Toro 71429 Operator's Manual

O
Form No. 3352-778
Wheel Horse) XL 440H Lawn Tractor
Model No. 71429—Serial No. 250000001 and Up
perator’s Manual
Register your product at www.Toro.com
Original Instructions (EN)
Warning
Important
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered land as defined in CPRC 4126. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Ce système d’allumage par étincelle de véhicule est conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.
Keep this engine Owner’s Manual with your unit. Should this engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 5. . . . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . . . .
Gasoline and Oil 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 13. . . . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 13. . . . . . . . . . . . . . . . .
Filling the Fuel Tank 13. . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil Level 13. . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Parking Brake 14. . . . . . . . . . . . . . . . . . . .
Positioning the Seat 15. . . . . . . . . . . . . . . . . . . . . . . .
Operating the Headlights 15. . . . . . . . . . . . . . . . . . . .
Operating the Blade Control (PTO) 15. . . . . . . . . . . .
Setting the Height-of-Cut 15. . . . . . . . . . . . . . . . . . . .
Starting the Engine 16. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 16. . . . . . . . . . . . . . . . . . . . . . . .
Using the Safety Interlock System 16. . . . . . . . . . . . .
Testing the Safety Interlock System 17. . . . . . . . . . . .
Pushing the Tractor Manually 18. . . . . . . . . . . . . . . .
Driving the Tractor Forward or Backward 18. . . . . . .
Stopping the Tractor 19. . . . . . . . . . . . . . . . . . . . . . . .
Side Discharging or Mulching the Grass 19. . . . . . . .
Installing the Discharge Cover 19. . . . . . . . . . . . . . . .
Operating Tips 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 21. . . . . . . . .
Servicing the Engine Oil 22. . . . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 23. . . . . . . . . . . . . . . . . . . .
Servicing the Spark Plug 24. . . . . . . . . . . . . . . . . . . .
Cleaning the Cooling System 25. . . . . . . . . . . . . . . . .
Servicing the Brake 25. . . . . . . . . . . . . . . . . . . . . . . .
Greasing and Lubricating the Tractor 25. . . . . . . . . .
Checking the Tire Pressure 26. . . . . . . . . . . . . . . . . .
Servicing the Battery 26. . . . . . . . . . . . . . . . . . . . . . .
Draining the Fuel Tank 28. . . . . . . . . . . . . . . . . . . . . .
Replacing the Fuel Filter 29. . . . . . . . . . . . . . . . . . . .
Servicing the Transaxle Fluid 29. . . . . . . . . . . . . . . .
Servicing the Fuse 29. . . . . . . . . . . . . . . . . . . . . . . . .
Servicing the Headlights 30. . . . . . . . . . . . . . . . . . . .
Servicing the Blade 30. . . . . . . . . . . . . . . . . . . . . . . .
Removing the Mower 32. . . . . . . . . . . . . . . . . . . . . . .
Installing the Mower 33. . . . . . . . . . . . . . . . . . . . . . .
Replacing the Blade Drive Belt 35. . . . . . . . . . . . . . .
Leveling the Mower from Side-to-Side 35. . . . . . . . .
Adjusting the Front-to-Rear Blade Slope 36. . . . . . . .
Washing the Underside of the Mower 37
Cleaning and Storing the Tractor 38. . . . . . . . . . . . . .
Wiring Diagram 39. . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 44. . . . . . . . . . . . . .
. . . . . . . . . .
Page
W 2005 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Introduction
Important
Safety
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.
1
m-1856
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space below:
This machine meets or exceeds the B71.1–2003 specifications of the American National Standards Institute, in effect at the time of production. However, improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
symbol, which means
Safe Operating Practices
The following instructions are from ANSI standard B71.1—2003.
This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.
General Operation
Read, understand, and follow all instructions in the operator’s manual and on the machine before starting.
Do not place hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
Allow only responsible adults who are familiar with the instructions to operate the machine.
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses 2 other words to highlight information.
calls attention to special mechanical
information and Note: emphasizes general information worthy of special attention.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing up.
Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
Do not operate the mower without either the entire grass catcher, discharge guard or other safety devices in place and working.
Slow down before turning.
Never leave a running machine unattended. Always turn
off blades, set parking brake, stop engine, and remove key before dismounting.
3
Disengage blades when not mowing. Stop the engine and what for all parts to come to a complete stop before cleaning the machine, removing the grass catcher or unclogging the discharge chute.
Do not mow near drop-offs, ditches, or embankments. The machine could suddenly turn over if a wheel goes over the edge of a cliff or ditch, or if an edge caves in.
Operate the machine only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or truck.
Always wear safety goggles or safety glasses with side shields when operating mower.
Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower–related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious
.
injury
Always follow the recommendations for wheel weights or counterweights.
Slope Operation
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks or other hidden
obstacles. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Choose a low ground speed so you will not have to stop or shift while on a slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping or turning on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of a responsible adult, not the operator.
Be alert and turn the machine off if children enter the area.
Before and while backing or changing direction, look behind, down, and side–to–side for small children.
Never carry children, even with the blades off. They may fall off and be seriously injured or interfere with safe machine operation.
Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the mower.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a child.
Towing
Tow only with a machine that has a hitch designed for towing. Do not attached towed equipment except at the hitch point.
This product has a limited towing capacity for small attachments, such as leaf sweepers, rollers or carts. The combined weight of the attachment and load should not exceed the weight of the tractor. Use of these types of attachments should be limited to flat ground.
Never allow children or others in or on towed equipment.
On slopes, the weight of towed equipment may cause a loss of traction and control.
Travel slowly and allow extra distance to stop.
Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed or direction, which could cause the machine to roll over.
Use extra care while operating mower with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep slopes.
Do not try to stabilize the machine by putting your foot on the ground.
Service
Safe Handling of Gasoline
To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
4
Use only an approved gasoline container.
Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before refueling.
Never refuel the machine indoors.
Never store the machine or fuel container where
there is an open flame, spark, or pilot light such as a water heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Never overfill the fuel tank. Replace gas cap and tighten securely.
General Service
Never run a machine inside a closed area.
Keep nuts and bolts tight to be sure the equipment is in
safe working condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep the machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage fuel soaked debris. Allow the machine to cool before storing.
Toro Riding Mower Safety
The following list contains safety information specific to Toro products or other safety information that you must know that is not included in the ANSI standards.
Stop the engine, disconnect spark plug wire(s) and remove key before performing any service, repairs, maintenance or adjustments.
Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove the ignition and KeyChoice keys before dismounting.
Keep hands, feet, hair and loose clothing away from attachment discharge area, underside of mower and any moving parts while engine is running.
Do not touch equipment or attachment parts which may be hot from operation. Allow to cool before attempting to maintain, adjust or service.
Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes and clothing. Protect your face, eyes and clothing when working with a battery.
Battery gases can explode. Keep cigarettes, sparks and flames away from battery.
Use only Toro approved attachments. Warranty may be voided if used with unapproved attachments.
Do not mow across slopes exceeding 5 degrees.
Do not mow up slopes exceeding 10 degrees.
Do not mow down slopes exceeding 15 degrees.
If a steep slope must be ascended, back up the hill, and
drive forward down the hill, keeping the machine in gear.
Use only genuine Toro replacement parts to ensure that original standards are maintained.
If you strike a foreign object, stop and inspect the mower. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the engine running.
Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Maintain or replace safety and instruction decals as necessary.
5
6
Slope Chart
7
8
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
43-8480
92-2461
55-4300
66-1340
68-3650
1. Power take-off (PTO)
2. Disengage
107-4921
3. Engage
68-3660
9
1. Engine
99-5339
93-1122
93-3777
1. Stop the engine and remove the ignition key before leaving the machine
93-7282
99-2985
2. Read the Operator’s Manual.
3. Wheel height
108-7817
10
1. Pull the lever out to push the machine.
2. Push the lever in to ride on the machine.
99-8139
100-7449
3. Read the instructions
4. Do not tow the machine
before servicing or performing maintenance.
104-4163
1. Explosion hazard
2. No fire, open flames, or smoking.
3. Caustic liquid/chemical burn hazard
4. Wear eye protection
5. Read the Operator’s
Manual.
6. Keep bystanders a safe distance from the battery.
Manufacturers Mark
1. Indicates the blade is identified as a part from the original machine manufacturer.
11
1
. Contains lead; do not
2 3
e
discard. . Recycle . Wear eye protection;
explosive gases can cause
blindness and other injuries
4. No sparks, flame, or smoking
5. Sulfuric acid can cause blindness or severe burns.
104-4164
6. Flush eyes immediately with water and get medical help fast.
7. Maximum fill line
8. Minimum fill line
9. Instructions for activating th battery
12
Gasoline and Oil
Important
Important
Recommended Gasoline
Use unleaded regular gasoline suitable for automotive use (85 pump octane minimum). You may use leaded regular gasoline if unleaded regular is not available.
Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline.
Danger
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Fill the fuel tank outdoors in an open area when the engine is cold. Wipe up any gasoline that spills.
Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 1/4 to 1/2 in. (6 to 13 mm) below the bottom of the filler neck. This empty space in the tank allows the gasoline to expand.
Never smoke when handling gasoline, and stay away from an open flame or where a spark may ignite the gasoline fumes.
Store gasoline in an approved container and keep it out of the reach of children.
Never buy more than a 30-day supply of gasoline.
Always place gasoline containers on the ground away from your vehicle before filling.
Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
When practical, remove gas-powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground.
If this is not possible, refuel such equipment on a truck or trailer from a portable container, not from a gasoline dispenser nozzle.
If you must use a gasoline dispenser, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the tractor to provide the following benefits:
It keeps gasoline fresh during storage for up to 90 days. For longer storage, drain the fuel tank.
It cleans the engine while it runs.
It eliminates gum-like varnish buildup in the fuel
system, which causes hard starting.
Do not use fuel additives containing
methanol or ethanol. Add the correct amount of fuel stabilizer/conditioner to the
gasoline. Note: A fuel stabilizer/conditioner is most effective when it
is mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use a fuel stabilizer/conditioner at all times.
Filling the Fuel Tank
1. Stop the engine and wait for all moving parts to stop.
2. Set the parking brake.
3. Clean around the fuel tank cap and remove the cap.
4. Add unleaded regular gasoline to the fuel tank until the
level is 1/4 to 1/2 in. (6 to 13 mm) below the bottom of the filler neck. Do not fill the fuel tank completely
full. Note: This space in the tank allows gasoline to expand.
5. Install the fuel tank cap securely.
6. Wipe up any gasoline that spills.
Checking the Engine Oil Level
Before you start the engine and use the tractor, check the oil level in the engine crankcase; refer to Checking the Oil Level on page 22.
13
Operation
Controls
Using the Parking Brake
Always set the parking brake when you stop the tractor or leave it unattended.
Become familiar with all of the controls (Fig. 2) before you start the engine and operate the tractor.
10
9
1
2
3
4
5
11
6
8
7
12
Setting the Parking Brake
1. Push the clutch/brake pedal (Fig. 3) down and hold it in
the depressed position.
1
2
Figure 3
1. Clutch/brake pedal 2. Parking brake lever
1. Steering wheel
2. Light switch—on/off (selected models)
3. Ignition switch
4. Clutch/brake pedal
5. Blade control (PTO)
6. Ground speed pedal
Figure 2
7. Height-of-cut lever
8. Parking brake lever
9. Throttle lever
10. Hood opening
11. Operating-in-reverse light
12. KeyChoice
®
switch
2. Lift the parking brake lever (Fig. 3) up and gradually
take your foot off of the clutch/brake pedal. The clutch/brake pedal should stay in the depressed (locked) position.
Releasing the Parking Brake
1. Push down on the clutch/brake pedal (Fig. 3). The
parking brake lever should release.
2. Gradually release the clutch/brake pedal.
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