Toro 74060, 74064, 74072, 74074 Operator's Manual

FormNo.3422-859RevB

ZMaster

Professional7500-D

SeriesRidingMower

With60inor72inTURBOFORCE

ModelNo.74060—SerialNo.400000000andUp ModelNo.74064—SerialNo.400000000andUp ModelNo.74072—SerialNo.400000000andUp ModelNo.74074—SerialNo.400000000andUp

Mower

Registeratwww.T oro.com. OriginalInstructions(EN)

*3422-859*B

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

GrossorNetTorque:

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe usedbyresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.The grossornettorqueofthisenginewaslaboratory ratedbytheenginemanufacturerinaccordancewith theSocietyofAutomotiveEngineers(SAE)J1940 orJ2723.Asconguredtomeetsafety,emission, andoperatingrequirements,theactualenginetorque onthisclassofmowerwillbesignicantlylower. Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.

Pleaserefertotheenginemanufacturer’sinformation includedwiththemachine.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcode(ifequipped)ontheserial numberdecaltoaccesswarranty,parts,andother productinformation.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause

Contactusatwww.Toro.com.

g235670

PrintedintheUSA

AllRightsReserved

seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

g000502

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................13

Controls...........................................................14

HorizonDisplayMonitor................................14

Specications..................................................15

BeforeOperation.................................................16

BeforeOperationSafety...................................16

AddingFuel......................................................17

PerformingDailyMaintenance..........................18

BreakinginaNewMachine..............................18

UsingtheRolloverProtectionSystem

(ROPS).........................................................18

UsingtheSafety-InterlockSystem....................19

PositioningtheSeat..........................................20

UnlatchingtheSeat..........................................20

ChangingtheSeatSuspension.........................20

DuringOperation.................................................21

DuringOperationSafety...................................21

OperatingtheParkingBrake.............................23

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................23

StartingtheEngine...........................................24

ShuttingOfftheEngine.....................................24

UsingtheMotion-ControlLevers.......................25

DrivingtheMachine..........................................25

UsingtheSideDischarge.................................27

AdjustingtheHeightofCut...............................27

AdjustingtheAnti-ScalpRollers........................28

AdjustingtheFlowBafeCamLocks................29

PositioningtheFlowBafe................................29

AdjustingtheSkids...........................................30

OperatingwiththeOverheatSensor.................30

OperatingTips.................................................31

AfterOperation....................................................32

AfterOperationSafety......................................32

TransportingtheMachine.................................32

Maintenance...........................................................34

RecommendedMaintenanceSchedule(s)...........34

Pre-MaintenanceProcedures..............................35

MaintenanceSafety..........................................35

Lubrication..........................................................36

GreasingtheMachine.......................................36

LubricatingtheDriveU-JointsandSplined

SlipJoint.......................................................36

LubricatingtheCasterPivots............................37

LubricatingtheCaster-WheelHubs..................37

EngineMaintenance...........................................38

EngineSafety...................................................38

ServicingtheAirCleaner..................................38

ServicingtheEngineOil....................................39

FuelSystemMaintenance...................................41

DrainingtheFuelFilter/WaterSeparator...........41

ChangingtheWaterSeparator.........................41

InspectingtheEngine-ValveClearance............42

CheckingtheFuelLinesand

Connections..................................................42

ElectricalSystemMaintenance...........................42

ElectricalSystemSafety...................................42

ServicingtheBattery.........................................42

ServicingtheFuses..........................................44

DriveSystemMaintenance..................................44

ReleasingtheDriveWheelRelease

Valves...........................................................44

AdjustingtheTracking......................................45

CheckingtheTirePressure...............................46

CheckingtheWheelLugNuts...........................46

AdjustingtheCaster-PivotBearing...................46

ServicingtheGearbox......................................47

CoolingSystemMaintenance..............................48

CoolingSystemSafety.....................................48

CheckingtheCoolingSystem...........................48

CleaningtheRadiator.......................................48

ChangingtheEngineCoolant...........................48

BrakeMaintenance.............................................49

AdjustingtheParkingBrake..............................49

BeltMaintenance................................................51

InspectingtheBelts..........................................51

ReplacingtheMowerBelt.................................51

CheckingtheAlternator-BeltTension................52

ControlsSystemMaintenance.............................52

AdjustingtheControl-HandlePosition..............52

AdjustingtheMotion-ControlLinkage...............53

AdjustingtheMotion-ControlDamper...............54

HydraulicSystemMaintenance...........................54

HydraulicSystemSafety...................................54

ServicingtheHydraulicSystem........................54

MowerDeckMaintenance....................................56

LevelingtheMowerDeck..................................56

ServicingtheCuttingBlades.............................59

ReplacingtheGrassDeector..........................62

Cleaning..............................................................62

CleaningtheEngineandExhaustSystem

Area..............................................................62

CleaningtheMachineandMower

Deck..............................................................62

DisposingofWaste...........................................62

Storage...................................................................63

StorageSafety..................................................63

CleaningandStoringtheMachine....................63

Troubleshooting......................................................64

Schematics.............................................................66

Safety

Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.

•Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or onslopesgreaterthan15degrees.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepchildrenandbystandersoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

SlopeIndicator

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

g011841

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

decal93-7818

93-7818

decalbatterysymbols

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto1 15to149N∙m(85to110 ft-lb).

1.Explosionhazard

6.Keepbystandersasafe distanceawayfromthe battery.

2.Nore,opename,or smoking

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

3.Causticliquid/chemical burnhazard

8.Batteryacidcancause blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately withwaterandgetmedical helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot discard

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

decal99-8936

99-8936

decaloemmarkt

1.Machinespeed4.NEUTRAL

2.FAST5.REVERSE

3.SLOW

1.Grease

1.Donotstephere.

decal106-5517

106-5517

decal58-6520

58-6520

decal93-6687

1.Warning—donottouchthehotsurface.

93-6687

decal112-9028

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin place.

decal116-5988

116-5988

decal107-3069

107-3069

1.Warning—thereisnorolloverprotectionwhentherollbaris down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarinthefullyraisedandlockedpositionandwear theseatbelt.Lowertherollbaronlywhenabsolutely necessary;donotweartheseatbeltwhentherollbaris down.

3.ReadtheOperator'sManual;driveslowlyandcarefully .

1.Parkingbrake—engaged2.Parking brake—disengaged

decal116-8283

116-8283

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).

decal117-2718

117-2718

109-6036

RearDischargeMachinesOnly

1.ReadtheOperator’sManual.

2.Removethekeyandreadtheinstructionsbeforeservicing orperformingmaintenance.

3.Heightofcut

decal109-6036

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator'sManual.

117-3276

3.Warning—donottouchthe hotsurface.

4.Warning—readthe Operator'sManual.

decal117-3276

decal126-6464

126-6464

ForModelswithSideDischarge

1.Thrownobjects hazard—keepbystanders asafedistanceawayfrom themachine.

2.Thrownobjects hazard—mower;do notoperatethemachine withoutthedeector, dischargecover,or grass-collectionsystemin place.

3.Cutting/dismembermentof handorfoot—stayaway frommovingparts;keep allguardsandshieldsin place.

126-8383

MachineswithoutMyRideOnly

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.

1.Warning—readtheOperator’sManual;donotoperatethis machineunlessyouaretrained;wearhearingprotection.

2.Cutting,dismembering,andentanglementhazard—keep handsawayfrommovingparts;keepallguardsandshieldsin place.

3.Ramphazard—whenloadingontoatrailer,donotusedual ramps;onlyuseasingularrampwideenoughforthemachine andthathasaninclinelessthan15°;backuptheramp(in reverse)anddriveforwardofftheramp.

4.Bodilyharmhazard—donotcarrypassengers;lookbehind youwhenmowinginreverse.

5.Thrownobjecthazard—keepbystandersaway .

6.Tippinghazardonslopes—donotuseonslopesnearopen water;donotuseonslopesgreaterthan15°.

decal126-8383

126-9275

ForModelswith152cm(60-inch)or183cm(72-inch)

Decks

decal126-9276

126-9276

ForModelswith183cm(72-inch)DeckswithSide

Discharge

decal126-9275

126-9278

1.Engine—Off4.Pushthebottomofthebuttontolowerthedeck.

2.Engine—On5.Pushthetopofthebuttontoraisethedeck.

3.Engine—Start

decal126-9278

decal126-9279

126-9279

1.Readtheinstructionsbeforeservicingorperforming

7.Checkthejackshaft-uidlevel.

maintenancetothemachine.

2.Timeinterval

8.Greasethedeck-drivePTO;refertotheOperator'sManual forfurtherinstructions.

3.Checktheengine-oillevel.9.Checktheaircleaner.

4.Checkthecoolantlevel;refertotheOperator'sManualfor furtherinstructions.

10.Greasetheidlerpivot;refertotheOperator'sManualfor furtherinstructions

5.Checkthetirepressure(2locations).11.Greasethefrontcasterwheelbearings(2locations);referto theOperator'sManualforfurtherinstructions.

6.Checkhydraulic-uidlevel;refertotheOperator'sManual

forfurtherinstructions.

decal126-9280

126-9280

ForModelswith152cm(60-inch)or183cm(72-inch)

DeckswithRearDischarge

12.Greasethefrontcasterpivots(2locations);refertothe Operator'sManualforfurtherinstructions.

decal126-9573

126-9573

ForModelswith152cm(60-inch)DeckswithSide

Discharge

1.Beltrouting

126-9351

1.Chassis(15A)3.Main(25A)

2.Accessory(15A)4.Powerpoint(15A)

decal126-9351

decal127-0326

127-0326

1.ReadtheOperator's Manual.

2.Heightofcut

RearDischargeMowersOnly

1.Attention—readthe Operator'sManual.

2.Removethenutbyturning itclockwise.

3.Removethekeyand

127-6662

3.Removetheboltbyturning

readtheOperator's Manualbeforeperforming maintenanceorservicing themachine.

itcounterclockwise.

decal131-1180

131-1180

1.ReadtheOperator'sManual.(A)Short,lightgrass;dry conditions;maximumdispersion;(B)Baggingsetting;(C) Tall,densegrass;wetconditions;maximumgroundspeed

decal135-0328

135-0328

1.Torquethewheellugnuts to129N∙m(95ft-lb).

decal127-6662

2.Readandunderstand theOperator'sManual beforeperformingany maintenance;checkthe torqueaftertherst100 hours,thenevery500 hours,thereafter.

1.Thrownobjects hazard—keepbystanders asafedistanceawayfrom themachine.

135-0664

RearDischargeMowersOnly

2.Cutting/dismembermentof

decal135-0664

handandfeet—stayaway frommovingparts;keep allguardsandshieldsin place.

decal135-1432

135-1432

ForModelswith152cm(60-inch)or183cm(72-inch)

Decks

decal135-2837

135-2837

1.ReadtheOperator’sManualformoreinformation;Use redTorowet-clutchtransmissionuid;donotusegreen hydraulicuid.

135-0679

1.Rotatingdrivelinehazard/entanglementhazard;belt—stay awayfrommovingparts;keepallguardsandshieldsin place.

decal135-0679

ProductOverview

Figure4

1.Height-of-cutpin

2.Parking-brakelever8.Fuel-tankcap

3.Monitor/controls

4.Rollbar

5.Enginescreen

6.Audiblealarmandpowerpoint12.Mowerdeck

7.Motion-controllever

9.Anti-scalproller

10.Skid

11.Casterwheel

g227303

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.

InformationScreen

Theinformationscreendisplaysinformationrelative tomachineoperation;refertotheSoftwareGuidefor moreinformation.

ControlPanel

Figure5

1.Horizondisplaymonitor3.Keyswitch

2.Deck-leftswitch4.PTO

HorizonDisplayMonitor

RefertotheSoftwareGuidefordetailedinformation explainingtheoperatorinterfacethatallowsyouto accessinformation,resetcounters,modifysystem settings,andtroubleshoottheequipment.

Buttons

Themulti-functionalbuttonsarelocatedatthebottom ofthepanel.Theiconsdisplayedontheinformation screenabovethebuttonsindicatethecurrentfunction. Thebuttonsallowyoutoselecttheenginespeedand navigatethroughsystemmenus.

RefertotheSoftwareGuideformoreinformation.

LEDStatusLight

TheLEDstatuslightismulti-coloredtoindicatethe systemstatusandislocatedontherightsideofthe panel.Duringstartup,theLEDilluminatesredto

g225792

orangetogreentoverifyfunctionality.

•Solidgreen—indicatesnormaloperatingactivity

•Blinkingred—indicatesanactivefault

•Blinkinggreenandorange—indicatesthata

clutchresetisrequired

RefertotheSoftwareGuideformoreinformation.

Alarm

Ifanerroroccurs,anerrormessagedisplays,theLED turnsred,andthealarmsoundsaudiblyasfollows:

1.Screen

2.LEDstatuslight

HorizonDisplayMonitor

Figure6

•Afastchirpsoundindicatescriticalerrors.

•Aslowchirpingsoundindicateslesscriticalerrors,

suchasrequiredmaintenanceorserviceintervals.

Note:Duringstartup,thealarmsoundsbrieyto

verifyfunctionality.

RefertotheSoftwareGuideformoreinformation.

HourMeter

Thehourmeterrecordsthenumberofhoursthe enginehasoperated.Itoperateswhentheengine isrunning.Usethesetimesforschedulingregular maintenance(Figure5).

HoursaredisplayedinEngine-Offscreenorinthe EngineHourCountermenu.

RefertotheSoftwareGuideformoreinformation.

g228164

ThrottleControl

3.Buttons

Thethrottlecontrolstheenginespeed,andthereare 3speeds:Maximum,Efcient,andLow.

RefertotheSoftwareGuideformoreinformation.

Deck-LiftSwitch

Attachments/Accessories

Presstheswitchrearwardtoraisethedeck.

Presstheswitchforwardtolowerthedeck.

Blade-ControlSwitch(Power Takeoff)

Theblade-controlswitch(PTO)engagesand disengagespowertothemowerblades(Figure5).

TheLCDindicatorappearsontheinformationscreen whenthePTOswitchisdisengaged.

Note:MachinesequippedwiththeHorizonDisplay

Monitorhaveaclutchsaver,whichallowsthethrottle toautomaticallyreducetheenginespeedwhen youdisengagethePTOswitch.Engagingand disengagingthePTOswitchchangestheengine throttlebetweenMOWandTRANSPORTmode.

Note:Thesystemallowsyoutostartthemachine

withthePTOswitchengaged,butdoesnotengage theblades.EngagingthePTOrequiresyoutoreset thePTOswitchbydisengaging,thenengagingit.

Neutral-LockPosition

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

Specications

OverallWidth—SideDischargeMachines

60-inchDeck72-inchDeck

Withoutthedeck

Deectorup156cm(61.4

Deectordown184.9cm(72.8

141.2cm(55.6 inches)

inches)

152.4cm(60 inches)

186.4cm(73.4 inches)

215.6cm(84.9 inches)

UsetheNEUTRAL-LOCKpositionwiththe safety-interlocksystemtoengageandtodetermine theNEUTRALposition.

KeySwitch

Usethisswitchtostarttheengine.Ithas3positions: START,RUN,andOFF.

Note:TheLCDindicatorsappearwheneachcontrol

meetsthe“safetostart”mode(e.g.,theindicator turnsonwhenyouareintheseat.)

Note:TheengineECUcontrolstheglowplugsduring

coldstarts.Ifthecoolanttemperatureistoolow,the glowsymboldisplaysonthemonitorandthestarter doesnotcrankwhenyouturntheenginetotheSTART position.TheglowplugsactivateintheONorSTART position.Oncetheglowhasbeenonlongenough forthecurrenttemperature,theglowsymbolonthe monitordisappearsandtheenginecrankswhen turnedtotheST ARTposition.

Note:Thesystemallowsyoutostartthemachinethe

withthePTOswitchengaged,butdoesnotengage theblades.YoumustresetthePTOtoengagethe PTO.

OverallWidth—RearDischargeMachines

60-inchDeck72-inchDeck

168.2cm(66.2inches)198.7cm(78.2inches)

OverallLength—SideDischargeMachines

60-inchDeck72-inchDeck

Rollbarupordown

244.9cm(96.4 inches)

OverallLength—RearDischargeMachines

Rollbarupordown

255.5cm(100.6inches)

OverallHeight—AllMachines

Rollbarup

Rollbardown

182.4cm(71.8inches)

129.5cm(51inches)

OverallHeight—AllMachines

Rollbarup

Rollbardown

182.4cm(71.8inches)

129.5cm(51inches)

TreadWidthofDriveWheels—AllMachines

112cm(44.1inches)

253cm(99.6 inches)

TreadWidthofCasterWheels (Center-to-CenterofTires)—SideDischarge Machines

60-inchDeck72-inchDeck

101.3cm(39.9inches)120.7cm(47.5inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

TreadWidthofCasterWheels (Center-to-CenterofTires)—RearDischarge Machines

60-inchDeck72-inchDeck

84cm(33.1inches)84cm(33.1inches)

WheelBase(CenterofCasterTiretoCenterof DriveTire)—SideDischargeMachines

60-inchDeck72-inchDeck

146.3cm(57.6inches)154.7cm(60.9inches)

WheelBase(CenterofCasterTiretoCenterof DriveTire)—RearDischargeMachines

60-inchDeck72-inchDeck

157.2cm(61.9inches)157.2cm(61.9inches)

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition. Replacewornordamagedbladesandboltsinsets topreservebalance.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould throw.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories requiredtooperatethemachineproperlyand safely.

FuelSafety

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlingfuel.Fuelvaporsare ammableandexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfueltothefuel

tankwhiletheengineisrunningorwhilehot.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace

containersontheground,awayfromyourvehicle beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot possible,thenrefuelfromaportablecontainer ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

•Storefuelinanapprovedcontainerandkeepit

outofthereachofchildren.Neverbuymorethan a30-daysupplyoffuel.

•Donotllthefueltankcompletelyfull.Addfuelto

thefueltankuntilthelevelis6to13mm(1/4to 1/2inch)belowthebottomofthellerneck.This emptyspaceinthetankallowsfueltoexpand.

–Avoidprolongedbreathingofvapors.

–Keepyourfaceawayfromthenozzleandfuel

tankopening.

–Avoidcontactwithskin;washoffspillswith

soapandwater.

AddingFuel

RecommendedFuel

Theenginerunsonclean,freshdieselfuelwith aminimumcetaneratingof40.Purchasefuelin quantitiesthatcanbeusedwithin30daystoensure fuelfreshness.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontendof5%)orlesserblend

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmaybeexpectedforatime

afterconvertingtobiodieselblends.

•Contactyourdistributorifyouwishformore

informationonbiodiesel.

FillingtheFuelTank

1.Parkthemachineonlevelground.

2.Shutofftheengineandengagetheparking brake.

3.Cleanaroundthefuel-tankcap.

4.Fillthefueltanktothebottomofthellerneck (Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto expand.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade dieselfuel(No.1-DorNo.1-D/2-Dblend)below

-7°C(20°F).Useofwinter-gradedieselfuelatlower temperaturesprovideslowerashpointandpour pointcharacteristics,thereforeeasingstartabilityand lesseningchancesofchemicalseparationofthefuel duetolowertemperatures(waxappearance,which maypluglters).

Usingsummer-gradedieselfuelabove-7°C (20°F)contributestowardlongerlifeofthepump components.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

UsingtheRollover ProtectionSystem(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keep therollbarintheraisedlockedpositionand usetheseatbelt.

Ensurethattherearpartoftheseatissecured withtheseatlatch.

WARNING

Thereisnorolloverprotectionwhentheroll barisinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbar isinthedownposition.

•Driveslowlyandcarefully.

Figure7

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page34).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower decksanddrivesystemshavehigherfrictionwhen new,placingadditionalloadontheengine.Allow 40to50hoursofbreak-intimefornewmachinesto developfullpowerandbestperformance.

•Raisetherollbarassoonasclearance permits.

g027726

•Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.Ensurethattheknobiscompletelylatchedwith thetabsinterlockingasshowninFigure8tolock therollbarintheraisedposition.

2.Tolowertherollbar,applyforwardpressureto theupperpartoftherollbar.

3.Pullbothknobsoutandrotatethem90°sothey arenotengaged(Figure8).

4.Toraisetherollbar,raisetherollbartothe operateposition,rotatetheknobssothatthey movepartiallyintothegrooves(Figure8).

5.Raisetherollbartothefulluprightpositionwhile pushingontheupperrollbarandthepinssnap intopositionwhentheholesalignwiththepins (Figure8).

Important:Alwaysusetheseatbeltwiththe

rollbarintheraisedposition.

Figure8

1.Upperpartoftherollbar4.Rotatetheknobout90°

2.Knobinthelatched position

3.Pulltheknobtounlatch.

toholditintheunlatched position.

5.Knobintheunlatched position

UsingtheSafety-Interlock System

WARNING

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

g225804

Understandingthe Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunless:

•Theparkingbrakeisengaged.

6.Pushontherollbarandensurethatbothpins areengaged(Figure9).

Figure9

1.Engaged2.Partiallyengaged—donot

operatethemachinewith theROPSinthisposition.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshut offtheenginewhenthemotion-controlleversare movedfromtheNEUTRAL-LOCKpositionwiththe parkingbrakeengagedorifyourisefromtheseat whenthePTOisengaged.

TheHorizonDisplayMonitorhassymbolstonotify theuserwhentheinterlockcomponentisinthe correctposition.Whenthecomponentisinthecorrect position,thecorrespondingsymboldisplaysonthe

g008619

monitor.

g230650

Figure10

1.Symbolsdisplayonthemonitorwhentheinterlock componentsareinthecorrectposition.

TestingtheSafety-Interlock System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .

1.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheON position.Trystartingtheengine;theengine shouldnotstart.

2.Sitontheseat,engagetheparkingbrake,and movetheblade-controlswitch(PTO)totheOFF position.Moveeithermotion-controlleverout oftheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.Repeatfor theothercontrollever.

3.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,disengage theparkingbrake,engagetheblade-control switch(PTO),andriseslightlyfromtheseat;the engineshouldshutoff.

4.Sitontheseat,engagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Nowstartthe engine.Whiletheengineisrunning,center eithermotioncontrolandmove(forwardor reverse);theengineshouldshutoff.Repeatfor othermotioncontrol.

5.Sitontheseat,disengagetheparkingbrake, movetheblade-controlswitch(PTO)totheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotstart.

g019754

Figure11

UnlatchingtheSeat

g019755

Figure12

1.Seatlatch2.Seat

ChangingtheSeat Suspension

Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.

Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure13).

PositioningtheSeat

Theseatmovesforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.

Toadjust,movetheleversidewaystounlocktheseat (Figure11).

g019768

Figure13

1.Seat-suspensionknob

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine duringoperation.

•Operatethemachineonlyingoodvisibilitytoavoid

holesorhiddenhazards.

•Avoidmowingonwetgrass.Reducedtraction

couldcausethemachinetoslide.

•Ensurethatalldrivesareinneutral,theparking

brakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscureyour vision.

•Donotmowneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyroll overifawheelgoesovertheedgeoriftheedge givesway .

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachine,shutofftheengine,remove

thekey,andinspectthebladesafterstrikingan objectorifthereisanabnormalvibrationinthe machine.Makeallnecessaryrepairsbefore resumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.

•Disengagethedrivetothecuttingunit,shutoffthe

engine,andremovethekeybeforeadjustingthe heightofcut(unlessyoucanadjustitfromthe operatingposition).

•Neverrunanengineinanareawhereexhaust

gasesareenclosed.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do thefollowing:

–Stopthemachineonlevelground.

–Disengagethepowertakeoffandlowerthe

attachments.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey.

–Waitforallmovingpartstostop.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Donotusethemachineasatowingvehicleunless

ithasahitchinstalled.

•Donotchangethegovernorspeedoroverspeed

theengine.

•Useonlyaccessoriesandattachmentsapproved

byT oro.

•Thismachineproducessoundlevelsinexcess

of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.

g229846

Figure14

1.Wearhearingprotection.

RolloverProtectionSystem (ROPS)Safety

•Donotremovetherollbarfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

•Alwayswearyourseatbeltwhentherollbarisup.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•Keeptherollbarinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.

•Replaceadamagedrollbar.Donotrepairoralter

it.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon

anysloperequiresextracaution.Beforeusingthe machineonaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.

g221745

Figure15

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches, embankments,water,orotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalk-behind machineorahandtrimmertomowthegrassin theseareas.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steering,orstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

1.SafeZone—usethe machinehereonslopes lessthan15degreesor atareas.

2.DangerZone—usea walk-behindmowerand/or ahandtrimmeronslopes greaterthan15degrees andneardrop-offsor water.

3.Water

4.W=widthofthemachine

5.Keepasafedistance (twicethewidthofthe machine)betweenthe machineandanyhazard.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrass-collectionsystems. Thesecanchangethestabilityofthemachine andcausealossofcontrol.Followdirectionsfor counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile operatingonslopescancausethemachineto becomeunstable.

OperatingtheParking

OperatingtheMower

Brake

Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.

EngagingtheParkingBrake

Parkthemachineonalevelsurface.

Figure16

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthe mowerbladesandanypoweredattachments.

EngagingtheBlade-Control Switch(PTO)

Note:Engagingtheblade-controlswitch(PTO)with

thethrottlepositionathalforlesscausesexcessive weartothedrivebelts.

g008945

Figure18

g227611

DisengagingtheParkingBrake

Figure17

DisengagingtheBlade-Control Switch(PTO)

g009174

Figure19

g227610

StartingtheEngine

Important:Donotengagestarterformorethan5

secondsatatime.Iftheenginefailstostart,wait 15secondsbetweenattempts.Failuretofollow theseinstructionscanburnoutthestartermotor.

Note:Youmayneedmultipleattemptstostartthe

enginethersttimeafteraddingfueltoanemptyfuel system.

ShuttingOfftheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.

Figure20

g230715

Figure21

g230704

UsingtheMotion-Control

DrivingtheMachine

Levers

Thedrivewheelsturnindependently,poweredby hydraulicmotorsoneachaxle.Youcanturn1side inreversewhileyouturntheotherforward,causing themachinetospinratherthanturn.Thisgreatly improvesthemachinemaneuverabilitybutmay requiresometimeforyoutoadapttohowitmoves.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.Alwaysoperateinthefullthrottle positionwhenmowing.

WARNING

Themachinecanspinveryrapidly .You maylosecontrolofthemachineandcause personalinjuryordamagetothemachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

DrivingForward

Figure22

1.Motion-control lever—NEUTRAL-LOCK position

2.Center,unlockedposition5.Frontofmachine

3.Forward

4.Backward

Note:Theengineshutsoffwhenyoumovethe

g004532

traction-controlwiththeparkingbrakeengaged.

Tostopthemachine,pullthemotion-controllevers totheNEUTRALposition.

1.Disengagetheparkingbrake;referto

DisengagingtheParkingBrake(page23).

2.Movetheleverstothecenter,unlockedposition.

3.Togoforward,slowlypushthemotion-control leversforward(Figure23).

Figure23

DrivingBackward

1.Movetheleverstothecenter,unlockedposition.

2.Togobackward,slowlypullthemotion-control leversrearward(Figure24).

g008952

Figure24

g008953

UsingtheSideDischarge

AdjustingtheHeightofCut

Themowerhasahingedgrassdeectorthat dispersesclippingstothesideanddowntowardthe turf.

DANGER

Withoutagrassdeector,dischargecover,or acompletegrass-catcherassemblymounted inplace,youandothersareexposedtoblade contactandthrowndebris.Contactwith rotatingmowerblade(s)andthrowndebris willcauseinjuryordeath.

•Neverremovethegrassdeectorfromthe mowerdeckbecausethegrassdeector routesmaterialdowntowardtheturf.Ifthe grassdeectoriseverdamaged,replaceit immediately.

•Neverputyourhandsorfeetunderthe mowerdeck.

•Nevertrytoclearthedischargearea ormowerbladesunlessyoumovethe blade-controlswitch(PTO)totheOFF position,rotatethekeyswitchtotheOFF position,andremovethekeyfromthekey switch.

Adjusttheheightofcutfrom25to140mm(1to5-1/2 inches)in6mm(1/4inch)incrementsbymovingthe clevispinintodifferentholelocations.

1.Withtheenginerunning,pushthedeck-lift switchrearwarduntilthemowerdeckisfully raised,andreleasetheswitchimmediately.

2.Rotatetheheight-of-cutpinuntiltherollpin initlinesupwiththeslotsintheholesinthe height-of-cutbracketandremoveit(Figure25).

3.Inserttheheight-of-cutpinintothehole correspondingtothedesiredcuttingheight (Figure25).

Refertothedecalonthesideofthedeck-lift platefortheheightsofcut(Figure25).

4.Usingthedeck-liftswitch,movethedeckheight outofthetransportposition(or5-1/2inches(140 mm)cuttingheight)anddowntotheselected height.

•Makesurethatthegrassdeectorisinthe downposition.

g227689

Figure25

1.Height-of-cutbracket2.Height-of-cutpin

AdjustingtheAnti-Scalp Rollers

Formaximumdeckotation,installtherollers1hole positionlower.Rollersshouldmaintaina6mm(1/4 inch)clearancetotheground.Donotadjustthe rollerstosupportthedeck.

1.Parkthemachineonalevelsurface.

2.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

3.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

4.Adjusttheanti-scalprollersasshowninFigure

26,Figure27,Figure28,andFigure29.

g227782

Figure27

SideDischargeMachines

Figure26

1.Flangenut3.Bushing

2.Anti-scalproller4.Bolt

1.Bolt

2.Bushing5.Flangenut

3.Anti-scalproller

g227785

SideDischargeMachines

1.Bolt

2.Bushing5.Flangenut

3.Anti-scalproller

4.Spacer

g227784

Figure28

4.Spacer

6.Ifthecamlocksdonotlockthebafeintoplace oritistootight,loosentheleverandthenrotate thecamlock.

Note:Adjustthecamlockuntilthedesired

lockingpressureisachieved.

Figure29

RearDischargeMachines

1.Bolt3.Anti-scalproller

2.Bushing4.Flangenut

5.Forsidedischargemachines,torquethe

angenutto68to75N∙m(50to55ft-lb).

6.Forreardischargemachines,torquethe

angenutto41to47N∙m(30to35ft-lb).

AdjustingtheFlowBafe CamLocks

ForMachineswithSideDischarge

Thisprocedureisapplicableonlytomachineswiththe ow-bafelocks.Certainmodelshavenutsandbolts inplaceoftheow-bafelocksandcanbeadjusted thesame.

Youcanadjustthemower-dischargeowfordifferent typesofmowingconditions.Positionthecamlocks andbafetogivethebestqualityofcut.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

g227783

Figure30

g027727

PositioningtheFlowBafe

ForMachineswithSideDischarge

Thefollowingguresareonlyrecommendations foruse.Adjustmentsvarybygrasstype,moisture content,andtheheightofthegrass.

Note:Iftheenginepowerdrawsdownandthe

mowergroundspeedisthesame,openupthebafe.

PositionA

Thisisthefullrearposition.Thesuggestedusefor thispositionisasfollows:

•Short,lightgrassmowingconditions

•Dryconditions

•Smallergrassclippings

•Propelsgrassclippingsfartherawayfromthe

mower

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Toadjustthecamlocks,swingtheleverupto loosenthecamlock(Figure30).

4.Adjustthebafeandcamlocksintheslotsto thedesireddischargeow.

5.Swingtheleverbackovertotightenthebafe andcamlocks(Figure30).

g005832

Figure31

PositionB

Usethispositionwhenbagging.Alwaysalignitwith thebloweropening.

Figure32

AdjustingtheSkids

ForModelswithRearDischarge

Mounttheskidsinthelowerpositionwhenoperating atheightsofcutgreaterthan51mm(2inches)and inahigherpositionwhenoperatingatheightsofcut lowerthan51mm(2inches).

AdjusttheskidsasshowninFigure34.

g005833

PositionC

Thisisthefullopenposition.Thesuggestedusefor thispositionisasfollows:

•Tall,densegrassmowingconditions

•Wetconditions

•Lowerstheengine-powerconsumption

•Allowsincreasedgroundspeedinheavyconditions

g035646

Figure34

OperatingwiththeOverheat Sensor

ThePTOdisengages,analarmsounds,anda bargraphdisplaystheenginetemperaturewhenit reachesanoverheatcondition.ThePTOdoesnot engageuntiltheenginehascooledandyoumanually shutoffthePTOandengageit.

Note:Iftheengine-coolantlevelisbelowtheindicator

lineontheoverowbottlewhentheengineiscold,the coolanttemperaturegaugemaynotregistercorrectly duringoperationand/ortheaudiblealarmmaynot soundiftheengineoverheats.

Figure33

g005834

OperatingTips

UsingtheFastThrottleSetting

dropontoyourlawn.Toavoidthis,moveontoa previouslycutareawiththebladesengagedoryou candisengagethemowerdeckwhilemovingforward.

Forbestmowingandmaximumaircirculation,operate theengineattheFASTposition.Airisrequiredto thoroughlycutgrassclippings,sodonotsetthe height-of-cutsolowastototallysurroundthemower deckinuncutgrass.Alwaystrytohave1sideofthe mowerdeckfreefromuncutgrass,whichallowsair tobedrawnintothemowerdeck.

CuttingaLawnfortheFirstTime

Cutgrassslightlylongerthannormaltoensurethat thecuttingheightofthemowerdeckdoesnotscalp anyunevenground.However,thecuttingheight usedinthepastisgenerallythebestonetouse. Whencuttinggrasslongerthan15cm(6inches)tall, youmaywanttocutthelawntwicetoensurean acceptablequalityofcut.

CuttingaThirdoftheGrassBlade

Itisbesttocutonlyaboutathirdofthegrassblade. Cuttingmorethanthatisnotrecommendedunless grassissparse,oritislatefallwhengrassgrows moreslowly.

KeepingtheUndersideofthe MowerDeckClean

Cleanclippingsanddirtfromtheundersideofthe mowerdeckaftereachuse.Ifgrassanddirtbuildup insidethemowerdeck,cuttingqualitywilleventually becomeunsatisfactory.

MaintainingtheBlade(s)

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.T earingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe mowerbladesaftereachuseforsharpness,and foranywearordamage.Filedownanynicksand sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.

AlternatingtheMowingDirection

Alternatethemowingdirectiontokeepthegrass standingstraight.Thisalsohelpsdisperseclippings, whichenhancesdecompositionandfertilization.

MowingatCorrectIntervals

Grassgrowsatdifferentratesatdifferenttimesof theyear.Tomaintainthesamecuttingheight,mow moreofteninearlyspring.Asthegrassgrowthrate slowsinmidsummer,mowlessfrequently.Ifyou cannotmowforanextendedperiod,rstmowata highcuttingheight,thenmowagain2dayslaterata lowerheightsetting.

UsingaSlowerCuttingSpeed

Toimprovecutquality,useaslowergroundspeed incertainconditions.

AvoidingCuttingTooLow

Whenmowinguneventurf,raisethecuttingheight toavoidscalpingtheturf.

StoppingtheMachine

Ifyoumuststoptheforwardmotionofthemachine whilemowing,aclumpofgrassclippingsmay

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.

•Shutoffthefuelandremovethekeybeforestoring

ortransportingthemachine.

•Disengagethedrivetotheattachmentwhenever

youaretransportingornotusingthemachine.

•Allowtheenginetocoolbeforestoringthemachine

inanyenclosure.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidents,causingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure35).

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Donotexceeda15-degreeanglebetween therampandthegroundorbetweenthe rampandthetrailerortruck.

•Ensurethatthelengthoftherampisat least4timesaslongastheheightofthe trailerortruckbedtotheground.This ensuresthattherampangledoesnot exceed15degreesonatground.

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakesand lights.

3.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure35).

4.Backthemachineuptheramp(Figure36).

Figure36

g028043

1.Full-widthrampinstowed position

2.Sideviewoffull-width rampinloadingposition

3.Notgreaterthan 15degrees

LoadingtheMachine

Figure35

4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

5.H=heightofthetraileror truckbedtotheground

6.Trailer

1.Backthemachineupthe ramp.

2.Drivethemachineforward downtheramp.

5.Shutofftheengine,removethekey,andengage theparkingbrake.

6.Tiedownthemachinenearthefrontcaster wheelsandtherearbumperwithstraps,chains, cable,orropes(Figure37).Refertolocal regulationsfortie-downrequirements.

g027996

g225819

Figure37

1.Tie-downloops

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Backthemachineuptherampanddriveit forwarddowntheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

UnloadingtheMachine

1.Lowertheramp,ensuringthattheangle betweentherampandthegrounddoesnot exceed15degrees(Figure35).

2.Drivethemachineforwarddowntheramp (Figure36).

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst100hours

Aftertherst200hours

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

MaintenanceProcedure

•Checkthewheellugnuts.

•Adjusttheparkingbrake.

•Changetheengineoilandlter.

•Changethedeckgearboxoil.

•Changethehydraulicuidandlter.

•Checkthesafetysystem.

•Checktheengine-oillevel.

•Checktheengine-coolantlevel.

•Checkthehydraulic-uidlevel.

•Inspecttheblades.

•Cleantheengineandexhaustsystemarea.

•Cleanthegrassanddebrisbuild-upfromthemachineandmowerdeck.

•GreasethedriveU-jointsandsplinedslipjoint.

•Drainthefuellter/waterseparator.

•Checkthetirepressure

•Checkthegearbox-oillevel.

•Cleantheengine-coolingsystem(moreoftenindirtyanddustyconditions).

•Inspectthebeltsforcracksandwear.

•Checkthealternator-belttension.

•ChangetheengineoilandlterifnotusingT oroPremiumEngineOil,butanyoil meetingAPIclassicationCJ-4orhigherorasstatedinEngine-OilSpecications.

•Greasethedeck-idlerpivots.

•Greasethecasterpivots.

•Servicetheaircleaner(Morefrequentlyinextremelydustyordirtyconditions).

•ChangetheengineoilandlterifusingT oroPremiumEngineOil(APIclassication CK-4orhigher)moreoftenindirtyanddustyconditions.

Every400hours

Every500hours

Every800hours

Every2,000hours

Monthly

Yearly

•Replacethefuel-ltercanisterforthewaterseparator(moreoftenindirtyand dustyconditions).

•Checkthefuellinesandconnections.

•Changethedeckgearboxoil.

•Adjusttheparkingbrake.

•ChangethehydraulicuidandlterifusingMobil®424hydraulicuid.

•Adjustthecaster-pivotbearing.

•Inspecttheengine-valveclearance.

•ChangethehydraulicuidandlterifusingT oroPremiumTransmission/Hydraulic TractorFluid.

•Changetheenginecoolant.

•Checkthebatterycharge.

•Lubricatethecaster-wheelhubs.

•Ifyouoperatethemachinelessthan200hours,changetheengineoilandlter.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

Pre-Maintenance Procedures

MaintenanceSafety

•Beforerepairingthemachinedothefollowing:

–Disengagethedrives. –Engagetheparkingbrake. –Shutofftheengineandremovethekey.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufers,andenginetohelppreventres.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthe positiveterminallast.Connectthepositive terminalrstandnegativelast.

•Usecarewhencheckingtheblades.Wrapthe

blade(s)orwearthicklypaddedgloves,anduse cautionwhenservicingthem.Onlyreplaceblades; donotstraightenorweldthem.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingcondition

andallhardwaretightened,especiallythe blade-attachmentbolts.Replaceallwornor damageddecals.

•Neverinterferewiththeintendedfunctionofa

safetydeviceorreducetheprotectionprovided byasafetydevice.Checktheirproperoperation regularly.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly genuineT ororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

•Checktheparkingbrakeoperationfrequently.

Adjustandserviceasrequired.

Lubrication

GreasingtheMachine

ServiceInterval:Every400hours/Yearly(whichever

comesrst)—Greasethedeck-idler pivots.

Greasemorefrequentlywhenoperatingconditions areextremelydustyorsandy.

GreaseType:No.2lithiumormolybdenumgrease

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanthegreasettingswitharag.

Note:Makesurethatyouscrapeanypaintoff

thefrontofthetting(s).

4.Connectagreaseguntothetting.

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

6.Wipeupanyexcessgrease.

Refertothefollowingchartforttinglocationsand lubricationschedule.

LubricationChart

Fitting

Locations

1.Deck-drive

PTO

2.Deck-idler

pivots

Caster-wheel bearings

4.Caster

pivots

InitialPumps

13Every50

11Every400

02Yearly

02Every400

Numberof

Places

Service Interval

hours

hoursor

yearly

hoursor

yearly

LubricatingtheDrive U-JointsandSplinedSlip Joint

ServiceInterval:Every50hours—Greasethedrive

U-jointsandsplinedslipjoint.

Note:ForeasieraccesstothedriveU-jointsand

splinedslipjoint,removetheoorpanandfullylower themowerdeck.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntothetting.

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

6.Wipeupanyexcessgrease.

g250852

Figure38

LubricatingtheCaster Pivots

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Removehexplugandcap.

2.Threadthegreasettingintheholeandpump withgreaseuntilitoozesoutaroundthetop bearing.

3.Removegreasettingandinstalltheplug.

4.Installthecap.

Lubricatingthe

10.Insert1bearingand1newsealintothewheel.

Note:Replacetheseals.

11.Iftheaxleassemblyismissingbothspacernuts, applyathread-lockingadhesiveto1spacernut andthreaditontotheaxlewiththewrenchats facingoutward.

Note:Donotthreadthespacernutallof

thewayontotheendoftheaxle.Leave approximately3mm(1/8inch)fromtheouter surfaceofthespacernuttotheendoftheaxle insidethenut.

12.Inserttheassemblednutandaxleintothewheel onthesideofthewheelwiththenewsealand bearing.

Caster-WheelHubs

ServiceInterval:Y early

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

Figure39

1.Sealguard2.Spacernutwithwrench

ats

3.Raisethemowerforaccess.

4.Removethecasterwheelfromthecasterforks.

5.Removethesealguardsfromthewheelhub.

6.Removeaspacernutfromtheaxleassemblyin thecasterwheel.

13.Withtheopenendofthewheelfacingup,ll theareainsidethewheelaroundtheaxlefullof general-purposegrease.

14.Insertthesecondbearingandnewsealintothe wheel.

15.Applyathread-lockingadhesivetothesecond spacernut,andthreaditontotheaxlewiththe wrenchatsfacingoutward.

16.T orquethenutto8to9N∙m(75to80in-lb), loosen,thentorqueto2to3N∙m(20to25in-lb).

Note:Makesurethattheaxledoesnotextend

beyondeithernut.

17.Installthesealguardsoverthewheelhub,and insertthewheelintothecasterfork.

18.Installthecasterboltandtightenthenutfully.

Important:Topreventsealandbearingdamage,

g006115

checkthebearingadjustmentoften.Spinthe castertire.Thetireshouldnotspinfreely(more than1or2revolutions)orhaveanysideplay.If thewheelspinsfreely,adjustthetorqueonthe spacernutuntilthereisaslightamountofdrag. Applyanotherlayerofthread-lockingadhesive.

Note:Thread-lockingadhesivehasbeen

appliedtolockthespacernutstotheaxle.

7.Removetheaxle(withtheotherspacernutstill assembledtoit)fromthewheelassembly.

8.Pryoutsealsandinspectbearingsforwearor damageandreplaceifnecessary.

9.Packthebearingswithageneral-purpose grease.

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Every400hours

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Keepyourhands,feet,face,clothing,andother

bodypartsawaythemuferandotherhotsurfaces.

ServicingtheAirCleaner

CheckingtheAirCleaner

1.Checktheair-cleanerbodyfordamage,which couldpossiblycauseanairleak.

Replaceadamagedair-cleanerbody.

2.Checktheair-intakesystemforleaks,damage, orloosehoseclamps.

3.Servicetheair-cleanerlterwhentheair-cleaner indicatorshowsred(Figure40).

Important:Donotover-servicetheairlter.

Note:Ifthefoamgasketinthecoverisdamaged,

replaceit.

Important:Avoidusinghigh-pressureair,which

couldforcedirtthroughthelterintotheintake tract.

Important:Donotcleantheusedltertoavoid

damagingtheltermedia.

Important:Donotuseadamagedlter.

Important:Donotapplypressuretotheexible

centerofthelter.

Figure40

1.Air-cleanercover5.Air-cleanerindicator

2.Gasket

3.Filter7.Rubberoutletvalve

4.Air-cleanerbody

4.Ensurethatthecoverseatscorrectlyandseals withtheair-cleanerbody .

6.Air-cleanerlatch

g004501

g031807

Figure41

ServicingtheEngineOil

Engine-OilSpecications

Theengineshipswithoilinthecrankcase;however, checktheoillevelbeforeandafteryourststart theengine.Checktheoillevelbeforeoperatingthe machineeachdayoreachtimeyouusethemachine.

Crankcasecapacity:6.6L(7USqt)withthelter

Preferredengineoil:T oroPremiumEngineOil

Ifusinganalternateoil,usehigh-quality ,low-ash engineoilthatmeetsorexceedsthefollowing specications:

•APIservicecategoryCJ-4orhigher

•ACEAservicecategoryE6

•JASOservicecategoryDH-2

Important:UsingengineoilotherthanAPI

classicationCJ-4orhigher,ACEAE6,orJASO DH-2maycausethedieselparticulateltertoplug orcauseenginedamage.

g029301

Figure42

Usethefollowingengineoilviscositygrade:

•SAE10W-30or5W-30(alltemperatures)

•SAE15W-40(above0°F)

Note:ToroPremiumEngineoilisavailablefrom

yourdistributor.SeethePartsCatalogorcontactan authorizedT orodistributorforpartnumbers.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,lowerthe mowerdeck,movethethrottlelevertotheSLOW position,shutofftheengine,andremovethe key.

2.Openthehood.

3.Checktheengine-oillevelasshowninFigure

42.

ChangingtheEngineOilandFilter

ServiceInterval:Aftertherst200hours—Change

theengineoilandlter.

Every200hours—Changetheengineoiland lterifnotusingT oroPremiumEngineOil,but anyoilmeetingAPIclassicationCJ-4orhigher orasstatedinEngine-OilSpecications.

Every400hours—Changetheengineoiland lterifusingT oroPremiumEngineOil(API classicationCK-4orhigher)moreoftenindirty anddustyconditions.

Yearly—Ifyouoperatethemachinelessthan 200hours,changetheengineoilandlter.

Ifpossible,runtheenginejustbeforechangingthe oilbecausewarmoilowsbetterandcarriesmore contaminantsthancoldoil.

1.Parkmachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutoftheengineandremovethekey.

4.Openthehood.

5.ChangetheengineoilasshowninFigure43.

Figure43

6.Replacetheengine-oillterasshowninFigure

44.

g027477

Figure44

7.Fillthecrankcasewithoil;refertoEngine-Oil

Specications(page39).

g031623

FuelSystem

ChangingtheWater

Maintenance

WARNING

Fuel-systemcomponentsareunderhigh pressure.Theuseofimpropercomponents canresultinsystemfailure,fuelleakage,and possibleexplosion.

Useonlyapprovedfuellinesandfuellters.

DrainingtheFuel Filter/WaterSeparator

ServiceInterval:Every50hours—Drainthefuel

lter/waterseparator.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

Separator

ServiceInterval:Every400hours—Replacethe

fuel-ltercanisterforthewater separator(moreoftenindirtyand dustyconditions).

3.Placeadrainpanunderthefuellterandloosen thedrainplugapproximately1turn(Figure45).

Figure45

1.Fuellter/waterseparator

4.Afterthewaterdrainsandfuelbeginstoow fromthelter,tightenthedrainplug.

g031412

g231880

Figure46

Important:Waterorothercontaminantsin

fuelcandamagethefuelpumpand/orother enginecomponents.

InspectingtheEngine-Valve

ElectricalSystem

Clearance

ServiceInterval:Every800hours

Inspecttheengine-valveclearance.Refertothe engineowner’smanual.

CheckingtheFuelLines andConnections

ServiceInterval:Every400hours

Inspectthefuellinesfordeterioration,damage, chafng,orlooseconnections.

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

ServicingtheBattery

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcausessevere burns.

Donotdrinkelectrolyteandavoidcontact withskin,eyesorclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

RemovingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Unlatchtheseatandtilttheseatup.

4.RemovethebatteryasshowninFigure47.

InstallingtheBattery

Note:Positionthebatteryinthetraywiththeterminal

postsoppositefromthehydraulictank.

Figure47

g032751

Figure48

ChargingtheBattery

ServiceInterval:Monthly—Checkthebatterycharge.

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Makesurethatthellercapsareinstalledin battery.Chargebatteryfor10to15minutesat

g032750

25to30Aor30minutesat10A.

2.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure49).

3.Installthebatteryinthemachineandconnect thebatterycables,refertoInstallingtheBattery

(page43).

Note:Donotrunthemachinewiththebattery

disconnected,electricaldamagemayoccur.

DriveSystem Maintenance

ReleasingtheDriveWheel ReleaseValves

Usethedrivewheelreleasevalvestoreleasethe hydrostaticdrivesystem,whichallowsyoutopushthe machinewithouttherunningtheengine.

Rotateeachbypassvalvecounterclockwise1turnto release;rotateeachbypassvalveclockwisetoreset system(Figure51).

Figure49

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance,however,ifafuseblowscheck component/circuitformalfunctionorshort.

1.Unlatchtheenginehoodandraisetheengine hoodtogainaccesstothefuseblock.

2.T oreplacethefuses,pulloutonthefuseto removeit.

3.Installanewfuse(Figure50).

g000960

Important:Donotovertighten.Donottowthe

machine.

Figure51

1.Rightbypassvalve

2.Leftbypassvalve

g004644

Figure50

1.Accessory(15A)3.Main(25A)

2.Chassis(15A)4.Powerpoint(15A)

g235614

AdjustingtheTracking

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.MovethethrottlemidwaybetweenFASTand Slow.

4.Movebothmotion-controlleversalltheway forwarduntiltheybothhitthestopsintheT-slot.

5.Checkwhichwaythemachinetracks.

•Ifittrackstotheright,loosentheboltsand

adjusttheleftstopplaterearwardonthe leftT-slotuntilthemachinetracksstraight (Figure52).

•Ifittrackstotheleft,loosentheboltsand

adjusttherightstopplaterearwardonthe rightT-slotuntilthemachinetracksstraight (Figure52).

6.Tightenthestopplate(Figure52).

g009195

Figure53

Figure52

1.Controllever3.Stopplate

2.Bolt

7.Aligntheleversinthefront-to-rearpositionby bringingtheleverstogethertotheNEUTRAL position,andslidethemuntiltheyarealigned, thentightenthebolts(Figure53).

8.Ifalignmentisneeded,loosenthe2 motion-controllevermountingboltsonthe misalignedside(Figure54).

g254284

g254283

Figure54

9.Movemotion-controllevertomeettheopposite side.

10.Tightenthe2motion-controllevermounting bolts(Figure54).

CheckingtheTirePressure

AdjustingtheCaster-Pivot

ServiceInterval:Every50hours/Monthly(whichever

comesrst)

Reartireairpressurespecication:124kPa(18 psi).

Note:Thecastertiresaresemi-pneumatictiresand

donotrequireairpressuremaintenance.

DANGER

Lowtirepressuredecreasesmachineside-hill stability.Thiscouldcausearollover,which mayresultinpersonalinjuryordeath.

Donotunder-inatethetires.

Checktheairpressureinthereartires.Addorremove airasneededtosettheairpressureinthetirestothe tireairpressurespecication.

Important:Maintainpressureinalltiresto

ensureagoodqualityofcutandpropermachine performance.

Checktheairpressureinallthetiresbefore operatingthemachine.

Bearing

ServiceInterval:Every500hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Removethedustcapfromthecasterandtighten thelocknut(Figure56).

4.Tightenthelocknutuntilthespringwashersare at,andthenbackoffa1/4turntoproperlyset thepreloadonthebearings(Figure56).

Important:Makesurethatthespring

washersareinstalledcorrectlyasshownin

Figure56.

5.Installthedustcap(Figure56).

Figure55

CheckingtheWheelLug Nuts

ServiceInterval:Aftertherst100hours—Checkthe

wheellugnuts.

Torquethewheellugnutsto1 15to142N∙m(85to 105ft-lb).

g001055

g228558

Figure56

1.Springdiscwashers

ServicingtheGearbox

CheckingtheGearbox-OilLevel

ChangingtheGearboxOil

ServiceInterval:Aftertherst200hours

Every400hours

ServiceInterval:Every50hours

UseSAE75W-90syntheticgearlube.

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

2.Lowerthemowerdecktothe25mm(1inch) heightofcut.

3.Disengagetheblade-controlswitch,shutoffthe engine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperating position.

4.Liftthefootresttoexposethetopofthemower deck.

5.Removethedipstick/llplugfromthetopofthe gearboxandensurethatthelubricantisbetween themarksonthedipstick(Figure57).

Iftheoilbecomescontaminated,contactyourT oro Distributorbecausethesystemmustbeushed. Contaminatedoillooksmilkyorblackwhencompared tocleanoil.

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

2.Lowerthemowerdecktothe25mm(1inch) heightofcut.

3.Disengagetheblade-controlswitch,shutoffthe engine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperating position.

4.Liftthefootresttoexposethetopofthemower deck.

5.Removethedipstick/llplugfromthetopofthe gearboxandensurethatthelubricantisbetween themarksonthedipstick(Figure57).

6.Extracttheoilthroughthellportusinga vacuumdeviceorremovethegearboxfromthe deckandpourouttheoilintoadrainpan.

7.Installthegearbox(ifitwasremovedtodrain).

Figure57

1.Fillplug/dipstick

6.Iftheoillevelislow,addenoughlubricantuntil thelevelisbetweenthemarksonthedipstick.

Important:Donotoverllthegearbox;

overllingthegearboxmaydamageit.

8.Addapproximately420ml(14oz),untilthe levelisbetweenthemarksonthedipstick

Important:Donotoverllthegearbox;

overllingthegearboxmaydamageit.

g231764

CoolingSystem

5.Closethehood.

Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancause

poisoning;keepoutofreachfromchildrenand pets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

CheckingtheCooling System

ServiceInterval:Beforeeachuseordaily

Coolantspecication:50/50solutionofwaterand

permanentethylene-glycolantifreeze

Cooling-systemcapacity:7.6L(8USqt)

1.Openthehood.

2.Checkthelevelofthecoolantintheexpansion tank(Figure58).

Note:Thecoolantlevelshouldbebetweenthe

marksonthesideofthetank.

CleaningtheRadiator

ServiceInterval:Every50hours—Cleanthe

engine-coolingsystem(moreoften indirtyanddustyconditions).

Cleantheradiatortopreventtheenginefrom overheating.

Note:Ifthemowerdeckorengineshutsoffdueto

overheating,checktheradiatorforexcessivebuildup ofdebris.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Rotatethehoodforward.

4.Usingcompressedair,blowoutdebrisstuck betweenthensoftheentireradiator,bothfrom thetopdownandbottomup.

5.Ifdebrisremains,itmaybenecessarytouse waterfromalow-pressurehose.

Iftheradiatorisclean,proceedtostep7.

6.Covertheenginewithapieceofcardboardor aplasticsheet.Squirtwaterthroughthens. Blowthroughwithlow-pressureairfromboth directions.

Note:Ifdebrisremains,repeatuntilclean.

7.Lowerthehood.

8.Starttheenginetoensurethatthefanfunctions properly.

Figure58

1.Expansion-tankcap3.Addline

2.Fullline

3.Ifcoolantlevelislow,removetheexpansion-tank cap,andaddthespeciedcoolant(Figure58).

Important:Donotoverll.

4.Installtheexpansion-tankcap.

ChangingtheEngine Coolant

ServiceInterval:Every2,000hours/Every2years

(whichevercomesrst)

1.Parkthemachineonalevelsurface,disengage

g227787

theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Rotatethehoodforward.

4.Drainthecoolantwhentheengineiscool.

5.Removetheradiatorcap,placeapanunder theradiator,andremovethedrainplugatthe bottomoftheradiator.

6.Removethecoolanthosefromtheoilcoolerand drainthecoolantfromtheengineblock(Figure

59).

BrakeMaintenance

AdjustingtheParking Brake

ServiceInterval:Aftertherst100hours

Every400hours

Checktoensurethatparkingbrakeisadjusted properly.Thisproceduremustbefollowedafterthe rst100hoursorwhenabrakecomponenthasbeen removedorreplaced.

Figure59

1.Coolanthose

7.Installthedrainplugsandhoses.

8.Fillradiatorwitha50/50mixofwaterand ethyleneglycol.

Note:TheuseofHavoline

coolantisrecommended.

Allowsomeroom(approximately12.7mm(1/2 inch))forexpansion.Add50/50coolantmixto theoverowbottleontheleftsideoftheengine asrequiredtobringtheleveluptotheindicator lineonthebottle.

9.Operateengineuntiltheenginethermostat opensandthecoolantiscirculatingthroughthe radiatorcore.

Asairpurgesfromtheengineblockandthe coolantleveldrops,addadditionalcoolanttothe radiator.

XtendedLife

g233651

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisetherearofthemachineupandsupport themachinewithjackstands.

4.Removethereartiresfromthemachine.

5.Removeanydebrisfromthebrakearea.

6.Releasethedrivewheels;refertoReleasingthe

DriveWheelReleaseValves(page44).

7.Measurethelengthofthelinkassembly(Figure

60).

Note:Ifthelinkassemblyisattachedinthe

frontposition,thelengthshouldbe21.9cm

(8.63inches);ifitisattachedintherearposition, thelengthshouldbe23.2cm(9.15inches).

10.Whentheradiatoriscompletelyfullandno additionalcoolantcanbeadded,continue runningandinstalltheradiatorcap.

Ensurethatthecapiscompletelyseatedby pressingdownrmlywhileturning,untilthecap stops.Oncethecapisinstalled,shutoffthe engine.

13.Repeatsteps10through12untilavisiblegap isachievedandthewheelhubrotatesfreely . Repeatthisprocedurefortheotherside.

Note:Thebrakeshouldfullydisengagewhen

thebrakeisinthereleasedposition.

14.Rotatethedrivewheelreleasehandletothe operatingposition;refertoReleasingtheDrive

WheelReleaseV alves(page44).

15.Installthereartiresandtorquethelugnutsto 115to142N∙m(85to105ft-lb).

16.Removethejackstands.

Figure60

1.Frontlocation

2.Rearlocation6.Linkassembly

3.8.3cm(3-1/4inches)

4.Gap

5.Spring

7.Length

8.Measurethelengthofthespring(Figure60).

Note:Themeasurementshouldbe8.3cm

(3-1/4inches).

9.Whenyouachievethecorrectspringlength, checktoseeifthereisavisiblegapbetweenthe trunionandtheshoulder.

10.Disengagetheparkingbrakeandturnthewheel hubbyhandinbothdirections.

Note:Thewheelhubshouldmovefreely.

11.Ifagapisneededorthewheelhubdoesmove freely,dothefollowing:

A.Disengagetheparkingbrake.

g228555

B.Disconnectandne-tunetherearlinkage

assembly.

•Shortenthelinktocreateagap.

•Lengthenthelinktoallowwheelhub

movement.

C.Connecttherearlinkageassembly.

12.Engagetheparkingbrakeandcheckthegap.

BeltMaintenance

InspectingtheBelts

ServiceInterval:Every50hours

Checkthebeltswhenevertheysquealwhilerotating, thebladesslipwhilecuttinggrass,orifthebeltshave frayededges,burnmarks,orcracks.Ifanyofthese conditionsoccur,replacethebelts.

ReplacingtheMowerBelt

Squealingwhenthebeltisrotating,bladesslipping whencuttinggrass,frayedbeltedges,burnmarks andcracksaresignsofawornmowerbelt.Replace thebeltifanyoftheseconditionsareevident.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

Figure62

RearDischargeMachineShown

1.Spring3.Spring-loadedidlerpulley

2.Squareholeintheidler armfortheratchet

4.Mowerbelt

g235768

3.Lowerthemowertothe76mm(3inches)height ofcut.

4.Removethebeltcovers(Figure61).

Figure61

5.Usearatchetinthesquareholeintheidlerarm toremovetensionontheidlerspring(Figure62 orFigure63).

6.Removethebeltfromthemower-deckpulley.

7.Installthenewbeltaroundthemowerpulleys (Figure62orFigure63).

g235769

Figure63

SideDischargeMachineShown

g027729

1.Spring-loadedidlerpulley3.Spring

2.Squareholeintheidler armfortheratchet

4.Mowerbelt

8.Ensurethatthespringendsareseatedinthe

anchorgrooves,andusingtheratchetinthe squarehole,installthebeltaroundtheidler pulley(Figure62orFigure63).

9.Installthebeltcovers(Figure64).

ControlsSystem Maintenance

Adjustingthe Control-HandlePosition

Thereare2heightpositionsforthecontrol levers—highandlow.Removetheboltstoadjustthe heightfortheoperator.

1.Parkthemachineonalevelsurface,disengage

theblade-controlswitch,andengagetheparking brake.

Figure64

Checkingthe Alternator-BeltTension

ServiceInterval:Every100hours

1.Apply44N(10lb)offorcetothealternatorbelt, midwaybetweenthepulleys.

2.Ifthedeectionisnot10mm(3/8inch),loosen thealternatormountingbolts(Figure65).

g027730

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Loosentheboltsandangenutsinstalledinthe levers(Figure66).

4.Aligntheleversinthefront-to-rearpositionby bringingtheleverstogethertotheNEUTRAL position,andslidethemuntiltheyarealigned, thentightenthebolts(Figure67).

g009040

Figure66

Figure65

1.Mountingbolt2.Alternator

3.Increaseordecreasethealternator-belttension.

4.Tightenthemountingbolts.

5.Checkthedeectionofthebeltagaintoensure thatthetensioniscorrect.

1.Bolt

2.Handle4.Nut

g008932

3.Controllever

Figure67

5.Iftheendsofthelevershitagainsteachother, repeatthisprocedure.

5.T emporarilyinstallajumperwireacrossthe

terminalsintheconnectorofthemainwire harness.

6.Starttheengineandrunitatfullthrottleand disengagethebrake.

Note:Y oudonotneedtobeintheseat

becausethejumperwireisbeingused.

7.Runtheunitforatleast5minuteswiththedrive leversatfullforwardspeedtobringthehydraulic uiduptotheoperatingtemperature.

Note:Themotion-controlleversneedsto

beinneutralwhilemakinganynecessary adjustments.

8.Bringthemotion-controlleversintotheNEUTRAL position.

9.Adjustthepumpcontrolrodlengthsbyrotating

g009195

thedoublenutsontherodintheappropriate directionuntilthewheelsslightlycreepin reverse(Figure68).

Adjustingthe Motion-ControlLinkage

Locatedoneithersideofthefueltank,belowtheseat arethepump-controllinkages.Rotatingthepump linkagewithawrench(1/2inch)allowsnetuning adjustmentssothatthemachinedoesnotmovein neutral.Anyadjustmentsshouldbemadeforneutral positioningonly.

WARNING

Toadjustthemotioncontrol,youmustrun theengineandturnthedrivewheels.Contact withmovingpartsorhotsurfacesmaycause personalinjury.

Keepyourngers,hands,andclothingclear ofrotatingcomponentsandhotsurfaces.

1.Priortostartingtheengine,pushthedeck-lift pedal,andremovetheheight-of-cutpin.

2.Lowerdecktotheground.

3.Raisetherearofmachineupandsupportitwith jackstands(orequivalentsupport).

Note:Raisethemachinejusthighenoughto

allowthedrivewheelstoturnfreely.

4.Removetheelectricalconnectionfromtheseat safetyswitch,locatedunderthebottomcushion oftheseat.

Note:Theswitchisapartoftheseatassembly.

Figure68

1.Turnheretoadjust.

10.Movethemotion-controlleverstothereverse positionandwhileapplyingslightpressureto thelever,allowthereverse-indicatorspringsto bringtheleversbacktoneutral.

2.Loosenhere(right-hand thread).

Note:Thewheelsmuststopturningorslightly

creepinreverse.

11.Shutoffthemachine,removethejumperwire fromthewireharness,andplugtheconnector intotheseatswitch.

12.Removethejackstands.

13.Raisethedeckandinstalltheheight-of-cutpin.

14.Checkthatthemachinedoesnotcreepin neutralwiththeparkbrakesdisengaged.

g228557

Adjustingthe

HydraulicSystem

Motion-ControlDamper

Youcanadjustthetopdamper-mountingbolttoobtain thedesiredmotion-controlleverresistance.Referto

Figure69formountingoptions.

Figure69

RightMotionControlShown

1.Torquethelocknutto23N-m(17ft-lb).Theboltmust protrudepasttheendofthelocknutaftertorquing.

2.Mostresistance(rmestfeel)

3.Damper

4.Mediumresistance(mediumfeel)

5.Leastresistance(softestfeel)

Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic

g008620

system.

ServicingtheHydraulic System

Hydraulic-FluidSpecications

Hydraulic-tankcapacity:15.1L(16USqt)

Recommendeduid:T oroPremium

Transmission/HydraulicTractorFluid(availablein 5-gallonpailsor55-gallondrums.SeetheParts CatalogorcontactanauthorizedTorodistributorfor partnumbers.)

Alternateuids:IftheTorouidisnotavailable, Mobil®424hydraulicuidmaybeused.

Note:T orodoesnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions.

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive forthehydraulic-systemuidisavailablein20ml (2/3oz)bottles.1bottleissufcientfor15to22L (4to6gallons)ofhydraulicuid.OrderPartNumber 44-2500fromyourauthorizedT orodistributor.

CheckingtheHydraulic-Fluid Level

ServiceInterval:Beforeeachuseordaily

Checkthehydraulic-uidlevelbeforeyourststart theengineanddailythereafter.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Movethemotion-controlleverstothe NEUTRAL-LOCKpositionandstarttheengine.

Note:Runtheengineatthelowestpossible

rpmtopurgeanyairinthesystem.

Important:DonotengagethePTO.

3.Raisethedecktoextendtheliftcylinders,shut offtheengine,andremovethekey.

4.Raisetheseattoaccessthehydraulic-uidtank.

5.Removethehydraulic-tankcap(Figure70).

Figure70

1.Hydraulic-tankcap3.Fillerneck

2.Dipstick

8.Replacethedipstickandthreadthellcap nger-tightontothellerneck.

9.Checkallhosesandttingsforleaks.

ChangingtheHydraulicFluidand Filter

ServiceInterval:Aftertherst200hours—Change

thehydraulicuidandlter.

Every400hours—Changethehydraulicuid andlterifusingMobil®424hydraulicuid.

Every800hours—Changethehydraulic uidandlterifusingT oroPremium Transmission/HydraulicTractorFluid.

1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.

2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Raisetheseat.

g227849

4.Placealargedrainpanunderthehydraulic reservoir,transmissioncase,andtheleftand rightwheelmotors(Figure72).

6.Removethedipstickandwipeitwithacleanrag (Figure70).

7.Placethedipstickintothellerneck,removeit, andchecktheuidlevel(Figure71).

Note:Ifthelevelisnotwithinthenotchedarea

ofthedipstick,addenoughhigh-qualityhydraulic uidtoraisetheleveltowithinthenotchedarea.

Important:Donotoverll.

Figure71

g231945

Figure72

1.Rearframe

2.Leftwheelmotordrain plug

3.Hydraulicreservoirdrain

g228816

plug

4.Transmissioncasedrain plug

5.Rightwheelmotordrain plug

6.Hydraulic-uidlter

1.Fullline2.Addline

5.Removethedrainplugsfromeachareaand allowthehydraulicuidtodrain(Figure72).

6.Cleantheareaaroundthehydraulic-uidlter andremovethelter(Figure72).

MowerDeck

7.Installanewhydraulic-uidlterandturnthe lterclockwiseuntiltherubbersealcontactsthe lteradapter,thentightenthelteranadditional 2/3to3/4turn.

8.Installthe4drainplugs.

Note:Thewheelmotordrainplugsare

magnetic;wipethemcleanbeforeinstalling.

9.Removethell-portplugonthetopofeach wheelmotor(Figure73).

A.Filleachwheelmotorwithapproximately

1.4L(1.5USqt)ofToroRubyTransmission Fluid.

B.Installthell-portplugs.

Maintenance

LevelingtheMowerDeck

SettinguptheMachine

Note:Ensurethatthemowerdeckislevelbefore

matchingtheheightofcut(HOC).

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Checktirepressureofthedrivetires.

Ifneeded,adjustto124kPa(18psi).

4.Positionthemowertothe76mm(3inches) height-of-cutposition.

LevelingtheDeck

1.Positionthemachineonaatsurface.

2.Shutofftheengine,waitforallmovingpartsto stop,removethekey ,andengagetheparking brake.

3.Checkthetirepressureinthedrivetires.

4.Usingthedeck-liftswitch,movethedeckheight outofthetransportposition(or5-1/2inches (140mm)cuttingheight).

Figure73

1.Fillport

10.Removethereservoircapanddipstickfromthe hydraulic-uidtank.

11.Add7.6L(8USqt)ofuidtothereservoir.

12.Raisetherearofmachineupandsupportitwith jackstands(orequivalentsupport)justhigh enoughtoallowthedrivewheelstoturnfreely.

13.Starttheengineandcheckforuidleaks.

Allowtheenginetorunforabout5minutes,then shutitoff.

14.After2minutes,checkthelevelofthehydraulic uid;refertoCheckingtheHydraulic-FluidLevel

(page54).

g235097

g227689

Figure74

1.Height-of-cutbracket2.Height-of-cutpin

5.Inserttheheight-adjustmentpinintothe76mm (3inches)height-of-cutlocation.

6.Releasethetransportlockandallowthedeckto lowertothecuttingheight.

7.Raisethedischargedeector(sidedischarge mowersonly).

8.Measurefromthelevelsurfacetothefronttipof thecenterblade(Figure75).

Note:Themeasurementshouldread7.6mm

(3inches).

Inmostconditions,thebacktipsontheside bladesshouldbeadjustedasfollows:

•SideDischargeMachines:6.4mm(1/4

inch)higherthanthefront.

•RearDischargeMachines:shouldbelevel

withthefront.

g231991

Figure76

1.Deckadjustment3.Adjustmentnut

2.Jamnut

Figure75

1.SideDischarge:8.3

cm(3-1/4inches);Rear Discharge:7.6cm(3 inches).

2.Rearbladetip

3.Frontbladetip

4.7.6cm(3inches)

5.Levelsurface

9.Fine-tunetheadjustmentnutonthefrontdeck liftassemblybyturningit(Figure76).

Note:T oincreasetheheight,turnthe

adjustmentnutclockwise;todecrease,turn counterclockwise.

Note:Ifthefrontdecklinksdonothaveenough

adjustmenttoachieveaccuratecutheight,the single-pointadjustmentcanbeutilizedtogain moreadjustment.

10.Measuretherearbladetipheight.Fine-tune therearadjustersasrequired;thesingle-point adjustmentcanbeutilizedtogainmore adjustment.

•SideDischargeMachines:thereartips

g009997

ofthesidebladesshouldmeasure8.3cm (3-1/4inches).

•RearDischargeMachines:thereartipsof

thesidebladesshouldmeasure7.6cm(3 inches).

11.Measureuntilall4sidesarethecorrect height.Tightenallthenutsonthedeck-liftarm assemblies.

12.Lowerthedischargedeector(sidedischarge mowersonly).

13.Ifthe4deckadjustersdonothaveenough adjustmenttoachievetheaccurateheightof cutwiththedesiredrake,youcanadjustthe single-pointsystem(Figure77).

Figure77

adjustmentboltbyrotatingitcounterclockwise (Figure79).

Note:Loosenortightenthesingle-point

adjustmentboltenoughtomovethe height-of-cutplatemountingboltsatleast1/3 thelengthoftheavailabletravelintheirslots. Thisregainssomeupanddownadjustmenton eachofthe4decklinks.

g232012

1.Single-pointheight adjustmentbolt

2.Frontheight-of-cutplate mountingbolt

3.Rearheight-of-cutplate mountingbolt

14.T oadjustthesingle-pointsystem,rstloosen thefrontandrearheight-of-cutplatemounting bolts(Figure77).

Note:RearDischargeMachinesOnly:The

mowerdeckisattachedinthefrontholesatthe factory(Figure78).Ifneeded,usetheback holesforfurtheradjustmentwhenlevelingthe mowerdeck.

g009042

Figure79

1.Single-point-adjustmentbolt

16.Tightenthe2boltsatthebottomofthe height-of-cutplate(Figure77).

Note:Formostconditions,adjusttheblack

bladetip6.4mm(1/4inch)higherthanthefront.

17.T orquethe2boltsto91to1 13N∙m(67to83 ft-lb).

18.Measureuntilall4sidesarethecorrect height.Tightenallthenutsonthedeckliftarm assemblies.

Figure78

1.Mowerdeck3.Backhole

2.Fronthole

15.Ifthedeckistoolow,tightenthesingle-point adjustmentboltbyrotatingitclockwise.If thedeckistoohigh,loosenthesingle-point

g025558

ServicingtheCutting Blades

Toensureasuperiorqualityofcut,keeptheblades sharp.Forconvenientsharpeningandreplacement, keepextrabladesonhand.

BladeSafety

Awornordamagedbladecanbreak,andapieceof thebladecouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.Tryingto repairadamagedblademayresultindiscontinued safetycerticationoftheproduct.

•Inspectthebladesperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

BeforeInspectingorServicingthe Blades

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch,andengagetheparking brake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

g006530

Figure80

1.Cuttingedge3.Wear/slotforming

2.Curvedarea4.Crack

CheckingforBentBlades

1.Disengagetheblade-controlswitch(PTO),move themotion-controlleverstotheNEUTRAL-LOCK position,andengagetheparkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Rotatethebladesuntiltheendsfaceforward andbackward(Figure81).

4.Measurefromalevelsurfacetothecutting edge,positionA,oftheblades(Figure81).

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure80).

2.Iftheedgesarenotsharporhavenicks,remove andsharpentheblade;refertoSharpeningthe

Blades(page61).

3.Inspecttheblades,especiallyinthecurvedarea.

4.Ifyounoticeanycracks,wear,oraslotforming inthisarea,immediatelyinstallanewblade (Figure80).

Figure81

1.Measureherefromthe bladetoahardsurface

5.Rotatetheoppositeendsofthebladesforward.

6.Measurefromalevelsurfacetothecuttingedge

ofthebladesatthesamepositionasinstep4.

2.PositionA

g024179

Note:Thedifferencebetweenthedimensions

obtainedinsteps4and5mustnotexceed3 mm(1/8inch).

Note:Ifthisdimensionexceeds3mm(1/8

inch),thebladeisbentandmustbereplaced.

DANGER

Abladethatisbentordamagedcould breakapartandcouldseriouslyinjureor killyouorbystanders.

•Alwaysreplacebentordamaged bladewithanewblade.

•Neverleorcreatesharpnotchesin theedgesorsurfacesofblade.

RemovingtheBlades

Replaceabladeifithitsanobject,ifthebladeisout ofbalance,orifthebladeisbent.T oensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineTororeplacementblades. Replacementbladesmadebyothermanufacturers mayresultinnonconformancewithsafetystandards.

g004536

Figure82

LeftandCenterSpindleShown

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

1.Holdthebladeendusingaragorathickly paddedglove.

2.Removetheleftandcenterbladebolt,curved washer,andbladefromthespindleshaft(Figure

82).

3.Removetherightbladebolt(left-handthreaded bolt),curvedwasher,andbladefromthespindle shaft(Figure83).

Note:Makenoteofthetypebladeandwhere

eachbladeisinstalled.SeeFigure83forthe correctposition.

g024248

Figure83

BladeLocation

1.Frontofmowerdeck4.Counter-rotatingblade

2.Right-handthreadedblade bolts

3.Regularblades

5.Left-handthreadedblade bolt

SharpeningtheBlades

1.Usealetosharpenthecuttingedgeatboth endsoftheblade(Figure84).

Note:Maintaintheoriginalangle.

Note:Thebladeretainsitsbalanceifthesame

amountofmaterialisremovedfrombothcutting edges.

Figure84

1.Sharpenatoriginalangle.

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure85).

Note:Ifthebladestaysinahorizontalposition,

thebladeisbalancedandcanbeused.

Note:Ifthebladeisnotbalanced,lesome

metalofftheendofthesailareaonly(Figure84).

g000276

g004536

Figure86

Leftandcenterspindleshown

1.Sailareaoftheblade3.Curvedwasher

2.Blade4.Bladebolt

3.T orquethebladeboltsto115to150N∙m(85to 110ft-lb);refertoFigure87.

Figure85

1.Blade2.Balancer

3.Repeatthisprocedureuntilthebladeis balanced.

InstallingtheBlades

Important:Therightbladeonthismowerdeck

iscounter-rotatingandusesaleft-handthreaded bladebolt.UseFigure87forthecorrectplacement ofthemowerblades.

1.Installtheleftandcenterblades,curved washers,andbladeboltstothespindleshafts (Figure86andFigure87).

Note:Ensurethecurvedpartofthebladeis

pointingupwardtowardtheinsideofthemower decktoensurepropercutting.

Note:Ensurethecurved-washerconeis

installedtowardthebolthead(Figure86).

2.Installtherightblade,curvedwasher,andblade bolt(left-handthreadedbolt)tothespindleshaft (Figure86andFigure87).

g000277

g024248

Figure87

1.Frontofmowerdeck4.Counter-rotatingblade

2.Right-handthreadedblade bolts

3.Regularblades

5.Left-handthreadedblade bolt

ReplacingtheGrass Deector

Cleaning

SideDischargeMachinesOnly

WARNING

Anuncovereddischargeopeningcouldallow themachinetothrowobjectstowardyouor bystanders,resultinginseriousinjury.Also, contactwiththebladecouldoccur.

Neveroperatethemachineunlessyouinstall acoverplate,mulchplate,grassdeector,or bagger.

1.Removethelocknut,bolt,spring,andspacer holdingthedeectortothepivotbrackets (Figure88).

CleaningtheEngineand ExhaustSystemArea

ServiceInterval:Beforeeachuseordaily—Cleanthe

engineandexhaustsystemarea.

Important:Donotusewatertocleantheengine.

Uselow-pressurecompressedair.Seetheengine owner'smanual.

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanaroundtheywheel,cylinderhead, injectors,andinjectorpump.

4.Cleanalldebrisfromtheexhaustsystemarea.

5.Wipeupanyexcessivegreaseoroilaroundthe engineandexhaustarea.

g015594

Figure88

1.Bolt

2.Spacer6.Grassdeector

3.Locknut

4.Spring

2.Removedamagedorworngrassdeector.

3.Placespacerandspringontothegrassdeector.

PlaceaJ-endofspringbehinddeckedge.

5.Springinstalled

7.J-hookendofspring

Note:EnsurethataJ-endofspringisinstalled

behinddeckedgebeforeinstallingtheboltas showninFigure88.

4.Installtheboltandnut.

5.PlaceaJ-hookendofspringaroundgrass

deector(Figure88).

Important:Thegrassdeectormustbeable

torotate.Liftthedeectoruptothefullopen positionandensurethatitrotatesintothe fulldownposition.

CleaningtheMachineand MowerDeck

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,disengage theblade-controlswitch(PTO),andengagethe parkingbrake.

2.Shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.

3.Cleanoffanyoil,debris,orgrassbuild-upon themachineandmowerdeck,especiallyunder thedeck-beltshields,aroundthefueltank,and aroundtheengineandexhaustarea.

4.RaisethemowerdecktotheTRANSPORT position.

5.Cleanoutanygrassbuild-upfromtheunderside ofdeckandinthedischargedeector.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andengine coolantarepollutantstotheenvironment.Disposeof theseaccordingtoyourstateandlocalregulations.

Storage

StorageSafety

•Lettheenginecoolbeforestoringthemachine.

•Donotstorethemachineorfuelnearamesor

drainthefuelindoors.

A.Runtheenginetodistributeconditionedfuel

throughthefuelsystemfor5minutes.

B.Shutofftheengine,allowittocool,and

drainthefueltank.

Note:Starttheengineandrunituntilit

shutsoff.

C.Disposeoffuelproperly.Recycleasper

localcodes.

CleaningandStoringthe Machine

1.Disengagetheblade-controlswitch(PTO), engagetheparkingbrake,turntheignitionkey totheOFFposition,andremovethekey.

2.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheentiremachine,especially theengineandhydraulicsystem.Cleandirtand chafffromtheoutsideoftheenginecylinder headnsandblowerhousing.

Important:Youcanwashthemachinewith

milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuse ofwater,especiallynearthecontrolpanel, engine,hydraulicpumps,andmotors.

3.Checkthebrake;refertoBrakeMaintenance

(page49).

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page38).

5.Greasethemachine;refertoLubrication(page

36).

Important:Donotstore

stabilizer/conditionedfuellonger thanthedurationrecommendedbythe fuel-stabilizermanufacturer.

12.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

13.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

14.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheignition switchandkeepitoutofreachofchildrenor otherunauthorizedusers.Coverthemachineto protectitandkeepitclean.

6.Changetheengineoilandlter;referto

ChangingtheEngineOilandFilter(page40).

7.Checkthetirepressure;refertoCheckingthe

TirePressure(page46).

8.Changethehydraulicuidandlter;referto

ChangingtheHydraulicFluidandFilter(page

55).

9.Chargethebattery;refertoChargingtheBattery

(page43).

10.Scrapeanyheavybuildupofgrassanddirt fromtheundersideofthemower,thenwashthe mowerwithagardenhose.

Note:Runthemachinewiththeblade-control

switch(PTO)engagedandtheengineathigh idlefor2to5minutesafterwashing.

11.Checktheconditionoftheblades;referto

ServicingtheCuttingBlades(page59).

Preparethemachineforstoragewhennon-use occursover30days.Preparethemachinefor storageasfollows:

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning

PossibleCauseCorrectiveAction

1.Theblade-controlswitch(PTO)is engaged.

2.Theparkingbrakeisnotengaged.2.Engagetheparkingbrake.

3.Thedriveleversarenotinthe

NEUTRAL-LOCKposition.

4.Theoperatorisnotseated.

5.Thebatteryisdead.

6.Theelectricalconnectionsare corrodedorloose.

7.Thefuseisblown.7.Replacethefuse.

8.Therelayorswitchisbroken.

1.Thefueltankisempty.1.Fillthefueltank.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thethrottleisnotinthecorrect position.

4.Thereisdirtinfuellter.4.Replacethefuellter.

5.Thereisdirt,water,orstalefuelisin thefuelsystem.

6.Theaircleanerisdirty.

7.Theseatswitchisnotfunctioning properly.

8.Theelectricalconnectionsare corroded,looseorfaulty.

9.Therelayorswitchisbroken.

1.Movetheblade-controlswitch(PTO) todisengaged.

3.Ensurethatthedriveleversareinthe NEUTRAL-LOCKposition.

4.Sitontheseat.

5.Chargethebattery.

6.Checktheelectricalconnectionsfor goodcontact.

8.ContactanAuthorizedServiceDealer.

3.Besurethatthethrottlecontrolis midwaybetweentheSLOWandFAST positions.

5.ContactanAuthorizedServiceDealer.

6.Cleanorreplacetheair-cleaner element.

7.Checktheseatswitchindicator. Replacetheseatifneeded.

8.Checktheelectricalconnectionsfor goodcontact.Cleantheconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andconnect.

9.ContactanAuthorizedServiceDealer.

Theenginelosespower.

Theengineoverheats.

Themachinedoesnotdrive.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassages abovetheengineareplugged.

5.Theventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Thereisdirt,water,orstalefuelisin thefuelsystem.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

Thecoolingnsandairpassages abovetheengineareplugged.

1.Thebypassvalvesarenotclosed tight.

2.Thepumpbeltisworn,looseorbroken.

Thepumpbeltisoffapulley.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

5.Thehydraulic-uidlevelislowortoo hot.

2.Cleantheair-cleanerelement.

4.Removetheobstructionfromthe coolingnsandairpassages.

7.ContactanAuthorizedServiceDealer.

Removetheobstructionfromthe coolingnsandairpassages.

1.Tightenthebypassvalves.

2.Changethebelt.

Changethebelt.

5.Addhydraulicuidtoreservoirsorletit cooldown.

Problem

PossibleCauseCorrectiveAction

Thereisabnormalvibration.

Mowingisresultinginunevencutting height.

Thebladesdonotrotate.

1.Thecuttingblade(s)is/arebentor unbalanced.

2.Theblademountingboltisloose.2.Tightentheblademountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Theenginepulley ,idlerpulley,orblade pulleyisloose.

5.Theenginepulleyisdamaged.

6.Thebladespindleisbent.

7.Themotormountislooseorworn.

1.Theblade(s)is/arenotsharp.1.Sharpentheblade(s).

2.Thecuttingblade(s)is/arebent.2.Installnewcuttingblade(s).

3.Themowerdeckisnotlevel.

4.Theundersideofmowerisdirty.4.Cleantheundersideofthemower.

5.Thetirepressureisnotcorrect.5.Adjustthetirepressure.

6.Thebladespindlebent.

1.Themowerdeckbeltisworn,loose orbroken.

2.Themowerdeckbeltisoffpulley.

3.Thepumpdrivebeltisworn,looseor broken.

4.Theidlerspringisbrokenormissing.4.Replacethespring.

1.Installnewcuttingblade(s).

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

6.ContactanAuthorizedServiceDealer.

7.ContactanAuthorizedServiceDealer.

3.Levelthemowerdeckfromside-to-side andfront-to-rear.

6.ContactanAuthorizedServiceDealer.

1.Installanewdeckbelt.

2.Installthemowerdeckpulleyand checktheidlerpulley,idlerarm,and springforcorrectpositionandfunction.

3.Checkthebelttensionorinstallanew belt.

Schematics

BLACK

RED/WHITE

BLUE

RED/WHITE

RED/GREEN

RED/WHITE

GREEN/YELLOW

GREEN/BROWN

GREEN

YELLOW

BLUE/BLACK

GRAY/VIOLET

VIOLET/WHITE

VIOLET/RED

GREEN

RED/GREEN

RED/WHITE

GREEN

YELLOW

BLACK

ORANGE

YELLOW GREEN

ORANGE

WHITE /GREEN

ORANGE

BLACK

BLUE/BLACK

GREEN/BROWN

GREEN/YELLOW

VIOLET/WHITE

BLUE

ORANGE

GRAY/VIOLET

VIOLET/RED

ACC

CLUTCH

SERVICE

CONNECTOR

MCU GRAY

CONNECTOR

MCU BLACK

CONNECTOR

MCU GREEN

CONNECTOR

LDU

LIFT/LOWER

SWITCH

RAISE S2

TO CONNECTOR

P07 ON HARNESS

LOWER S1

KEY

SWITCH

PTO SWITCH

NEUTRAL

BRAKE

SWITCH

SEAT

SWITCH

CAN LOW

CAN HIGH

START

PWR

GND

PWR

OUT

B+

ALARM

B+

GND

START

KEY A

BRAKE

CAN HI

KEY S

CAN LOW

NEUTRAL

OPC

PTO SWITCH

TRANS TEMP

CAN HI

PWR

GND

CAN LOW

PWR GND

CAN LOW SW

PWR

CAN HI

ACC PWR GND

ACC SIGNAL

TRANSMISSION

TEMP SENSOR

BLACK

GRAY/RED

RED/WHITE

RED/GREEN

ORANGE/RED

GND GND

FUSED

PWR

ACC

PWR

BLACK

CLUTCH

ALARM

FUEL PUMP

PWR

FUEL PUMP

PWR

RED/GREEN

RED-GREEN

PWR TO RUN

PWR TO RUN RED/GREEN

RED/GREEN

PWR

RAISE = PWR to S1 + S2

LOWER= PWR to S1

RED/WHITE

GREEN/GRAY

WHITE/GRAY

CONFIG

START= B, C, D

OFF= NONE

ACC= A, C, D

P01

121110

987654321

P02

9876543121

P03

121110

987654321

P13

P12

P11

P10

P17

A B

P04

432

SP3

SP2

SP1

SP4

SP5

SP6

P18

1 2 3 4 5 6

P16

A B C

P09

P08

P06

111071268359421

P07

12345678

P05

P14

ABC

SP7

P15

ABC

g229105

ElectricalSchematic—MachinewithHorizonDisplayMonitor(Rev.A)

ENGINE

GROUND

STARTER

B+

RED

ORANGE

DPF

TO HARNESS B CONNECTOR 40

TO HARNESS B CONNECTOR 41TO HARNESS B CONNECTOR 42

TO HARNESS B CONNECTOR 43

TO CONNECTOR P06 ON HARNESS

OIL

PRESSURE

SWITCH

BLACK

BLUE

RED

ORANGE

RED/WHITE

BLUE

WHITE

BROWN

GREEN

VIOLET

RED

VIOLET

BLUE

YELLOW

BLUE

RED

YELLOW WHITE

BLACK

BROWN

VIOLET

WHITE

RED

GREEN BROWN

RED

GREEN

BLACK

RED

BLUE

BLACK

VIOLET

ORANGE

BLACK

BLUE

BROWN

BLUE

YELLOW

ORANGE

WHITE

BLUE

BROWN

RED

YELLOW

VIOLET YELLOW

VIOLET

YELLOW

ORANGE

W099 TXL10BK

GREEN

BLACK

BLUE

GREEN

ORANGE

RED

GND

CAN LOW

SW PWR

BLUE

RED

FUSED

PWR

RED/GREEN

ACC PWR

BLACK

REGEN

D-GND

EGR TEMP/TEGR

ANALOG GND/A_GND

PDPF

5VS

EXH TEMP/TEXMH

DPF INLET TEMP/TOPFI

DPF MIDDLE TEMP/TOPFM

UB2

UB5

START RELAY/STR_RLY(D_UB5)

GLOW RELAY/SAID_RLYVBVBVBCAN1H

CAN1L

CAN2H

CAN2L

5VS

P. EGR

P. EGR L.

ANALOG GND/A_GND

LOW OIL LAMP/LOPSW

NO REGEN SW.

TFAIR

ANALOG GND/A_GND

5VS

IVPS

ANALOG GND/A_GND

IGN SW.

5VS

ANALOG GND/A_GND

APS1

GND

ENGINE CONTROLLER

(94 PIN)

5VS

PRAIL

ANALOG GND

5VS

CMSPD

ANALOG GND

CKSPD

ANALOG GND

TF0

ANALOG GND

IVDCM-L

IVDCM-H

ANALOG GND

UB2

INJ3-H

INJ3-L

INJ2-H

INJ2-L

INJ1-H

INJ1-L

MPROP-H

HPPSO-L

ENGINE

CONTROLLER

(60 PIN)

YANMAR

CAN

CHECKER

YELLOW

GREEN

YELLOW

BLUE

BLACK

ORANGE

DPF PRESSURE

SENSOR

INLET TEMP

MIDDLE TEMP

WHITE

UB5

PDPFH

DPF-M4

AIR TEMP

UB3

B+ @ BATTERY

CLAMP

RED

YELLOW

GREEN

WHITE

BLUE

BLUE BLACK

FLYBACK

DIODE

REVERSE

POLARITY

PROTECTION

DIODE

GREEN

ENGINE ECU

CASE GROUND

BLACK

(CONNECT @ BATT NEG)

GND

FUEL PUMP

BLACK

CAN HIGH

BLACK

RED/WHITE

RED

AIR

FILTER

ALARM

12V

POWER

PORT

GRAY/BROWN

RED/WHITE

GRAY/VIOLET

BLACK

RED

RED/GREEN

RED

POWER

PORT

FUSE 15A

POWER DISTRIBUTION

MODULE

ENGINE FUSE 25A

CHASSIS FUSE 15A

ALTERNATOR

EGR RELAY

(30)

(86) (87)

(87A)

(85)

STARTER

"S"

GLOW

PLUGS

START RELAY

GLOW

RELAY

(30)

(85)

(87)

(86)

ACL SW

ALARM

ACC

FUSE 15A

FUEL PUMP

RED

RED/GREEN

GRAY/VIOLET

RED

PWR TO RUN

(30)

(86) (87)

(87A)

(85)

RELAY DIAGRAM

87a

STARTSW

CHGSW

COIL

J05

SP05

SP04

SP08

SP01

SP06

SP03

SP02

SP09

SP10

SP11

P11

J04 1

P12

1234567891011

P20

P16

A B

P18

1 2 3 4 5

P17

1 2 3 4 5

P14

1 2

P03

CBA

J02

J01

P07

751264310118921

P06

P09

654321

P05

J03

P04

P10

CBA

P08

P24

1234567891011

P23

1 2 3 4 5 6 7 8 9 10 11 12

P22

12 11 10 9 8 7 6 5 4 3 2 1

P21

8 7 6 5 4 3 2 1

J06

P13

1 2

P15

1 2 3 4 5 6

P02

541633174718483012345960285029192051113854395237825267

P01

18653377632456818068357328

531

54767553458539741566317921232052884362

246

SP12

P19

1 2 3 5 6 7 8 9

ElectricalSchematic—YanmarEngine3TNV80FT(Rev.A)

g229107

ENGINE

GROUND

STARTER

B+

TO CONNECTOR

P06 ON HARNESS

GND

CAN LOW

SW PWR

START

FUSED PWR

ACC PWR

YANMAR

CAN CHECKER

BATTERY

CLAMP

B+

GND

FUEL

PUMP

CAN HIGH

ACTUATOR RELAY

8687

87A85

PREHEAT RELAY

8687

87A85

START RELAY

8687

87A85

FLY BACK

DIODE

OIL

PRESSURE

STARTER

SIGNAL

GLOW

COOLANT

TEMP

SENSOR

RACK

ACT

ALTERNATOR

ENGINE

SPEED

SENSOR

CAN LOW

CAN HIGH

RED/GREEN

BLACK

RED/WHITE

GREEN

BLACK

RED/GREEN

BLUE/GREEN

BLUE/GRAY

RED/GREEN

BLACK

BLUE/RED

BLACK

BLUE/RED

YELLOW

BROWN

BLACK

WHITE

ORANGE

BLACK

ORANGE

BLACK

RED/WHITE

BLUE/YELLOW

BLUE

BLACK

GRAY/WHITE

GREEN

YELLOW

GREEN

YELL

RED/GREEN

IGN SW

ENGINE

CONT

ROLLER

(48 PIN)

START

NRPW_GND

RET

NRPW

APD_0P1

GNDA

RECAN

RACK_RLY

MAIN_RLY

RPS

CAN

LOW

CAN HIGH

RACK_SOL

AVB

AIR_HT_RLY

GND

BLUE/RED

BLUE/YELLOW

BLACK

GND

PWR

BLACK

AIR

FILTER

ALARM

12V

POWER

PORT

POWER PORT

FUSE 15A

POWER

DISTRIBUTION

MODULE

GRAY/BROWN

FUSE 10A

MAIN

FUSE 15A

CHASSIS

COIL

(5)

(2)

(3)

COMMON

N.O.

ALARM

YELLOW/VIOLET

BLACK

RED/YELLOW

YELLOW

ATM PRESSURE

SENSOR

APP_IP2

APP_IP5

4B4D4C4E4F4H4G4J4K

3A3B3D3C3E3F3H3G3J

2A2B2D2C2E2F2H2G2J

1A1B1D1C1E1F1H1G1J

FUEL PUMP

15A ACC FUSE

RED/GREEN

RED

RED/WHITE

PWR TO

RUN

OIL TEMP

SENSOR

GRAY/ORANGE

ORANGE

GREEN

GREENGREEN

P03

CBA

P20

P01

123456789

101112131415161718192021222324252627282930313233343536373839404142434445464748

P07

111071268359421

P16

A B

P06

P15

1 2 3 4 5

P14

3 2 4 5 1

J06

P18

1 2 3 4 5

J05

P09

654321

J01

J02

SP1

P05

J03

SP2

SP4

SP3

SP5

SP6SP7

P11

1 2

P13

P02

12345

SP8

SP9

SP10

P04

P10

CBA

P08

P12

123456789

101112

SP11

P21

P17

1 2 3

SP12

ElectricalSchematic—YanmarEngine3TNV88C(Rev.A)

g229106

Toro 74060, 74064, 74072, 74074 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

HorizonDisplayMonitor

BeforeOperationSafety

GeneralSafety

FuelSafety

AddingFuel

RecommendedFuel

BiodieselReady

FillingtheFuelTank

UsingtheRollover ProtectionSystem(ROPS)

PerformingDaily Maintenance

BreakinginaNewMachine

UsingtheSafety-Interlock System

Understandingthe Safety-InterlockSystem

TestingtheSafety-Interlock System

UnlatchingtheSeat

ChangingtheSeat Suspension

PositioningtheSeat

DuringOperationSafety

GeneralSafety

RolloverProtectionSystem (ROPS)Safety

SlopeSafety

EngagingtheParkingBrake

EngagingtheBlade-Control Switch(PTO)

DisengagingtheParkingBrake

DisengagingtheBlade-Control Switch(PTO)

StartingtheEngine

ShuttingOfftheEngine

DrivingtheMachine

DrivingForward

DrivingBackward

UsingtheSideDischarge

AdjustingtheHeightofCut

AdjustingtheAnti-Scalp Rollers

PositionA

PositionB

AdjustingtheSkids

PositionC

OperatingwiththeOverheat Sensor

AfterOperationSafety

GeneralSafety

TransportingtheMachine

SelectingaTrailer

LoadingtheMachine

UnloadingtheMachine

MaintenanceSafety

GreasingtheMachine

LubricatingtheDrive U-JointsandSplinedSlip Joint

LubricatingtheCaster Pivots

ServicingtheAirCleaner

EngineSafety

ServicingtheAirCleaner

CheckingtheAirCleaner

ServicingtheEngineOil

CheckingtheEngine-OilLevel

ChangingtheEngineOilandFilter

DrainingtheFuel Filter/WaterSeparator

CheckingtheFuelLines andConnections

ElectricalSystemSafety

ServicingtheBattery

RemovingtheBattery

InstallingtheBattery

ChargingtheBattery

ReleasingtheDriveWheel ReleaseValves

ServicingtheFuses

AdjustingtheTracking

CheckingtheTirePressure

CheckingtheWheelLug Nuts

ServicingtheGearbox

CheckingtheGearbox-OilLevel

ChangingtheGearboxOil

CoolingSystemSafety

CheckingtheCooling System

CleaningtheRadiator

ChangingtheEngine Coolant

AdjustingtheParking Brake