Toro 72542TE Operator's Manual

FormNo.3443-227RevA

GrandStand

®

MowerWith122cmRearDischarge

TURBOFORCE

72542TE

GrandStand

®

RasenmäherMit122cmHeckauswurf

TURBOFORCE

72542TE

TondeuseGrandStand

FORCE

72542TE

GrandStand

®

de122cmàéjectionarrière

®

maaierMeteenTURBOFORCE

maai-eenheidvan122cmmetachteruitworp

72542TE

®

®

CuttingUnit

Mähwerk

®

avecunitédecoupeTURBO

®

www.T oro.com.

*3443-227*

FormNo.3443-215RevA

GrandStand

®

Mower

With122cmRearDischargeTURBOFORCE
CuttingUnit

ModelNo.72542TE—SerialNo.400000000andUp

®

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3443-215*

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

ModelNo.

Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.

Introduction

Thisrotary-blade,stand-onlawnmowerisintended
tobeusedbyprofessional,hiredoperators.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.Using
thisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

Visitwww.Toro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

Figure1

1.Locationofthemodelandserialnumbers

g235457

©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

ProductOverview.....................................................8

Controls.............................................................8

Specications....................................................9

Attachments/Accessories...................................9

BeforeOperation.................................................10

BeforeOperationSafety...................................10

AddingFuel......................................................10

PerformingDailyMaintenance...........................11

BreakinginaNewMachine...............................11

UsingtheSafety-InterlockSystem.....................11

DuringOperation.................................................12

DuringOperationSafety...................................12

OperatingtheParkingBrake.............................14

OperatingtheMower-Blade-ControlSwitch

(PTO)............................................................14

OperatingtheThrottle.......................................15

OperatingtheChoke........................................15

OperatingtheIgnitionSwitch............................16

StartingtheEngine...........................................16

ShuttingOfftheEngine.....................................17

OperatingthePlatform......................................17

DrivingForwardorBackward............................18

AdjustingtheHeight-of-Cut...............................19

UsingWeights..................................................20

AfterOperation....................................................20

AfterOperationSafety......................................20

UsingtheFuel-ShutoffValve.............................21

PushingtheMachinebyHand..........................21

TransportingtheMachine.................................22

Maintenance...........................................................24

MaintenanceSafety..........................................24

RecommendedMaintenanceSchedule(s)...........24

Pre-MaintenanceProcedures..............................26

ReleasingtheCushionforRearAccess............26

OpeningtheEngineGuardandGuard

Extension......................................................26

ClosingtheEngineGuardandGuard

Extension......................................................27

RemovingtheLeftBeltCover...........................28

RemovingtheRightBeltCover.........................29

InstallingtheRightBeltCover...........................30

InstallingtheLeftBeltCover.............................31

Lubrication..........................................................32

GreasingtheMachine.......................................32

GreasingtheT orsionIdler.................................32

GreasingtheFrontCasterPivots......................33

GreasingtheCaster-WheelHubs.....................33

GreasingtheMotionControls...........................34

EngineMaintenance...........................................34

EngineSafety...................................................34

ServicingtheAirCleaner..................................34

ServicingtheEngineOil....................................35

ServicingtheSparkPlug...................................37

CheckingtheSparkArrester.............................38

FuelSystemMaintenance...................................39

DrainingtheFuelT ank......................................39

RemovingtheFuelT ank...................................39

ReplacingtheFuelFilter...................................40

ElectricalSystemMaintenance...........................40

ElectricalSystemSafety...................................40

ServicingtheBattery.........................................40

ServicingtheFuses..........................................42

DriveSystemMaintenance..................................43

AdjustingtheTracking......................................43

CheckingtheTirePressure...............................43

AdjustingtheCaster-PivotBearing...................44

ServicingtheCasterWheelsand

Bearings........................................................44

RemovingtheClutchShim...............................45

CheckingtheWheel-LugNuts..........................46

CoolingSystemMaintenance..............................47

CleaningtheAir-IntakeScreen.........................47

CleaningtheCoolingSystem............................47

BrakeMaintenance.............................................47

TestingtheParkingBrake.................................47

AdjustingtheBrakes.........................................47

BeltMaintenance................................................48

CheckingtheBelts............................................48

ReplacingtheMower-DeckBelt........................48

ReplacingtheTransmissionBelt......................49

ControlsSystemMaintenance.............................50

AdjustingtheMotion-ControlLevers.................50

HydraulicSystemMaintenance...........................51

HydraulicSystemSafety...................................51

HydraulicSystemSpecications.......................51

CheckingtheHydraulicFluid............................51

ReplacingtheHydraulicFluidand

Filters............................................................51

BleedingtheHydraulicSystem.........................52

MowerDeckMaintenance....................................53

BladeSafety.....................................................53

ServicingtheCuttingBlades.............................53

LevelingtheMowerDeck..................................55

AdjustingtheDeck-LiftSpring...........................57

Cleaning..............................................................58

CleaningundertheMowerDeck.......................58

CleaningtheRearWheelMotors......................58

DisposingofWaste...........................................58

Storage...................................................................58

StorageSafety..................................................58

CleaningandStorage.......................................58

Troubleshooting......................................................60

Schematics.............................................................62

3

Safety

Thismachinehasbeendesignedinconsideration
withENISO5395.

GeneralSafety

Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury .

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.

•Keepclearofthedischargeopening.

SafetyandInstructionalDecals

•Keepbystandersandchildrenoutoftheoperating

area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.

•Stopthemachine,shutofftheengine,andremove

theignitionkeybeforeservicing,fueling,or
uncloggingthemachine.

Improperlyusingormaintainingthismachinecan
resultininjury .T oreducethepotentialforinjury ,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

,which

Safetydecalsandinstructionsareeasilyvisibleandarelocatednearareasofpotentialdanger.
Replaceeverydamagedormissingdecal.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway.

2.Nore,openames,or
smoking

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator’s
Manual.

7.Weareye
protection—explosive
gasescancauseblindness
andotherinjuries.

8.Batteryacidcancause
severeburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

decaloemmarkt

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.

decal106-5517

106-5517

1.Warning—donottouchthehotsurface.

4

116-8283

131-3528

15A 15A 10A

7.5A

1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).

116-8775

decal116-8283

decal131-3521

131-3521

1.Heightofcut

decal116-8775

1.ReadtheOperator’s

Manual.

1.ReadtheOperator's
Manual.

2.Warning—lltothebottom

131-3507

2.Belttensioner

ofthellerneck;donot
overllthetank.

decal131-3524

131-3524

1.ReadtheOperator's
Manual.

2.Transmissionuid

decal131-3507

3.Colduidlevel

decal131-3528

131-3528

1.Keyswitch—15A

2.Accessoryport—15A

3.Powertakeoff(PTO)—10
A

4.Infocenter—7.5A

5

131-3536

1.Battery4.Parkingbrake

2.Time5.Engine—start

3.Powertakeoff(PTO)

6.Engagethehandlebars.

133-4641

1.Warning—donotcarrypassengers.

decal139-5557

decal131-3536

1.Thrownobject
hazard—keepbystanders
away.

139-5557

3.Entanglementhazard,
belt—stayawayfrom
movingparts;keepall
guardsandshieldsin
place.

2.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.

decal133-4641

133-4665

1.Tippinghazard—donotoperateupslopesgreaterthan10°;
donotoperateacrossslopesgreaterthan15°.

decal133-4665

1.Engineairlter—Check
every50hours;Change
every200hours

2.TirePressure—Check
every50hours

139-5571

4.Engineoillter—Check
every8hours;Change
every100hours

5.ReadtheOperator’s
Manualbeforeperforming

decal139-5571

maintenance.

3.Transmission
uid—Checkevery50
hours;Changeevery500
hours

6

decal131-3526

131-3526

1.Powertakeoff(PTO)—disengaged

5.Reverse

2.Fast6.Tractiondrive

3.Slow

7.Engagethehandles.

4.Neutral

139-5556

1.Warning—readtheOperator’sManual.

2.Warning—donotoperatethemachineunlessyouaretrained.

3.Warning—wearhearingprotection.7.Tippinghazard—whenloadingontoatrailer,donotusedual

4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.

5.Thrownobjecthazard—keepbystandersaway.

6.Warning—engagetheparkingbrake,shutofftheengine,and
removethekeybeforeleavingthemachineorperforming
maintenance.

ramps;onlyuseasingularrampwideenoughforthemachine;
backuptheramp(inreverse)anddriveforwardofftheramp.

8.Tippinghazard—donotoperatethemachineneardrop-offsor
water;stayawayfromdrop-offs.

decal139-5556

decal140-4258

140-4258

1.Parkingbrake—disengaged

2.Parkingbrake—engaged

3.On

4.Off

5.Enginespeed—fast

6.Enginespeed—slow

7

ProductOverview

ControlPanel

g301785

Figure4

Figure3

1.Frontcasterwheel

2.Engine7.Fueltank

3.Controlpanel8.Platform(downposition)

4.Motion-controllevers9.Battery

5.Hydraulictank10.Mowerdeck

6.Operatorcushion

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.

g273599

1.Fuelcap7.Keyswitch

2.Chokecontrol

3.Parking-brakelever

4.Hydraulic-tankcap

5.Hourmeter11.Motion-controllever

6.Power-takeoffswitch
(PTO)

8.Throttlecontrol

9.Height-of-cutlever

10.Height-of-cutpin

12.Referencebar

Power-TakeoffSwitch(PTO)

Usethepower-takeoffswitch(PTO)toengageand
disengagemowerbladesorstartandstoppowered
attachments(Figure4);refertoOperatingthe

Mower-Blade-ControlSwitch(PTO)(page14).

8

HourMeter

Motion-ControlLevers

Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure5).

Figure5

1.Safety-interlocksymbols

2.Batterylight

3.Hourmeter

Safety-InterlockIndicators

Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).

Fuel-ShutoffValve

Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff

Valve(page21).

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

g216020

Cuttingwidth122cm(48inches)

Width

Lengthwithplatformdown191cm(75inches)

Lengthwithplatformup155cm(61inches)

Height

127cm(50inches)

122cm(48inches)

Symbolsonthehourmeterindicatewithablack
trianglethattheinterlockcomponentisinthecorrect
position(Figure5).

Battery-IndicatorLight

IfyouturnthekeytotheONpositionforafew
seconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhenyouturnthekeytothe
ONpositionandwhenthechargeisbelowthecorrect
operatinglevel(Figure5).

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure4).

ChokeControl

Usethechokecontroltostartacoldengine.Pullthe
chokecontroluptoengageit.Pushdownonthe
chokecontroltodisengageit.

Weight

415kg(915lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page16).

9

Operation

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopletooperate

themachine.Localregulationsmayrestrictthe
ageoftheoperator.Theownerisresponsiblefor
trainingalloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey,andwait

forallmovingpartstostopbeforeleavingthe
operator’sposition.Allowthemachinetocool
beforeservicing,adjusting,fueling,cleaning,or
storingit.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthatoperator-presencecontrols,safety

switches,andguardsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.

•Beforemowing,alwaysinspectthemachineto

ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould
throw.

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand
illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.

•Donotllcontainersinsideavehicleoronatruck

ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.

•Removetheequipmentfromthetruckortrailer

andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.

•Donotoperatethemachinewithouttheentire

exhaustsysteminplaceandinproperworking
condition.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyour

clothingimmediately.Wipeupanyfuelthatspills.

•Neveroverllthefueltank.Replacethefuelcap

andtightenitsecurely.

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty .

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.

–Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuelthat
spills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or

10

enginedamagewhichmaynotbecoveredunder
warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel
stabilizer.

•Donotaddoiltogasoline.

PerformingDaily
Maintenance

Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance

(page24).

UsingStabilizer/Conditioner

Usefuelstabilizer/conditionerinthemachinetokeep
thefuelfreshlongerwhenusedasdirectedbythe
fuel-stabilizermanufacturer.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh
fuelasdirectedbythefuel-stabilizermanufacturer.

FillingtheFuelTank

1.Parkthemachineonalevelsurface,disengage
thePTO,movethemotion-controlleverstothe
NEUTRAL-LOCKposition,andengagetheparking
brake.

2.Shutofftheengine,removethekey ,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

3.Cleanaroundthefuel-tankcapandremovethe
cap.

4.Fillthefueltanktothebottomofthellerneck.

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.

UsingtheSafety-Interlock
System

WARNING

Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedly,causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto
expand.

5.Installthefuel-tankcapsecurely.Wipeupany
spilledfuel.

Figure6

Understandingthe
Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtoprevent
PTOfromengagingunlessyoudo1ofthefollowing:

•Moveeithermotion-controllevertothecenter,

unlockedposition.

•PresstheONpositiononthePTOswitch.

Thesafety-interlocksystemisdesignedtostop
theblades/attachmentifyoumoveorrelease
bothmotion-controlleversintotheNEUTRAL-LOCK
position.

Thehourmeterhassymbolstonotifytheuser
wheneachinterlockcomponentisinthecorrect
position.Whenthecomponentisinthecorrect
position,atrianglelightsupinthecorresponding
square(Figure7).

g038312

11

Figure7

Note:Theclutchandblades/attachmentshould

engage.

9.PresstheOFFpositiononthePTOswitch.

Note:Theblades/attachmentshouldstop.

10.Withtheenginerunning,presstheONposition
onthePTOswitchwithoutholdingeither
motion-controllevertothecenter,unlocked
position.

Note:Theblades/attachmentshouldnot

g031282

engage.

1.Thetriangleslightupwhentheinterlockcomponentsare
inthecorrectposition.

TestingtheSafety-Interlock
System

ServiceInterval:Beforeeachuseordaily

Testthesafety-interlocksystembeforeyouusethe
machineeachtime.

Note:Ifthesafetysystemdoesnotoperateas

describedbelow,haveanAuthorizedServiceDealer
repairthesafetysystemimmediately.

1.Starttheengine;refertoStartingtheEngine

(page16).

2.Movethemotion-controlleverstothecenter,

unlockedposition.

Note:Theblades/attachmentshouldstopand

theengineshouldstoprunning.

3.Starttheengineanddisengagetheparking

brake.

4.Moveeithermotion-controllevertothecenter,

unlockedposition.

5.Continueholdingthemotion-controlleverin

thecenter,unlockedpositionandpresstheON
positiononthePTOswitch.

Note:Theclutchandblades/attachmentshould

engage.

6.Moveorreleasethemotion-controlleversinto

theNEUTRAL-LOCKposition.

Note:Theblades/attachmentshouldstopand

theengineshouldcontinuetorun.

7.PresstheOFFpositiononthePTOswitchand

moveeithermotion-controllevertothecenter,
unlockedposition.

8.Continueholdingthemotion-controlleverin

thecenter,unlockedpositionandpresstheON
positiononthePTOswitch.

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor
propertydamage.

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Nevercarrypassengersonthemachineandkeep

bystandersandpetsawayfromthemachine
duringoperation.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.

•Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Avoidmowingin
wetconditions.

•Beforeyoustarttheengine,ensurethatalldrives

areinneutral,theparkingbrakeisengaged,and
youareintheoperatingposition.

•Ensurethatyouhavegoodfootingwhileusingthis

machine,especiallywhenbackingup.

•Keepyourhandsandfeetawayfromthecutting

units.Keepclearofthedischargeopeningatall
times.

•Lookbehindanddownbeforebackinguptobe

sureofaclearpath.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay
blockyourview.

12

•Stopthebladeswheneveryouarenotmowing.

•Stopthemachine,removetheignitionkey ,and

waitforallmovingpartstostopbeforeinspecting
themowerdeckorattachmentafterstrikingan
objectorifthereisanabnormalvibrationinthe
machine.Makeallnecessaryrepairsbefore
resumingoperation.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalkswiththe
machine.Alwaysyieldtheright-of-way.

•Disengagethecuttingunitandshutofftheengine

beforeadjustingtheheightofcut(unlessyoucan
adjustitfromtheoperatingposition).

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition(including

toemptythecatchersortounclogthechute),do
thefollowing:

–Parkthemachineonalevelsurface.

–Disengagethepowertake-off.

–Engagetheparkingbrake.

–Shutofftheengineandremovetheignitionkey.

–Waitforallmovingpartstostop.

•Shutoffthemachineanddisengagethedriveto

thecuttingunitinthefollowingsituations:

–Beforefueling

–Beforeclearingblockages

–Beforechecking,cleaning,ormaintainingthe

cuttingunit

–Afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthecuttingunitfor
damageandmakerepairsbeforestartingand
operatingthemachine

–Beforeleavingtheoperatingposition

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.

•Operateacrossslopes,neverupanddown.Avoid

operationonexcessivelysteeporwetslopes.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardrop-offs,ditches,
embankments,water,orotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe
distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalk-behind
machineorahandheldtooltooperateinthese
areas.

•Avoidstarting,stopping,orturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopesordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocks,orotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments.Thesecanchangethestabilityof
themachineandcausealossofcontrol.Follow
directionsforcounterweights.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

•Donotusethemachineasatowingvehicle.

•Useonlyaccessoriesandattachmentsapproved

byTheT oro®Company.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere
injuryordeath.Youareresponsibleforsafeslope
operation.Operatingthemachineonanyslope
requiresextracaution.Beforeusingthemachine
onaslope,dothefollowing:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

13

OperatingtheParking

Operatingthe

Brake

Alwaysengagetheparkingbrakewhenyoushutoff
themachineorleaveitunattended.Beforeeachuse,
checktheparkingbrakeforproperoperation.

Iftheparkingbrakedoesnotholdsecurely,adjustit;
refertoAdjustingtheBrakes(page47).

Pulltheparking-brakeleverrearwardtoengageit
(Figure8).

Pushtheparking-brakeleverforwardtodisengageit.

Figure8

1.Parkingbrake—engaged2.Parking

brake—disengaged

Mower-Blade-Control
Switch(PTO)

Usetheblade-controlswitch(PTO)inconjunctionwith
themotion-controlleverstoengageanddisengage
themowerblades.

EngagingtheMowerBlades(PTO)

g009465

Figure9

g301277

14

DisengagingtheMowerBlades
(PTO)

Figure10andFigure11show2waystodisengage

themowerblades.

Figure10

OperatingtheChoke

Usethechoketostartacoldengine.

1.Pullupthechokeknobtoengagethechoke
beforeusingthekeyswitch(Figure13).

2.Pushdownthechokeknobtodisengagethe
chokeaftertheenginehasstarted(Figure13).

g301401

Figure11

Note:Ifyoudisengagethemowerbladesby

releasingthemotion-controllevers,youcanengage
thebladesagainbypressingtheONpositionofthe
switch(Figure9)withoutpressingtheOFFposition
rst.

OperatingtheThrottle

YoucanmovethethrottlecontrolbetweenFASTand
SLOWpositions(Figure12).

AlwaysusetheFASTpositionwhenengagingthePTO.

g031593

g008959

Figure13

1.ONposition2.OFFposition

Figure12

g008946

15

OperatingtheIgnition

StartingtheEngine

Switch

Important:Donotengagethestarterformore

than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.

Note:Y oumayneedtorepeatthecycleforstarting

theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.

Figure14

Important:Donotengagethestarterformore

than5secondsatatime.Iftheenginefailsto
start,wait15secondsbetweenattempts.Failure
tofollowtheseinstructionscanburnoutthe
startermotor.

Note:Y oumayneedtorepeatthecycleforstarting

theenginewhenyoustartitforthersttimeafteryou
havelledacompletelyemptyfuelsystemwithfuel.

g031239

Figure15

g031281

g339443

Figure16

16

ShuttingOfftheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.

Alwaysremovethekeyandengagethe
parkingbrakewhenleavingtheoperator’s
position.

OperatingthePlatform

Youcanusethemachinewiththeplatforminthe
upordownposition.Itisyourpreferenceonwhich
positiontouse.

WARNING

Theoperatorplatformisheavyandmaycause
injurywhenyouraiseorlowerit.Carefully
lowerorraisetheoperatorplatform,as
suddenlydroppingitcouldinjureyou.

Lettheengineidleatslowthrottle(turtle)for60
secondsbeforeturningthekeyswitchtotheOFF
position.

•Donotputyourhandsorngersinthe
platform-pivotareawhenloweringor
raisingtheoperatorplatform.

•Makesurethattheplatformissupported
whenyoupullthelatchpinout.

•Makesurethatthelatchsecuresthe
platformwhenfoldingitup.Pushittight
againstthecushionforthelatchpinto
lockintoplace.

•Keepbystandersawayfromthemachine
whenraisingorloweringtheplatform.

OperatingtheMachinewiththe
PlatformUp

Operatethemachinewiththeplatformupforthe
followingconditions:

•Usingthemachineneardrop-offs

•Usingthemachineinsmallareaswherethe

machineistoolarge

•Areaswithlow-hangingbranchesorobstacles

•Loadingthemachinefortransport

•Drivingupslopes

Figure17

Important:Makesurethatthefuel-shutoffvalve

isclosedbeforetransportingorstoringthe
machinetopreventafuelleak.Beforestoringthe
machine,disconnectthesparkplug(s)toprevent
thepossibilityofaccidentalstarting.

Toraisetheplatform,pullthebackoftheplatformup

g301288

sothatthelatchpinandknoblockitintoplace.Push
ittightagainstthecushionforthelatchpintolockit
intoplace.

OperatingtheMachinewiththe
PlatformDown

Operatethemachinewiththeplatformdownforthe
followingconditions:

•Usingthemachineinmostareas

•Drivingacrossslopes

•Drivingdownslopes

Tolowertheplatform,pushtheplatformforward
againstthecushiontoreleasepressureonthelatch
pin,thenpulltheknoboutandlowertheplatform
(Figure18).

17

Figure18

DrivingForward

1.Disengagetheparkingbrake;refertoOperating

theParkingBrake(page14).

2.Movethemotion-controlleverstothecenter,
unlockedposition.

g031026

1.Platformup

2.Platformdown

3.Pulltheknobouttorelease
theplatform.

DrivingForwardor
Backward

Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFASTpositionforbest
performance.

Important:Backthemachineovercurbs,1wheel

atatime;drivingitforwardovercurbscould
damagethemachine.

CAUTION

Themachinecanspinveryrapidly,andyou
maylosecontrolofthemachine,causing
personalinjurytoyouanddamagetothe
machine.

Figure19

1.Frontreferencebar

2.Leftcontrollever

3.Rearreferencebar6.Leftcontrolleverinthe

4.Rightcontrollever

5.Rightcontrolleverinthe
NEUTRAL-LOCKposition

NEUTRAL-LOCKposition

3.Slowlypushthemotion-controlleversforward
(Figure20).

Note:Theengineshutsoffifyoumovea

motion-controlleverwhiletheparkingbrakeis
engaged.

Note:Thefartheryoumovethemotion-control

leversineitherdirection,thefasterthemachine
movesinthatdirection.

Note:T ostop,pullthemotion-controllevers

backtotheNEUTRALposition.

g030983

Slowdownthemachinebeforemakingsharp
turns.

18

Figure20

AdjustingtheHeight-of-Cut

Theheight-of-cutcanbeadjustedfrom38to127mm
(1-1/2to5inches)in6mm(1/4inch)increments.

Note:Usingaheight-of-cutunder51mm(2inches)

increasesthewearonthemower-deckbelt.Usea
height-of-cutthatisgreaterthan51mm(2inches)
wheneverpossible.

g273674

DrivingBackward

1.Movebothmotion-controlleverstothecenter,
unlockedposition.

2.Slowlypullthemotion-controlleversrearward
(Figure21).

Figure21

g273673

g267253

Figure22

19

UsingWeights

•Installweightstoimprovebalance.Youcanaddor

removeweightstocreateoptimizedperformance
underdifferentoperatingconditionsandforyour
preference.

AfterOperation

AfterOperationSafety

•Addorremoveweights1atatimeuntilyou

achievethedesiredhandlingandbalance.

•RefertotheOperator’sManualofattachmentsfor

recommendedweights.

Note:ContactanAuthorizedServiceDealertoorder

aweightkit.

WARNING

Excessiveweightchangescanaffectthe
handlingandoperationofthemachine.
Thiscouldcauseseriousinjurytoyouor
bystanders.

•Makeweightchangesinsmallincrements
only.

•Evaluatethemachineaftereachweight
changetoensurethatyoucanoperatethe
machinesafely.

GeneralSafety

•Alwaysshutoffthemachine,removetheignition

key,waitforallmovingpartstostop,andallow
themachinetocoolbeforeadjusting,servicing,
cleaning,orstoringit.

•Cleangrassanddebrisfromthecuttingunits,

mufers,andenginecompartmenttohelpprevent
res.Cleanupoilorfuelspills.

•Shutoffthefuelbeforestoringortransportingthe

machine.

•DisengagethePTOwheneveryouaretransporting

ornotusingthemachine.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.

•Usefull-widthrampsforloadingthemachineinto

atrailerortruck.

•Tiethemachinedownsecurelyusingstraps,

chains,cable,orropes.Bothfrontandrearstraps
shouldbedirecteddownandoutwardfromthe
machine.

20

UsingtheFuel-Shutoff

PushingtheMachineby

Valve

Closethefuel-shutoffvalvefortransport,maintenance,
andstorage(Figure23).

Ensurethatthefuel-shutoffvalveisopenwhen
startingtheengine.

Hand

Thebypassvalvesallowyoutopushthemachineby
handwithouttheenginerunning.

Important:Alwayspushthemachinebyhand.

Donottowthemachine,becausehydraulic
damagemayoccur.

Important:Donotstartoroperatethemachine

withthebypassvalvesopen.Damagetosystem
mayoccur.

g273676

Figure23

1.ONposition2.OFFposition

g031238

g301290

Figure24

21

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe
machine.Useafull-widthramp.Ensurethatthetrailer
ortruckhasallthenecessarybrakes,lighting,and
markingasrequiredbylaw.Pleasecarefullyreadall
thesafetyinstructions.Knowingthisinformationcould
helpyouorbystandersavoidinjury.Refertoyour
localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidents,causingpersonal
injury.

Donotdrivethemachineonapublicstreet
orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure25).

•Useonlyafull-widthramp;donotuse
individualrampsforeachsideofthe
machine.

•Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.

Figure25

1.Full-widthrampinstowed
position

2.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground

3.H=heightofthetraileror
truckbedtotheground

4.Trailer

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga
machineonaramp.

•Backthemachineuptherampandwalkit
forwarddowntheramp.

g229507

•Avoidsuddenaccelerationordeceleration
whiledrivingthemachineonarampas
thiscouldcausealossofcontrolora
tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle
andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakesand
lights.

3.Lowertheramp(Figure25).

4.Raisetheplatform.

Important:Alwayskeeptheplatformup

whenloadingandunloadingthemachine.

5.Backthemachineuptheramp(Figure26).

22

Figure26

g031405

1.Backthemachineupthe
ramp.

2.Walkthemachinedown
theramp.

6.Shutofftheengine,removethekey,andengage
theparkingbrake.

7.Tiedownthemachinenearthefrontcaster
wheelsandtherearbumperwithstraps,chains,
cable,orropes(Figure27).Refertolocal
regulationsfortie-downrequirements.

1.Tie-downloops

g273707

Figure27

23

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

CAUTION

Ifyouleavetheignitionkeyintheswitch,someonecouldaccidentlystarttheengineand
seriousinjureyouorotherbystanders.

Removetheignitionkeyfromtheswitchbeforeyouperformanymaintenance.

MaintenanceSafety

•Beforeadjusting,cleaning,servicing,orleaving

themachine,dothefollowing:

–Parkthemachineonalevelsurface.

–Disengagethedrives.

–Engagetheparkingbrake.

–Shutofftheengineandremovetheignitionkey.

–Waitforallmovingpartstostop.

–Allowmachinecomponentstocoolbefore

performingmaintenance.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Keepyourhandsandfeetawayfrommoving

parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Checktheparkingbrakeoperationfrequently.

Adjustandservicethebrakeasneeded.

•Nevertamperwithsafetydevices.Checktheir

properoperationregularly.

•Cleangrassanddebrisfromthecuttingunit,

drives,mufer,andenginetohelppreventres.
Cleanupoilorfuelspills.

•Checkthegrasscatchercomponentsfrequently

andreplacethemwhentheyarewornordamaged.

•Donotrelyonahydraulicsystemtosupportthe

machine;supportthemachinewithjackstands
wheneveryouraisethemachine.

•Keepallpartsingoodworkingconditionandall

hydraulicttingstight.Replaceallworn,damaged,
ormissingpartsanddecals.Keepallfasteners
tighttoensurethatthemachineisinsafeworking
condition.

•Toensureoptimumperformanceandcontinued

safetycerticationofthemachine,useonly
genuineT ororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous,and
suchusecouldvoidtheproductwarranty.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Aftertherst100hours

Beforeeachuseordaily

Every50hours

MaintenanceProcedure

•Changetheengineoil.

•Checkthehydraulic-uidlevel.

•Changethehydraulicltersandhydraulicuid.

•Checkthewheel-lugnuts.

•Checkthesafety-interlocksystem.

•Checktheengine-oillevel.

•Cleantheair-intakescreen(moreoftenindirtyordustyconditions).

•Cleanthetransmissioncoolingfansandguards.

•T esttheparkingbrake.

•Inspecttheblades.

•Cleanunderthemowerdeck.

•Cleandebrisfromrearwheelmotors.

•Checkthesparkarrester(ifequipped).

•Checkthetirepressure.

•Checkthehydraulic-uidlevel.

24

MaintenanceService

Every100hours

Interval

MaintenanceProcedure

•Changetheengineoil.

•Check,cleanandgapthesparkplug.

•Checkthebattery.

•Checktheclutch.

•Checkandcleantheenginecoolingnsandshrouds(moreoftenindirtyordusty
conditions).

•Checkthemower-deckbelt(s).

Every200hours

Every250hours

Every300hours

Every500hours

Every800hours

Every1,000hours

Beforestorage

Yearly

•Changetheengine-oillter.

•Replacetheprimaryairlter(moreoftenindirtyordustyconditions).

•Checktheinnerairlter(moreoftenindirtyordustyconditions).

•Checkandadjustthevalveclearance.ContactanAuthorizedServiceDealer.

•Replacetheinnerairlter(moreoftenindirtyordustyconditions).

•Adjustthecaster-pivotbearing.

•Changethehydraulicltersandhydraulicuid.

•Replacethefuellter.

•Replacethetransmissionbelt.

•Paintchippedsurfaces.

•Performallmaintenanceprocedureslistedabovebeforestorage.

•Paintchippedsurfaces.

•Performallmaintenanceprocedureslistedabovebeforestorage.

•Greasethefrontcasterpivots(moreoftenindirtyordustyconditions).

•Greasethecaster-wheelhubs.

•Greasethemotioncontrols.

•Applyanti-seizecompoundtothecushionknobs.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

25

Pre-Maintenance

OpeningtheEngineGuard

Procedures

ReleasingtheCushionfor
RearAccess

Youcanreleasethecushionforrearaccesstothe
machineformaintenanceoradjustment.

1.Lowertheplatform.

2.Loosenthetwistknobsoneachsideofthe
machine(Figure28).

Figure28

1.Twistknob

2.Cushion

andGuardExtension

1.Removetheboltandshouldernutsecuringthe
engineguardtotheguardextension(Figure29).

g032556

1.Boltandshouldernut2.Engineguard

Figure29

g279539

3.Removethecushionandlowerittotheplatform.

4.Performanymaintenanceoradjustmentonthe
machine.

5.Raisethecushion,andslideitontothepinson
bothsidesofthemachine.

6.Tightenthetwistknobs.

2.Rotatetheengineguardforwardasshownin

Figure30.

g279542

Figure30

26

3.Removethe2bolts(5/16x1inch)andbelt
guard(Figure31).

Figure31

ClosingtheEngineGuard
andGuardExtension

1.InstalltheextensionguardasshowninFigure

32.T orquethenutsto20to25N∙m(15to18

ft-lb).

2.InstallthebeltguardasshowninFigure31.
Torquetheboltsto20to25N∙m(15to18ft-lb).

3.Rotatetheengineguardbackasshownin

Figure33.

g279540

1.Bolt—5/16x1inch(2)

2.Beltguard

4.Removethehexnut(5/16inch)nut(5/16inch)
securingtheguardextensiontothecarriage
bolts(Figure32).Removetheguardextension.

Figure32

1.Hexnut(5/16inch)3.Nut(5/16)

2.Guardextension4.Carriagebolt(5/16x4

inches)

g279543

Figure33

4.Securetheengineguardtotheextensionguard
usingtheboltandshouldernutasshownin

Figure29.

g279541

27

RemovingtheLeftBelt
Cover

1.Removethe2ange-headscrewsthatsecure
thetensionercovertotheleftbeltcover,and
removethetensionercover(Figure34).

Figure34

g270474

Figure36

1.Carriagebolt3.Leftbeltcover

2.LeftsideCEcover

4.Flangelocknut

4.Removethe3boltsthatsecuretheleftbeltcover
tothedeck,andremovethecover(Figure37).

g270487

1.Flange-headscrews(1/4
x5/8inch)

2.Tensionercover

3.Leftbeltcover

2.Removetheboltthatsecurethebeltcover

angesasshowninFigure35.

Figure35

1.Rightbeltcover

2.Flange(leftbeltcover)

3.Flange-headscrew(left
andrightbeltcover)

g270486

g270488

Figure37

1.Bolts

2.Leftbeltcover

3.Removethe2carriageboltsand2locknuts
thatsecuretheleftsideCEcovertotheleftbelt
cover(Figure36).

28