthe engine,removethekey,andwaitforallmoving partstostop.

4.Coupling

g020098

Storage

StorageSafety

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.

•Donotstorethemachineorfuelnearamesor

drainthefuelindoorsorinsideanenclosedtrailer.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

Note:Runthemachinewiththeblade-control

switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.

12.Checktheconditionoftheblades;referto

ServicingtheCuttingBlades(page41).

13.Preparethemachineforstorageforover 30daysasfollows:

A.Addfuelstabilizer/conditionertofreshfuel

inthetank.Followmixinginstructionsfrom thefuelstabilizermanufacturer.Donot useanalcohol-basedstabilizer(ethanolor methanol).

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystemfor5minutes.

CleaningandStorage

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Clean dirtandchafffromtheoutsideoftheengine cylinder-headnsandblowerhousing.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe controlpanel,engine,hydraulicpumps,and motors.

4.Checktheparkingbrakeoperation;refertoPark

Position(page13).

5.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page31).

6.Greasethemachine;refertoLubrication(page

30).

7.Changethecrankcaseoil;refertoChangingthe

EngineOil(page32).

C.Shutofftheengine,allowittocool,and

drainthefueltankusingapumptype syphonoroperateengineuntilitshutsoff.

D.Disposeoffuelproperly.Recyclethefuel

accordingtolocalcodes.

Important:Donotstorefuelcontaining

stabilizer/conditionerlongerthan thedurationrecommendedbythe fuel-stabilizermanufacturer.

14.Removeandchecktheconditionofthespark plug(s);refertoServicingtheSparkPlug(page

34).Withthesparkplug(s)removedfromthe

engine,pour30ml(2tablespoons)ofengine oilintothesparkplughole.Usethestarterto cranktheengineanddistributetheoilinsidethe cylinder.Installthesparkplug(s).Donotinstall thewireonthesparkplug(s).

15.Checkandtightenallfasteners.Repairor replaceanypartthatisdamaged.

16.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

17.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheswitch andkeepitoutofreachofchildrenorother unauthorizedusers.Coverthemachineto protectitandkeepitclean.

8.Checkthetirepressure;refertoCheckingthe

TirePressure(page38).

9.Chargethebattery;refertoChargingtheBattery

(page37).

10.Ifstoringthemachinewiththebatteryinstalled, disconnectthenegative(black)cablefromthe battery.

11.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe machinewithagardenhose.

StoringtheBattery

1.Fullychargethebattery .

2.Letthebatteryrestfor24hours,thencheckthe batteryvoltage.

Note:Ifthebatteryvoltageisbelow12.6V ,

repeatsteps1and2.

3.Disconnectthecablesfromthebattery.

4.Checkthevoltageperiodicallytoensurethatthe voltageis12.4Vorhigher.

Note:Ifthebatteryvoltageisbelow12.4V ,

repeatsteps1and2.

BatteryStorageTips

Ifyouarestoringthebatteryoutsidethemachine,do thefollowing:

•Storethebatteryinacool,dryareainanupright

position.

•Donotstackbatteriesdirectlyontopofeachother,

unlesstheyareincartons.

•Donotstackmorethan3batteries(only2ifthe

batterytypeiscommercial).

•Testawetbatteryevery4to6monthsandcharge

it,ifnecessary .

•Alwaystestandchargethebatterybefore

installation.

Troubleshooting

Problem

Thefueltankisshowingsignsofcollapsing orthemachineisfrequentlyshowingsigns ofrunningoutoffuel.

Theengineoverheats.

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theair-cleanerpaperelementclogged.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassages undertheengine-blowerhousingare plugged.

4.Theaircleanerisdirty.

5.Dirt,water,orstalefuelisinthefuel system.

1.Theblade-controlswitchisengaged.1.Disengagetheblade-controlswitch.

2.Themotion-controlleversarenotin thePARKposition.

3.Thebatteryisdead.

4.Theelectricalconnectionsare corrodedorloose.

5.Afuseisblown.5.Replacethefuse.

6.Arelayorswitchisdamaged.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thechoke(ifapplicable)isnoton.

3.Theaircleanerisdirty.

4.Thespark-plugwire(s)islooseor disconnected.

5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.

6.Thereisdirtinfuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel system.

8.Thereisincorrectfuelinthefueltank.

9.Theoillevelinthecrankcaseislow.9.Addoiltothecrankcase.

1.Cleanthepaperelement.

3.Removetheobstructionfromthe coolingnsandairpassages.

4.Cleanorreplacetheair-cleaner element.

5.ContactanAuthorizedServiceDealer

2.Movethemotion-controllevers outwardtothePARKposition.

3.Chargethebattery.

4.Checktheelectricalconnectionsfor goodcontact.

6.ContactanAuthorizedServiceDealer.

2.MovethechokelevertotheON position.

3.Cleanorreplacetheair-cleaner element.

4.Installthewire(s)onthesparkplug.

5.Installanew,correctlygappedspark plug(s).

7.ContactanAuthorizedServiceDealer.

8.Drainthetankandreplacethefuelwith thepropertype.

Theenginelosespower.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.

5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.

6.Thefuel-tankventisblocked.6.ContactanAuthorizedServiceDealer.

7.Thereisdirtinthefuellter.7.Replacethefuellter.

8.Dirt,water,orstalefuelisinthefuel system.

Thereisincorrectfuelinthefueltank.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

5.Installanew,correctlygappedspark plug(s).

ContactanAuthorizedServiceDealer.

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Themachinevibratesabnormally .

Thecuttingheightisuneven.

1.Thebypassvalvesareopen.

2.Thetractionbeltsareworn,loose,or broken.

3.Thetractionbeltsareoffthepulleys.3.ContactanAuthorizedServiceDealer.

4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.

1.Thecuttingblade(s)is/arebentor unbalanced.

2.Theblademountingboltisloose.2.Tightentheblademountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Theenginepulley ,idlerpulley,orblade pulleyisloose.

5.Theenginepulleyisdamaged.

6.Thebladespindleisbent.

7.Themotormountislooseorworn.

1.Theblade(s)isnotsharp.1.Sharpentheblade(s).

2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).

3.Themowerisnotlevel.

4.Ananti-scalproller(ifapplicable)isnot setcorrectly .

5.Theundersideofthemowerdeckis dirty.

6.Thetirepressureisincorrect.6.Adjustthetirepressure.

7.Abladespindleisbent.

1.Closethetowvalves.

2.ContactanAuthorizedServiceDealer.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

3.Levelthemowerfromside-to-sideand front-to-rear.

4.Adjusttheanti-scalpwheelheight.

5.Cleantheundersideofthemower deck.

7.ContactanAuthorizedServiceDealer.

Thebladesdonotrotate.

1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.

2.Thedrivebeltisoffofthepulley .

3.Thepower-takeoff(PTO)switchor PTOclutchisfaulty.

4.Themowerbeltisworn,loose,or broken.

2.Installthedrivebeltandcheckthe adjustingshaftsandbeltguidesforthe correctposition.

3.ContactanAuthorizedServiceDealer.

4.Installanewmowerbelt.

Schematics

ElectricalDiagram—139–2356(Rev.A)

g307974

Notes:

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover ,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro 75753 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual