Toro 75730TA Operator's Manual

FormNo.3449-728RevA
TimeCutter
ModelNo.75730TA—SerialNo.410210000andUp ModelNo.75734—SerialNo.410210000andUp
®
34inRidingMower
Registeratwww.T oro.com. OriginalInstructions(EN)
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
Gotowww.Toro.comtoviewspecicationsonyour model.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
itsintendedusecouldprovedangeroustoyouand bystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
Visitwww.T oro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
g297763
Figure1
Undertheseat
1.Modelandserialnumberlocation
Writetheproductmodelandserialnumbersinthe spacebelow:
ModelNo.
SerialNo.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyhomeownersinresidentialapplications.Itis designedprimarilyforcuttinggrassonwell-maintained lawns.Usingthisproductforpurposesotherthan
©2021—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin thismanualandonthemachinetoidentifyimportant safetymessagesthatyoumustfollowtoavoid
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
accidents.Thissymbolwillappearwiththeword Danger,Warning,orCaution.
Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath orseriousinjury.
Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin deathorseriousinjury.
Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror moderateinjury.
Figure2
1.Safety-alertsymbol
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................10
Controls............................................................1 1
BeforeOperation.................................................12
BeforeOperationSafety...................................12
AddingFuel......................................................13
PerformingDailyMaintenance..........................14
BreakinginaNewMachine..............................14
UsingtheSafety-InterlockSystem....................14
PositioningtheSeat..........................................15
AdjustingtheMotion-ControlLevers.................15
DuringOperation.................................................15
DuringOperationSafety...................................15
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................18
OperatingtheThrottle.......................................18
OperatingtheChoke.........................................18
StartingtheEngine...........................................19
ShuttingOfftheEngine.....................................19
UsingtheMotion-ControlLevers.......................20
DrivingtheMachine..........................................20
UsingtheSmartSpeed
System..........................................................21
UsingtheSideDischarge.................................22
AdjustingtheHeightofCut...............................22
AdjustingtheAnti-ScalpRollers........................23
OperatingTips.................................................23
AfterOperation....................................................24
AfterOperationSafety......................................24
CleaningtheMachine.......................................24
PushingtheMachinebyHand..........................24
TM
Control
TransportingtheMachine.................................25
Maintenance...........................................................27
MaintenanceSafety..........................................27
RecommendedMaintenanceSchedule(s)...........27
Pre-MaintenanceProcedures..............................28
RaisingtheMachine.........................................28
Lubrication..........................................................29
GreasingtheBearings......................................29
EngineMaintenance...........................................29
EngineSafety...................................................29
IdentifyingtheEngine.......................................29
ServicingaKawasakiEngine............................30
ServicingaKohlerEngine.................................34
FuelSystemMaintenance...................................38
ReplacingtheIn-LineFuelFilter.......................38
sa-black
ElectricalSystemMaintenance...........................39
ElectricalSystemSafety...................................39
ServicingtheBattery.........................................39
ServicingtheFuses..........................................41
DriveSystemMaintenance..................................41
CheckingtheTirePressure...............................41
ReleasingtheElectricBrake.............................42
AdjustingtheTracking......................................42
BeltMaintenance................................................43
InspectingtheBelts..........................................43
ReplacingtheMowerBelt.................................43
MowerMaintenance.............................................44
BladeSafety.....................................................44
ServicingtheCuttingBlades.............................44
LevelingtheMowerDeck..................................46
RemovingtheMowerDeck...............................49
InstallingtheMowerDeck.................................49
ReplacingtheGrassDeector..........................50
Cleaning..............................................................51
WashingtheUndersideoftheMower
Deck..............................................................51
DisposingofWaste...........................................51
Storage...................................................................52
StorageSafety..................................................52
CleaningandStorage.......................................52
StoringtheBattery............................................53
Troubleshooting......................................................54
Schematics.............................................................56
3
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.1-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjuryordeath.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Keepbystandersandchildrenaway.
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople whoareresponsible,trained,familiarwiththe instructions,andphysicallycapabletooperateor servicethemachine.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan15°.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards,
safetyswitches,andothersafetyprotective devicesinplaceandfunctioningproperly .
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
4
SlopeIndicator
Figure3
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
decalbatterysymbols
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's Manual.
fromthebattery .
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart fromtheoriginalmachinemanufacturer.
93-7009
1.Warning—donotoperatethemowerwiththedeectorup orremoved;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
decal105-7015
105-7015
1.Beltrouting
decaloemmarkt
decal121-2989b
121-2989
decal93-7009
1.Bypassleverpositionfor pushingthemachine
2.Bypassleverpositionfor operatingthemachine
6
decal132-0872
132-0872
1.Thrownobject hazard—keepbystanders awayfromthemachine.
2.Thrownobjecthazard, raiseddeector—donot operatethemachinewith anopendeck;usea baggeroradeector .
3.Severinghazardofhand orfoot—keepawayfrom movingparts.
4.Entanglement hazard—keepaway frommovingparts;keep allguardsandshieldsin place.
Decal138-6074ismoldedintothefueltank.
138-6074
1.ReadtheOperator’s Manual.
2.Parkthemachineona levelsurfacewhenlling thefueltank.
3.Donotoverllthefuel tank.
decal139-2388
139-2388
1.Slow
2.Hauling
decal138-2456
3.Fast
decal139-2391
139-2391
1.Fast
2.Slow
7
decal139-2395
139-2395
1.Parkingbrake4.Neutral
2.Fast5.Reverse
3.Slow
6.Tractioncontrols
decal142-5864
142-5864
decal139-2392
139-2392
139-2394
1.Tractioncontrols4.Neutral
2.Fast5.Reverse
3.Slow
decal139-2394
6.Parkingbrake
8
decal144-5288
144-5288
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe maximumrecommendedslopeindicatedonthedecal.Reviewthe instructionsforoperatingthemachineonslopesintheOperator’s Manualaswellastheconditionsinwhichyouwouldoperatethe machinetodeterminewhetheryoucanoperatethemachineinthe conditionsonthatdayandatthatsite.Changesintheterraincan resultinachangeinslopeoperationforthemachine.
1.Warning—readthe Operator’sManual.
2.Cutting/dismemberment hazardofthengersor hand—keephandsaway frommovingparts;keep allguardsandshieldsin place.
3.Thrownobject hazard—keepbystanders away;pickupanydebris; keepthedeectorinplace.
4.Runoverhazard—donot carrypassengers;look behindyouwhenmoving inreverse.
5.Tippinghazard—when loadingontoatrailer,do notusedualramps;only useasingularrampwide enoughforthemachine; donotusearampwith aslopegreaterthan15°; backuptheramp(in reverse)anddriveforward offtheramp.
6.Tippinghazard—donot usethemachinenear drop-offsoronslopes greaterthan15°;only operateacrossslopesless than15°.
9
ProductOverview
1.Engine4.Frontcasterwheels
2.Fuel-tankcap
3.Reardrivewheel
5.Deector
6.Height-of-cutlever9.Controlpanel
g332147
Figure4
7.SmartSpeed™lever10.Operatorseat
8.Motion-controllevers
10
Controls
Motion-ControlLevers
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ControlPanel
Figure5
1.Throttlecontrol3.Blade-controlswitch
2.Chokecontrol
(powertakeoff)
4.Keyswitch
ThrottleControl
Usethemotion-controlleverstodrivethemachine forward,reverse,andturneitherdirection(Figure4).
ParkPosition
Movethemotion-controlleversoutwardfromthe centertothePARKpositionwhenexitingthemachine toengagetheelectricbrake(Figure19).Always positionthemotion-controlleversintothePARK positionwhenyoustopthemachineorleaveit unattended.
SmartSpeed™ControlSystem Lever
TheSmartSpeed™Control-Systemlever,located
g293303
belowtheoperatingposition,givesyouachoiceto drivethemachineat3speedranges—trim,tow,and mow(Figure4).
Fuel-PresenceWindow
Youcanusethefuelwindow,locatedontheleftside ofthemachine,toverifythepresenceoffuelinthe tank(Figure6).
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesettingfromtheSLOWtoFAST position(Figure5).
ChokeControl
Usethechokecontroltostartacoldengine(Figure5).
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades(Figure5).
g292100
Figure6
1.Fuel-presencewindow
11
Height-of-CutLever
Usetheheight-of-cutlevertolowerandraisethedeck fromtheseatedposition.Movingtheleverup(toward you)raisesthedeckfromthegroundandmovingthe leverdown(awayfromyou)lowersthedecktoward theground.Adjusttheheight-of-cutonlywhilethe machineisnotmoving(Figure4).
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
BeforeOperationSafety
GeneralSafety
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith theoperationofthemachineorthatthemachine couldthrow.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.
Donotcarrypassengersonthemachine.
Keepbystandersandpetsawayfromthemachine
duringoperation.Shutoffthemachineand attachment(s)ifanyoneentersthearea.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.
12
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand othersandcandamageproperty .
–Topreventastaticchargefromignitingthe
fuel,removethemachinefromthetruckor trailerandrefuelitontheground,awayfrom allvehicles.Ifthisisnotpossible,placea portablefuelcontainerontheground,away fromallvehicles,andllit;thenrefuelthe machinefromthefuelcontainerratherthan fromafuel-dispensernozzle.
–Fillthefueltankoutdoorsonlevelground,in
anopenarea,andwhentheengineiscold. Wipeupanyfuelthatspills.
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand illness.
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking condition.
AddingFuel
RecommendedFuel
TypeUnleadedgasoline
Minimumoctanerating
Ethanol
MethanolNone
MTBE(methyltertiarybutyl ether)
OilDonotaddtothefuel
Useonlyclean,fresh(nomorethan30daysold),fuel fromareputablesource.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep thefuelfreshlongerwhenusedasdirectedbythe fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.
FillingtheFuelTank
1.Parkthemachineonalevelsurface.
2.Movethemotion-controlleversoutwardtothe PARKposition.
3.Shutofftheengineandremovethekey.
4.Cleanaroundthefuel-tankcap.
5.Fillthefueltanktothebottomofthellerneck (Figure7).Donotllthefueltankcompletelyfull
87(US)or91(research octane;outsidetheUS)
Nomorethan10%byvolume
Lessthan15%byvolume
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.
13
Understandingthe Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareinthePARKposition.
Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewheneverthecontrolleversareoutof thePARKpositionandyourisefromtheseat.
TestingtheSafety-Interlock System
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
Figure7
PerformingDaily Maintenance
Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedinMaintenance
(page27).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.
UsingtheSafety-Interlock
g293796
1.Sitontheseat,movethemotion-controllevers inthePARKposition,andmovetheblade-control switchtotheONposition.Trystartingthe engine;theengineshouldnotcrank.
2.Sitontheseatandmovetheblade-controlswitch totheOFFposition.Moveeithermotion-control levertothecenter,unlockedposition.Try startingtheengine;theengineshouldnotcrank. Repeatwiththeothermotion-controllever.
3.Sitontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-control leversinthePARKposition.Starttheengine. Whiletheengineisrunning,engagethe blade-controlswitch,andriseslightlyfromthe seat;theengineshouldshutoff.
4.Sitontheseat,movetheblade-controlswitch totheOFFposition,andlockthemotion-control leversinthePARKposition.Starttheengine. Whiletheengineisrunning,movethe motion-controlleverstothecenter,unlocked positionandriseslightlyfromtheseat;the engineshouldshutoff.
System
WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
14
PositioningtheSeat
Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable(Figure8).
AdjustingtheTilt
Youcanadjustthemotion-controlleversforwardor rearwardforyourcomfort.
1.Loosentheupperboltholdingthecontrollever tothecontrol-armshaft.
2.Loosenthelowerboltjustenoughtopivotthe controlleverforwardorrearward.
g333846
Figure10
Figure8
Adjustingthe Motion-ControlLevers
AdjustingtheHeight
Youcanadjustthemotion-controllevershigheror lowerformaximumcomfort(Figure9).
g027249
3.Tightenbothboltstosecurethecontrolleverin thenewposition.
4.Repeattheadjustmentfortheothercontrollever.
DuringOperation
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Figure9
Contactingthebladecanresultinseriouspersonal
injury.Shutofftheengine,removethekey ,and
g333847
15
waitforallmovingpartstostopbeforeleavingthe operatingposition.Whenyouturnthekeytothe OFFposition,theengineshouldshutoffandthe bladeshouldstop.Ifnot,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopening.
Donotmowwiththedischargedeector
raised,removed,oralteredunlessthereisa grass-collectionsystemormulchkitinplaceand workingproperly.
g229846
Figure11
1.Wearhearingprotection.
Donotmowinreverseunlessitisabsolutely
necessary.Alwayslookdownandbehindyou beforemovingthemachineinreverse.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Stopthebladeswheneveryouarenotmowing.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,removethekey (ifequipped),andwaitforallmovingpartstostop beforeexaminingthemachinefordamage.Make allnecessaryrepairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Beforeyouleavetheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethepowertakeoffandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey .
–Waitforallmovingpartstostop.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.
Neverleavearunningmachineunattended.
Attachtowedequipmenttothemachineonlyat
thehitchpoint.
Donotoperatethemachineunlessallguardsand
safetydevices,suchasthedeectorsandthe entiregrasscatcher,areinplaceandfunctioning properly.Replacewornordeterioratedpartswhen necessary.
Useonlyaccessoriesandattachmentsapproved
byT oro.
Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Cleangrassanddebrisfromthecuttingunit,
drives,mufer,andenginetohelppreventres.
Starttheenginewithyourfeetwellawayfromthe
blades.
Beawareofthemowerdischargepathanddirect
thedischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionbecausethe materialmayricochetbacktowardyou.
Stoptheblades,slowdownthemachine,anduse
cautionwhencrossingsurfacesotherthangrass orwhentransportingthemachinetoandfromthe operatingarea.
Donotchangetheenginegovernorspeedor
overspeedtheengine.
Childrenareoftenattractedtothemachineand
themowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.
Keepchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultotherthan theoperator.
Bealertandshutoffthemachineifchildrenenter
theoperatingarea.
Beforebackinguporturningthemachine,look
downandallaroundforsmallchildren.
Donotcarrychildrenonthemachine,evenwhen
thebladesarenotmoving.Childrencouldfall offandbeseriouslyinjuredorpreventyoufrom safelyoperatingthemachine.Childrenwhohave beengivenridesinthepastcouldappearinthe operatingareawithoutwarningandberunoveror backedoverbythemachine.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperateonslopesgreaterthan15°.
16
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.Tall grasscanhideobstacles.Uneventerraincould overturnthemachine.
Useextracarewhileoperatingwithaccessoriesor
attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
Figure12
1.SafeZone—usethe
machinehereonslopes lessthan15°oratareas.
2.DangerZone—usea
walk-behindmowerand/or ahandtrimmeronslopes greaterthan15°andnear drop-offsorwater.
3.Water
4.W=Widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
TowingSafety
Donotattachtowedequipmentexceptatthehitch
point.
Donotusethemachineasatowingvehicleunless
ithasahitchinstalled.
Donotexceedtheweightlimitsfortowed
equipmentandtowingonslopes.Thetowed weightmustnotexceedtheweightofthemachine andoperator.
Neverallowchildrenorothersnearthetowed
equipment.
Onslopes,theweightofthetowedequipmentmay
causelossoftraction,increasedriskofrollover, andlossofcontrol.Reducethetowedweightand slowdown.
g22911 1
Thestoppingdistancemayincreasewiththe
weightofatowedload.Travelslowlyandallow extradistancetostop.
Makewideturnstokeeptheattachmentclearof
themachine.
17
OperatingtheMower
OperatingtheThrottle
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.
EngagingtheBlade-Control Switch(PTO)
Figure13
Note:Alwaysengagethebladeswiththethrottlein
theFASTposition(Figure14).
YoucanmovethethrottlecontrolbetweentheFAST andSLOWpositions(Figure16).
AlwaysusetheFASTpositionwhenengagingthePTO.
g295539
Figure16
g008945
OperatingtheChoke
Usethechoketostartacoldengine.
1.Pullupthechokeknobtoengagethechoke beforeusingthekeyswitch(Figure17).
DisengagingtheBlade-Control Switch(PTO)
Note:Ensurethatyoufullyengagethechoke.
Youmayneedtoholdtheknobupwhenyou usethekeyswitch.
2.Pushdownthechoketodisengagethechoke aftertheenginehasstarted(Figure17).
g295538
Figure14
Figure15
g009174
1.ONposition2.OFFposition
18
Figure17
g295540
StartingtheEngine
ShuttingOfftheEngine
Note:Awarmorhotenginemaynotrequirechoking.
Important:Donotengagethestarterformore
than5secondsatatime.Engagingthestarter motorformorethan5secondscandamagethe startermotor.Iftheenginefailstostart,wait10 secondsbeforeoperatingtheenginestarteragain.
1.Disengagethebladesbymovingthe blade-controlswitchtotheOFFposition(Figure
15).
2.Movethemotion-controlleversoutwardtothe PARKposition.
3.Movethethrottlelevertheindicatedpositionand lettheengineidlefor1minute.
ForKawasakiengines,movethethrottle
levertotheSLOWposition.
ForKohlerengines,movethethrottlelever
halfwaybetweenthehalfandfullthrottle positions.
4.TurnthekeytotheOFFpositionandremove thekey .
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.
Figure18
g295541
19
UsingtheMotion-Control
DrivingtheMachine
Levers
Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.
WARNING
Themachinecanspinveryrapidly.You maylosecontrolofthemachineandcause personalinjuryordamagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking sharpturns.
DrivingForward
Figure19
1.Motion-control lever—PARKposition
2.Center,unlockedposition5.Frontofmachine
3.Forward
4.Backward
Note:Alwaysusecautionwhenturning.
g004532
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotion-control leversforward(Figure20).
g008952
Figure20
20
DrivingBackward
Note:Alwaysusecautionwhenbackingupand
turning.
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotion-control leversrearward(Figure21).
1.Movethemotion-controlleverstoneutraland outwardtothePARKposition.
2.Disengagetheblade-controlswitch.
3.Adjustthelevertothedesiredposition.
Thefollowingareonlyrecommendationsforuse. Adjustmentsvarybygrasstype,moisturecontent, andtheheightofthegrass.
Figure21
UsingtheSmartSpeed ControlSystem
TheSmartSpeed belowtheoperatingposition(Figure22),givesthe operatorachoicetodrivethemachineat3ground speedranges—trim,tow,andmow.
TM
Control-Systemlever,located
Suggested uses:
ParkingX
Heavy,wet grass
TrainingX
Trimming grass
BaggingX
MulchingX
Towing attachments
Normal mowing
Movingthe
g008953
machine
TrimT owMow
X
X
X
X
X
Trim
Thisisthelowestspeed.Thesuggestedusesforthis
TM
speedareasfollows:
Parking
Heavy,wetgrassmowingconditions
Training
Trimminggrass
Tow
1.Smart-speedlever
Tochangespeeds,dothefollowing:
Figure22
Thisisthemediumspeed.Thesuggestedusesfor thisspeedareasfollows:
Bagging
Mulching
Towingattachments
Mow
Thisisthefastestspeed.Thesuggestedusesforthis speedareasfollows:
Normalmowing
g293338
Movingthemachine
21
UsingtheSideDischarge
AdjustingtheHeightofCut
Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.
DANGER
Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.
Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
Neverputyourhandsorfeetunderthe mowerdeck.
Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey switch.
Note:Thetransportpositionisthehighest
height-of-cutpositionorcuttingheightat1 14mm (4-1/2inches)asshowninFigure23.
Youcanadjusttheheightofcutfrom38to1 14mm (1-1/2to4-1/2inches)in13mm(1/2inch)increments. Theheightofcutiscontrolledbytheleverlocatedto therightoftheoperatingposition(Figure23).
Makesurethatthegrassdeectorisinthe downposition.
g296586
Figure23
22
AdjustingtheAnti-Scalp Rollers
Wheneveryouchangetheheightofcut,adjustthe heightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssothattherollers
donottouchthegroundinnormal,atmowingareas.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
OperatingTips
MaximizingAirCirculation
Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower deckinuncutgrass.Alwaystrytohave1sideofthe mowerdeckfreefromuncutgrass,whichallowsair tobedrawnintothemowerdeck.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Adjusttheanti-scalprollersto1ofthefollowing positions:
Upperhole—usethispositionwiththemower
deckinthe63mm(2-1/2inches)andbelow theheight-of-cutpositions(Figure24).
Lowerhole—usethispositionwiththemower
deckinthe76mm(3inches)andabovethe height-of-cutpositions(Figure24).
Figure24
1.Anti-scalproller4.Upperhole—themower
2.Lowerhole—themower
deckinthe76mm(3 inches)andabovethe height-of-cutpositions
3.Flangenut
deckinthe63mm(2-1/2 inches)andbelowthe height-of-cutpositions
5.Bolt
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdeckdoesnotscalp anyunevenground.However,thecuttingheight usedinthepastisgenerallythebestonetouse. Whencuttinggrasslongerthan15cm(6inches)tall, youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.
CuttingaThirdoftheGrassBlade
Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.
AlternatingtheMowingDirection
Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings,
g019929
whichenhancesdecompositionandfertilization.
MowingatCorrectIntervals
Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently .Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.
MowingatSlowerSpeeds
Incertainconditions,mowingataslowerground speedcanimprovecutquality .
AvoidingCuttingTooLow
Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.
23
StoppingtheMachine
Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.
KeepingtheUndersideofthe MowerDeckClean
Cleanclippingsanddirtfromtheundersideofthe mowerdeckaftereachuse.Ifgrassanddirtbuildup insidethemowerdeck,cuttingqualitywilleventually becomeunsatisfactory.
MaintainingtheBlade(s)
Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.T earingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary .Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.RefertoServicing
theCuttingBlades(page44).
AfterOperation
AfterOperationSafety
GeneralSafety
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe operator’sposition.Allowthemachinetocool beforeservicing,adjusting,fueling,cleaning,or storingit.
Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine compartmenttohelppreventres.Cleanupoilor fuelspills.
Removethekeybeforestoringortransportingthe
machine.
CleaningtheMachine
ServiceInterval:Aftereachuse
Important:Y oucanwashthemachinewithamild
detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
3.Cleangrassanddebrisfromcuttingunit,mufer, drives,grasscatcher,andengine.
Note:RefertoWashingtheUndersideofthe
MowerDeck(page51)forinformationonusing
thedeck-washouttting.
PushingtheMachineby Hand
Thismachinehasanelectric-brakemechanism, andtopushthemachine,thekeymustbeinthe
RUNposition.Thebatteryneedstobechargedand
functioningtodisengagetheelectricbrake.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
3.Locatethebypassleversontheframeonboth sidesoftheengine.
24
4.Movebothbypassleversforwardthroughthe slottedholeanddowntolocktheminplace (Figure25).
WARNING
Contactwithhotsurfacesmaycause personalinjury.
Important:Alwayspushthemachineby
hand.Donottowthemachine,because towingmaydamageit.
7.Movethemotion-controlleversoutwardtothe PARKposition.
8.TurnthekeytotheOFFpositionandremoveitto avoiddrainingthebatterycharge.
Keepyourhands,feet,face,clothing andotherbodypartsawaytheengine, muferandotherhotsurfaces.
WARNING
Themachinecouldunintentionallymove whilethebypassleversarelocked forwardintheslotandinjureyouor bystanders.
Lockthebypassleversrearwardafter movingthemachine.
9.Movebothbypassleversrearwardanddown throughtheslottedholetolocktheminplace.
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidents,causingpersonal injury.
Donotdrivethemachineonapublicstreet orroadway.
Figure25
1.Bypass-leverlocations
2.Leverpositionfor operatingthemachine
5.TurntheignitionkeytotheRUNpositionand
disengagetheparkingbrakebymoving1 motion-controlleveroutofthePARKposition.
3.Leverpositionforpushing themachine
Note:Donotstartthemachine.
6.Movethemachineasrequired.
SelectingaTrailer
WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure26).
Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.
g333873
Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.
Ensurethatthelengthoftherampisat least4timesaslongastheheightofthe trailerortruckbedtotheground.This ensuresthattherampangledoesnot exceed15degreesonatground.
25
1.Ifyouareusingatrailer,connectittothetowing vehicleandconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakesand lights.
3.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure26).
4.Backthemachineuptheramp(Figure27).
Figure27
g027995
1.Full-widthrampinstowed position
2.Sideviewoffull-width rampinloadingposition
3.Notgreaterthan 15degrees
LoadingtheMachine
Figure26
4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground
5.H=heightofthetraileror truckbedtotheground
6.Trailer
1.Backthemachineupthe ramp.
2.Drivethemachineforward downtheramp.
5.Shutofftheengine,removethekey,andmove themotion-controlleversoutwardtothePARK position.
6.Tiedownthemachinenearthefrontcaster wheelsandtherearframewithstraps,chains, cable,orropes(Figure28).Refertolocal
g027996
regulationsfortie-downrequirements.
g027708
Figure28
1.Tie-downpoints
WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.
Useextremecautionwhenoperatinga machineonaramp.
Backthemachineuptherampanddriveit forwarddowntheramp.
Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.
UnloadingtheMachine
1.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure26).
2.Drivethemachineforwarddowntheramp (Figure27).
26
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
MaintenanceSafety
Ifyouleavethekeyintheswitch,someonecould
accidentlystarttheengineandseriouslyinjureyou orotherbystanders.Removethekeyfromthe switchbeforeyouperformanymaintenance.
Beforeyouleavetheoperator’sposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethedrives.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey .
–Allowmachinecomponentstocoolbefore
performingmaintenance.
Donotallowuntrainedpersonneltoservicethe
machine.
Keepyourhandsandfeetawayfrommoving
partsorhotsurfaces.Ifpossible,donotmake adjustmentswiththeenginerunning.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
Cleangrassanddebrisfromthecuttingunit,
mufer,drives,grasscatcher,andengine compartmenttopreventres.
Cleanupoilorfuelspillsandremovefuel-soaked
debris.
Donotrelyonhydraulicormechanicaljacksto
supportthemachine;supportthemachinewith jackstandswheneveryouraisethemachine.
Keepallpartsingoodworkingcondition
andallhardwaretightened,especiallythe blade-attachmenthardware.Replaceallwornor damageddecals.
Disconnectthecablefromthenegativeterminalof
thebatterybeforerepairingthemachine.
Toensureoptimumperformance,useonly
genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.
Checktheparkingbrakeoperationfrequently.
Adjustandserviceitasrequired.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Beforeeachuseordaily
Aftereachuse
Every25hours
MaintenanceProcedure
•Checkthesafety-interlocksystem.
•ForKawasakiengines—checktheaircleanerfordirty ,loose,ordamagedparts.
•ForKawasakiengines—checktheengine-oillevel.
•ForKawasakiengines—cleantheairintakescreen.
•ForKohlerengines—checktheengine-oillevel.
•Inspecttheblades.
•Inspectthegrassdeectorfordamage.
•Cleangrassanddebrisfromthecuttingunit,mufer,drives,grasscatcher,and engine.
•Cleanthemower-deckhousing.
•Greasethecasterwheelbearings(moreofteninsandysoilconditions).
•ForKohlerengines—cleanortheair-cleanerfoamelement(moreoftenindusty, dirtyconditions).
•Checktirepressure.
•Checkthebeltsforwearorcracks.
27
MaintenanceService
Interval
Every100hours
Every100hoursoryearly,
whichevercomesrst
Every200hours
MaintenanceProcedure
•ForKawasakiengines—cleanthepaperair-cleanerelement(moreoftenindirtyor dustyconditions).
•ForKawasakiengines—changetheengineoil(moreoftenindirtyordusty conditions).
•ForKawasakiengines—replaceorcleanandgapthesparkplug.
•ForKohlerengines—Removeandcleantheblowerhousingandanyothercooling shrouds(moreoftenunderextremelydusty,dirtyconditions).
•Replacethein-linefuellter.
•ForKohlerengines—replacethepaperair-cleanerelement(moreoftenindusty , dirtyconditions).
•ForKohlerengines—changetheengineoilandoillter(moreoftenindirtyor dustyconditions).
•ForKohlerengines—Checkthesparkplug(s).
•ForKawasakiengines—replacethepaperair-cleanerelement(moreoftenindirtyor dustyconditions).
•ForKawasakiengines—changetheengine-oillter(moreoftenindirtyordusty conditions).
•ForKohlerengines—Replacethesparkplug(s).
Every300hours
Beforestorage
•ForKawasakiengines—checkandadjustthevalveclearance.Contactan AuthorizedServiceDealer.
•Chargethebatteryanddisconnectthebatterycables.
•Performallmaintenanceprocedureslistedabovebeforestorage.
•Paintanychippedsurfaces.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.
Shutofftheengineandremovethekeyfromtheswitchbeforeyouperformanymaintenance.
Pre-Maintenance Procedures
RaisingtheMachine
Usejackstandstosupportthemachinewhenyou raiseit.
WARNING
Supportingthemachineonthelowermufer shield(Figure29)maydamagetheshieldand causethemachinetofall,injuringyouor bystanders.
Donotusethelowermufershieldtoliftor supportthemachine.
g299647
Figure29
1.Lowermufershield
28
Lubrication
EngineMaintenance
GreasingtheBearings
ServiceInterval:Every25hours—Greasethecaster
wheelbearings(moreofteninsandy soilconditions).
GreaseType:No.2lithiumgrease
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleanthegreasettings(Figure30)witharag.
Note:Scrapeanypaintoffthefrontofthe
tting(s).
EngineSafety
Keepyourhands,feet,face,otherbodyparts,
andclothingawayfromthemuferandotherhot surfaces.Allowenginecomponentstocoolbefore performingmaintenance.
Donotchangetheenginegovernorspeedor
overspeedtheengine.
IdentifyingtheEngine
Usethefollowinggraphictoidentifytheengineyou haveandproceedtothesectionlistedbelowfor service.
Figure30
1.Frontcastertire
4.Connectagreaseguntoeachtting(Figure30).
5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.
6.Wipeupanyexcessgrease.
g332152
Figure31
1.Kawasakiengine2.Kohlerengine
g032432
ForKawasakienginemaintenance,referto
ServicingaKawasakiEngine(page30).
ForKohlerenginemaintenance,refertoServicing
aKohlerEngine(page34).
29
ServicingaKawasaki Engine
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily
Note:Servicetheaircleanermorefrequently(every
fewhours)ifoperatingconditionsareextremelydusty orsandy.
1.Cleanthepaperelementbytappingitgentlyto removedust.
Note:Ifitisverydirty ,replacethepaper
elementwithanewone.
2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.
3.Replacethepaperelementifitisdamaged.
Important:Donotcleanthepaperelement.
RemovingtheAir-CleanerPaperElement
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleanaroundtheair-cleanercovertoprevent dirtfromgettingintotheengineandcausing damage.
4.Loosenthehoseclampandremovethepaper element(Figure32).
ServicingtheEngineOil
Engine-OilSpecications
OilType:DetergentoilofAPIserviceSJorhigher
CrankcaseCapacity:1.5L(51oz)withoutlter;
1.7L(57oz)withlter
Viscosity:Seethetablebelow.
Figure32
1.Cover
2.Paperelement
3.Hoseclamp
ServicingthePaperAir-CleanerElement
ServiceInterval:Every100hours—ForKawasaki
engines—cleanthepaper air-cleanerelement(moreoftenin dirtyordustyconditions).
Every200hours—ForKawasaki engines—replacethepaperair-cleaner element(moreoftenindirtyordustyconditions).
g331234
Figure33
g207139
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
Important:Ifyouoverllorunderlltheengine
crankcasewithoilandruntheengine,youmay damagetheengine.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
30
Note:Ensurethattheengineiscoolsothatthe
oilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outofthe engine,cleantheareaaroundtheoil-llcapand dipstickbeforeremovingit(Figure34).
ChangingtheEngineOil
ServiceInterval:Every100hours—ForKawasaki
engines—changetheengine oil(moreoftenindirtyordusty conditions).
1.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoensurethatthe oildrainscompletely.
2.Disengagetheblade-controlswitch(PTO)and movethemotion-controlleversoutwardtothe PARKposition.
3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
4.Draintheoilfromtheengine(Figure35).
Figure34
g307458
g027539
Figure35
5.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure
36).
31
Figure36
6.Disposeoftheusedoilatarecyclingcenter.
g235264
g027477
Figure37
ChangingtheEngine-OilFilter
ServiceInterval:Every200hours—ForKawasaki
engines—changetheengine-oil lter(moreoftenindirtyordusty conditions).
1.Draintheoilfromtheengine;refertoChanging
theEngineOil(page31).
2.Changetheengine-oillter(Figure37).
Note:Ensurethattheoil-ltergaskettouches
theengine,andthenturntheoillteranextra 3/4turn.
3.Fillthecrankcasewiththepropertypeofnew oil(Figure36).
ServicingtheSparkPlug
ServiceInterval:Every100hours
Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplugandagappingtoolorfeelergaugeto checkandadjusttheairgap.Installanewsparkplug ifnecessary.
TypeofSparkPlug:NGK
AirGap:0.75mm(0.03inch)
RemovingtheSparkPlug
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
®
BPR4ES
32
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.Allowtheenginetocool.
3.Cleantheareaaroundthebaseoftheplugto keepdirtanddebrisoutoftheengine.
4.Removethesparkplug(Figure38).
Figure38
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).
Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.
Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty.
Setthegapto0.75mm(0.03inch).
InstallingtheSparkPlug
g027478
g027480
Figure40
CleaningtheCoolingSystem
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
Figure39
3.Removetheairlterfromtheengine.
4.Removetheengineshroud.
5.Topreventdebrisenteringtheairintake,install theairltertothelterbase.
6.Cleandebrisandgrassfromtheparts.
g206628
7.Removetheairlterandinstalltheengine shroud.
8.Installtheairlter.
33
ServicingaKohlerEngine
ServicingtheAirCleaner
ServiceInterval:Every25hours—ForKohler
engines—cleanortheair-cleaner foamelement(moreoftenindusty, dirtyconditions).
Every100hoursoryearly,whichevercomes rst—ForKohlerengines—replacethepaper air-cleanerelement(moreoftenindusty,dirty conditions).
g333887
Figure42
1.Paperelement2.Foamelement
Note:Servicetheaircleanermorefrequently(every
fewhours)ifoperatingconditionsareextremelydusty orsandy.
RemovingtheFoamandPaperElements
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Cleanaroundtheair-cleanercovertoprevent dirtfromgettingintotheengineandcausing damage.
4.Rotatethelatchesoutwardandremovethe covertoaccesstheair-cleanerelements.
ServicingtheFoamElement
1.Washthefoamelementinliquidsoapand warmwater.Whentheelementisclean,rinse itthoroughly.
2.Drytheelementbysqueezingitinacleancloth.
Important:Replacethefoamelementifit
istornorworn.
3.Lightlyoilthefoamelementusingnewengineoil andsqueezeoutanyexcessoil.
ServicingthePaperAir-CleanerElement
1.Cleanthepaperelementbytappingitgentlyto removedust.
Note:Ifitisverydirty ,replacethepaper
elementwithanewone.
2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.
3.Replacethepaperelementifitisdamaged.
Important:Donotcleanthepaperlter.
Figure41
1.Latch3.Air-cleanerelements
2.Engine4.Air-cleanerbase
5.Separatethefoamandpaperelements(Figure
42).
InstallingtheAirCleaner
1.Installthefoampre-cleanerelementoverthe paperelement.
Note:Ensurethatyoudonotdamagethe
elements.
g333875
2.Installtheair-cleanerelementsontothe air-cleanerbase.
3.Installthecoverandsecureitwiththelatches (Figure32).
34
ServicingtheEngineOil
Engine-OilSpecications
OilType:Detergentoil(includingsynthetic)ofAPI
serviceSJorhigher
CrankcaseCapacity:1.9L(64oz)withoillter
Viscosity:Seethetablebelow.
Figure43
g017552
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
Important:Ifyouoverllorunderlltheengine
crankcasewithoilandruntheengine,youmay damagetheengine.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
Note:Ensurethattheengineiscoolsothatthe
oilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outofthe engine,cleantheareaaroundtheoil-llcapand dipstickbeforeremovingit(Figure44).
g365791
Figure44
ChangingtheEngineOilandOilFilter
ServiceInterval:Every100hoursoryearly,
whichevercomesrst—ForKohler engines—changetheengineoiland oillter(moreoftenindirtyordusty conditions).
1.Parkthemachineonalevelsurfacetoensure thattheoildrainscompletely.
2.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
4.Draintheoilfromtheengine(Figure45).
35
Figure46
g027477
Figure45
5.Changetheengine-oillter(Figure46).
Note:Ensurethattheoil-ltergaskettouches
theengineandthenturnthelteranextra3/4 turn.
g225280
6.Slowlypourapproximately80%ofthespecied oilintothellertubeandslowlyaddthe additionaloiltobringittotheFullmark(Figure
47).
36
3.Cleantheareaaroundthebaseoftheplugto keepdirtanddebrisoutoftheengine.
4.Removethesparkplug(Figure48).
Figure48
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).
Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.
g027478
Figure47
7.Disposeoftheusedoilatarecyclingcenter.
ServicingtheSparkPlug
ServiceInterval:Every100hoursoryearly,
whichevercomesrst—ForKohler engines—Checkthesparkplug(s).
Every200hours/Every2years(whichever comesrst)—ForKohlerengines—Replacethe sparkplug(s).
Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug. Useasparkplugwrenchforremovingandinstalling thesparkplugandagappingtoolorfeelergaugeto checkandadjusttheairgap.Installanewsparkplug ifnecessary.
Type:Champion
®
XC12YC
g365790
engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty.
Setthegapto0.75mm(0.03inch).
g206628
Figure49
Ifyouseelightbrownorgrayontheinsulator,the
Airgap:0.76mm(0.03inch)
RemovingtheSparkPlug
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
37
InstallingtheSparkPlug
Figure50
CleaningtheBlowerHousing
ServiceInterval:Every100hours/Yearly(whichever
comesrst)
Toensurepropercooling,ensurethatthegrass screen,coolingns,andotherexternalsurfacesofthe enginearekeptcleanatalltimes.
Cleanthecoolingnsandexternalsurfacesas necessary.Makesurethatthecoolingshroudsare installed.Torquetheblowerhousingscrewsto7.5 N∙m(5.5ft-lb).
FuelSystem Maintenance
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
RefertoFuelSafety(page13)foracomplete listoffuelrelatedprecautions.
ReplacingtheIn-LineFuel Filter
ServiceInterval:Every100hours—Replacethe
g027480
Neverinstalladirtylterafterremovingitfromthe fuelline.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.Allowtheenginetocool.
3.Replacethelter(Figure51).
Note:Ensurethattheow-directionarrowon
thereplacementlterpointstowardtheengine.
in-linefuellter.
Important:Operatingtheenginewithablocked
grassscreen,dirtyorpluggedcoolingns,and/or coolingshroudsremoved,causesenginedamage duetooverheating.
38
Figure51
Kawasakiengineltershown
ElectricalSystem Maintenance
ElectricalSystemSafety
Disconnectthecablefromthenegativeterminalof
thebatterybeforerepairingthemachine.
Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.
ServicingtheBattery
RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing
g333995
sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Raisetheseattoaccessthebattery.
4.Disconnectthenegative(black)groundcable fromthebatterypost(Figure52).
Note:Retainallfasteners.
39
WARNING
Incorrectlyremovingthecablesfrom batterycoulddamagethemachineand cables,causingsparks.Sparkscan causethebatterygassestoexplode, resultinginpersonalinjury .
Alwaysdisconnectthenegative (black)batterycablebefore disconnectingthepositive(red) cable.
Alwaysconnectthepositive(red) batterycablebeforeconnectingthe negative(black)cable.
5.Slidetherubbercoveroffthepositive(red) cable.
6.Disconnectthepositive(red)cablefromthe batterypost(Figure52).
Note:Retainallfasteners.
7.Removethebatteryhold-down(Figure52),and liftthebatteryfromthebatterytray .
ChargingtheBattery
ServiceInterval:Beforestorage—Chargethebattery
anddisconnectthebatterycables.
1.Removethebatteryfromthechassis;referto
RemovingtheBattery(page39).
2.Chargethebatteryforaminimumof1hourat 6to10A.
Note:Donotoverchargethebattery.
3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure53).
Figure52
1.Battery
2.Positive(+)batterypost
3.Bolt,washer,andnut7.Batteryhold-down
4.Terminalboot
5.Negative(–)batterypost
6.Wingnut,washer,andbolt
g000538
Figure53
1.Positive(+)batterypost3.Red(+)chargerlead
2.Negative(–)batterypost4.Black(–)chargerlead
InstallingtheBattery
1.Positionthebatteryinthetray(Figure52).
2.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive (+)batteryterminal.
g293472
3.Usingthefastenerspreviouslyremoved,install thenegativebatterycabletothenegative(-) batteryterminal.
4.Slidetheredterminalbootontothepositive (red)batterypost.
5.Securethebatterywiththehold-down(Figure
52).
6.Lowertheseat.
40
ServicingtheFuses
DriveSystem
Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorshort.
Fusetype:
Main—F1(25A,blade-type)
ChargeCircuit—F2(15A,blade-type)
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Raisetheseattoaccessthefuses.
4.Toreplaceafuse,pulloutthefusetoremove it(Figure54).
Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checktire
pressure.
Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseanuneven cut.Checkthepressureatthevalvestem(Figure55). Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.
Inatethefrontcasterwheeltiresto206kPa(30psi) orthepressureindicatedonthesidewall,whichever islower.
Inatethereardrive-wheeltiresto90kPa(13psi).
Figure54
1.Chargecircuit(15A)2.Main(25A)
5.Lowertheseat.
g000554
Figure55
1.Valvestem
g293931
41
ReleasingtheElectric Brake
Youcanmanuallyreleasetheelectricbrakeby rotatingthelinkarmsforward.Oncetheelectricbrake isenergized,thebrakeresets.
1.TurnthekeytotheOFFpositionandremove thekey .
2.Disconnectthebattery.
3.Locatetheshaftontheelectricbrakewherethe brakelinkarmsareconnected(Figure56).
4.Rotatetheshaftforwardtoreleasethebrake.
5.Connectthebatteryaftermovingthemachine.
4.Rotatethebolttodecreasethespeedforthat particularwheel.
Note:Rotatetheboltasmallamounttomake
minoradjustments.
Figure56
1.Brake-linkarmontheelectricbrakecontrolmodule
2.Left,reartire
AdjustingtheTracking
Whendrivingthemachineforwardfullspeedacross aat,levelsurface,ifthemachinepullsto1side, adjustthetracking.
Ifthemachinepullstotheleft,adjusttheright motion-controllever;ifthemachinepullstotheright, adjusttheleftmotion-controllever.
Note:Youcanadjustthetrackingonlyfordriving
forward.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
g294417
g294926
Figure57
1.Bolt
5.Startthemachineanddriveforwardacrossa at,levelsurfacewiththemotion-controllevers fullyforwardtocheckifthemachinetracks straight.Repeattheprocedureasneeded.
3.Locatethetracking-adjustmentboltnearthe motion-controlleverontheparticularsidethat needsadjusting(Figure57).
Note:Raisetheseatforeasieraccesstothe
adjustmentbolt.
42
BeltMaintenance
InspectingtheBelts
ServiceInterval:Every25hours—Checkthebelts
forwearorcracks.
Replacethebeltifitisworn.Thesignsofawornbelt includesquealingwhilethebeltisrotating;theblades slippingwhilecuttinggrass;andfrayededges,burn marks,andcracksonthebelt.
ReplacingtheMowerBelt
Thesignsofawornbeltincludesquealingwhilethe beltisrotating,bladesslippingwhilecuttinggrass, andfrayededges,burnmarks,andcracksonthebelt. Replacethemowerbeltifanyoftheseconditionsare evident.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
WARNING
Thespringisundertensionwhen installedandcancausepersonalinjury.
Becarefulwhenremovingthebelt.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Settheheightofcutatthelowestcuttingposition (38mmor1-1/2inches).
4.Removethehairpincotterandpushinthetab onthecovertoremovethepulleycovers(Figure
58).
Figure59
1.Idlerpulley
2.Mowerbelt5.Enginepulley
3.Outsidepulley6.Spring-removaltool
6.Routethenewbeltaroundtheenginepulleyand mowerpulleys(Figure59).
7.Usingaspring-removaltool(ToroPartNo. 92-5771),installtheidlerspringoverthedeck hookandplacetensionontheidlerpulleyand themowerbelt(Figure59).
8.Installthepulleycovers.
4.Spring
g331295
Figure58
1.Cover
5.Usingaspring-removaltool(ToroPartNo. 92-5771),removetheidlerspringfromthedeck hooktoremovetensionontheidlerpulley,and rollthebeltoffthepulleys(Figure59).
2.Hairpincotter
g332328
43
MowerMaintenance
BladeSafety
Inspectthebladesperiodicallyforwearordamage.
Usecarewhencheckingtheblades.Wrapthe
bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.
Onmulti-bladedmachines,takecareasrotating
onebladecancauseotherbladestorotate.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
ServicingtheCutting Blades
Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, keepextrabladesonhand.
BeforeInspectingorServicingthe Blades
g006530
Figure60
1.Cuttingedge3.Wear/slotforming
2.Curvedarea4.Crack
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfacefor
thefollowingprocedure.
1.Raisethemowerdecktothehighest height-of-cutposition.
2.Whilewearingthicklypaddedgloves,orother adequatehandprotection,slowlyrotatethe bladeintoapositionthatallowsyoutomeasure thedistancebetweenthecuttingedgeandthe levelsurfacethemachineison(Figure61).
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,and disconnectthespark-plugwiresfromthespark plugs.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure60).
2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe
Blades(page46).
3.Inspecttheblades,especiallyinthecurvedarea.
4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure60).
g014972
Figure61
1.Deck3.Blade
2.Spindlehousing
3.Measurefromthetipofthebladetotheat surface(Figure62).
44
Figure62
g014973
Figure64
g014973
1.Blade(inpositionformeasuring)
2.Levelsurface
3.Measureddistancebetweenbladeandthesurface(A)
4.Rotatethesameblade180degreessothat theopposingcuttingedgeisnowinthesame position(Figure63).
Figure63
1.Blade(sidepreviouslymeasured)
2.Measurement(positionusedpreviously)
3.Opposingsideofbladebeingmovedintomeasurement
position
1.Oppositebladeedge(inpositionformeasuring)
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
A.IfthedifferencebetweenAandBisgreater
than3mm(1/8inch),replacethebladewith anewblade;refertoRemovingtheBlades
(page45)andInstallingtheBlades(page
46).
Note:Ifabentbladeisreplacedwitha
newblade,andthedimensionobtained continuestoexceed3mm(1/8inch),the bladespindlecouldbebent.Contactan AuthorizedServiceDealerforservice.
B.Ifthevarianceiswithinconstraints,moveto
thenextblade.
g014974
6.Repeatthisprocedureoneachblade.
RemovingtheBlades
Replacethebladesiftheyhitasolidobject,orifthe bladeisoutofbalanceorbent.
5.Measurefromthetipofthebladetotheat surface(Figure64).
Note:Thevarianceshouldbenomorethan
3mm(1/8inch).
1.Holdthebladeendusingaragorthicklypadded glove.
2.Removethebladebolt,curvedwasher,and bladefromthespindleshaft(Figure65).
45
Figure65
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure
65).
Important:Thecurvedpartoftheblade
mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.
2.Installthecurvedwasher(cuppedsidetoward theblade)andthebladebolt(Figure65).
3.Torquethebladeboltto81to108N∙m(60to 80ft-lb).
g027833
LevelingtheMowerDeck
1.Sailareaoftheblade3.Curvedwasher
2.Blade4.Bladebolt
SharpeningtheBlades
1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure66).
Note:Maintaintheoriginalangle.
Note:Thebladeretainsitsbalanceifthesame
amountofmaterialisremovedfrombothcutting edges.
Figure66
1.Sharpenatoriginalangle.
2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure67).
Note:Ifthebladestaysinahorizontalposition,
thebladeisbalancedandcanbeused.
Checktoensurethatthemowerdeckislevelanytime youinstallthemowerorwhenyouseeanunevencut onyourlawn.
Checkthemowerdeckforbentbladespriorto leveling,andremoveandreplaceanybentblades; refertotheServicingtheCuttingBlades(page44) beforecontinuing.
Levelthemowerdeckside-to-siderst;thenyoucan adjustthefront-to-rearslope.
Requirements:
Themachinemustbeonalevelsurface.
Alltiresmustbeproperlyinated;refertoChecking
theTirePressure(page41).
g000552
CheckingtheSide-to-SideLevel
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Settheheightofcutto76mm(3inches).
Note:Ifthebladeisnotbalanced,lesome
metalofftheendofthesailareaonly(Figure66).
Figure67
1.Blade2.Balancer
3.Repeatthisprocedureuntilthebladeis balanced.
4.Carefullyrotatethebladessidetoside.
5.Measurebetweentheoutsidecuttingedgesand theatsurface(Figure68).
Note:Ifbothmeasurementsarenotwithin5
mm(3/16inch),anadjustmentisrequired;refer
g000553
46
toLevelingfromSidetoSide(page47).
1.Bladessidetoside
2.Outsidecuttingedges
Figure68
3.Measurefromthetipofthe bladetotheatsurface here.
g294044
Figure69
1.Bladesfronttorear3.Measurefromthetipofthe bladetotheatsurface here.
2.Outsidecuttingedges
g294046
CheckingtheFront-to-RearBlade Slope
Checkthefront-to-rearbladelevelanytimeyouinstall themower.Ifthefrontofthemowerismorethan
7.9mm(5/16inch)lowerthantherearofthemower, adjustthebladelevel.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Settheheightofcutto76mm(3inches).
4.Carefullyrotatethebladessotheyarefacing fronttorear(Figure69).
5.Measurefromthetipofthefrontbladetothe atsurfaceandthetipoftherearbladetothe atsurface(Figure69).
Note:Ifthefrontbladetipisnot1.6to7.9mm
(1/16to5/16inch)lowerthantherearblade tip,continuetotheCheckingtheFront-to-Rear
BladeSlope(page47)procedure.
LevelingfromSidetoSide
1.Movetotheleftsideofthemachine.
2.Settheanti-scalprollerstothetopholesor removethemcompletelyforthisprocedure;refer toAdjustingtheAnti-ScalpRollers(page23).
3.Settheheight-of-cutlevertothe76mm(3inch) position;refertoAdjustingtheHeightofCut
(page22).
4.Place2blocks,eachhavingathicknessof6.6 cm(2-5/8inches),undereachsideofthefront edgeofthedeckbutnotundertheanti-scalp rollerbrackets(Figure70).
5.Place2blocks,eachhavingathicknessof7.3 cm(2-7/8inches),undertherearedgeofthe cuttingdeckskirt,1oneachsideofthecutting deck(Figure70).
47
1.Woodblock—6.6cm (2-5/8inches)thick
Figure70
2.Woodblock—7.3cm (2-7/8inches)thick
g294195
Figure72
8.Installthewasherandhairpincotter(Figure72).
g331321
9.Repeatsteps6through8fortheothersideof themachine.
10.Checktheside-to-sidelevelagain;repeatthis procedureuntilthemeasurementsarecorrect.
6.Removethehairpincotterandwasherfromthe lowerlift-armpin(Figure71).
Figure71
11.Continuelevelingthemowerdeckbychecking thefront-to-rearbladeslope;refertoChecking
theFront-to-RearBladeSlope(page47).
AdjustingtheFront-to-RearBlade Slope
1.Rotatetheadjustmentnutinthefrontofthe mower(Figure73).
g294197
1.Height-of-cutplate
2.Hairpincotter
3.Washer
7.Rotatetheheight-of-cutplatetoadifferenthole sothatitsupportstheweightofthemowerdeck afteryouinstalltheplate(Figure72).
g294471
Figure73
1.Adjustingrod3.Adjustmentnut
2.Adjustingblock
2.Toraisethefrontofthemowerdeck,tightenthe adjustmentnut.
48
3.Tolowerthefrontofthemowerdeck,loosenthe adjustmentnut.
4.Afteradjustment,checkthefront-to-rearslope again,continueadjustingthenutuntilthefront bladetipis1.6to7.9mm(1/16to5/16inch) lowerthantherearbladetip;refertoChecking
theFront-to-RearBladeSlope(page47).
5.Whenthefront-to-rearbladeslopeiscorrect, checktheside-to-sidelevelofthemowerdeck again;refertoCheckingtheSide-to-SideLevel
(page46).
RemovingtheMowerDeck
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Lowertheheight-of-cutlevertothelowest position.
4.Removethehairpincotterfromthefrontsupport rod,andremovetherodfromthedeckbracket (Figure74).
Figure75
1.Liftarm
2.Hairpincotter
3.Washer
7.Removetheliftarmfromthedeckpin(Figure
75).
8.Repeatsteps6and7fortheothersideofthe machine.
9.Slidethemowerdeckrearwardtoremovethe mowerbeltfromtheenginepulley.
10.Slidethemowerdeckoutfromunderneaththe machine.
g295768
Figure74
1.Frontsupportrod2.Deckbracket
5.Carefullylowerthefrontofthemowerdeckto theground.
6.On1sideofthemachine,removethewasher andhairpincotterfromthedeckpin(Figure75).
Note:Retainallpartsforfutureinstallation.
InstallingtheMowerDeck
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
g366001
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowest position.
5.On1sideofthemachine,lifttherearofthe mowerdeckandinstalltheliftarmtothedeck pin(Figure75).
6.Installtheliftarmusingthewasherandhairpin cotter(Figure75).
7.Repeatsteps5and6fortheothersideofthe machine.
49
8.Attachthefrontsupportrodtothemowerdeck withtheclevispinandhairpincotter(Figure74).
9.Installthemowerbeltontotheenginepulley; refertoReplacingtheMowerBelt(page43).
ReplacingtheGrass Deector
ServiceInterval:Beforeeachuseordaily—Inspect
thegrassdeectorfordamage.
WARNING
Anuncovereddischargeopeningcouldallow themachinetothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.
Neveroperatethemachineunlessyouinstall amulchplate,dischargedeector,orgrass collectionsystem.
1.Disengagethespringandslidetherodoutof theweldeddeckbrackets,spring,anddischarge deector(Figure76).
3.Positionthenewdischargedeectorwiththe bracketendsbetweentheweldedbracketson thedeckandinstalltherodandspringasshown inFigure76.
Note:Positionthespringontherodasshown
sothattheshorterspringendcomesfromunder therodbeforethebendandgoesovertherod asitreturnsfromthebend.
4.Placetheendoftherodinthenotchofthe bracket(Figure76).
Important:Thegrassdeectormustbe
springloadedinthedownposition.Liftthe deectoruptotestthatitsnapstothefull downposition.
Figure76
1.Rod4.Deckbrackets
2.Spring5.Springinstalledoverthe rod
3.Deector
2.Removethedamagedorworndischarge
deector.
g332166
50
Cleaning
8.Turnthewateroffandremovethecouplingfrom thewashouttting.
WashingtheUndersideof theMowerDeck
ServiceInterval:Aftereachuse
Important:Y oucanwashthemachinewithamild
detergentandwater.Donotpressurewashthe machine.Avoidexcessiveuseofwater,especially nearthecontrolpanel,undertheseat,aroundthe engine,hydraulicpumps,andmotors.
Washtheundersideofthemowerdeckaftereachuse topreventgrassbuildupforimprovedmulchaction andclippingdispersal.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Attachthehosecouplingtotheendofthe mowerwashouttting,andturnthewateron high(Figure77).
Note:Spreadpetroleumjellyonthewashout
ttingO-ringtomakethecouplingslideon easierandprotecttheO-ring.
Note:Ifthemowerisnotcleanafter1washing,
soakitandletitstandfor30minutes.Then repeattheprocess.
9.Runthemoweragainfor1to3minutesto removeexcesswater.
WARNING
Abrokenormissingwashouttting couldexposeyouandotherstothrown objectsorbladecontact.Contactwitha bladeorthrowndebriscancauseinjury ordeath.
Replacebrokenormissingwashout ttingimmediately,beforeusing machineagain.
Neverputyourhandsorfeetunder themowerorthroughopeningsinthe machine.
DisposingofWaste
Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.
Figure77
1.Washouttting3.O-ring
2.Hose
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.
6.Engagetheblade-controlswitchandletthe mowerrunfor1to3minutes.
7.Disengagetheblade-controlswitch,shutoffthe engine,removethekey,andwaitforallmoving partstostop.
4.Coupling
g020098
51
Storage
StorageSafety
Shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Donotstorethemachineorfuelnearamesor
drainthefuelindoorsorinsideanenclosedtrailer.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Note:Runthemachinewiththeblade-control
switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.
12.Checktheconditionoftheblades;referto
ServicingtheCuttingBlades(page44).
13.Preparethemachineforstorageforover 30daysasfollows:
A.Addfuelstabilizer/conditionertofreshfuel
inthetank.Followmixinginstructionsfrom thefuelstabilizermanufacturer.Donot useanalcohol-basedstabilizer(ethanolor methanol).
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystemfor5minutes.
CleaningandStorage
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andmovethe motion-controlleversoutwardtothePARK position.
2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Clean dirtandchafffromtheoutsideoftheengine cylinder-headnsandblowerhousing.
Important:Youcanwashthemachine
withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe controlpanel,engine,hydraulicpumps,and motors.
4.Checktheparkingbrakeoperation;refertoPark
Position(page11).
5.Servicetheaircleaner;refertoEngine
Maintenance(page29).
6.Greasethemachine;refertoLubrication(page
29).
7.Changethecrankcaseoil;refertoEngine
Maintenance(page29).
C.Shutofftheengine,allowittocool,and
drainthefueltankusingapumptype syphonoroperateengineuntilitshutsoff.
D.Disposeoffuelproperly .Recyclethefuel
accordingtolocalcodes.
Important:Donotstorefuelcontaining
stabilizer/conditionerlongerthan thedurationrecommendedbythe fuel-stabilizermanufacturer.
14.Removeandchecktheconditionofthespark plug(s);refertoEngineMaintenance(page29). Withthesparkplug(s)removedfromtheengine, pour30ml(2tablespoons)ofengineoilintothe sparkplughole.Usethestartertocrankthe engineanddistributetheoilinsidethecylinder. Installthesparkplug(s).Donotinstallthewire onthesparkplug(s).
15.Checkandtightenallfasteners.Repairor replaceanypartthatisdamaged.
16.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.
17.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheswitch andkeepitoutofreachofchildrenorother unauthorizedusers.Coverthemachineto protectitandkeepitclean.
8.Checkthetirepressure;refertoCheckingthe
TirePressure(page41).
9.Chargethebattery;refertoChargingtheBattery
(page40).
10.Ifstoringthemachinewiththebatteryinstalled, disconnectthenegative(black)cablefromthe battery.
11.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe machinewithagardenhose.
52
StoringtheBattery
1.Fullychargethebattery.
2.Letthebatteryrestfor24hours,thencheckthe batteryvoltage.
Note:Ifthebatteryvoltageisbelow12.6V ,
repeatsteps1and2.
3.Disconnectthecablesfromthebattery.
4.Checkthevoltageperiodicallytoensurethatthe voltageis12.4Vorhigher.
Note:Ifthebatteryvoltageisbelow12.4V ,
repeatsteps1and2.
BatteryStorageTips
Ifyouarestoringthebatteryoutsidethemachine,do thefollowing:
Storethebatteryinacool,dryareainanupright
position.
Donotstackbatteriesdirectlyontopofeachother,
unlesstheyareincartons.
Donotstackmorethan3batteries(only2ifthe
batterytypeiscommercial).
T estawetbatteryevery4to6monthsandcharge
it,ifnecessary .
Alwaystestandchargethebatterybefore
installation.
53
Troubleshooting
Problem
Thefueltankisshowingsignsofcollapsing orthemachineisfrequentlyshowingsigns ofrunningoutoffuel.
Theengineoverheats.
Thestarterdoesnotcrank.
Theenginedoesnotstart,startshard,or failstokeeprunning.
PossibleCauseCorrectiveAction
1.Theair-cleanerpaperelementclogged.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
3.Thecoolingnsandairpassages undertheengine-blowerhousingare plugged.
4.Theaircleanerisdirty.
5.Dirt,water,orstalefuelisinthefuel system.
1.Theblade-controlswitchisengaged.1.Disengagetheblade-controlswitch.
2.Themotion-controlleversarenotin thePARKposition.
3.Thebatteryisdead.
4.Theelectricalconnectionsare corrodedorloose.
5.Afuseisblown.5.Replacethefuse.
6.Arelayorswitchisdamaged.
1.Thefueltankisempty.1.Fillthefueltank.
2.Thechoke(ifapplicable)isnoton.
3.Theaircleanerisdirty.
4.Thespark-plugwire(s)islooseor disconnected.
5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.
6.Thereisdirtinfuellter.6.Replacethefuellter.
7.Dirt,water,orstalefuelisinfuel system.
8.Thereisincorrectfuelinthefueltank.
9.Theoillevelinthecrankcaseislow.9.Addoiltothecrankcase.
1.Cleanthepaperelement.
3.Removetheobstructionfromthe coolingnsandairpassages.
4.Cleanorreplacetheair-cleaner element.
5.ContactanAuthorizedServiceDealer
2.Movethemotion-controllevers outwardtothePARKposition.
3.Chargethebattery.
4.Checktheelectricalconnectionsfor goodcontact.
6.ContactanAuthorizedServiceDealer.
2.MovethechokelevertotheON position.
3.Cleanorreplacetheair-cleaner element.
4.Installthewire(s)onthesparkplug.
5.Installanew,correctlygappedspark plug(s).
7.ContactanAuthorizedServiceDealer.
8.Drainthetankandreplacethefuelwith thepropertype.
Theenginelosespower.
1.Theengineloadisexcessive.1.Reducethegroundspeed.
2.Theaircleanerisdirty.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thecoolingnsandairpassages undertheengineblowerhousingare plugged.
5.Thesparkplug(s)ispitted,fouled,or thegapisincorrect.
6.Thefuel-tankventisblocked.6.ContactanAuthorizedServiceDealer.
7.Thereisdirtinthefuellter.7.Replacethefuellter .
8.Dirt,water,orstalefuelisinthefuel system.
9.
Thereisincorrectfuelinthefueltank.
2.Cleantheair-cleanerelement.
4.Removetheobstructionfromthe coolingnsandairpassages.
5.Installanew,correctlygappedspark plug(s).
8.
ContactanAuthorizedServiceDealer.
9.
ContactanAuthorizedServiceDealer.
54
Problem
PossibleCauseCorrectiveAction
Themachinedoesnotdrive.
Themachinevibratesabnormally .
Thecuttingheightisuneven.
1.Thebypassvalvesareopen.
2.Thetractionbeltsareworn,loose,or broken.
3.Thetractionbeltsareoffthepulleys.3.ContactanAuthorizedServiceDealer.
4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.
1.Thecuttingblade(s)is/arebentor unbalanced.
2.Theblademountingboltisloose.2.Tightentheblademountingbolt.
3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.
4.Theenginepulley ,idlerpulley,orblade pulleyisloose.
5.Theenginepulleyisdamaged.
6.Thebladespindleisbent.
7.Themotormountislooseorworn.
1.Theblade(s)isnotsharp.1.Sharpentheblade(s).
2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).
3.Themowerisnotlevel.
4.Ananti-scalproller(ifapplicable)isnot setcorrectly .
5.Theundersideofthemowerdeckis dirty.
6.Thetirepressureisincorrect.6.Adjustthetirepressure.
7.Abladespindleisbent.
1.Closethetowvalves.
2.ContactanAuthorizedServiceDealer.
1.Installnewcuttingblade(s).
4.Tightentheappropriatepulley.
5.ContactanAuthorizedServiceDealer.
6.ContactanAuthorizedServiceDealer.
7.ContactanAuthorizedServiceDealer.
3.Levelthemowerfromside-to-sideand front-to-rear.
4.Adjusttheanti-scalpwheelheight.
5.Cleantheundersideofthemower deck.
7.ContactanAuthorizedServiceDealer.
Thebladesdonotrotate.
1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.
2.Thedrivebeltisoffofthepulley .
3.Thepower-takeoff(PTO)switchor PTOclutchisfaulty.
4.Themowerbeltisworn,loose,or broken.
2.Installthedrivebeltandcheckthe adjustingshaftsandbeltguidesforthe correctposition.
3.ContactanAuthorizedServiceDealer.
4.Installanewmowerbelt.
55
Schematics
ElectricalDiagram139-2356(Rev.A)
56
g307974
Notes:
Notes:
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesT oroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
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