Toro 74992, 74993 Operator's Manual

FormNo.3396-236RevD
ZMaster
®
Professional6000
SeriesRidingMower
with60inor72inTURBOFORCE DischargeMower
ModelNo.74992—SerialNo.315000001andUp ModelNo.74993—SerialNo.315000001andUp
®
Side
Registeratwww.T oro.com. OriginalInstructions(EN)
*3396-236*D
ThissparkignitionsystemcomplieswithCanadian ICES-002
Introduction
Becauseinsomeareastherearelocal,state,or federalregulationsrequiringthatasparkarresterbe usedontheengineofthismachine,asparkarresteris availableasanoption.Ifyourequireasparkarrestor, contactyourAuthorizedToroDealer.
GenuineT orosparkarrestersareapprovedbythe USDAForestryService.
Note:ItisaviolationofCaliforniaPublicResource
CodeSection4442touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped, andmaintainedforthepreventionofre.Otherstates orfederalareasmayhavesimilarlaws.
TheenclosedEngineOwner'sManualis suppliedforinformationregardingtheUS EnvironmentalProtectionAgency(EPA)and theCaliforniaEmissionControlRegulationof emissionsystems,maintenance,andwarranty. Replacementsmaybeorderedthroughtheengine manufacturer.
Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactT orodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
g029954
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
SafeOperatingPractices....................................4
ToroMowerSafety..............................................6
SlopeIndicator...................................................8
SafetyandInstructionalDecals..........................9
g000502
ProductOverview...................................................16
Controls...........................................................16
Specications..................................................17
Operation................................................................18
AddingFuel......................................................18
CheckingtheEngine-OilLevel..........................19
BreakinginaNewMachine..............................19
UsingtheRolloverProtectionSystem
(ROPS).........................................................20
EnteringtheUserPosition................................21
ThinkSafetyFirst..............................................21
OperatingtheParkingBrake.............................21
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................22
OperatingtheThrottle.......................................22
OperatingtheChoke.........................................22
OperatingtheIgnitionSwitch............................23
UsingtheFuelShutoffV alve.............................23
StartingandStoppingtheEngine......................24
UsingtheSafety-InterlockSystem....................25
DrivingForwardorBackward............................26
StoppingtheMachine.......................................27
AdjustingtheHeight-of-Cut...............................27
AdjustingtheAnti-ScalpRollers........................29
AdjustingtheFlowBafeCamLocks................29
PositioningtheFlowBafe................................30
PositioningtheSeat..........................................31
UnlatchingtheSeat..........................................31
AdjustingtheMyRide™Suspension
System..........................................................31
UsingtheDrive-Wheel-ReleaseValves............32
UsingtheSideDischarge.................................33
TransportingtheMachine.................................34
LoadingtheMachine........................................34
OperatingTips.................................................36
Maintenance...........................................................37
RecommendedMaintenanceSchedule(s)...........37
Lubrication..........................................................38
AddingLightOilorSprayLubrication................38
GreasingtheMower.........................................38
LubricatingtheCaster-WheelHubs..................39
EngineMaintenance...........................................40
ServicingtheAirCleaner..................................40
ServicingtheEngineOil....................................41
ServicingtheSparkPlug...................................44
CheckingtheSparkArrester(if
equipped)......................................................45
FuelSystemMaintenance...................................46
ReplacingtheFuelFilter...................................46
ServicingtheFuelT ank.....................................46
ElectricalSystemMaintenance...........................47
3
ServicingtheBattery.........................................47
ServicingtheFuses..........................................49
DriveSystemMaintenance..................................49
CheckingtheSeatBelt.....................................49
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................49
AdjustingtheTracking......................................50
CheckingtheTirePressure...............................50
CheckingtheWheelLugNuts...........................51
CheckingtheWheelHubSlottedNut................51
AdjustingtheCaster-PivotBearing...................51
UsingtheClutchShim......................................51
CoolingSystemMaintenance..............................53
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................53
CleaningtheEngine-CoolingFinsand
Shrouds........................................................53
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................54
BrakeMaintenance.............................................55
AdjustingtheParkingBrake..............................55
BeltMaintenance................................................56
InspectingtheBelts..........................................56
ReplacingtheMowerBelt.................................56
ReplacingtheHydraulicPump-Drive
Belt................................................................57
ControlsSystemMaintenance.............................58
AdjustingtheControl-HandlePosition..............58
AdjustingtheMotion-ControlLinkage...............59
AdjustingtheMotion-ControlDamper...............60
AdjustingtheMotionControlNeutral-Lock
Pivot..............................................................60
HydraulicSystemMaintenance...........................61
ServicingtheHydraulicSystem........................61
MowerDeckMaintenance....................................63
LevelingtheMowerDeck..................................63
ServicingtheCuttingBlades.............................65
RemovingtheMowerDeck...............................67
ReplacingtheGrassDeector..........................68
Cleaning..............................................................69
CleaningundertheMower................................69
CleaningtheSuspensionSystem.....................69
DisposingofWaste...........................................69
Storage...................................................................70
CleaningandStoringtheMachine....................70
Troubleshooting......................................................71
Schematics.............................................................73
Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions,and payattentiontothesafetyalertsymbol,whichmeans Caution,Warning,orDanger—“personalsafety instruction.”Failuretocomplywiththeinstructions
mayresultinpersonalinjuryordeath.
Important:Thismachinewasmanufactured
accordingtotheappropriateregulatorystandards ineffectatthetimeofmanufacture.Modifying thismachineinanywaymaycauseittobe outofcompliancewiththosestandardsand withtheinstructionsinthisOperator’sManual. Modicationstothismachineshouldonlybe madebyeitherthemanufactureroranAuthorized ToroDealer.
Thisproductiscapableofamputatinghandsandfeet. Followallsafetyinstructionstoavoidseriousinjury ordeath.
Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtopeople,ordamage toproperty .
Important:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwill causenoncomplianceofthismachine.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSI standardB71.4-2012.

Training

ReadtheOperator'sManualandothertraining
material.
Note:Iftheoperator(s)ormechanic(s)cannot
readthemanuallanguage,itistheowner's responsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay restricttheageoftheoperator.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtopeople,or damagetoproperty.
4

Preparation

Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand safelyperformthejob.
Note:Onlyuseaccessoriesandattachments
approvedbythemanufacturer.
Wearappropriateclothingincluding:ahardhat,
safetyglasses,andhearingprotection.Long hair,looseclothingorjewelrymaygettangledin movingparts.
Inspecttheareawheretheequipmentisused,
andremoveallobjectsthatcanbethrownbythe machine.
Checkthatoperator'spresencecontrols,safety
switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyare functioningproperly.

Operation

Lightningcancausesevereinjuryordeath.If
lightningisseen,orthunderisheardinthearea, donotoperatethemachine;seekshelter.
Donotrunanengineinanenclosedarea.
Onlyoperateinwell-litareas,keepingawayfrom
holesandhiddenhazards.
Ensurethatalldrivesareinneutralandthatthe
parkingbrakeisengagedbeforestartingengine. Onlystarttheenginefromtheoperator’sposition.
Makesurethatyouhavegoodtractionwhileusing
thismachine,especiallywhenbackingup.Never operateonwetgrass.Reducedtractioncould causeslipping.
Slowdownanduseextracareonhillsides.Be
suretotravelsidetosideonhillsides.Turf conditionscanaffectthestabilityofthemachine. Usecautionwhileoperatingneardrop-offs.
Slowdownandusecautionwhenmakingturns
andwhenchangingdirectionsonslopes.
Donotraisethemowerdeckwiththeblades
running.
DonotoperatethemachinewithoutthePTO
shieldorotherguardssecurelyinplace.Besure allinterlocksareattached,adjustedproperly,and functioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingor
overspeedtheengine.
Stoponlevelground,disengagedrives,engage
theparkingbrake(ifprovided),shutoffthe enginebeforeleavingtheoperator'spositionfor anyreason,includingemptyingthecatchersor uncloggingthechute.
Stopequipmentandinspectthebladesafter
strikingobjectsorifanabnormalvibrationoccurs. Makethenecessaryrepairsbeforeresuming operations.
Keepyourhandsandfeetawayfromthecutting
unit.
Lookbehindanddownbeforebackingupto
ensureaclearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Stopthe bladesifyouarenotmowing.
Beawareofthemower-dischargedirectionand
donotpointitatanyone.
Donotoperatethemowerundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachine
intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.
Allowtheenginetocoolbeforefueling.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,
oronatrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removeequipmentfromthetruckortrailerand
fuelitontheground.Ifthisisnotpossible, thenaddfuelwithsuchequipmentasaportable container,ratherthanfromafueldispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntilfueling iscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Donotoverllfueltank.Replacefuelcapand
tightensecurely.
5

MaintenanceandStorage

Disengagedrives,settheparkingbrake,stop
theengine,andremovethekeyordisconnect spark-plugwire.Waitforallmovementtostop beforeadjusting,cleaning,orrepairing.
Parkthemachineonalevelsurface.
Cleangrassanddebrisfromthecuttingunit,
drives,mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservice
machine.
Usejackstandstosupportcomponentswhen
required.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Disconnectthebatteryorremovethespark-plug
wirebeforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositiveterminal last.Reconnectthepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wrapthe
blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.

Hauling

Usecarewhenloadingorunloadingthemachine
intoatraileroratruck.
Usefull-widthrampsforloadingmachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,
chains,cable,orropes.Bothfrontandrearstraps shouldbedirecteddownandoutwardfromthe machine.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic toToroproductsandothersafetyinformationyou mustknow.
Thisproductiscapableofamputatinghandsand feet,andthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecycling grass,or,whenequippedwithagrassbagger,for catchingcutgrass.Anyuseforpurposesother thanthesecouldprovedangeroustotheuserand bystanders.

GeneralOperation

Besurethattheareaisclearofbystandersbefore
mowing.Stopthemachineifanyoneentersthe area.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowalloftheparts tocoolbeforeattemptingtomaintain,adjust,or servicethemachine.
UseonlyT oro-approvedattachments.Warranty
maybevoidedifusedwithanyunapproved attachments.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires,etc.)before operatingunderanyobjects,anddonotcontact them.
Slowdownbeforemakingturnsanduseextra
caution.
Usecautionwhenridingtheplatformovercurbs,
rocks,roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensure
aclearpath.Useextracarewhenoperatingin reverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextend beyondthewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.

SlopeOperation

Allslopesandrampsrequireextracaution.Ifyoufeel uneasyonaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.
Watchforholes,rutsorbumps.
Note:T allgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,or
embankments.
6
Note:Themachinecouldsuddenlyturnoverifa
wheelgoesovertheedgeofaclifforditch,orif anedgecavesin.
Useextracarewithgrasscatchersorother
attachments.
Note:Thesecanchangethestabilityofthe
machine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Mowslopessidetoside.
Donotmowslopesgreaterthan15degrees.

UsingtheRolloverProtection System(ROPS)

TheROPSisanintegralandeffectivesafety
device.KeeptheROPSintheraisedandlocked positionandusetheseatbeltwhenoperatingthe machine.

Service

Donotstorethemachineorafuelcontainerinside
wherethereisanopename,suchasneara waterheaterorfurnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverinterferewiththeintendedfunctionofa
safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.
Tobestprotectyourinvestmentandmaintain
optimalperformanceofyourToroequipment,count onT orogenuineparts.Whenitcomestoreliability, Torodeliversreplacementpartsdesignedtothe exactengineeringspecicationsofourequipment. Forpeaceofmind,insistonT orogenuineparts.
Checkbrakeoperationfrequently.Adjustand
serviceasrequired.
LowertheROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenthe ROPSisfoldeddown.
Beawarethereisnorolloverprotectionwhenthe
ROPSisinthedownposition.
Becertainthattheseatbeltcanbereleased
quicklyintheeventofanemergency.
Checktheareatobemowedandneverfolddown
theROPSinareaswherethereareslopes,drop offsorwater.
Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairor
revise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedby
themanufacturer.
7
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
g011841
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedorlost.
58-6520
1.Grease
93-7818
decal58-6520
decal106-2655
106–2655
1.Warning-donottouchorapproachmovingbelts;remove theignitionkeyandreadtheinstructionsbeforeservicing orperformingmaintenance.
decal93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-5517
106-5517
1.Warning–Donottouchthehotsurface.
decal99-8936
9
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotwearthetheseatbeltwhentherollbaris down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin place.
decal114-4466
114-4466
1.Main,25A
2.PTO,10A
3.Charge,25A
4.Auxiliary,15A
decal115-9625
decal110-2067
110-2067
1.Parking
115-9625
2.Parkingbrake—engaged
brake—disengaged
10
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decal116-4858
116-4858
decal116-8726
decal115-7445
1.ReadtheOperator’sManualforrecommendedhydrooil.
decaloemmarkt
116-8726
116-1716
1.Fuel6.Hourmeter
2.Empty
3.Half
4.Full9.Neutral
5.Battery
7.PTO
8.Parkingbrake
10.Operatorpresenceswitch
decal116-1716
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot attempttoremovetherollbar;donotweld,drillormodify therollbarinanyway.
11
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine
2.Thrownobjecthazard,mower-donotoperatewithoutthe deector,dischargecoverorgrasscollectionsystemin place.
3.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts;keepallguardsandshieldsinplace.
decal117-3848
decal126-4398
126-4398
117-3864
1.ReadtheOperator’s Manual.
2.Filltobottomofllerneck; warning—donotoverll thetank.
126-2055
1.Wheellugnuttorque95ft-lb(129N-m)(4x)
2.Wheelhubnuttorque235ft-lb(319N-m)
3.ReadandunderstandtheOperator’smanualbefore performinganymaintenance,checktorqueafterrst100 hoursthenevery500hoursthereafter.
1.ReadtheOperator’s
3.Unlock
manual
2.Lock
decal117-3864
decal127-0326
decal126-2055
1.ReadtheOperator's Manual.
127-0326
3.Removethekeyfrom theignitionandreadthe Operator'sManualbefore performingmaintenance orservicingthemachine.
2.Height-of-cut
12
BatterySymbols
Someorallofthesesymbolsareonyourbattery
decalbatterysymbols
1.Explosionhazard
2.Nore,opename,or
6.Keepbystandersasafe
7.Weareyeprotection;
smoking.
3.Causticliquid/chemical
8.Batteryacidcancause
burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
10.Containslead;donot
Manual.
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
decal132-5063
132-5063
1.Camlock2.Camunlock
decal132-5067
132–5067
120-5897
1.Choke4.Slow
2.Fast
3.Continuousvariable setting
decal120-5897
5.Powertake-off(PTO), Bladecontrolswitch
13
125–9383
1.Checkhydraulicoilevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperator’sManualforinformationonlubricating themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
decal125-9383
14
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal132-0871
1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.
2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
4.Ramphazard—whenloadingontoatrailer ,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.
water;donotuseonslopesgreaterthan15°.
15
ProductOverview
HourMeter
Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and thebarslightupwhentheignitionswitchisintheOn position(Figure6).
Theindicatorlightappearswhenthefuellevelislow (approximatelyonegallonremaininginthefueltank).
Safety-InterlockIndicators
Figure4
1.Side-dischargedeector
2.Height-of-cutdeck-lift pedal
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front,shockassembly
7.Rollbar
8.Rear,shockassembly
9.Seatbelt
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
g029631
Therearesymbolsonthehourmeter,andtheindicate withablacktrianglethattheinterlockcomponentisin thecorrectposition(Figure6).
Battery-IndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthe areawherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned onandwhenthechargeisbelowthecorrectoperating level(Figure6).
Figure5
1.PTOSwitch
2.Choke
3.Throttlecontrol6.Fuses
4.Hour
5.Ignitionswitch
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
3.Hourmeter
g008951
meter/Safety-interlock display
ThrottleControl
ThethrottlecontrolisvariablebetweenFastand
5.Lowfuel-indicatorlight
Slow.
16
Choke
Neutral-LockPosition
Usethechoketostartacoldengine.Pullthechoke knobuptoengageit.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengage theelectricclutchanddrivethemowerblades.Pull theswitchuptoengagethebladesandrelease.To disengagetheblades,pushtheblade-controlswitch (PTO)downormoveamotion-controlleverintothe neutral-lockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhas 3positions:Start,RunandOff.
Motion-ControlLevers
Themotion-controlleversareusedtodrivethe machineforward,reverse,andturneitherdirection.
Theneutral-lockpositionisusedwiththe safety-interlocksystemtoengageandtodetermine theneutralposition.
FuelShutoffValve
Closethefuelshutoffvalve(undertheseat)when transportingorstoringthemower.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
Width:
60-inchDeck72-inchDeck
WithoutDeck
DeectorUp157cm(62inches)187cm(74inches)
DeectorDown192cm(76inches)222cm(88inches)
Length:
RollBar-Up
RollBar-Down
Height:
RollBar-UpRollBar-Down
179cm(71inches)119cm(47inches)
Weight:
135cm(53inches)150cm(59inches)
60-inchDeck72-inchDeck
211cm(83inches)219cm(86inches)
215cm(85inches)223cm(88inches)
ModelWeight
74992
74993
608kg(1340lb)
640kg(1410lb)
17
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessafuelstabilizer isused.
Donotaddoiltogasoline.
DANGER
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethegasolinevapors.Are orexplosionfromgasolinecanburnyouand othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.
Donotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areor explosionfromgasolinecanburnyouand othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupany gasolinethatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren. Neverbuymorethana30-daysupplyof gasoline.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastank orconditionerbottleopening.
Avoidcontactwithskin;washoffspillage withsoapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor
less.Forlongerstorageitisrecommendedthat thefueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
18
Addthecorrectamountofgasstabilizer/conditioner tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.T ominimizethe chanceofvarnishdepositsinthefuelsystem,use fuelstabilizeratalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe
fueltanktothebottomofthellerneck.Theempty spaceinthetankallowsthegasolinetoexpand.
1.Parkthemachineonlevelground.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck (Figure7).
Note:Ensurethatthereisemptyspaceinthe
tanktoallowthegasolinetoexpand
g029938
Figure7

CheckingtheEngine-Oil Level

Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page19).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow
19
g027726
40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

UsingtheRollover ProtectionSystem(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keep therollbarinthefullyraisedlockedposition andusetheseatbelt.
Ensuretheseatissecuredtothemachine.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensuretheseatissecuredtothe
machine.
1.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
Figure8
1.ROPSknob
2.PullROPSknoboutand rotate90degrees
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinswill snapintopositionwhentheholesalignwiththe pins(Figure8).
3.Rollbarintheupright position
4.Rollbarinthefolded position
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
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6.Pushontherollbarandensurethatbothpins areengaged.
20

EnteringtheUserPosition

Usethemowerdeckasasteptogetintotheuser position(Figure9).
g000963
Figure10
Figure9
1.Mowerdeck

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.
DANGER
Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.
Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury, deathordrowning.
Thereisnorolloverprotectionwhentheroll barisdown.
1.SafeZone—usethe
g029797
ZMasterhereonslopes lessthan15degreesor atareas.
2.DangerZone—usea
walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees, neardrop-offsandwater.
3.Water
CAUTION
Thismachineproducessoundlevelsin excessof85dBAattheoperatorsearandcan causehearinglossthroughextendedperiods ofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Theuseofprotectiveequipmentforeyes,ears,feet, andheadisrecommended.
Alwayskeeptherollbarintheraisedand lockedpositionandusetheseatbelt.
Readandfollowtherolloverprotection instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof rollover:
Donotoperateneardrop-offsornear water.
Donotoperateonslopesgreaterthan 15degrees.
Reducespeedanduseextremecautionon slopes.
Avoidsuddenturnsorrapidspeed changes.
Figure11
1.Wearsafetyglasses
2.Wearhearingprotection

OperatingtheParking Brake

Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.
21
g009027

SettingtheParkingBrake

WARNING
Parkingbrakemaynotholdmachineparked onaslopeandcouldcausepersonalinjury orpropertydamage.
Donotparkonslopesunlesswheelsare chockedorblocked
Figure12

ReleasingtheParkingBrake

g008945
Figure14

DisengagingtheBlade-Control Switch(PTO)

g029632
g009174
Figure15

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastand Slowpositions(Figure16).
Figure13

OperatingtheMower Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with
thethrottlepositionathalforlesswillcauseexcessive weartothedrivebelts.
AlwaysusetheFastpositionwhenturningonthe mowerdeckwiththeblade-controlswitch(PTO).
g029829
g008946
Figure16

OperatingtheChoke

Usethechoketostartacoldengine.
1.Iftheengineiscold,usethechoketostartthe engine.
2.Pulluponthechokeknobtoengagethechoke beforeusingtheignitionswitch(Figure17).
3.Pushdownonthechoketodisengagethechoke aftertheenginehasstarted(Figure17).
22
Figure17
1.Onposition2.Offposition

OperatingtheIgnition Switch

1.TurntheignitionkeytotheStartposition(Figure
18).
Note:Whentheenginesstarts,releasethekey.
Important:Donotengagestarterformore
than5secondsatatime.Iftheenginefails tostartallowa15secondcool-downperiod betweenattempts.Failuretofollowthese instructionscanburnoutthestartermotor.
Note:Additionalstartingcyclesmaybe
requiredwhenstartingtheenginefortherst timeafterthefuelsystemhasbeenwithoutfuel completely.
g008959
Figure18
2.Turntheignitionkeytostoptostoptheengine.

UsingtheFuelShutoff Valve

Thefuelshutoffvalveislocatedundertheseat.Move theseatforwardtoaccessit.
Closethefuelshutoffvalvefortransport,maintenance, andstorage.
Ensurethefuelshutoffvalveisopenwhenstarting theengine.
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23
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