Toro 68013C, 68016C, 68020C Operator's Manual

FormNo.3378-857RevA
G020896
MM-SeriesMortarMixer
ModelNo.68013C—SerialNo.313000001andUp
ModelNo.68014C—SerialNo.313000001andUp
ModelNo.68016C—SerialNo.313000001andUp
ModelNo.68017C—SerialNo.313000001andUp
ModelNo.68020C—SerialNo.313000001andUp
ModelNo.68021C—SerialNo.313000001andUp
ModelNo.68024C—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3378-857*A
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orother
reproductiveharm.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
1-800-424-9153);gotohttp://www .safercar.gov;orwrite to:Administrator,NHTSA,1200NewJerseyAvenue, SEWestBuilding,Washington,DC20590.Youcanalso obtainotherinformationaboutmotorvehiclesafetyfrom http://www.safercar.gov.
TocontactTransportCanada,youmaycall
1-800-333-0510or(819)994-3328;goto http://www.tc.gc.ca/roadsafety/;writeto:Road SafetyandMotorVehicleRegulationDirectorate, TransportCanada,TowerC,PlacedeVille,330 SparksStreet,Ottawa,Ontario,K1A0N5;oremail RoadSafety@tc.gc.ca.
Introduction
Thismachineisdesignedtomixmortar,plaster,reproong material,grout,andothersmall-grainedPortlandcement products.Avehicleequippedwithanappropriatepintlehitch orballhitchcantowthemachine.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Writethenumbersinthespaceprovided.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Ifyoubelievethatyourmachinehasadefectwhichcould causeacrashorcouldcauseinjuryordeath,youshould immediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA)ifyouliveintheUnitedStates, orTransportCanadaifyouliveinCanada,inadditionto notifyingTheToroCompany.
IfNHTSAorTransportCanadareceivessimilarcomplaints, itmayopenaninvestigation,andifitndsthatasafetydefect existsinagroupofmachines,itmayorderarecallandremedy campaign.However,NHTSAorTransportCanadacannot becomeinvolvedinindividualproblemsbetweenyou,your dealer,orTheToroCompany.
Engine Owner's Man ual
issuppliedfor
TocontactNHTSA,youmaycalltheVehicle
SafetyHotlinetoll-freeat1-888-327-4236(TTY:
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA
AllRightsReserved
1
G020900
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Figure1
1.Modelandserialnumber location
ModelNo.
SerialNo.
2.Vehicleidentication number(VIN)location
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
TireInformation
TheDOTtireinformationislocatedonthesideofeachtire. Thisinformationgivesloadandspeedratings.Replacement tiresshouldhavethesameorbetterratings.
Note:Thevariousmachinesinthismanualhavedifferent weights;referto
Specications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
Setup............................................................................8
1InstallingtheDumpHandle...................................8
2InstallingtheTowPole..........................................8
3InstallingtheSafetyChain......................................9
ProductOverview.........................................................10
Controls...............................................................11
Specications........................................................13
Operation....................................................................13
PreparingtoT owtheMachine..................................13
ExtendingtheAxle—Belt-driveModels....................17
TowingtheMachine...............................................18
PreparingtoUsetheMachine...................................18
OpeningandClosingtheCowl.................................18
AddingFuel...........................................................19
CheckingtheEngineOilLevel.................................20
StartingandStoppingtheEngine..............................21
ControllingthePaddles...........................................22
MixingtheMaterial.................................................23
UsingtheDrum.....................................................24
AdjustingthePaddleBlades.....................................24
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................28
PreparingtheMachineforMaintenance.....................28
DisconnectingtheSpark-plugWire...........................28
RemovingandInstallingtheDividerPlate..................28
Lubrication...............................................................29
LubricatingtheBearingsandSeals............................29
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ChangingtheEngineOil.........................................30
ServicingtheSparkPlug..........................................32
ServicingtheSparkArrester.....................................33
RemovingandInstallingtheEngine..........................34
FuelSystemMaintenance...........................................35
ServicingtheFuelSystem........................................35
DriveSystemMaintenance.........................................36
ServicingtheReductionCase—Belt-drive
Models..............................................................36
ServicingtheGearCase—Gear-CaseModel...............38
BeltMaintenance......................................................39
ServicingtheBelts—Belt-driveModels......................39
ReplacingtheBelts—Belt-driveModels.....................40
AligningthePulleys—Belt-driveModels....................42
ReplacingtheLightBulbs............................................43
ReplacingtheRear-facingBulbs................................43
3
ReplacingtheSide-facingBulbs................................43
Cleaning...................................................................44
CleaningtheMachine..............................................44
Storage........................................................................44
StoringtheMachine................................................44
Troubleshooting...........................................................46
Safety
Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or
Danger
complywiththeinstructionmayresultinpersonalinjury ordeath.
—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.
Caution
,
W ar ning
,
Controldust,mist,andfumesatthesource wherepossible.Usewaterfordustsuppression, whenfeasible.
Usegoodworkpracticesandfollowthe recommendationsofthemanufacturer orsupplier,CCOHS,OSHA,andother occupationalandtradeassociations.
Alwaysfollowrespiratoryprecautions.
Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyCCOHSor OSHAforthematerialbeinghandled.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
4
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtopeopleordamageto property.
Towing
Checkwithyourlocalcountyorstatetowingsafety regulations,inadditiontomeetingTransportCanada(or DepartmentofTransportationifintheU.S.)towingsafety regulations,beforetowingthemachine.
Inordertoreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,makesure thetowingvehicleismechanicallysoundandingood operatingcondition.
Shutdowntheenginebeforetransportingthemachine.
Whentowingwithaballhitch,ensurethattheballhitch
youareusingisthepropersizeforthehitchcoupleron themachine.
Whentowingwithapintlehitch,ensurethattheeyeof
thetowpoleisthecorrectdimensionforthepintlehook.
Inspectthehitchandcouplingforwear.Nevertowthe
machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.
Checkthetireairpressureonthetowingvehicleandthe
machine.
Checkthetiretreadandsidewallfordamageandwear.
Properlyattachthesafetychainstothetowingvehicle.
Ensurethatthedirectionalandbrakelightsareworking
properly.
Ensurethatthedirectional,backup,andbrakelightsof
thetowvehicleareworkingproperly .
Beforetowingchecktomakecertainyourmachineis
correctlyandsecurelyattachedtothetowingvehicle.
Ensurethatthesafetychainsareproperlysecuredtothe
vehicle,andleaveenoughslackforturning.
Donotcarryanymaterialinthemachinewhentowing.
Avoidsuddenstopsandstarts.Thiscancauseskidding,
orjackkning.Smooth,gradualstartsandstopswill improvetowing.
Avoidsharpturnstopreventrolling.Towonlywitha
vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.
Donottowthemachinefasterthan88km/h(55mph).
Usecautionwhenbackingup;useaspotteroutsidethe
vehicletoguideyou.
Donotallowanyonetositorrideonthemachine.
Disconnectthemachinefromthetowvehiclebefore
usingit.
Placechockblocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.
Preparation
Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.
Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
Wearpersonalprotectiveequipmentandappropriate
clothingincluding:
Hardhat
Respiratorordustmask
Faceshield
Safetyglasses
Hearingprotection
Safetyshoes
Longpants
Shirtwithlongsleevesbuttonedatthewrists
Tight-ttinggloveswithoutdrawstringsorloosecuffs
Securelonghair,looseclothing,orjewelrythatmayget
tangledinmovingparts.
Operatingtheequipmentsafelyrequiresthefullattention
oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.
Useextracarewhenhandlingfuels.Theyareammable
andthevaporsareexplosive.Usethefollowingpractices whenhandlingfuel:
Useonlyanapprovedfuelcontainer.
Neverremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforerefueling.
Donotsmoke.
Neverrefuelordrainthemachineindoors.
Replacethefuelcapandtightenitsecurely .
Keepthecontainernozzleincontactwiththetank
duringlling.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Iffuelisspilled,wipeitofftheengineandequipment.
Ensurethatthemachineisonalevelsurfacebefore
operatingthemachine.
Chockthetiresofthemachinetopreventunintended
movement.
Beforeeveryuse:
Inspectthecoupler,ball,andhitch.
Ensurethatalllightsarefunctioningproperly(if
equippedwithalightkit).
5
Ensurethatthetiresareproperlyinatedas
recommended.
Ensurethatthelugnutsaretightandtorqued
properly.
Ensurethatthemachineisproperlysecured.
MaintenanceandStorage
Beforeperformingmaintenance,dothefollowing:
Parkthemachineonlevelground.
Stoptheengine.W aitforallmovementtostopbefore
adjusting,cleaning,orrepairing.
Operation
Neverrunanengineinanenclosedorpoorlyventilated
area.
Onlyoperatethemachineingoodlightingconditions.
Beforestartingthemachine,makesurethatthereareno
personsorobstaclesnearorunderthemachine.
Shutofftheenginebeforeleavingthemachineforany
reason.
Neverleavearunningmachineunattended.Alwaysstop theengineandverifythatallmovingpartshavestopped.
Chockthetiresofthemachineorkeepitattachedtothe
towingvehiclewhenitisnotinuse,topreventitfrom rolling.
Avoidprolongedbreathingofexhaustfumes.Engine
exhaustfumescancausesicknessordeath.
Keephandsawayfromanymovingparts.Keepfeetaway
fromthetiresandthefrontpost.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Ensurethattheareaisclearofotherpeopleorpetsbefore
operatingthemachine.Stopthemachineifanyoneenters thearea.
Neverplaceyourhandsoranysolidobjectintothedrum
whenthemachineisinoperation.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.
Nevermovethemachinewhiletheengineisrunning.
Keepthecowlclosedandlatchedduringoperation.
Ensurethatalltheguardsandshieldsaresecurelyinplace
beforeoperatingthemachine.
Disconnectthespark-plugwireandkeepitawayfromthe
sparkplugtopreventaccidentalstartingwhileadjusting themachine.
Ifthemixingpaddlesstrikeaforeignobjectorifthe
machineshouldstartmakinganunusualnoiseor vibration,stoptheengineandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Disconnect thespark-plugwireandinspectforcloggingordamage. Cleanandrepairand/orreplacedamagedparts.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.
Lettheenginecoolbeforeperformingmaintenance
orstoring.
Removethespark-plugwirebeforemakingany
repairs.
Disengageallpowerandoperationcontrols.
Neverlubricate,service,repair,oradjustthemachine
whileitisrunning.
Keepequipmentmaterialsclearfromthemuferand
enginetohelppreventres.Cleanupanyoilorfuel spillage.
Neverallowuntrainedpersonneltoservicethemachine.
Keephands,feet,andclothingawayfrommovingparts.
Ifpossible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Removeanybuildupofgrease,oil,ordebrisfromthe
machine.
Stopandinspectthemachineifaforeignobjectentersthe
drumorcausesanotherobstruction.Makeanynecessary repairsbeforestartingthemachine.
Donottamperwithsafetydevices.
Chockthetireswhenstoringthemachine.
Keepallnuts,bolts,screws,andhoseclampssecurely
tightened.Keepequipmentingoodcondition.
UseonlygenuineTororeplacementpartstoensurethat
theoriginalstandardsaremaintained.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117–2718
125–8175
1.ReadtheOperator’sManualforinformationongreasing themachine.
1.ReadtheOperator’s Manualforinformationon howtotowthemachine.
125–8216
2.Warning—limittowing speedtolessthan55mph /88km/h.
1.Warning—readthe Operator’sManual.
2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandshieldsin place.
3.Entanglementhazardat paddles—stoptheengine andwaitforallmoving partstostopbefore performingmaintenance.
125–4939
4.Toxicgasinhalation hazard—Don’trunthe engineinanenclosed space.
5.Explosionhazard—stop theengineandkeep awayfromameswhen refueling.
7
Setup
G022169
G022150
G022149
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Dumphandle1
1
2 3
Bolt2 Nut2
Towpolekit(soldseparately)
Safetychain Connectinglink
1

InstallingtheDumpHandle

Partsneededforthisprocedure:
1Dumphandle
2Bolt
2Nut
InstallingtheDumpHandletotheDrum
1.Cutthecabletiestoremovethedumphandlefrom theundersideofthegrate.
2.Positionthedumphandlesothattheboltholesalign withtheboltholesinthedrum(Figure3,Figure4, orFigure5).
Qty.
Installthedumphandle.
1Installthetowpole.
1 2
Installthesafetychain.
Models68014C,68017C,68021C
Use
Figure4
Figure3
Models68013C,68016C,68020C
Figure5
Model68024C
3.Insertthe2boltsthroughtheboltholesinthedump handleandthedrum(Figure3,Figure4,orFigure5).
4.Installanutontoeachbolt,andtightenthembyhand topreventcross-threading.
5.Tightenthenutswithawrenchwhileusinganother wrenchtokeeptheboltsfromspinning.
8
2
5
1
2
4
6
3
G019804
A
B
D
g019883
2 3
4
3
1
3
InstallingtheTowPole
Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
InstallingtheTowPoletotheMachine
Note:Thetowpoleispurchasedseparatelyandincludesthe
nutandboltneededforinstallation.
Themachinehasthefollowingtowpoleoptions:
HitchT ypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
50mm(2inch)ball—forged78.7cm(31inches)or127cm
Pintle
1.Removetheboltandnutfromthetowpole(Figure6).
(50inches)
(50inches)
78.7cm(31inches)or127cm (50inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:
1
Safetychain
2
Connectinglink
InstallingtheSafetyChaintothe Machine
1.Formahookontheendofabendablepieceofrod orstiffwire(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(Figure7).
Figure6
1.Towpole4.Bolthole
2.Frontpost
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure6).
3.Inserttheboltthroughtheholesinthettingandthe pole(
4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(Figure6).
Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.
Figure6).
5.Frametting
Figure7
1.Keyhole
2.Rodorwire(notincluded)4.Connectinglink
2.Attachthesafetychaintothelengthofrodorwire (Figure7).
3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(Figure7).
Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.
3.Safetychain
InstallingtheConnectingLinks
1.Aligntheconnectinglinktothelastlinkinoneendof thesafetychain(
2.Inserttheconnectinglinkthroughthechainlinkuntil theconnectinglinksnapsclosed(Figure7).
3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.
9
Figure7).
ProductOverview
G020897
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2
3
4
5
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9
10
12
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16
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11
17
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G022173
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67
8
9
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G022174
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Figure8
Rightside(models68013C,68014C,68016C,68017C,
68020C,and68021C)
1.Rearcowl
2.Frontcowl8.Drumlatch
3.Grate
4.Bagsplitter10.T owpole16.Wheel
5.Dumphandle11.Lightingwire
6.Grateliftarm12.Safety-chain
7.Clutchlever
9.Frontpost15.Axle
harness
keyhole
13.Drum
14.Chute
assembly
17.Light(2)
18.Cowllatch
Figure10
Leftside(model68024C)
1.Dumphandle
2.Bagsplitter8.Wheel
3.Grate9.Clutchlever
4.Frontcowl10.Drum
5.Rearcowl11.T owpole
6.Cowllatch
7.Light(2)13.Safety-chain
assembly
12.Lightingwire harness
keyhole
14.Frontpost
15.Drumlatch
16.Grateliftarm
Rightside(model68024C)
1.Dumphandle
2.Drum7.Towpole
3.Drumlatch
4.Frontpost
5.Lightingwire harness
6.Safety-chain
8.Grateliftarm
9.Chute
10.Wheel
Figure9
keyhole
assembly
11.Light(2)
10
12.Cowllatch
13.Rearcowl
14.Frontcowl
15.Grate
Controls
G019875
1
1
G019874
1
G019877
G019878
1
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine.
ClutchLever
Theclutchleverengagesanddisengagesenginepowertothe paddles.
Belt-drivemodels(models68013C,68014C,68016C,
68017C,68020C,and68021C)
DrumLatch
Thedrumlatchsecuresthedrumtothemixposition(upright) formixingoperationsandwhentransportingthemachine.
Figure13
1.Drumlatch
DumpHandle
1.Clutchlever
Gear-casemodel(model68024C)
Belt-drivemodels
Gear-casemodel
Figure11
Figure12
Usethedumphandletorotatethedrumtothedumpposition andtorotatethedrumtothemixposition(upright).
Figure14
Models68013C,68016C,and68020Cshown
1.Dumphandle
1.Clutchlever
11
EngineControls
1
2
3
4
5
6
7
8
G019744
1
2
3
G018792
OFF
ON
1
OFF
ON
G021 103
2
Figure15
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve
3.Chokelever7.Oil-drainplug
4.Throttlelever
6.Oilcap/dipstick
8.On/Offswitch
ChokeLever
Usethechokelever(Figure16)tostartacoldengine.Before pullingtherecoil-starthandle,movethechokelevertothe closedposition.Oncetheengineisrunning,movethechoke levertotheopenposition.Donotusethechokeiftheengine isalreadywarmeduportheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure16)controlsthespeed(rpm)ofthe engine.Itislocatednexttothechokelever.Itsetstheengine speedandthereforecanincreaseanddecreasetherotation speedofthemixingpaddles.Forbestperformance,setthis controltothefastpositionwhenmixingmaterial.
EngineOn/OffSwitch
TheOn/Offswitch(Figure17)allowstheoperatorofthe machinetostartandstoptheengine.Thisswitchislocated onthefrontoftheengine.RotatetheOn/Offswitchtothe Onpositiontostartandruntheengine.RotatetheOn/Off switchtotheOffpositiontostoptheengine.
FuelValve
Thefuelvalve(Figure16)islocatedunderneaththechoke lever.MovetheleverforthefuelvalvetotheOnposition beforeattemptingtostarttheengine.Whenyouhavenished mixing,stoptheengineandmovethefuelvalvelevertothe
Figure17
Offposition.
1.Offposition2.Onposition
Recoil-startHandle
Tostarttheengine,pulltherecoil-starthandle(Figure15) quicklytoturntheengineover.Theenginecontrolsdescribed abovemustallbesetcorrectlyfortheenginetostart.
Oil-levelSwitch
Theoil-levelswitchislocatedinsidetheengine,anditwill notallowtheenginetorunintheeventtheoillevelisbelow thesafeoperatinglimit.
Figure16
1.Fuelvalve3.Throttlelever
2.Chokelever
12
Specications
G019741
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineSpecications
Model
Batch Capacity
TotalV olume0.20cubicm
DrumMaterial
Length
(withouttow pole)
Width86cm
Height137cm
Weight250kg
Axle86to117
EngineHonda
Drivebeltbeltbeltbeltbeltbeltgearbox
68013C68014C68016C68017C68020C68021C68024C
0.17cubicm (6.0cubicft)
(6.9cubicft)
Steel
163cm (64inches)
(34inches)
(54inches)
(550lb)
cm(34to 46inches) extendable
®
GX160
0.17cubicm (6.0cubicft)
0.20cubicm (6.9cubicft)
Polyethylene
163cm (64inches)
86cm (34inches)
137cm (54inches)
241kg (530lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX160
0.17cubicm (6.0cubicft)
0.20cubicm (6.9cubicft)
Steel
163cm (64inches)
86cm (34inches)
137cm (54inches)
250kg (550lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.17cubicm (6.0cubicft)
0.20cubicm (6.9cubicft)
Polyethylene
163cm (64inches)
86cm (34inches)
137cm (54inches)
241kg (530lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.23cubicm (8.0cubicft)
0.25cubicm (9.0cubicft)
Steel
193cm (86inches)
86cm (34inches)
137cm (54inches)
275kg (605lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.23cubicm (8.0cubicft)
0.25cubicm (9.0cubicft)
Polyethylene
193cm (86inches)
86cm (34inches)
137cm 0(54inches)
266kg (585lb)
86to1 17 cm(34to 46inches) extendable
®
Honda GX240
0.34cubicm (12.0cubicft)
0.42cubicm (14.8cubicft)
Steel
205.7cm (81inches)
142.2cm (50inches)
150cm (59inches)
508kg (1120lb)
142cm (56inches) xed
®
Honda GX340
Operation

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine.
Important:UseaClass2orlargerreceiver.
Note:Ensurethatyourtowvehiclehastheappropriatehitch
totowthemachine;optionsincludea50mm(2inch)ball hitchorapintlehitch.
Note:Ensurethattheelectricalconnectorofthetowvehicle iscompatiblewiththeelectricalconnectorofthemachine. Themachineusesastandard4-atplug.Ifyourtowvehicle hasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.
1.Ensuretheengineisstopped,thefuelvalveisoff,and thedrumisempty.
2.Ifthedrumhasaccumulatedanywater,dumpthe drum;refertoDumpingtheDrum(page24),steps1, 3,4,and5.
3.Usingthedumplever,positionthedrumsothatitisin themixposition(upright)andlocked.
4.Closetheenginecowlandsecurethecowllatches (
Figure18).
Figure18
5.Extendtheaxle(Models68013C,68014C,68016C, 68017C,68020C,and68021C);refertoExtendingthe
Axle—Belt-driveModels(page17)
.
13
CheckingtheTiresandWheels
G020836
1
2
3
4
G021 107
ServiceInterval:Beforeeachuseordaily—Inspectthetires
andwheels.
Aftereachuse—Torquethelugnutsto108to122 N-m(80to90ft-lb)aftertowing.
Failuretomaintaincorrecttirepressuremayresult intirefailureandlossofcontrol,resultingin propertydamageandseriousinjuryordeath.
Checkthetirepressurefrequentlytoensure properination.Ifthetiresarenotinatedto thecorrectpressure,theywillwearprematurely.
Inspectthetireconditionbeforetowingand afteranyoperatingaccident.
2.Ensurethatthetiresareinatedtothecorrectair pressure.ThefollowingTireAirPressuretableshows theappropriateairpressureforthetiresasinstalledat thefactory.
Important:Alwayschecktheinformation ontheactualtiresforthecorrectairpressure requirement.
Important:Themostcommoncauseoftire troubleisunder-ination.Maintainfullair pressure.
TireAirPressure
ModelTirepressure
68013C,68014C,68016C, and68017C
68020C,68021C,and68024CMax241kPa(35psi)
Max414kPa(60psi)
TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.
Note:Thevariousmachinesinthismanualhavedifferent weights;referto
Specications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.
1.Visuallyinspectthetiresfordamageandwear(Figure 19andFigure20)
Figure19
3.Ensurethatthewheellugnutsaretorquedto108to 122N-m(80to90ft-lb).Checkthetorqueofthe wheellugnutsinitiallyandaftertowing.
Note:Torquethelugnutsinthesequenceshownin Figure21.
Figure21
1.Exampleoftirewearcausedbyunderination
1.Exampleoftirewearcausedbyoverination
Figure20
14
HitchingaMachinewithaStampedBall
A
B
C
G020359
2
1
A
B
D
G019807
5
1
2
3
4
Coupler
HitchingaMachinewithaForgedBall Coupler
1.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.Oilthe pivotpointsandslidingsurfacesofthecouplerwith SAE30motoroil.
2.Openthecouplerlatch(Figure22).
1.Applyremovablethread-lockingcompoundtothe threadsofthecouplerbolttopreventthecoupler handlefromcomingloose(Figure23).
Important:Applythread-lockingcompoundas neededinthefuture.
Figure22
1.Bail
3.Positionthecouplerontopofthehitchball(Figure22).
4.Closethecouplerlatch(
5.Openthebailonthesafetypinandinsertthepin
6.Rotatethefreeendofthebailovertheendofthesafety
7.Connectthewireplugofthetowvehicletothewire
2.Safetypin
throughtheholeinthelatch(Figure22).
pinthatisprotrudingthroughthelatch(Figure22).
plugofthemachine;referto WireHarness(page17).
Figure22).
ConnectingtheLighting
Figure23
1.Couplerhandle
2.Coupler
3.Clamp
4.Bolt
5.Hitchball
2.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.
3.Pushthecouplerboltupthroughthecouplerclamp andthecouplertop,andconnectthecouplerhandleto thebolt(
Figure23).
4.Positionthecouplersothesocketisontopofthehitch ballandtheclampisundertheball.
5.Turnthecouplerhandleclockwisetothreaditontothe boltuntilitissecure(Figure23).
Note:Useawrenchtokeeptheboltfromspinning.
6.Connectthewireplugofthetowvehicletothewire plugofthemachine;referto
ConnectingtheLighting
WireHarness(page17).
15
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