Toro 68021HD Operator's Manual

FormNo.3404-698RevB

MM-858H-PMortarMixer

ModelNo.68021HD—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3404-698*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

YoumaycontactT orodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Theenclosed
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Engine Owner's Man ual

issuppliedfor

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedPortlandcement
products.Avehicleequippedwithanappropriatepintlehitch
orballhitchcantowthemachine.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TireInformation

TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page13)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................9

1InstallingtheDumpHandle...................................9

2InstallingtheTowPole..........................................10

3InstallingtheSafetyChain.....................................10

ProductOverview.........................................................11

Controls...............................................................11

Specications........................................................13

Operation....................................................................13

PreparingtoT owtheMachine..................................13

ExtendingtheAxle.................................................17

TowingtheMachine...............................................18

PreparingtoUsetheMachine...................................18

OpeningandClosingtheCowl.................................18

AddingFuel...........................................................19

CheckingtheEngine-OilLevel.................................21

StartingandShuttingOfftheEngine.........................21

ControllingthePaddles...........................................22

MixingtheMaterial.................................................23

UsingtheDrum.....................................................24

AdjustingthePaddleBlades.....................................24

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

PremaintenanceProcedures........................................27

PreparingtheMachineforMaintenance.....................27

DisconnectingtheSpark-PlugWire...........................27

RemovingandInstallingtheDividerPlate..................27

Lubrication...............................................................28

LubricatingtheBearingsandSeals............................28

EngineMaintenance..................................................29

ServicingtheAirCleaner.........................................29

ServicingtheEngineOil..........................................30

ServicingtheSparkPlug..........................................31

ServicingtheSparkArrester.....................................33

RemovingandInstallingtheEngine..........................33

FuelSystemMaintenance...........................................35

CleaningtheFuel-SedimentCup...............................35

DrainingtheFuelTank...........................................35

BeltMaintenance......................................................36

ServicingtheBelts—Belt-driveModels......................36

ReplacingtheBelts—Belt-driveModels.....................37

AligningthePulleys................................................39

Cleaning...................................................................39

CleaningtheMachine..............................................39

Storage........................................................................40

StoringtheMachine................................................40

Troubleshooting...........................................................41

3

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safety-alertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

Caution

,

W ar ning

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

,

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations
beforetowingthemachine.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Watershouldbeusedfordust
suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufactureror
suppliers,OSHA,andotheroccupationaland
tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyOSHAfor
thematerialbeinghandled.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly(ifthemachineis
equippedwiththelightkit).

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.T owonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Securethemachinefrommovementbeforeyoutowit.

4

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Hearingprotection

–Substantial,slip-resistantfootwear

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelooseclothing,tiebacklonghair,anddonotwear

jewelry.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Replacethefuelcapandtightenitsecurely .

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Securethemachinefrommovementbeforeyoubegin

toworkonit

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Always
shutofftheengineandverifythatallmovingpartshave
stopped.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Shutoffthemachineifanyone
entersthearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,shutofftheengineandemptythedrum.W ait
forallmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

5

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Shutofftheengine.W aitforallmovementtostop

beforeadjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Securethemachinefrommovementwhenstoringthe

machine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117-2718

130-8322

125-8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.Onlyusefuelwithan
alcoholcontentbyvolume
under10%.

2.ReadtheOperator's
Manualformore
informationonfuel.

3.Donotusefuelwithan
alcoholcontentbyvolume
greaterthan10%.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

125-8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

7

125-4939

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.

3.Entanglementhazard
atpaddles—shutoff
theengineandwait
forallmovingpartsto
stopbeforeperforming
maintenance.

4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.

5.Explosionhazard—shut
offtheengineandkeep
awayfromameswhen
refueling.

8

Setup

G022150

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2
3

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Dumphandle1
Bolt2
Nut2

Towpolekit(soldseparately)

Safetychain
Connectinglink

3.Insertthe2boltsthroughtheboltholesinthedump
handleandthedrum(Figure3).

4.Installanutontoeachbolt,andtightenthembyhand
topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother
wrenchtokeeptheboltsfromspinning.

Qty.

Installthedumphandle.

1Installthetowpole.

1
2

Installthesafetychain.

Use

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).

Figure3

9

2

5

1

2

4

6

3

G019804

3

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

Procedure

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

Procedure

Formahookontheendofabendablepieceofrodorstiff
wire,(notincluded),andinstallthesafetychainasshownin

Figure5.

Figure5

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

5.Frametting

Note:Ensurethatapproximatelyequallengthsofsafety
chainextendfromeithersideofthefrontpost.

10

ProductOverview

G019875

1

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine.

ClutchLever

Theclutchleverengagesanddisengagesenginepowertothe
paddles(Figure7).

Figure6

1.Rearcowl

2.Frontcowl7.Towpole12.Drum

3.Grate

4.Bagsplitter

5.Dumphandle10.Drumlatch

6.Clutchlever11.Grateliftarm

8.Frontpost

9.Safety-chain
keyhole

Figure7

Belt-drivemodels

1.Clutchlever

13.Chute

14.Cowllatch

11

DrumLatch

1

G019877

1

2

3

4

5

6

7

8

G019744

1

2

3

G018792

FuelValve

Thedrumlatchsecuresthedrumtothemixposition(upright)
formixingoperationsandwhentransportingthemachine.

Figure8

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition
andtorotatethedrumtothemixposition(upright).

Thefuelvalve(Figure10)islocatedunderneaththechoke
lever.MovetheleverforthefuelvalvetotheONposition
beforeattemptingtostarttheengine.Whenyouhavenished
mixing,shutofftheengineandmovethefuelvalveleverto
theOFFposition.

Figure10

1.Fuelvalve3.Throttlelever

2.Chokelever

EngineControls

ChokeLever

Usethechokelever(Figure10)tostartacoldengine.Before
pullingtherecoil-starthandle,movethechokelevertothe
CLOSEDposition.Oncetheengineisrunning,movethe
chokelevertotheOPENposition.Donotusethechokeifthe
engineisalreadywarmeduporiftheairtemperatureishigh.

ThrottleLever

Thethrottlelever(Figure10)controlsthespeed(rpm)ofthe
engine.Itislocatednexttothechokelever.Itsetstheengine
speedandthereforecanincreaseanddecreasetherotation
speedofthemixingpaddles.Forbestperformance,setthis

1.Recoil-starthandle5.Fuelcap

2.Fuelvalve6.Dipstick

3.Chokelever7.Oil-drainplug

4.Throttlelever

Figure9

8.On/Offswitch

controltotheFASTpositionwhenmixingmaterial.

EngineOn/OffSwitch

UsetheOn/Offswitch(Figure11)tostartandshutoffthe
engine.Thisswitchislocatedonthefrontoftheengine.
RotatetheOn/OffswitchtotheONpositiontostartandrun
theengine.RotatetheOn/OffswitchtotheOFFposition
toshutofftheengine.

12

OFF

ON

1

OFF

ON

G021 103

2

Operation

G019741

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Figure11

1.Offposition2.Onposition

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure9)
quicklytoturntheengineover.Theenginecontrolsdescribed
abovemustallbesetcorrectlyfortheenginetostart.

Oil-levelSwitch

Theoil-levelswitchislocatedinsidetheengine,anditdoes
notallowtheenginetorunintheeventtheoillevelisbelow
thesafeoperatinglimit.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

MachineSpecications

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball
hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetowvehicleis
compatiblewiththeelectricalconnectorofthemachine.The
machineusesastandard4-atplug.Ifyourtowvehiclehasa
differenttypeofplug,obtainanadapterfromanautomotive
partsstore.

1.Ensurethattheengineisshutoff,thefuelvalveisin
theOFFposition,andthedrumisempty.

2.Ifthedrumhasaccumulatedanywater,dumpthe
drum;refertoDumpingtheDrum(page24),steps1,

3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin
themixposition(upright)andlocked.

4.Closetheenginecowlandsecurethecowllatches
(Figure12).

BatchCapacity0.23m

TotalVolume

DrumMaterialPolyethylene

Length

(withouttowpole)

Width86cm

Height137cm

Weight266kg

Axle

Engine

DriveBelt

0.25m

193cm
(86inches)

(34inches)

(54inches)

(585lb)

86to117cm(34to46inches)
extendable

Honda

3

(8.0ft3)

3

(9.0ft3)

Figure12

®

GX240

5.Extendtheaxle;refertoExtendingtheAxle(page17).

13

CheckingtheTiresandWheels

G020836

1

2

3

4

G021 107

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:RefertoSpecications(page13)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure

13andFigure14).

3.Ensurethatthewheellugnutsaretorquedto108to
122N∙m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially
andaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure15.

Figure15

Figure13

1.Exampleoftirewearcausedbyunderination

Figure14

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtoamaximumof241
kPa(35psi).

Important:Alwayschecktheinformation
ontheactualtiresforthecorrectairpressure
requirement.

Important:Themostcommoncauseoftire
troubleisunderination.Maintainfullair
pressure.

14