Toro 74583, 74588, 74589, 79589 Operator's Manual

FormNo.3390-206RevA
GrandStand
®
Mower
With48in,52in,or60inTURBOFORCE CuttingUnit
ModelNo.74583—SerialNo.315000001andUp ModelNo.74588—SerialNo.315000001andUp ModelNo.74589—SerialNo.315000001andUp ModelNo.79589—SerialNo.315000001andUp
®
Registeratwww.T oro.com. OriginalInstructions(EN)
*3390-206*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
WARNING
Removingstandardoriginalequipmentpartsand accessoriesmayalterthewarranty,traction,and safetyofthemachine.FailuretouseoriginalToro partscouldcauseseriousinjuryordeath.Making unauthorizedchangestotheengine,fuelorventing system,mayviolateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimitedto,tires, belts,blades,andfuelsystemcomponentswith originalToroparts.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
issuppliedfor
Introduction
Thisrotaryblade,ridinglawnmowerisintendedtobe usedbyprofessional,hiredoperators,orresidential homeowners.Itisdesignedprimarilyforcuttinggrass onwell-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyandalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroMowerSafety..................................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................14
Operation....................................................................14
AddingFuel...........................................................14
CheckingtheEngine-OilLevel.................................15
BreakinginaNewMachine......................................15
ThinkSafetyFirst...................................................15
OperatingtheParkingBrake....................................16
OperatingtheMower-Blade-ControlSwitch
(PTO)...............................................................16
OperatingtheThrottle............................................16
OperatingtheIgnitionSwitch..................................17
UsingtheFuelShut-offValve...................................17
StartingandStoppingtheEngine..............................17
TheSafety-InterlockSystem....................................19
OperatingthePlatform...........................................20
DrivingForwardorBackward..................................20
StoppingtheMachine.............................................22
UsingtheRotationIndicator....................................22
PushingtheMachinebyHand..................................22
TransportingtheMachine........................................22
LoadingtheMachine..............................................23
SideDischargingorMulchingtheGrass.....................23
AdjustingtheHeight-of-Cut....................................24
AdjustingtheAnti-ScalpRollers(for60-inch
modelsonly)......................................................24
AdjustingtheFlowBafe........................................24
PositioningtheFlowBafe......................................25
UsingtheMid-SizeWeight.......................................26
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................28
RaisingtheMowerforAccess...................................28
ReleasingtheCushionforRearAccess.......................29
Lubrication...............................................................30
LubricatingtheMachine..........................................30
GreasingtheFrontCasterPivots..............................30
LubricateCaster-WheelHubs..................................31
EngineMaintenance..................................................32
ServicingtheAirCleaner.........................................32
ServicingtheEngineOil..........................................33
ServicingtheSparkPlug..........................................35
CheckingtheSparkArrester(ifequipped)..................36
FuelSystemMaintenance...........................................36
DrainingtheFuelTank...........................................36
ServicingtheFuelFilter...........................................37
ServicingtheElectronicFuel-Injection
System..............................................................37
ElectricalSystemMaintenance....................................38
ServicingtheBattery...............................................38
ServicingtheFuses.................................................39
JumpStartingtheMachine.......................................40
DriveSystemMaintenance.........................................41
AdjustingtheTracking...........................................41
CheckingtheTirePressure......................................42
AdjustingtheCaster-PivotBearing............................42
ServicingtheCasterWheelsandBearings...................43
ServicingtheClutch................................................43
CheckingtheWheel-LugNuts..................................45
CheckingtheWheel-HubNuts.................................45
CoolingSystemMaintenance......................................45
CleaningtheAir-IntakeScreen.................................45
CleaningtheCoolingSystem....................................45
ServicingtheEngine-OilCooler...............................46
CleaningtheHydraulic-OilCooler............................46
ServicingtheHydraulic-OilCooler...........................46
BrakeMaintenance....................................................47
ServicingtheBrake.................................................47
BeltMaintenance......................................................49
ReplacingtheMower-DeckBelt...............................49
ReplacingthePump-driveBelt.................................50
ControlsSystemMaintenance.....................................51
AdjustingtheMotion-Control-Handle
Positions............................................................51
HydraulicSystemMaintenance....................................53
ServicingtheHydraulicSystem.................................53
MowerDeckMaintenance...........................................56
ServicingtheCuttingBlades.....................................56
CorrectingtheMowerQuality-of-Cut........................58
AdjustingtheDeck-LiftSpring.................................61
ReplacingtheGrassDeector..................................61
Cleaning...................................................................62
CleaningundertheMower.......................................62
DisposingoftheWaste............................................62
Storage........................................................................62
CleaningandStorage..............................................62
Troubleshooting...........................................................64
Schematics...................................................................66
3
Safety
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply withtheinstructionsmayresultinpersonalinjuryor death.
Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthisOperator’s Manual.Modicationstothismachineshouldonlybe madebyeitherthemanufactureroranAuthorizedToro Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Theadditionofattachmentsmadeby othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwillcause noncomplianceofthismachine.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothing;includingahardhat,safety
glasses,longpants,safetyshoes(rubberboots,gloves,and hearingprotection).
Important:Longhair,looseclothingorjewelrymay gettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromtheareabefore use.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore refueling.Donotsmokenearthemachinewhenthe engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlesstheyare functioningproperly.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard B71.4-2012.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe manuallanguage,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.
Note:Localregulationsmayrestricttheageofthe operator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other people,ordamagetoproperty.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate themachine;seekshelter.
Donotrunanengineinanenclosedarea.
Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe enginefromtheoperator’ sposition.
Makesurethatyouhavegoodfootingwhileusingthis
machine,especiallywhenbackingup.
Note:Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare attached,adjustedproperly ,andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
4
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore leavingtheoperator'spositionforanyreason,including emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe necessaryrepairsbeforeresumingoperations.
Keepyourhandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Donotoverllfueltank.Replacefuelcapandtighten
securely.
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait forallmovementtostopbeforeadjusting,cleaning,or repairing.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositiveterminallast.Reconnect thepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)or
weargloves,andusecautionwhenservicingthem.Only replaceblades;donotstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith suchequipmentasaportablecontainer,ratherthanfrom afueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.
5

ToroMowerSafety

SlopeOperation
ThefollowinglistcontainssafetyinformationspecictoToro productsandothersafetyinformationyoumustknow .
Thisproductiscapableofamputatinghandsandfeet,and throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or, whenequippedwithagrassbagger,forcatchingcutgrass. Anyuseforpurposesotherthanthesecouldprovedangerous totheuserandbystanders.
GeneralOperation
Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool beforeattemptingtomaintain,adjust,orservicethe machine.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder anyobjects,anddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond thewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.
Donotmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.
Service
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly.Neverdoanythingtointerfere withtheintendedfunctionofasafetydeviceortoreduce theprotectionprovidedbyasafetydevice.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability ,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
Checkbrakeoperationfrequently.Adjustandserviceas
required.
6
SlopeIndicator
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N-m(85to110 ft-lb).
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
115-4186
1.Interval
2.PowerTake-off(PTO)
3.Parkingbrake
4.Neutral
5.Operatorpresenceswitch
6.Battery
1.Warning—donottouchthehotsurface.
115-4212
1.Hydraulicoillevel3.Warning—donottouchthe
106-5517
2.ReadtheOperator's Manual.
hotsurface.
8
116-8772
1.Accessory,15A
2.PTO,10A
1.ReadtheOperator’s Manual.
3.Charge,25A
4.Main,30A
120-6412
1.Belttensionadjustment;readtheOperator'sManualfor moreinformation.
116-8775
2.Filltobottomofllerneck; warning—Donotoverll thetank.
120-6424
1.Cutting/dismembermenthazard,hand—disengagethe powertake-off(PTO),stoptheengineandwatchforall movingpartstostop.
117-0456
1.Heightofcut(HOC)—high3.Heightofcut(HOC)—low
2.Heightofcut (HOC)—medium
119-0217
1.Warning—stoptheengine;stayawayfrommovingparts; keepallguardsandshieldsinplace.
121-5972
1.ReadtheOperator’sManualbeforeservicingorperforming maintenance.
9
121-6049
1.Thrownobject hazard—keepbystanders awayfromthemachine.
2.Thrownobjecthazard, mower—donotoperate themowerwithguardsor shieldsremoved.
3.Cutting/dismemberment
120-6497
1.Parkingbrake—disengage5.Enginespeed
2.Parkingbrake—engage6.Fast
3.PowerTake-off (PTO)—engage
4.PowerTake-off (PTO)—disengage
7.Continuousvariable
8.Slow
hazardofhandorfoot, mowerblade—keephands awayfrommovingparts.
131-1180
1.ReadtheOperator'sManual.(A)Short,lightgrass;dry conditions;maximumdispersion;(B)Baggingsetting;(C) Tall,densegrass;wetconditions;maximumgroundspeed
setting
117-3626
1.Warning—readtheOperator'sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine
3.Thrownobjecthazard—keepdeectorinplace.
4.Cutting,dismembermenthazardofhandorfoot—stayaway frommovingpartsandkeepallguardsandshieldsinplace.
themachine.
andremovethesparkplugwirebeforeperformingany maintenanceonthemachine.
7.Warning—engagetheparkingbrakeandstoptheengine beforeleavingthemachine.
8.Slidingandlossofcontrolhazard—donotoperatethe machineneardrop-offsorwater;keepasafedistancefrom drop-offs.
10
119-8727
1.Tractioncontrol
2.Fast4.Neutral
3.Slow
5.Reverse
6.PowerTake-off (PTO)—disengage
7.Operatorpresenceswitch
11
ProductOverview
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou starttheengineandoperatethemachine.
Figure4
1.Side-dischargechute7.Controllevers
2.Battery
3.Engine9.Hydraulictank
4.Fuelshut-offvalve(behind cushion)
5.Fueltank11.Frontcasterwheel
6.Controls
8.Platform(downposition)
10.Mowerdeck
Figure5
1.Parking-brakelever
2.Malfunction-indicatorlight (MIL)
3.Hourmeter10.Throttlecontrol
4.Ignitionswitch11.Rightmotion-controllever
5.Fuelgauge12.Blade-controlswitch
6.Height-of-cutlever13.Leftmotion-controllever
7.Fuelcap
8.Height-of-cutpin
9.Platformlatch
(PTO)
HourMeter
Thehourmeterrecordsthenumberofhourstheenginehas operated.Itoperateswhentheengineisrunning.Usethese timesforschedulingregularmaintenance(Figure5).
FuelGauge
Thefuelgaugeislocatedonthetop,middleofthetank (Figure5).
Safety-InterlockIndicators
Symbolsonthehourmeterindicatewithablacktrianglethat theinterlockcomponentisinthecorrectposition(Figure6).
Battery-IndicatorLight
IftheignitionkeyisturnedtotheOnpositionforafew seconds,thebatteryvoltagewillbedisplayedinthearea wherethehoursarenormallydisplayed.
12
Thebatterylightturnsonwhentheignitionisturnedonand whenthechargeisbelowthecorrectoperatinglevel(Figure
6).
Motion-ControlLevers
Themotion-controlleversareusedtodrivethemachine forward,reverse,andturneitherdirection.
FuelShut-offValve
Closethefuelshut-offvalve(locatedbehindtheoperator cushionontheright-handsideofthefueltank)when transportingorstoringthemower.
Attachments/Accessories
Figure6
1.Safety-interlocksymbols
2.Batterylight
3.Hourmeter
ThrottleControl
ThethrottlecontrolisvariablebetweenFastandSlow.
Electronic-ControlUnit Malfunction-IndicatorLight
Theelectronic-controlunit(ECU)continuouslymonitorsthe operationoftheEFIsystem.
Ifaproblemorfaultwithinthesystemisdetected,the malfunction-indicatorlight(MIL)isilluminated.
TheMIListheredlightlocatedintheconsolepanel.
OncetheMILilluminates,initialtroubleshootingchecks shouldbemade.
Ifthesechecksdonotcorrecttheproblem,furtherdiagnosis andservicingbyanAuthorizedServiceDealerisnecessary.
AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
Choke
Usethechoketostartacoldengine.
Blade-ControlSwitch(PTO)
Theblade-controlswitch(PTO)isusedtoengagethe electricclutchtodrivethemowerbladeswiththerightside motion-controlleverinthecenter,unlockedposition.Pull theswitchuptoengagethebladesandrelease.Todisengage theblades,pushtheblade-controlswitch(PTO)downor moveorreleasetherightsidemotion-controlleverintothe neutral-lockposition.
IgnitionSwitch
Thisswitchisusedtostartthemowerengineandhasthree positions:Off,RunandStart.
13
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
48-inchMowers
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Widthwithdeectordown161.3cm(63.5inches)
Widthwithdeectorraised125.7cm(49.5inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup149.9cm(59inches)
Height
Weightformodel74588412kg(909lbs)
121.9cm(48inches)
52-inchMowers
Widthwithdeectordown171.7cm(67.6inches)
Widthwithdeectorraised135.9cm(53.5inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup149.9cm(59inches)
Height
Weightformodel74589413.7kg(912lbs)
Weightformodel79589416.4kg(918lbs)
121.9cm(48inches)
60-inchMowers
Widthwithdeectordown192.2cm(76inches)
Lengthwithplatformdown188cm(74inches)
Lengthwithplatformup147.3cm(58inches)
Height
Weightformodel74583420.9kg(928lbs)
121.9cm(48inches)

AddingFuel

Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis6to13 mm(1/4to1/2inch)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
14
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor onatruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment fromthetruckortrailerandrefueltheequipment withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
ofvarnishdepositsinthefuelsystem,usefuelstabilizer atalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcapandremovethecap. Addunleadedregulargasolinetothefueltank,untilthe levelis6to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisspaceinthetankallowsthe gasolinetoexpand.Donotllthefueltankcompletely full.
3.Installthefueltankcapsecurely.Wipeupanygasoline thatmayhavespilled.

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page33).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks anddrivesystemshavehigherfrictionwhennew,placing additionalloadontheengine.Allow40to50hoursof break-intimefornewmachinestodevelopfullpowerand bestperformance.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillagewith soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining methanolorethanol.

ThinkSafetyFirst

Carefullyreadallthesafetyinstructionsanddecalsinthe safetysection.Knowingthisinformationcouldhelpyouor anybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feetand headisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator'searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Theuseofprotectiveequipmentforeyes,ears,feet,andhead isrecommended.
Addthecorrectamountofgasstabilizer/conditionerto thegas.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.T ominimizethechance
1.Wearsafetyglasses
15
Figure7
2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.Beforeeachuse,checktheparkingbrake forproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit;referto
ServicingtheBrake(page47).
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearwardandoverintoengaged position(Figure8).
Figure8
Figure9
DisengagingtheMowerBlades(PTO)
Thefollowingaretwooptionsfordisengagingthemower blades.
Pushtheblade-controlswitch(PTO)downtotheOff
position.
Movethemotion-controlleverstoneutralandmove
therightsidemotion-controlleverintotheneutral-lock position.
Figure10
1.Parkingbrakeengaged2.Parkingbrakereleased
ReleasingtheParkingBrake
Pullthebrakeleverbackandoverintotheslotandpushthe parkingbrakeleverforward.

Operatingthe Mower-Blade-ControlSwitch (PTO)

Theblade-controlswitch(PTO)isusedinconjunctionwith therightsidemotion-controllevertoengageanddisengage themowerblades.
EngagingtheMowerBlades(PTO)
1.Toengagethemowerblades,movetherightside motion-controllevertothecenter,unlockedposition.
2.Pulltheblade-controlswitch(PTO)upandreleaseit whileholdingdowntherightsidemotion-controllever inthecenter,unlockedposition.

OperatingtheThrottle

ThethrottlecontrolmovesbetweenFastandSlowpositions (Figure11).
AlwaysusetheFastpositionwhenturningonthemower deckwiththeblade-controlswitch(PTO).
Figure11
16

OperatingtheIgnitionSwitch

UsingtheFuelShut-offValve

1.TurntheignitionkeytotheStartposition(Figure12). Whentheenginesstarts,releasethekey .
Important:Donotengagethestarterformore than5secondsatatime.Iftheenginefailsto start,allowa15secondcool-downperiodbetween attempts.Failuretofollowtheseinstructionscan burnoutthestartermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure12
Closethefuelshut-offvalvefortransport,maintenance,and storage(Figure13).
Ensurethatthefuelshut-offvalveisopenwhenstartingthe engine.
2.Turntheignitionkeytostoptoturnofftheengine.
Figure13
1.Onposition2.Offposition

StartingandStoppingthe Engine

StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
3.Movetherightmotion-controllevertoneutrallocked position.
4.Settheparkingbrake;refertoSettingtheParking Brake.
5.Movetheblade-controlswitch(PTO)totheOff position.
6.MovethethrottlelevermidwaybetweentheSlowand Fastpositions.
17
Figure14
7.TurntheignitionkeytotheStartposition(Figure12). Whentheenginesstarts,releasethekey .
Important:Donotengagethestarterformore than5secondsatatime.Iftheenginefailsto start,allowa15secondcool-downperiodbetween attempts.Failuretofollowtheseinstructionscan burnoutthestartermotor.
StoppingtheEngine
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Lettheengineidleatslowthrottle(turtle)for60seconds beforeturningtheignitionswitchoff.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeenwithoutfuelcompletely.
Figure15
1.Offposition3.Startposition
2.Runposition
Figure16
Important:Makesurethefuelshut-offvalveisclosed
beforetransportingorstoringthemachine,asfuel leakagemayoccur.Beforestoringthemachine,pull wireoffsparkplug(s)topreventpossibilityofaccidental starting.
18

TheSafety-InterlockSystem

CAUTION
Ifsafety-interlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
UnderstandingtheSafety-Interlock System
Thesafety-interlocksystemisdesignedtopreventthemower bladesfromrotatingunless:
Therightsidemotion-controlleverismovedtothe
center,unlockedposition.
Theblade-controlswitch(PTO)ispulledon.
Thesafety-interlocksystemisdesignedtostopthemower bladesifyoumoveorreleasetherightsidemotion-control leverintotheneutral-lockposition.
Thehourmeterhassymbolstonotifytheuserwhenthe interlockcomponentisinthecorrectposition.Whenthe componentisinthecorrectposition,atrianglewilllight upinthecorrespondingsquare.
Note:Thebladesshouldnotrotate.
4.Movethemotion-controlleversforward.
Note:Theengineshouldstoprunning.
5.Starttheengineandreleasetheparkingbrake.
6.Movetherightsidemotion-controllevertothecenter, unlockedposition.
7.Continueholdingtherightsidemotion-controllever inthecenter,unlockedposition,pulluponthe blade-controlswitch(PTO),andrelease.
Note:Theclutchshouldengageandthemower bladesrotate.
8.Moveorreleasetherightsidemotion-controlleverinto theneutral-lockposition.
Note:Thebladesshouldstoprotatingandtheengine continuestorun.
9.Pushtheblade-controlswitchdownandmovethe rightsidemotion-controllevertothecenter,unlocked position.
10.Continueholdingtherightsidemotion-controllever inthecenter,unlockedposition,pulluponthe blade-controlswitch(PTO),andrelease.
Note:Theclutchshouldengageandthemower bladesrotate.
11.Pushtheblade-controlswitch(PTO)downtotheOff position.
Figure17
1.Triangleslightupwhentheinterlockcomponentsareinthe correctposition
TestingtheSafety-InterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethemachine eachtime.
Note:Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.
1.Starttheengine;refertoStartingtheEngine(page17).
2.Settheparkingbrake.
3.Movetherightsidemotion-controllevertothecenter, unlockedposition.
Note:Thebladesshouldstoprotating.
12.Withtheenginerunning,pulluptheblade-control switch(PTO)andreleaseitwithoutholdingrightside motion-controllevertothecenter,unlockedposition.
Note:Thebladesshouldnotrotate.
WARNING
Theoperatorplatformisheavyandmaycause injurywhenloweringandraising.Theplatform maysuddenlydropifnotsupportedwhenthelatch pinispulledout.
Donotputyourhandsorngersinthe platform-pivotareawhenloweringorraisingthe operatorplatform.
Makesuretheplatformissupportedwhenthe latchpinispulledout.
Makesurethelatchsecurestheplatformwhen foldingitintheupposition.Pushittightagainst thecushionforthelatchpintolockintoplace.
Keepbystandersawaywhenraisingorlowering theplatform.
19

OperatingthePlatform

Themachinecanbeusedwiththeplatformintheupordown position.Itistheoperator'spreferenceonwhichposition touse.
OperatingtheMachinewiththe PlatformUp
Operatingthemachinewiththeplatformupisrecommended forthefollowing:
Mowingneardrop-offs
Mowingsmallareaswherethemachineistoolarge
Areaswithlow ,over-hangingbranchesorobstacles
Loadingthemachinefortransport
Drivingupslopes
Toraisetheplatform,pullthebackoftheplatformupsothat thelatchpinandknoblockitintoplace.Pushittightagainst thecushionforthelatchpintolockitintoplace.
OperatingtheMachinewiththe PlatformDown
Operatingthemachinewiththeplatformdownis recommendedforthefollowing:
Mowingmostareas
1.Platformup
2.Platformdown
Figure18
3.Pulltheknobouttorelease theplatform.
Drivingacrossslopes
Drivingdownslopes
Tolowertheplatform,pushtheplatformforwardagainstthe cushiontoreleasepressureonthelatchpin,thenpullthe knobout,andlowertheplatform(Figure18).

DrivingForwardorBackward

Thethrottlecontrolregulatestheenginespeedasmeasured inrpm(revolutionsperminute).Placethethrottlecontrolin theFastpositionforbestperformance.Alwaysoperatethe machineinthefullthrottlepositionwhenmowing.
CAUTION
Themachinecanspinveryrapidly.Theoperator maylosecontrolofmachine,andmaycause personalinjuryordamagetomachine.
Slowthemachinedownbeforemakingsharpturns.
20
DrivingForward
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrake(page16).
2.Movetherightsidemotion-controllevertothecenter, unlockedposition.
Figure20
DrivingBackward
Figure19
1.Frontreferencebar
2.Leftcontrollever
3.Rearreferencebar
4.Rightcontrollever
5.Rightcontrolleverinthe neutrallockposition
3.Togoforward,movethespeed-controllevertothe desiredspeed.
4.Slowlypushthemotion-controlleversforward(Figure
20).
Note:Theenginewillkillifamotion-controlleveris movedwiththeparkingbrakeengaged.
Note:Thefartheryoumovethemotion-controllevers ineitherdirection,thefasterthemachinewillmove inthatdirection.
Note:Tostop,pullthemotion-controlleversbackto theneutralposition.
1.Movetherightsidemotion-controllevertothecenter, unlockedposition.
2.Slowlypullthemotion-controlleversrearward(Figure
21).
Figure21
21
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