Toro 75500 Operator's Manual

FormNo.3447-879RevD
eS3000SD72VTORO
ModelNo.75500—SerialNo.321000001andUp
®
76cm
Registeratwww.T oro.com. OriginalInstructions(EN)
*3447-879*
ModelNo.
SerialNo.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyhomeownersinresidentialapplications.Itis designedprimarilyforcuttinggrassonwell-maintained lawns.Usingthisproductforpurposesotherthan itsintendedusecouldprovedangeroustoyouand bystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Thesafety-alertsymbol(Figure2)appearsbothin thismanualandonthemachinetoidentifyimportant safetymessagesthatyoumustfollowtoavoid accidents.Thissymbolwillappearwiththeword Danger,Warning,orCaution.
Dangerindicatesanimminentlyhazardous
situationwhich,ifnotavoided,willresultindeath orseriousinjury.
Warningindicatesapotentiallyhazardous
situationwhich,ifnotavoided,couldresultin deathorseriousinjury.
Cautionindicatesapotentiallyhazardoussituation
which,ifnotavoided,mayresultinminoror moderateinjury.
sa-black
Figure2
1.Safety-alertsymbol
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe spacebelow:
©2022—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
g345284
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Safety.......................................................................3
GeneralPowerT oolSafetyWarnings..................3
LawnMowerSafetyWarnings............................5
AdditionalToroSafety.........................................6
SlopeIndicator.................................................10
SafetyandInstructionalDecals.........................11
Setup......................................................................13
1ConnectingtheBatteryCable........................13
2ChargingtheBatteries...................................13
3InstallingtheGrassDeector.........................13
ProductOverview...................................................14
Controls...........................................................14
Specications..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................16
PerformingDailyMaintenance..........................16
UsingtheSafety-InterlockSystem....................16
PositioningtheSeat..........................................17
ConvertingtheMowertoSide-Discharging
orMulching...................................................17
DuringOperation.................................................18
StartingtheMachine.........................................18
DrivingtheMachine..........................................18
ShuttingOfftheMachine..................................18
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................19
AdjustingtheHeightofCut...............................19
OperatingTips.................................................19
AfterOperation....................................................20
TransportingtheMachine.................................20
MovingaNon-FunctioningMachine..................22
Maintenance...........................................................23
RecommendedMaintenanceSchedule(s)...........23
Pre-MaintenanceProcedures..............................23
AccessingtheBatteries....................................23
Lubrication..........................................................25
GreasingtheFrontWheelBearings..................25
ElectricalSystemMaintenance...........................25
MaintainingtheBatteries..................................25
DriveSystemMaintenance..................................27
CheckingtheTirePressure...............................27
MowerMaintenance.............................................28
ServicingtheCuttingBlades.............................28
Cleaning..............................................................30
CleaningtheUndersideoftheMower
Deck..............................................................30
DisposingofWaste...........................................30
Storage...................................................................31
CleaningandStorage.......................................31
BatteryStorage................................................31
Troubleshooting......................................................32
Schematics.............................................................33
GeneralPowerToolSafety Warnings
WARNING
Readallsafetywarnings,instructions, illustrationsandspecicationsprovidedwith thispowertool.
Failuretofollowthewarningsandinstructions mayresultinelectricshock,reand/orserious injury.
Theterm“powertool”inallofthewarningslisted belowreferstoyourmains-operated(corded)power toolorbattery-operated(cordless)powertool.
1.Workareasafety
A.Keepworkareacleanandwelllit.
Clutteredordarkareasinviteaccidents.
B.Donotoperatepowertoolsinexplosive
atmospheres,suchasinthepresence ofammableliquids,gasses,ordust.
Powertoolscreatesparkswhichmayignite thedustorfumes.
C.Keepchildrenandbystandersaway
whileoperatingapowertool.Distractions
cancauseyoutolosecontrol.
2.Electricalsafety
A.Powertoolplugsmustmatchtheoutlet.
Nevermodifythepluginanyway .Do notuseanyadapterplugswithearthed (grounded)powertools.Unmodied
plugsandmatchingoutletswillreducerisk ofelectricshock.
B.Avoidbodycontactwithearthedor
groundedsurfaces,suchaspipes, radiators,ranges,andrefrigerators.
Thereisanincreasedriskofelectricshock ifyourbodyisearthedorgrounded.
C.Donotexposepowertoolstorainorwet
conditions.Waterenteringapowertool
willincreasetheriskofelectricshock.
D.Donotabusethecord.Neverusethe
cordforcarrying,pullingorunplugging thepowertool.Keepcordawayfrom heat,oil,sharpedges,ormovingparts.
Damagedorentangledcordsincreasethe riskofelectricshock.
E.Whenoperatingapowertooloutdoors,
useanextensioncordsuitablefor outdooruse.Useofacordsuitablefor
3
outdoorusereducestheriskofelectric shock.
F.Ifoperatingapowertoolinadamp
locationisunavoidable,usearesidual currentdevice(RCD)protectedsupply .
UseofanRCDreducestheriskofelectric shock.
3.Personalsafety
A.Stayalert,watchwhatyouaredoing,
andusecommonsensewhenoperating apowertool.Donotuseapowertool whileyouaretiredorundertheinuence ofdrugs,alcohol,ormedication.A
momentofinattentionwhileoperatingpower toolsmayresultinseriouspersonalinjury .
B.Usepersonalprotectiveequipment.
Alwaysweareyeprotection.Protective equipmentsuchasadustmask,non-skid safetyshoes,orhearingprotectionusedfor appropriateconditionswillreducepersonal injuries.
C.Preventunintentionalstarting.Ensure
theswitchisintheoff-positionbefore connectingtopowersourceand/or batterypack,pickinguporcarryingthe tool.Carryingpowertoolswithyournger
ontheswitchorenergisingpowertoolsthat havetheswitchoninvitesaccidents.
D.Removeanyadjustingkeyorwrench
beforeturningthepowertoolon.A
wrenchorakeyleftattachedtoarotating partofthepowertoolmayresultinpersonal injury.
E.Donotoverreach.Keepproper
footingandbalanceatalltimes.This
enablesbettercontrolofthepowertoolin unexpectedsituations.
F.Dressproperly.Donotwearloose
clothingorjewelry .Keepyourhairand clothingawayfrommovingparts.Loose
clothes,jewelryorlonghaircanbecaught inmovingparts.
G.Ifdevicesareprovidedforthe
connectionofdustextractionand collectionfacilities,ensuretheseare connectedandproperlyused.Useof
dustcollectioncanreducedust-related hazards.
H.Donotletfamiliaritygainedfrom
frequentuseoftoolsallowyouto becomecomplacentandignoretool safetyprinciples.Acarelessactioncan
causesevereinjurywithinafractionofa second.
4.Powertooluseandcare
A.Donotforcethepowertool.Usethe
correctpowertoolforyourapplication.
Thecorrectpowertoolwilldothejob betterandsaferattherateforwhichitwas designed.
B.Donotusethepowertooliftheswitch
doesnotturnitonandoff.Anypowertool
thatcannotbecontrolledwiththeswitchis dangerousandmustberepaired.
C.Disconnecttheplugfromthepower
sourceand/orremovethebattery pack,ifdetachable,fromthepower toolbeforemakinganyadjustments, changingaccessories,orstoringpower tools.Suchpreventivesafetymeasures
reducetheriskofstartingthepowertool accidentally.
D.Storeidlepowertoolsoutofthereach
ofchildrenanddonotallowpersons unfamiliarwiththepowertoolorthese instructionstooperatethepowertool.
Powertoolsaredangerousinthehandsof untrainedusers.
E.Maintainpowertoolsandaccessories.
Checkformisalignmentorbindingof movingparts,breakageofpartsand anyotherconditionthatmayaffectthe powertool’soperation.Ifdamaged,have thepowertoolrepairedbeforeuse.Many
accidentsarecausedbypoorlymaintained powertools.
F.Keepcuttingtoolssharpandclean.
Properlymaintainedcuttingtoolswithsharp cuttingedgesarelesslikelytobindandare easiertocontrol.
G.Usethepowertool,accessories,and
toolbitsetc.,inaccordancewiththese instructions,takingintoaccountthe workingconditionsandtheworkto beperformed.Useofthepowertoolfor
operationsdifferentfromthoseintended couldresultinahazardoussituation.
H.Keephandlesandgraspingsurfaces
dry,cleanandfreefromoilandgrease.
Slipperyhandlesandgraspingsurfacesdo notallowforsafehandlingandcontrolof thetoolinunexpectedsituations.
5.Batterytooluseandcare
A.Rechargeonlywiththechargerspecied
byamanufacturer.Achargerthatis suitableforonetypeofbatterypackmay createariskofrewhenusedwithanother batterypack.
4
B.Usepowertoolsonlywithspecically
designatedbatteries.Useofanyother batteriesmaycreateariskofinjuryandre.
C.Whenbatterypackisnotinuse,keep
itawayfromothermetalobjects,like paperclips,coins,keys,nails,screws orothersmallmetalobjects,thatcan makeaconnectionfromoneterminal toanother.Shortingthebatteryterminals
togethermaycauseburnsorare.
D.Underabusiveconditions,liquidmaybe
ejectedfromthebattery;avoidcontact. Ifcontactaccidentallyoccurs,ushwith water.Ifliquidcontactseyes,additionally
seekmedicalhelp.Liquidejectedfromthe batterymaycauseirritationorburns.
E.Donotuseabatterypackortoolthat
isdamagedormodied.Damagedor
modiedbatteriesmayexhibitunpredictable behaviorresultinginre,explosionorrisk orinjury .
F.Donotexposeabatterypackortoolto
reorexcessivetemperature.Exposure
toretemperatureabove130°Cmaycause anexplosion.
G.Followallcharginginstructionsand
donotchargethebatterypackortool outsidethetemperaturerangespecied intheinstructions.Changingimproperly
orattemperaturesoutsidethespecied rangemaydamagethebatteryandincrease theriskofre.
6.Service
A.Haveyourpowertoolservicedby
aqualiedrepairpersonusingonly identicalreplacementparts.Thiswill
ensurethatthesafetyofthepowertoolis maintained.
B.Neverservicedamagedbatterypacks.
Serviceofbatterypacksshouldbe performedonlybythemanufactureror authorizedserviceproviders.
C.Thoroughlyinspecttheareawhereyouwilluse
thelawnmowerandremoveallstones,sticks, wires,bones,andotherforeignobjects.Thrown objectscancausepersonalinjury.
D.Beforeusingthelawnmower,alwaysvisually
inspecttoseethatthebladeandtheblade assemblyarenotwornordamaged.Wornor damagedpartsincreasetheriskofinjury.
E.Keepguardsinplace.Guardsmustbein
workingorderandbeproperlymounted.Aguard thatisloose,damaged,orisnotfunctioning correctlymayresultinpersonalinjury.
F.Keepallcoolingairinletsclearofdebris.
Blockedairinletsanddebrismayresultin overheatingorriskofre.
G.Donotoperatethelawnmoweronsteepslopes.
Thisreducestheriskoflossofcontrol,slipping, andfalling,whichmayresultinpersonalinjury.
H.Whileoperatingthelawnmower,alwayswear
longtrousers.Exposedskinincreasesthe likelihoodofinjuryfromthrownobjects.
I.Alwaysworkupordownthefaceofslopes,
neveracross,andexerciseextremecaution whenchangingdirection.Thisreducestherisk oflossofcontrol,slippingandfallingwhichmay resultinpersonalinjury.
J.Donottouchbladesandotherhazardous
movingpartswhiletheyarestillinmotion.This reducestheriskofinjuryfrommovingparts.
K.Beforeclearingjammedmaterialorcleaning
thelawnmower,turnoffallpowerswitches andremovethekey.Unexpectedoperationof thelawnmowermayresultinseriouspersonal injury.
L.Ifthemachinestrikesanobjectorstartsto
vibrate,immediatelyturnoffthelawnmower, removethekey(ifequipped),andwaitforall movingpartstostopbeforeexaminingthe machinefordamage.Makeallnecessary repairsbeforeresumingoperation.
M.Beforestoringthelawnmower,cleangrass
anddebrisfromthecuttingunit,drives,grass catcher,andmotortohelppreventres.
LawnMowerSafety Warnings
A.Donotusethelawnmowerinbadweather
conditions,especiallywhenthereisariskof lightning.Thisdecreasestheriskofbeingstruck bylightning.
B.Thoroughlyinspecttheareaforwildlifewhere
youwillusethelawnmower.Wildlifemaybe injuredbythelawnmowerduringoperation.
N.T oensureoptimumperformance,use
onlygenuineTororeplacementpartsand accessories.Replacementpartsand accessoriesmadebyothermanufacturerscould bedangerous,andsuchusecouldvoidthe productwarranty.
O.Replacewornordamagedbladesandboltsin
setstopreservebalance.
P .Onmulti-bladedmachines,takecareasrotating
onebladecancauseotherbladestorotate.
5
Q.Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Alwayslookdownandbehindyoubeforemoving
themachineinreverse.
R.Shutoffthelawnmower,removethekey ,and
waitforallmovingpartstostopbeforeyouleave theoperator’sposition.Allowthemachineto coolbeforeadjusting,servicing,cleaning,or storingit.
S.Avoidmowingonwetgrassorintherain.Doing
somayincreasetheriskofelectricshock.
AdditionalToroSafety
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Donotallowchildrenoruntrainedpeopleto
operateorservicethemachine.Allowonlypeople whoareresponsible,trained,familiarwiththe instructions,andphysicallycapabletooperate orservicethemachine.Localregulationsmay restricttheageoftheoperator.
Donotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards,or onslopesgreaterthan12°.
BeforeOperationSafety
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandworking properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,inspectthemachinetoensure
thatthecuttingassembliesareworkingproperly .
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.
Donotcarrypassengersonthemachine.
DuringOperationSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Keepyourhandsandfeetawayfromthecutting
units.Keepclearofthedischargeopening.
Donotmowwiththedischargedeector
raised,removed,oralteredunlessthereisa grass-collectionsystemormulchkitinplaceand workingproperly.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Stopthebladeswheneveryouarenotmowing.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
Beforeyouleavetheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethepowertakeoff.
–Engagetheparkingbrake.
–Shutoffthemachineandremovethekey.
–Waitforallmovingpartstostop.
Neverleavearunningmachineunattended.
Beawareofthemowerdischargepathanddirect
thedischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionbecausethe materialmayricochetbacktowardyou.
Stoptheblades,slowdownthemachine,anduse
cautionwhencrossingsurfacesotherthangrass orwhentransportingthemachinetoandfromthe operatingarea.
Childrenareoftenattractedtothemachineand
themowingactivity.Neverassumethatchildren willremainwhereyoulastsawthem.
Keepchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultotherthan theoperator.
Bealertandshutoffthemachineifchildrenenter
theoperatingarea.
Beforebackinguporturningthemachine,look
downandallaroundforsmallchildren.
Donotcarrychildrenonthemachine,evenwhen
thebladesarenotmoving.Childrencouldfall offandbeseriouslyinjuredorpreventyoufrom safelyoperatingthemachine.Childrenwhohave beengivenridesinthepastcouldappearinthe operatingareawithoutwarningandberunoveror backedoverbythemachine.
Useextracarewithattachments.Theycan
changethestabilityofthemachine.
Donotattempttostabilizethemachinebyputting
yourfootontheground.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere
6
injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Useanangleindicatortodeterminethe
approximateslopeangleofthearea.
–Neveroperatethelawnmoweronslopes
greaterthan12°.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.
Driveupanddownslopes,notacross.Exercise
extremecautionwhenchangingdirectionon slopes.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Ifthemachinestopsgoinguphill,stoptheblades
andbackdownslowly.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.
Ifpossible,keepthedeckloweredtotheground
whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.
AfterOperationSafety
1.SafeZone—usethe machinehereonslopes lessthan12°oratareas.
2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan12°andnear drop-offsorwater.
3.Water
Figure3
4.W=Widthofthemachine
5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.
Removethekeybeforestoringortransportingthe machine.
BatteryandChargerSafety
General
Useonlythesuppliedpowercordforbattery
charging.
Conrmthevoltagethatisavailableinyour
countrybeforeusingthecharger.
ForconnectiontoasupplynotintheUS,
useanattachmentplugadapteroftheproper congurationforthepoweroutlet,ifneeded.
g231393
Donotchargethemachineinrainorwet
conditions.
Ariskofre,electricshock,orinjurymayresult
fromusinganaccessorynotrecommendedor soldbyToro.
T oreduceriskofabatteryexplosion,followthese
instructionsandtheinstructionsforanyequipment thatyouintendtousenearthecharger.
Donotopenbatteries.
Intheeventthatabatteryleaks,avoidcontactwith
theliquid.Ifyouaccidentallycomeintocontact withtheliquid,ushwithwaterandseekmedical
7
help.Liquidejectedfromthebatterymaycause irritationorburns.
RefertoanauthorizedT orodistributortoservice
orreplaceabattery.
Training
Neverallowchildrenoruntrainedpeopletooperate orchargethemachine.Localregulationsmayrestrict theageoftheoperator.Theownerisresponsiblefor trainingalloperatorsandmechanics.
Preparation
Keepbystandersandchildrenawaywhile
charging.
Shutoffthemachineandwaituntilthemachine
hascompletelypowereddownbeforecharging. Failuretodothismaycausearcing.
Readandfollowallprecautionsforcharging.
UseonlyapowercordapprovedbyToro.
Operation
Readandunderstandthecharginginstructions
beforechargingthebatteries.Also,takethe followingprecautionswhenchargingthebatteries:
–Turnoffthemachinebeforeconnectingthe
chargertoapowersource.
–Useonlythebatterychargersuppliedwiththe
machinetochargethebatteries.
–Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplug thechargerbeforeconnectingordisconnecting thebattery.Wearprotectiveclothinganduse
insulatedtools. –Donotchargeadamagedorfrozenbattery. –Alwaysunplugthepowercordfromthepower
outletbeforeunpluggingitfromthemachine
chargingreceptacletoavoidsparks. –Ifabatterygetshotwhilecharging,begins
emittinglargeamountsofgasses,orspews
electrolyte,immediatelydisconnectthecharger
powercordfromthepoweroutlet.Havethe
machineservicedbyanAuthorizedService
Dealerbeforeusingitagain.
Donotabusethepowersupplycordoryankon
ittodisconnectthechargerfromthereceptacle. Keepthecordfromheat,oil,andsharpedges.
Connectthechargerdirectlytoagrounding
receptacle.Donotchargeonanungrounded outlet,evenwithanadaptor.
Donotaltertheprovidedpowercordorplug.
Useanappropriateextensioncord.
Ifthepowersupplycordisdamagedwhileit
ispluggedin,disconnectthecordfromthe
wallreceptacleandcontactanauthorizedT oro distributorforareplacement.
Unplugthechargerfromtheelectricaloutletwhen
notinuse,beforemovingittoanotherlocation,or priortoservicingit.
MaintenanceandStorage
Unplugthepowercordfromtheoutletbefore
startinganymaintenanceorcleaningtoreduce riskofelectricshock.
Donotchargethebatterieswhileservicingthe
machine.
Whenremovingorinstallingthebatteries,donot
allowthebatteryterminalstotouchanymetal partsofthemachine.
Alwayskeepthebatteryretainersinplaceto
protectandsecurethebatteries.
Ifthechargerorpowercordisdamaged,donot
useit;takeittoanauthorizedTorodistributor.
T oreducethepotentialforre,keepthebatteries
andmotorareafreeofexcessivegrease,grass, leaves,andaccumulationofdirt.
Donotchargewithadamagedcordorplug.
Replaceadamagedcordorplugimmediately.
Maintainorreplacesafetyandinstructionlabels
asneeded.
Storethemachineindoorsinadry,secureplace
thatisoutofthereachofunauthorizedusers.
MaintenanceSafety
Ifyouleavethekeyintheswitch,someonecould
accidentlystartthemachineandseriouslyinjure youorotherbystanders.Removethekeyfromthe switchbeforeyouperformanymaintenance.
Beforeyouleavetheoperator’sposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethedrives.
–Engagetheparkingbrake.
–Shutoffthemachineandremovethekey.
–Allowmachinecomponentstocoolbefore
performingmaintenance.
Donotallowuntrainedpersonneltoservicethe
machine.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Checktheparkingbrakeoperationfrequently.
Adjustandserviceitasrequired.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
8
Donotrelyonhydraulicormechanicaljacksto
supportthemachine;supportthemachinewith jackstandswheneveryouraisethemachine.
Keepallpartsingoodworkingcondition
andallhardwaretightened,especiallythe blade-attachmenthardware.Replaceallwornor damageddecals.
Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.
Inspectthebladesperiodicallyforwearordamage.
Usecarewhencheckingtheblades.Wrapthe
bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.
StorageSafety
Shutoffthemachine,removethekey ,andwait
forallmovingpartstostopbeforeyouleavethe operator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Donotstorethemachinewherethereisanopen
ame,spark,orpilotlight,suchasonawater heateroronotherappliances.
Saveallwarningsandinstructions forfuturereference.
9
SlopeIndicator
Figure4
Youmaycopythispageforpersonaluse.
1.Themaximumslopeyoucanoperatethemachineonis12degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan12degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
10
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
134-6026
1.Batterycharge;readtheOperator’sManual.
134-6029
1.Parkingbrake—disengage2.Parkingbrake—engage
decal134-6026
decal134-6033
134-6033
1.Propel
decal134-6069
134-6069
1.Attention—donotspray.
decal134-6029
decal134-6070
134-6070
1.Batterypowered
134-6032
1.Brake
1.Thrownobjecthazard—keepbystandersawayfromthe machine.
2.Thrownobjecthazard,raiseddeector—donotoperatethe machinewithanopendeck;useadeector.
decal134-6032
decal134-6027
134-6027
3.Cutting/dismembermenthazardofhandorfoot,mower blade—keepawayfrommovingparts;keepallguardsand shieldsinplace.
11
decal134-6028
134-6028
1.USBplug
2.Forward
3.Reversewithoutmowing
4.Reversemowing
5.Cruisecontrol
134-6900
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.
1.Warning—readtheOperator'sManual.5.Tippinghazard—donotturnsharplywhiletravelingfast;drive
2.Cutting/dismembermenthazardofhandorfoot,mower blade—keepawayfrommovingparts;keepallguardsand shieldsinplace.
3.Runoverhazard—donotcarrypassengers;lookbehindyou whenmowinginreverse.
4.Thrownobjecthazard—pickupdebrisbeforeoperating;keep thedeectorinplace;keepbystandersaway.
slowlywhenturning;onlyoperateupslopeslessthan12°; onlyoperateacrossslopeslessthan12°.
6.Tippinghazard—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usearamp withaslopelessthan12°;backuptherampwhenloadingthe machineanddriveforwardofftherampwhenunloading.
7.Caution—wearhearingprotection;weareyeprotection.
8.Caution—shutofftheengineandremovethekeybefore performingmaintenance.
decal134-6900
12
Setup
2
1
ConnectingtheBattery Cable
NoPartsRequired
Procedure
1.Tilttheseatforward.
2.Removetherearcovertoaccessthebatteries; refertoAccessingtheBatteries(page23).
3.Connectthe2cables.
ChargingtheBatteries
NoPartsRequired
Procedure
RefertoChargingtheBatteries(page26).
3
InstallingtheGrass Deector
NoPartsRequired
Procedure
RefertoConvertingtheMowertoSide-Dischargingor
Mulching(page17).
Figure5
4.Ensurethatallwiringissecure.
5.Installthetopcoverandsecureitwiththe4 screws.
6.Lowertheseat.
g343324
13
ProductOverview
1.Brakepedal
2.Tractionpedal
3.Mowerdeck
4.Anti-scalproller
5.Parking-brakelever
Figure6
6.Grassdeector
7.Controlpanel
8.Operatorseat
9.Height-of-cutlever
10.SteeringWheel
Blade-ControlSwitch(Power Takeoff)
Theblade-controlswitch,representedbya power-takeoff(PTO)symbol,engagesand disengagespowertothemowerblades.
BrakePedal
Usethebrakepedaltostoporslowthemachine.
Parking-BrakeLever
Wheneveryoushutoffthemachine,engagethe parkingbraketopreventaccidentalmovementofthe machine.
g340907
T oengagetheparkingbrake,pulltheparking-brake
leverup.
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart andoperatethemachine.
ControlPanel
Figure7
1.USBport
2.Drive-modeswitch6.Batterychargeindicator
3.Reverse-mowing
operationbutton
4.Cruise-controloperation
button
KeySwitch
Thekeyswitchhas2positions:ONandOFF.Usethe keyswitchtostartorshutoffthemachine.
5.Blade-controlswitch
7.Keyswitch
g341485
Figure8
1.Engagetheparkingbrake.2.Disengagetheparking brake.
T odisengagetheparkingbrake,pressthebutton
ontheparking-brakeleverandthenpushthe parking-brakeleverforward
g340906
Traction-ControlPedal
Usethetraction-controlpedaltovarytheground speedofthemachine.Thefartheryoupressthe pedal,thefasterthemachinemoves.
Drive-ModeSwitch
Thedrive-modeswitchhas3positions:FORWARD, NEUTRAL,andREVERSE.Thedrive-modeswitchmust beintheFORWARDpositionbeforeengagingthe mowerblades.
Note:Anaudiblealarmsoundswhenthedrive-mode
switchisintheREVERSEposition.Themachinemoves inreverseathalftheforwardspeed.
14
Reverse-MowingOperation(RMO)
Height-of-CutLever
Button
Usethereverse-mowingoperation(RMO)buttonto operatethemowerbladeswhiledrivingthemachine inreverse.
Engagethereverse-mowingmodeinthefollowing ways:
Beforeengagingtheblades
–Pressthereverse-mowingbutton,engage
themowerblades,thenmovethedrive-mode switchtotheREVERSEposition.
–Engagethemowerblades,pressthe
reverse-mowingbutton,thenmovethe drive-modeswitchtotheREVERSEposition.
Whilemowingintheforwarddirection
–Pressthereverse-mowingbutton,thenmove
thedrive-modeswitchtotheREVERSEposition.
–Movethedrive-modeswitchtotheREVERSE
position,disengagethemowerblades,press thereverse-mowingbutton,thenengagethe mowerblades.
Cruise-ControlOperation(CCO) Button
Usethecruise-control(CCO)buttontomaintainthe tractionspeedwithoutyourfootonthepedal.
Pressthetraction-controlpedaltothedesired speed,holdthecruise-controlbuttonapproximately3 seconds,thenreleaseyourfootfromthepedal.
Pressthetraction-controlpedalorbrakepedalto disengagethecruisecontrol.
Usetheheight-of-cutlevertolowerandraisethedeck fromtheseatedposition.Movingthelevertowardyou raisesthedeckfromthegroundandmovingthelever awayfromyoulowersthedecktowardtheground. Adjusttheheight-of-cutonlywhilethemachineisnot moving.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Cuttingwidth76cm(30inches)
Widthwithoutdeector80cm(31inches)
Length
Weight
Height
Chargingtime
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
148cm(58inches)
188kg(414lb)
106cm(42inches)
11hours
Battery-DischargeIndicator
Thebattery-dischargeindicatordisplaystheremaining chargeinthebatteries.Whenthebatteriesarefully charged,10indicatorbarslightupanddisappear asyouusethecharge.Whenthebatterychargeis low,theindicatorlightsdisplayinredandthemower bladesautomaticallydisengage;chargethebatteries whenthisoccurs.
Note:Thebattery-dischargeindicatordoesnot
displayunlesstheoperatorissittingintheoperator’s seat.
15
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
PerformingDaily Maintenance
Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page23).
UsingtheSafety-Interlock System
WARNING
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.
Donottamperwiththeinterlockswitches.
1.Sitontheseat,engagetheparkingbrake,move
thedrive-modeswitchtotheFORWARDposition, andmovetheblade-controlswitchtotheOFF position.Trystartingthemachine;themachine shouldnotstart.
2.Sitontheseat,disengagetheparkingbrake,
movethedrive-modeswitchtotheFORWARD position,andmovetheblade-controlswitchto theONposition.Trystartingthemachine;the machineshouldnotstart.
3.Sitontheseat,disengagetheparkingbrake,
movethedrive-modeswitchtotheREVERSE position,andmovetheblade-controlswitchto theOFFposition.Trystartingthemachine;the machineshouldnotstart.
4.Sitontheseat,disengagetheparkingbrake,
movethedrive-modeswitchtotheFORWARD position,andmovetheblade-controlswitchto theOFFposition.Startthemachine.Whilethe machineisrunning,riseslightlyfromtheseat; themachineshouldshutoff.
5.Sitontheseat,disengagetheparkingbrake,
movethedrive-modeswitchtotheFORWARD position,andmovetheblade-controlswitchto theOFFposition.Startthemachine.Whilethe machineisrunning,engagetheblade-control switch,andriseslightlyfromtheseat;themower bladesandmachineshouldshutoff.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
Understandingthe Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe machinefromstartingunless:
Theblade-controlswitch(PTO)isdisengaged.
Theparkingbrakeisdisengaged.
Y ouareseatedintheoperator'sseat.
Thedrive-modeswitchisintheFORWARDor
NEUTRALposition.
Thesafety-interlocksystemalsoisdesignedto preventthemowerbladesfromengagingunlessthe drive-modeswitchisintheFORWARDposition.
TestingtheSafety-Interlock System
6.Sitontheseat,disengagetheparkingbrake, movethedrive-modeswitchtotheFORWARD position,andmovetheblade-controlswitchto theOFFposition.Startthemachine.Whilethe machineisrunning,engagetheblade-control switch,andmovethedrive-modeswitchtothe REVERSEposition;themowerbladesshould shutoff.
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
16
PositioningtheSeat
ConvertingtheMower
Theseatcanmoveforwardandbackward.Position theseatwhereyouhavethebestcontrolofthe machineandaremostcomfortable.
Figure9
toSide-Dischargingor Mulching
DANGER
Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.
Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.
g341496
Neverputyourhandsorfeetunderthe mowerdeck.
Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey switch.
Makesurethatthegrassdeectorisinthe downposition.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.
2.Shutoffthemachineandremovethekey.
3.Convertthemowerdecktosidedischargingor mulching.
T oconvertthemowerdecktoside
discharging:
A.Presstheleveronthemulchingcover
toopenit.
17
Figure10
DuringOperation
StartingtheMachine
1.Sitontheoperator’sseat.
2.Releasetheparkingbrake.
3.Ensurethattheblade-controlswitch(PTO)is disengaged.
4.Movethedrive-modeswitchtotheNEUTRAL
g341499
position.
5.TurnthekeyswitchtotheONposition.
B.Installthedischargedeectorunderthe
coversothatthedeectorissecuredby themulchingcoverpegs.
DrivingtheMachine
Note:Alwaysusecautionwhenbackingupand
turning.
1.Disengagetheparkingbrake.
2.Movethedrive-modeswitchtotheFORWARDor REVERSEposition.
3.Placeyourfootonthetraction-controlpedaland slowlypressittostartdriving.
Note:Thefartheryoupressthepedal,the
fasterthemachinemoves.
4.Releasethetraction-controlpedalandslowly pressthebrakepedaltostoporslowthe machine.
Note:Stopthemachinebeforechanging
directiontoforwardorreverse.
ShuttingOfftheMachine
1.Parkthemachineonalevelsurface.
1.Mulchingcoverpeg
T oconvertthemowerdecktomulching,
removethedeectorandclosethemulching cover.
Note:Thecoverlocksautomaticallywhen
itisclosedfully.
Figure11
2.Disengagethemowerblades.
3.Engagetheparkingbrake.
g341498
4.TurnthekeyswitchtotheOFFpositionand removethekey.
18
OperatingtheMower
AdjustingtheHeightofCut
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)startsandstopsthe mowerblades.
EngagingtheBlade-Control Switch(PTO)
Ensurethatthedrive-modeswitchisintheFORWARD positionbeforeengagingthemowerblades.Referto
Reverse-MowingOperation(RMO)Button(page15)
formowinginreverse.
Figure12
DisengagingtheBlade-Control Switch(PTO)
Note:Themowerbladesautomaticallydisengage
whenoperatingthemachineinreverse(whennot usingthereverse-mowingbutton)orwhenthe operatorrisesfromtheseat.
Youcanadjusttheheightofcutfrom25to104.7mm (1to4.1inches).Pullthelevertotheright,moveitto thedesiredheight,andreleasetheleverintotheslot. Refertothetablefortheheight-of-cutpositions.
g343035
Figure14
g008945
Height-of-CutPosition
1
2
3
4
5
6
7
8
9
10
Height
25.0mm(1.0inch)
31.8mm(1.3inches)
40.7mm(1.6inches)
51.2mm(2.0inches)
62.4mm(2.5inches)
73.4mm(2.9inches)
83.4mm(3.3inches)
91.9mm(3.6inches)
99.0mm(3.9inches)
104.7mm(4.1inches)
Figure13
OperatingTips
CuttingaLawnfortheFirstTime
g009174
Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdeckdoesnotscalp anyunevenground.However,thecuttingheight usedinthepastisgenerallythebestonetouse. Whencuttinggrasslongerthan15cm(6inches)tall, youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.
CuttingaThirdoftheGrassBlade
Itisbesttocutonlyaboutathirdofthegrassbladeor nomorethan2.5cm(1inch)offtheheight.Cutting morethanthatisnotrecommendedunlessgrassis sparse,oritislateautumnwhengrassgrowsmore slowly.
19
AlternatingtheMowingDirection
Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings, whichenhancesdecompositionandfertilization.
MowingatCorrectIntervals
Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently.Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.
UsingaSlowerCuttingSpeed
Toimprovecutquality,useaslowergroundspeed incertainconditions.
AvoidingCuttingTooLow
Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.
AfterOperation
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidents,causingpersonal injury.
Donotdrivethemachineonapublicstreet orroadway.
SelectingaTrailer
StoppingtheMachine
Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.
KeepingtheUndersideofthe MowerDeckClean
Cleanclippingsanddirtfromtheundersideofthe mowerdeckaftereachuse.Ifgrassanddirtbuildup insidethemowerdeck,cuttingqualitywilleventually becomeunsatisfactory.
MaintainingtheBlade(s)
Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.
WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure15).
Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.
Donotexceeda12-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.
Ensurethatthelengthoftherampisat least4timesaslongastheheightofthe trailerortruckbedtotheground.This ensuresthattherampangledoesnot exceed12degreesonatground.
20
1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakesand lights.
3.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed12degrees(Figure15).
4.Backthemachineuptheramp.
Figure16
g028294
1.Full-widthrampinstowed position
2.Sideviewoffull-width rampinloadingposition
3.Notgreaterthan 12degrees
LoadingtheMachine
Figure15
4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground
5.H=heightofthetraileror truckbedtotheground
6.Trailer
1.Backthemachineupthe ramp.
2.Drivethemachineforward downtheramp.
5.Shutoffthemachine,removethekey,and engagetheparkingbrake.
6.Tiedownthemachineatthefrontandrearaxles withstraps,chains,cable,orropes.Referto localregulationsfortie-downrequirements.
g027996
WARNING
Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.
Useextremecautionwhenoperatinga machineonaramp.
Backthemachineuptherampanddriveit forwarddowntheramp.
Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.
g343282
Figure17
1.Tie-downpoints
UnloadingtheMachine
1.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed12degrees(Figure15).
2.Drivethemachineforwarddowntheramp (Figure16).
21
MovingaNon-Functioning Machine
Themachinealertsyouwhenthebatterychargeis lowsothatyouhaveenoughpowertoreturnittothe charginglocation;refertoBattery-DischargeIndicator
(page15).
Ifyouneedtotowthemachine,disengagetheparking brakeandtowthemachineatawalkingspeed.
22
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Beforeeachuseordaily
Aftereachuse
Every25hours
Beforestorage
Monthly
Every2months
MaintenanceProcedure
•Checkthesafety-interlocksystem.
•Chargethebatteries.
•Inspecttheblades.
•Cleanthemower-deckhousing.
•Greasethefrontwheelbearings.
•Cleanthebatteries.
•Checkthetirepressure.
•Performallmaintenanceprocedureslistedabovebeforestorage.
•Paintanychippedsurfaces.
•Checkforbatteryleaks.
•Chargethebatterieswhennotinuse.
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystartthemachineandseriously injureyouorotherbystanders.
Shutoffthemachineandremovethekeyfromtheswitchbeforeyouperformanymaintenance.
Pre-MaintenanceProcedures
AccessingtheBatteries
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.
2.Shutoffthemachineandremovethekey.
3.Tilttheseatforward.
4.Movetheheight-of-cutlevertothemiddle positionandremovethehandle.
g358658
Figure19
Figure18
g358655
23
5.Insertthewireharnessconnectorsintothe controlpanelhole.
6.Removethe4screwssecuringthecovertothe leftsideofthemachine.Repeatfortheright side.
Figure20
8.Removethe4topscrewsfromthecover.
g358654
Figure22
9.Carefullyliftthecoverandsetitdownnextto themachine.
Note:Youdonotneedtodisconnectthewire
harnessfromthecontrols.
g358653
1.Hex-headscrew(4eachside)
7.Removethe3rearscrewsfromthecover.
Figure21
g358651
Figure23
10.Reversetheproceduretoinstallthecover.
Important:Aftermaintenance,ensurethatthere
arenoopencircuitsorloosewiring.
g358652
24
Lubrication
GreasingtheFrontWheel
ElectricalSystem Maintenance
Bearings
ServiceInterval:Every25hours
Greasetype:General-purposegrease
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.
2.Shutoffthemachineandremovethekey.
3.Cleanthegreasettingswitharag.
Note:Makesuretoscrapeanypaintoffthe
frontofthetting(s).
4.Connectagreaseguntothetting.
5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.
6.Wipeupanyexcessgrease.
MaintainingtheBatteries
Note:Theoriginalbatteriesaremaintenance-free
anddonotrequireservice.
WARNING
Batteryterminalsormetaltoolscouldshort againstmetalcomponentscausingsparks. Sparkscancausethebatterygasesto explode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
Useinsulatedtoolswhenmaintainingthe batteries.
Alwayskeepthebatteryretainersinplace toprotectandsecurethebatteries.
Figure24
DANGER
Donottouchanyelectricalcomponentsor contactsonthemotor.
Touchinganyofthesecomponentsor
g343313
contactscouldseriouslyinjureyouorcause death.
CleaningtheBatteries
ServiceInterval:Every25hours
1.Ensurethatallthebatterycapsaretight.
2.Useapapertoweltocleanthebatteries.
3.Ifthebatteryterminalsarecorroded,cleanthem withasolutionof4partswaterand1partbaking soda.Also,cleanthepostsandcableclamps withapostandclampcleaner.
Note:Thepostsandclampsshouldhavea
bright,metallicshine.
4.ApplyalightcoatingofT orobattery-terminal protector.
25
ChargingtheBatteries
ServiceInterval:Beforeeachuseordaily
Formaximumbatterylife,drainthebatteriesaslow aspossiblebeforeeachcharge.Chargethebatteries immediatelyafterdepletingasubstantialamount ofpower.Thebatterieswillproducemoreefcient electricalproductionafteryouchargeanddeplete themanumberofcycles.
Note:Normalchargetimeisapproximately11hours.
Important:Chargethebatteriesbetween0to
40°C(32to104°F).
WARNING
Chargingthebatteryproducesgasesthatcan explode.
Neversmokenearthebatteriesandkeep sparksandamesawayfromthem.
1.Parkthemachineonalevelsurface,ina well-ventilatedareanearasuitablepoweroutlet.
g354110
2.Disengagetheblade-controlswitchandengage theparkingbrake.
3.Shutoffthemachine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
4.Connectthechargertothechargingreceptacle androtatetheplugclockwisetosecureit(Figure
25).
Note:Thechargeplugonlytsonthemachine
1way .
Note:Ensurethatthecharger-voltagesetting
matchesthevoltageatthepoweroutletbeing used.
Note:Ifthebatterychargeristoohot,itmay
notchargeproperly .Incoldtemperatures,itmay takealongerforthebatteriestocharge.
g341469
Figure25
5.Plugthechargerpowercordintothepower outlet.
Note:Thechargerlightwillilluminateredto
indicateaconnectionbetweenthebatteryand charger.
6.Allowthebatterytocharge.
Note:Thebatteryisfullychargedonlywhen
thechargerlightilluminatesgreen.
7.Aftercharging,disconnectthecordfromthe poweroutlet.
8.Slidebackthebuttonontheplug,turntheplug counterclockwise,andpulltheplugoutofthe socket(Figure26).
26
DriveSystem Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checkthetire
pressure.
Figure26
ReplacingtheBatteries
ContactyourAuthorizedServiceDealerforreplacing thebatteries.
g341470
Maintaintheairpressureinthefrontandreartiresas specied.Uneventirepressurecancauseanuneven cut.Checkthepressureatthevalvestemwhen thetiresarecoldtogetthemostaccuratepressure reading.
Inatethetiresto138kPa(20psi).
g000554
Figure27
1.Valvestem
27
MowerMaintenance
ServicingtheCutting Blades
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfacefor
thefollowingprocedure.
1.Raisethemowerdecktothehighest height-of-cutposition.
Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, keepextrabladesonhand.
BeforeInspectingorServicingthe Blades
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.
2.Shutoffthemachineandremovethekey.
3.Raisethemachineoffthegroundsothatyou canaccessbeneathit.Supportthemachine usingjackstands.
WARNING
Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.
Usejackstandswhensupportingthe machine.
2.Whilewearingthicklypaddedgloves,orother adequatehandprotection,slowlyrotatethe bladeintoapositionthatallowsyoutomeasure thedistancebetweenthecuttingedgeandthe levelsurfacethemachineison(Figure29).
g343366
Figure29
1.Deck3.Blade
2.Spindlehousing
3.Measurefromthetipofthebladetotheat surface(Figure30).
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure28).
2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe
Blades(page29).
3.Inspecttheblades,especiallyinthecurvedarea.
4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure28).
Figure28
1.Cuttingedge3.Wear/slotforming
2.Curvedarea4.Crack
g343365
Figure30
1.Blade(inpositionformeasuring)
2.Levelsurface
3.Measureddistancebetweenbladeandthesurface(A)
4.Rotatethesameblade180degreessothat theopposingcuttingedgeisnowinthesame position(Figure31).
g006530
28
Figure31
1.Blade(sidepreviouslymeasured)
2.Measurement(positionusedpreviously)
3.Opposingsideofbladebeingmovedintomeasurement position
5.Measurefromthetipofthebladetotheat
surface(Figure32).
Note:Thevarianceshouldbenomorethan
3mm(1/8inch).
RemovingtheBlades
Replacethebladesiftheyhitasolidobject,orifthe bladeisoutofbalanceorbent.
1.Placeawoodblockbetweenthebladeand mowerhousingtopreventthebladefrom
g343369
turning.
2.Holdthebladeendusingaragorthicklypadded glove.
3.Removetheblade.
Figure32
1.Oppositebladeedge(inpositionformeasuring)
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
A.IfthedifferencebetweenAandBisgreater
than3mm(1/8inch),replacethebladewith anewblade;refertoRemovingtheBlades
(page29)andInstallingtheBlades(page
30).
Note:Ifabentbladeisreplacedwitha
newblade,andthedimensionobtained continuestoexceed3mm(1/8inch),the bladespindlecouldbebent.Contactan AuthorizedServiceDealerforservice.
B.Ifthevarianceiswithinconstraints,moveto
thenextblade.
6.Repeatthisprocedureoneachblade.
g343371
Figure33
g343365
1.Spindleshaft4.Curvedwasher
2.Adapter5.Nut
3.Blade
SharpeningtheBlades
1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure34).
Note:Maintaintheoriginalangle.
Note:Thebladeretainsitsbalanceifthesame
amountofmaterialisremovedfrombothcutting edges.
g000552
Figure34
1.Sharpenatoriginalangle.
2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure35).
Note:Ifthebladestaysinahorizontalposition,
thebladeisbalancedandcanbeused.
29
Note:Ifthebladeisnotbalanced,lesome
metalofftheendofthesailareaonly(Figure34).
Figure35
1.Blade2.Balancer
3.Repeatthisprocedureuntilthebladeis balanced.
InstallingtheBlades
1.Installthebladeandadapterontothespindle shaft(Figure36).
Important:Thecurvedpartoftheblade
mustbepointingupwardtowardtheinside ofthemowertoensurepropercutting.
Cleaning
CleaningtheUndersideof theMowerDeck
g000553
ServiceInterval:Aftereachuse—Cleanthe
mower-deckhousing.
Cleantheundersideofthemowerdeckaftereachuse topreventgrassbuildupforimprovedmulchaction andclippingdispersal.
Important:Donotusewatertocleanthemower
deck,otherwiseyoucoulddamagetheelectric motors.
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.
2.Shutoffthemachine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Raisethemachineoffthegroundsothatyou canaccessbeneathit.Supportthemachine usingjackstands.
Figure36
1.Spindleshaft4.Curvedwasher
2.Adapter5.Nut
3.Blade
2.Installthecurvedwasher(cuppedsidetoward theblade)andthenut.
3.T orquethenutto35N∙m(26ft-lb).
WARNING
Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.
Usejackstandswhensupportingthe machine.
4.Scrapebuildupofgrassandotherdebrisfrom
g343371
themowerdeck,nishedsurfaces,andwheels.
DisposingofWaste
Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.
30
Storage
CleaningandStorage
1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake
2.Shutoffthemachine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially themotor.
4.Checktheparkingbrakeoperation;referto
Parking-BrakeLever(page14).
5.Greasethemachine;refertoLubrication(page
25).
6.Checkthetirepressure;refertoCheckingthe
TirePressure(page27).
7.Chargethebatteries;refertoChargingthe
Batteries(page26).
8.Scrapeanyheavybuildupofgrassanddirtfrom theundersideofthemower.
9.Checktheconditionoftheblades;referto
ServicingtheCuttingBlades(page28).
10.Checkandtightenallfasteners.Repairor replaceanypartthatisdamaged.
11.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.
12.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheswitch andkeepitoutofreachofchildrenorother unauthorizedusers.Coverthemachineto protectitandkeepitclean.
BatteryStorage
ServiceInterval:Every2months
Important:Storethebatteriesbetween-10to
40°C(14to122°F).
1.Chargethebatteriesfullybeforeplacingthe machineintostorage;refertoChargingthe
Batteries(page26).Disconnectthecharger
whenthebatteriesarefullycharged.
2.Chargethebatteryevery60daysataminimum.
Important:Donotleavethecharger
connectedtothemachinewhileinstorage.
31
Troubleshooting
Problem
Thedrivemotordoesnotstart.
Theblademotordoesnotstart.
Themachinedoesnotstart.
PossibleCauseCorrectiveAction
1.Thedrive-modeswitchisinthe NEUTRALposition.
2.Theparkingbrakeisengaged.2.Disengagetheparkingbrake.
3.Thebrakepedalisengaged.3.Releasethebrakepedal.
4.Thetraction-controlpedalisengaged.4.Releasethetraction-controlpedal.
5.Theblademotorisblocked.
6.Thedrivemotorisblocked.
7.Batterychargeislow.
1.Thedrive-modeswitchisinthe NEUTRALposition.
2.Theparkingbrakeisengaged.2.Disengagetheparkingbrake.
3.Theblademotorisblocked.
4.Batterychargeislow.
1.Thecontrollerormotorisdamaged.
2.Abatteryisdamaged.2.Replacethebattery.
1.Movethedrive-modeswitchtothe FORWARDorREVERSEposition.
5.Turnoffthemachineandcleandebris, orwaituntilthecontrollerautomatically unlocksafter5seconds.
6.Removedebrisorobstaclesfromthe drivemotor .
7.Chargethebatteries.
1.Movethedrive-modeswitchtothe FORWARDposition.
3.Turnoffthemachineandcleandebris, orwaituntilthecontrollerautomatically unlocksafter5seconds.
4.Chargethebatteries.
1.Shutoffthemachineandstartitagain after5seconds.Ifthemachinedoes notstartafterseveralcycles,replace thecontroller.
Themachinevibratesabnormally .
Thecuttingheightisuneven.
Themachinedoesnotdischargeorit dischargesimproperly.
1.Thecuttingblade(s)is/arebentor unbalanced.
2.Theblademountingboltisloose.2.Tightentheblademountingbolt.
3.Thebladespindleisbent.
4.Themotormountislooseorworn.
1.Acuttingblade(s)is/arenotsharp.1.Sharpentheblade(s).
2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).
3.Theundersideofthemowerdeckis dirty.
4.Thetirepressureisincorrect.4.Adjustthetirepressure.
5.Abladespindleisbent.
1.Thegrassistooheavyortall.
2.Thegrassistoowet.2.Waituntilthelawnisdry .
1.Installnewcuttingblade(s).
3.ContactanAuthorizedServiceDealer.
4.ContactanAuthorizedServiceDealer.
3.Cleantheundersideofthemower deck.
5.ContactanAuthorizedServiceDealer.
1.Mowonthehighestheightofcut;then mowatthedesiredheight.
32
Schematics
ElectricalSchematic(Rev .A)
33
g355680
Notes:
Notes:
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