Toro 68012C, 68018C, 68019C Operator's Manual

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Page 1

FormNo.3390-595RevA

G020896

MM-650E-SandMM-850E-S MortarMixer

ModelNo.68012C—SerialNo.315000001andUp ModelNo.68018C—SerialNo.315000001andUp ModelNo.68019C—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3390-595*A

Page 2

WARNING

G020900

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Ifyoubelievethatyourmachinehasadefectwhichcould causeacrashorcouldcauseinjuryordeath,youshould immediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA)ifyouliveintheUnitedStates, orTransportCanadaifyouliveinCanada,inadditionto notifyingTheToroCompany.

IfNHTSAorTransportCanadareceivessimilarcomplaints, itmayopenaninvestigation,andifitndsthatasafetydefect existsinagroupofmachines,itmayorderarecallandremedy campaign.However,NHTSAorTransportCanadacannot becomeinvolvedinindividualproblemsbetweenyou,your dealer,orTheToroCompany.

YoumaycontactT orodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Writethenumbersinthespaceprovided.

•TocontactNHTSA,youmaycalltheV ehicle

SafetyHotlinetoll-freeat1-888-327-4236(TTY: 1-800-424-9153);gotohttp://www.safercar.gov;orwrite to:Administrator,NHTSA,1200NewJerseyAvenue, SEWestBuilding,Washington,DC20590.Youcanalso obtainotherinformationaboutmotorvehiclesafetyfrom http://www.safercar.gov.

•TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto http://www.tc.gc.ca/roadsafety/;writeto:Road SafetyandMotorVehicleRegulationDirectorate, TransportCanada,TowerC,PlacedeVille,330 SparksStreet,Ottawa,Ontario,K1A0N5;oremail [email protected].

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong material,grout,andothersmall-grainedcementproducts.A vehicleequippedwithanappropriatepintlehitchorballhitch cantowthemachine..

Figure1

1.Modelandserialnumber location

ModelNo.

SerialNo.

2.Vehicleidentication number(VIN)location

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

Figure2

1.Safetyalertsymbol

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

TheDOTtireinformationislocatedonthesideofeachtire. Thisinformationgivesloadandspeedratings.Replacement tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent weights;refertoSpecications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................8

1InstallingtheDumpHandle...................................8

2InstallingtheTowPole..........................................9

3InstallingtheSafetyChain......................................9

4InstallingtheLightAssembly.................................10

ProductOverview.........................................................12

Controls...............................................................12

Specications........................................................13

Operation....................................................................14

PreparingtoT owtheMachine..................................14

ExtendingtheAxle.................................................17

TowingtheMachine...............................................18

PreparingtoUsetheMachine...................................18

OpeningandClosingtheCowl.................................19

PoweringtheMachine.............................................19

StartingandStoppingtheMotor...............................20

ControllingthePaddles...........................................20

MixingtheMaterial.................................................21

UsingtheDrum.....................................................22

AdjustingthePaddleBlades.....................................22

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

PremaintenanceProcedures........................................24

PreparingtheMachineforMaintenance.....................24

RemovingandInstallingtheDividerPlate..................24

Lubrication...............................................................25

LubricatingtheBearingsandSeals............................25

LubricatingtheMotorBearings................................26

LubricatingtheDriveChain.....................................26

BeltMaintenance......................................................27

ServicingtheBelts..................................................27

ReplacingtheBelts.................................................28

AligningthePulleys................................................29

DriveChainMaintenance............................................30

CheckingandAdjustingtheDriveChain....................30

ReplacingtheLightBulbs............................................31

ReplacingtheRear-facingBulbs................................31

ReplacingtheSide-facingBulbs................................31

Cleaning...................................................................32

CleaningtheMachine..............................................32

Storage........................................................................33

StoringtheMachine................................................33

Troubleshooting...........................................................34

Schematics...................................................................35

Page 4

Safety

Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or

Danger

complywiththeinstructionmayresultinpersonalinjury ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource wherepossible.Usewaterfordustsuppression, whenfeasible.

•Usegoodworkpracticesandfollowthe recommendationsofthemanufacturer orsupplier,CCOHS,OSHA,andother occupationalandtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyCCOHSor OSHAforthematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafety regulations,inadditiontomeetingTransportCanada(or

Caution

W ar ning

DepartmentofTransportationifintheU.S.)towingsafety regulations,beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure thetowingvehicleismechanicallysoundandingood

operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly.

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowingchecktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

Page 5

–Hardhat

Operation

–Respiratorordustmask

–Faceshieldorsafetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesbuttonedatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom materialsbeingmixedcanbeveryharmfultooperators andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom rolling.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters thearea.

–Ensurethatalllightsarefunctioningproperly(if

equippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.

•Nevermovethemachinewhilethemotorisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheOn/OffswitchisintheOffposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor vibration,stopthemotorandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Inspectfor cloggingordamage.Cleanandrepairand/orreplace damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.

Page 6

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.W aitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

Page 7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing themachine.

1.ReadtheOperator’s Manualforinformationon howtotowthemachine.

125–8216

2.Warning—limittowing speedtolessthan55mph /88km/h.

1.Warning—readthe Operator’sManual.

2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandsafetiesin place.

127–1652

3.Entanglementhazardat paddles—stopthemotor andwaitforallmoving partstostopbefore servicingthemachine.

4.Shockhazard—makesure themachineisgrounded beforeoperation.

Page 8

Setup

G020944

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

2 3

Dumphandle1 Bolt2 Nut2

Towpolekit(soldseparately)

Safetychain Connectinglink Grommet Firtreeclip1 Cableclamp Bracket2 Licenseplateholder1 Leftlightassembly Rigtlightassembly1 Frontlightassembly2 Nuts11 Bolts Edgeclips4 Wiringharness1 Grommet,small Cableties

Qty.

Installthedumphandle.

1Installthetowpole.

1 2 1

2 5

Installthesafetychain.

Installthelightassembly .

Use

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign withtheboltholesinthedrum(Figure3).

Figure3

3.Insertthe2boltsthroughtheboltholesinthedump handleandthedrum(Figure3).

Page 9

4.Installanutontoeachbolt,andtightenthembyhand

G019804

g019883

2 3

topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother wrenchtokeeptheboltsfromspinning.

Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.SeeaToroauthorized dealerforthetowpoleforyourmachine.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped79cm(31inches)

50mm(2inch)ball—forged79cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

79cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod orstiffwire(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(Figure5A).

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(Figure4).

5.Frametting

Figure5

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire (Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(Figure5B).

Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.

3.Safetychain

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof thesafetychain(Figure5D).

Page 10

2.Inserttheconnectinglinkthroughthechainlinkuntil

g0278 56

theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.

InstallingtheLightAssembly

Partsneededforthisprocedure:

Grommet

1Firtreeclip

Cableclamp

2Bracket

1Licenseplateholder

Leftlightassembly

1Rigtlightassembly

2Frontlightassembly

11Nuts

Bolts

4Edgeclips

1Wiringharness

Grommet,small

Cableties

2.Placethelicenseplateholderontotheleftlamp assemblyandsecurethemtotheleftbracketusing2 nutsasshowninFigure7.

Note:Placetheterminalforthewiringharnessonthe outsideprongofthewiringharnessbeforesecuringthe nut(Figure7).

Figure7

1.Edgeclip4.Licenseplateholder

2.Wiringharness

3.Firtree(attachedtowiring harness)

5.Leftlightassembly .

3.Insertthertreethatisattachedtothewiringharness totheopenholeonthebracket(Figure7).

4.Securethewiringharnesstothesideofthemachine usinganedgeclip(Figure7).

InstallingtheRearLightAssemblies

1.Installthebracketsontotheframeusing4bolts,2 cableclamps,and4nutsasshowninFigure6.

Note:Thecableclampsshouldbeinstalledonthe boltsclosertothemiddleofthemachine.

Figure6

Rightbracketshown

1.Nut3.Bracket

2.Cableclamp

4.Bolt

5.Attachtherightlightassemblytotherightbracketas showninFigure8using2nuts.

Note:Placetheterminalforthewiringharnessonthe outsideprongofthewiringharnessbeforesecuringthe nut(Figure8).

Figure8

6.Insertthertreethatisattachedtothewiringharness totheopenholeonthebracket(Figure8).

7.Securethewiringharnesstothesideofthemachine usinganedgeclip(Figure8).

Page 11

RoutingtheWiringHarness

1 2

3 4

g027861

g027859

InstallingtheFrontLightAssemblies

1.Securethewiringharnesstotherearofthemachine using2cableclamps,2bolts,and2nutsasshownin

Figure9.

Figure9

1.Bolt3.Nut

2.Cableclamp

4.Wiringharness

2.Routethewiringharnessalongtheleftsideofthe frameasshowninFigure10.

1.Feedthesmallersectionofthewiringharnessup throughthehorizontalpostbelowthedrum,asshown inFigure11.

Figure11

1.Nut(partofthefrontlight assembly)

2.Wiringharness4.Lightassembly

3.Grommet,small

2.Placethesmallgrommetsoverthewiringharnessends thatdonothavetheterminalsconnectedandpushthe grommetsintothelowerhole(Figure11).

Figure10

1.Edgeclip3.Edgeclip

2.Cableclampassembly

3.Securethewiringharnesstotheleftsideoftheframe using1edgeclipsecuredontothemiddlesupport bracketasshowninFigure10;Callout1.

4.Securethewiringharnesstotheleftsideoftheframe using1cableclamp,1bolt,and1nut(Figure10); Callout2.

5.Securethewiringharnesstothefrontoftheunitwith 1edgeclipasshowninFigure10;Callout3.

6.Securetheexcessofthewiringharnesswiththe5zip ties.

7.Routtheremainderofthewiringharnessthroughthe horizontalpostunderneaththedrum.

3.Insertthelightassemblyintotheupperhole,through thewiringharnessterminals,andsecurethelightswith theboltsthatcameattachedtothelightassemblies (Figure11).

4.Pulltherestofthewiringharnessoutthroughthehole inthefrontpostofthemachine,throughthelarge grommet,andinsertthelargegrommetinthehole (Figure12).

Figure12

1.Firtree3.Wiringharness

2.Grommet,large

5.Insertthertreeintotheholenexttothegrommet andsecurethewiringharnesstothisclip(Figure12).

Page 12

ProductOverview

G020897

G019875

G019877

G019878

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright) formixingoperationsandwhentransportingthemachine.

Figure13

1.Rearcowl

2.Frontcowl8.Drumlatch

3.Grate

4.Bagsplitter10.Towpole16.Wheel

5.Dumphandle11.Lightingwiring

6.Gratelifterarm12.Safety-chain

7.Clutchlever

9.Frontpost15.Axle

harness

keyhole

13.Drum

14.Chute

assembly

17.Light(2)

18.Cowllatch

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor powertothepaddles.

Figure15

1.Drumlatch

DumpHandle

Usethedumphandletorotatethedrumtothedumpposition andtorotatethedrumtothemixposition(upright).

1.Clutchlever

1.Dumphandle

Figure16

Figure14

Page 13

MotorControls

g020669

Thefollowingmotorcontrolsarefoundonallmodels:

Figure17

RotatetheOn/OffswitchtotheOnpositiontostartandrun themotor.RotatetheOn/OffswitchtotheOffposition tostopthemotor.

1.Thermal-overload protectorresetbutton

2.On/Offswitch

MotorOn/OffSwitch

TheOn/Offswitch(Figure18)allowstheoperatorofthe

3.Powercord

Figure18

1.MotorOn/Offswitch

machinetostartandstopthemotor.Thisswitchislocated onthefrontofthemotor.Itismarked(ON)and(OFF).

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

Length

(withouttowpole)

Width

68012C68018C68019C

0.20cubicm(6.9cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

163cm(64inches)193cm(76inches)193cm(76inches)

86cm(34inches)86cm(34inches)86cm(34inches)

Height

Weight

Axle

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

137cm(54inches)137cm(54inches)137cm(54inches)

250kg(550lb)275kg(605lb)275kg(605lb)

86to117cm(34to46inches) extendable

Page 14

Operation

G019741

G020836

Important:Beforeoperating,removeanydebrisfrom themachine.Ensurethattheareaisclearofpeople.

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

WARNING

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball hitchorapintlehitch.

Note:Ensurethattheelectricalconnectorofthetowvehicle iscompatiblewiththeelectricalconnectorofthemachine. Themachineusesastandard4-atplug.Ifyourtowvehicle hasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.

1.Ensurethatthemotorisstopped,themachineis unplugged,andthedrumisempty.

2.Ifthedrumhasaccumulatedanywater,dumpthe drum;refertoDumpingtheDrum(page22),steps1,

3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin themixposition(upright)andlocked.

4.Closethecowlandsecurethecowllatches(Figure19).

Failuretomaintaincorrecttirepressuremayresult intirefailureandlossofcontrol,resultingin propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure properination.Ifthetiresarenotinatedto thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent weights;refertoSpecications(page13)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure

20andFigure21).

Figure19

5.Extendtheaxle;refertoExtendingtheAxle(page17).

Figure20

1.Exampleoftirewearcausedbyunderination

Figure21

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair pressure.ThefollowingTireAirPressuretableshows

Page 15

theappropriateairpressureforthetiresasinstalledat

G021 107

G020359

thefactory.

Important:Alwayschecktheinformation ontheactualtiresforthecorrectairpressure requirement.

Important:Themostcommoncauseoftire troubleisunder-ination.Maintainfullair pressure.

TireAirPressure

ModelTirepressure

68012CMax414kPa(60psi)

68018C,68019CMax241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to 122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially andaftertowing.

Note:Torquethelugnutsinthesequenceshownin

Figure22.

HitchingaMachinewithaStampedBall Coupler(optionalkit)

1.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthecoupler withSAE30motoroil.

3.Openthecouplerlatch(Figure23).

Figure22

Figure23

1.Bail

2.Safetypin

4.Positionthecouplerontopofthehitchball(Figure23).

5.Closethecouplerlatch(Figure23).

6.Openthebailonthesafetypin,andinsertthepin throughtheholeinthelatch(Figure23).

7.Rotatethefreeendofthebailovertheendofthesafety pinthatisprotrudingthroughthelatch(Figure23).

8.Connectthewireplugofthetowvehicletothewire plugofthemachine.

Page 16

HitchingaMachinewithaPintleHitch

G019809

G021 177

G021 178

Coupler(optionalkit)

1.Removethepinfromthepintlehitchandopenit (Figure24).

Note:Stowtheexcesschaininsidethebottomofthe frontpostbypushingitintothekeyholesandlatching theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof thefrontofthemachinedroppingtothegroundifthe hitchdoesnotholdtheconnection.

Figure25

1.Connectinglinks3.Chaincrossedundertow

2.Keyholesinfrontpost

pole

3.Connecteachlengthofchaintothesafetychain mountingpointonthetowvehiclewiththeconnecting links(Figure26).

Figure24

2.Positiontheringonthetowpoleontothehookofthe pintlehitch(Figure24).

3.Closethetopofthepintlehitchandsecureitwiththe pin(Figure24).

4.Connectthewireplugofthetowvehicletothewire plugofthemachine.

ConnectingtheSafetyChainstothe TowVehicle

Connectthesafetychaintothemachineandthetowvehicle asfollows:

1.Connectinglink3.Chainlink

2.Safetychainmounting pointontowvehicle

1.Pullthesafetychainthroughtheslotsinthekeyholes locatedinthefrontpostofthemachine,sothatthere isjustenoughslackoneachsideforturningaround cornerswhentowingthemachineFigure25).

Figure26

Page 17

ConnectingtheLightingWireHarness

G020828

G0 2047 6

1 2

G020020

AdjustingtheAxleWidth

Connecttheelectricalplugofthemachinewiththeelectrical plugofthetowvehicleasshowninFigure27.

Figure27

Note:Themachineusesastandard4-atplug.Ifyourtow

vehiclehasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.

Important:Routinelycheckthelightstoensurethat theyareworkingproperly,includingthetaillights,brake lights,andeachappropriateturnsignal.

CheckingtheLights

•Ensurethatthetaillightsofthemachineilluminatewhen

youturnontheheadlightsoftowvehicle.

•Ensurethatthebrakelightsofthemachineilluminate

whenyoupressthebrakepedalofthetowvehicle.

WARNING

Mechanicalorhydraulicjacksmayfailtosupport themachineandcauseseriousinjury.

Usejackstandswhensupportingthemachine.

1.Alignajackwithanadequateliftheightandweight capacityundertheaxle;refertoSpecications(page

13).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointontherear frameextension(Figure28).

•Ensurethattheappropriateturnsignalasheswhenyou

operatethecorrespondingturnsignalofthetowvehicle.

ExtendingtheAxle

WARNING

Themachineisnotstablewhentowingitwiththe axleinthenarrowposition.

Towthemachinewiththeaxleinthewideposition.

Important:Adjusttheaxletothenarrowpositiononly tomovethemachinethroughanarrowaccesspoint, suchasthegateofafenceorthedoorwayofabuilding.

PreparingtoChangetheAxleWidth

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemixposition (upright).

5.Ensurethatthedrumlatchisengagedandthatthe drumdoesnotrotatetowardthedumpposition.

Figure28

1.Supportpoint(2)

4.Removetheboltsandnutsthatsecuretheinneraxleto theouteraxle(Figure29).

Figure29

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

3.Nut(wideposition)6.Bolt(narrowposition)

5.Aligntheinneraxletothedesiredpositionasfollows:

5.Bolt(wideposition)

Page 18

•Slideeachsideoftheaxleinwardtothenarrow

position(Figure29).

•Slideeachsideoftheaxleoutwardtothewide

(tow)position(Figure29).

6.Aligntheholesoftheinneraxlewiththeholesofthe outeraxle.

7.Inserttheboltsthroughtheaxleholes(Figure29).

8.Threadthenutsontothebolts,andtorquethenuts to87N-m(64ft-lb).

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe riskofahitchmalfunctionandtirefailure.Higher speedsalsoincreasethemomentumofthemachine andbrakingdistance.Ifthemachinebecomes detachedfromthetowvehicleathighspeed,it couldcausedamagetoproperty,orinjuryordeath tobystanders.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkallthegreasettingstoensurethatthemachine

isproperlylubricated.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent themachinefrommoving.

4.Ensurethatthedrumisinthemixposition (upright).

5.Ensurethatthedrumlatchisengagedandthatthe drumdoesnotrotatetowardthedumpposition.

Donotexceed88km/h(55mph)whentowingthe machine.Forpoorroadconditionsorinclement weather,reducespeedaccordingly.

WARNING

Towingthemachinewithmaterialinthedrum increasestheriskofahitchmalfunctionandtire failure.Inaddition,materialcouldbounceoutof thedrumandhitothervehiclesand/orpeople. Materialinthedrumincreasestheweight,which affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves withoutdrawstringsorloosecuffs,eyeprotection,and adustmaskorrespirator.Ameshvisoralonedoes notprovidesufcienteyeprotection;supplementwith protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’s Manual.

Page 19

OpeningandClosingtheCowl

g020906

PoweringtheMachine

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland rearcowlmeet,graspthelatchandpullitofffromthe latchanchorontherearcowl(Figure30).

ConnectingtoaPowerSource

DANGER

Contactwithwaterwhileoperatingtheproduct couldcauseelectricshock,causinginjuryordeath.

•Donothandletheplugorthemachinewithwet handsorwhilestandinginwater.

•Useonlyanextensioncordrecommendedfor outdoorcold-weatheruse.

Important:Checktheextensioncordfrequentlyduring useforholesorcracksintheinsulation.Donotusea damagedcord.Donotrunthecordthroughstanding waterorwetgrass.

Important:Useonlyextensioncordswithterminals andsocketsforthelive,neutral,andgroundwires.

Important:Connectthemachinetoonlyareceptacle withlive,neutral,andgroundconnections.

Important:Theconnectingwiresorextensioncord shouldbeasshortaspossibleandin1piece.

Figure30

1.Latch3.Receiver

2.Latchanchor

2.Repeatstep1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets theframeofthemachine,graspthelatchandpullitoff fromthelatchanchoronthecowl(Figure30).

4.Rotatetherearcowlupandforwarduntilitisfully positionedontopofthefrontcowl(Figure30).

4.V-tting

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe receiveratthebottomcenterofthecowlisalignedwith theV -ttingandushontheframeofthemachine (Figure30).

2.Atthebackofthemachine,graspthelatchandpullit ontothelatchanchorontherearcowl.

Toreducetheriskofelectricshock,thismachinehasa polarizedplug(uniquebladeshapesandwidths).Useonly apolarizedplugandsocketthatiscompliantwithNEMA specicationsandanextensioncordthatisUL-listed(CSA certiedinCanada)andrecommendedforoutdooruse.A polarizedplugwilltinapolarizedcordonly1way .Ifthe plugdoesnottfullyintothecord,turnthecord.Ifit stilldoesnott,purchaseanappropriateextensioncord. Ifyouhaveapolarizedextensioncordandtheextension cordplugdoesnottfullyintothewallreceptacle,turnthe plug.Ifitstilldoesnott,contactaqualiedelectricianto installtheproperoutlet.Donotchangethemachineplugor extension-cordpluginanyway.

Note:Themachineusesatwist-lockingplug.

ExtensionCords

Length

15.2m(50ft)10AWG

22.8m(75ft)10AWG

30.4m(100ft)8AWG

Note:Donotuseanextensioncordover30.4m(100ft) long.

WireGauge

3.Atthesideofthemachine,graspthelatchandpullit ontothelatchanchorontherearcowl.

4.Repeatstep3attheoppositesideofthemachine (Figure30).

Page 20

PoweringtheMachinewithaPortable

Generator

Whenusingaportablegeneratorasanelectricalsource, ensurethatitmeetsthefollowingpower-outputspecications:

ModelVoltageAmperesKilowatts

68012C115V/

230V

68018C115V/

230V

68019C115V/

230V

19A/

9.5A

19A/

9.5A

24A/ 12A

2.2to2.3 kW

Frequency/ Phase

60Hz/ single

4.Onthesideofthejunctionboxforthemotor,press theresetbuttonforthethermal-overloadprotector (Figure31).

5.Connecttheelectricalplugforthemachinetothe powersource.

6.RotatetheOn/OffswitchtotheOnpositionand ensurethatthemotorstartsnormally.

7.RotatetheOn/OffswitchtotheOffposition.

StartingandStoppingthe Motor

ResettingtheMotor

Theelectricalmotorforthemachineisequippedwitha deviceforthermal-overloadprotection.Intheeventthatthe motorshutsdownautomatically,resetthethermal-overload protectorasfollows:

1.MovetheOn/OffswitchtotheOffposition;referto

Figure18.

2.Disconnecttheelectricalplugforthemachinefromthe powersource(Figure31).

StartingtheMotor

1.Plugthepowercordintoaproperelectricaloutlet.

2.SwitchtheOn/OffswitchtotheOnposition.

3.MovetheclutchlevertotheOnposition;referto

ControllingthePaddles(page20)

StoppingtheMotor

WARNING

Inanemergencysituation,stopthemotor immediately.

1.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page20).

2.SwitchtheOn/OffswitchtotheOffposition;referto

MotorOn/OffSwitch(page13).

3.Unplugthepowercord.

ControllingthePaddles

Figure31

1.Thermal-overload protectorresetbutton

2.On/Offswitch

3.Electricalplug

3.Allowtheelectricmotorofthemachinetocooluntilit iswarmtothetouchorcooler.

Important:Ensurethatthepaddlesspinfreely. Checkforstone,masonry,orconcretematerial betweenthepaddlesandthedrum.

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine isrunning.

•Keepallbystandersasafedistancefromthe machine.

•Stopthemachineimmediatelyifanypeopleor animalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition thatcausesanunsafeoperatingcondition.

Important:Ensurethatthepaddlesdonotturnwhen theclutchleverisintheOffposition.

Usetheclutchlevertocontrolthepowertransmissiontothe paddlesofthemachine.

Page 21

UsingtheClutchLever

G019873

G021 179

Movetheclutchleverclockwisetoengagetheclutch,and counterclockwisetodisengagetheclutch(Figure32).

MixingaBatchofMaterialinthe Machine

1.Ensurethatthereisnoold,loosematerialinthedrum thatcancontaminatethebatchofmaterial;referto

CleaningtheDrum(page22)andDumpingtheDrum (page22),thenreturnthedrumtotheuprightposition.

Note:Ensurethatthedrumisinthemixposition (upright)andthedrumlatchisengaged.

2.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page20).

3.Startthemotor;refertoMotorOn/OffSwitch(page

13).

4.MovetheclutchlevertotheOnposition;referto

ControllingthePaddles(page20).

5.Addtheingredientsforthebatchasfollows:

A.Pourwaterintothedrumthroughthegratingof

thedrumguard.

B.Addtheplaster,cement,orotherbindingmaterial.

Figure32

1.Offposition2.Onposition

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand breathingthedustinvolvedishazardoustoyour health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust whileusingthemachine;refertoSafeOperating

Practices(page4).

•Avoiddirectcontactofcementandconcrete materialswithskinandeyes.

DANGER

Note:Youcanopenbagsofcement,plaster,and

bindingmaterialsbyloweringthebagontothe bagsplitter(Figure33).

Figure33

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

Important:Donotaddmorematerialthanthebatch capacityofthemachine;refertoSpecications(page13).

Note:Followthemanufacturer’sinstructionsthatareprinted onthepackagingoftheproductyouareusing.

C.Ifyouareusingsandand/orotherreinforcing

materials,addthemintothedrum.

6.Allowthepaddlestomixthematerialuntilthe ingredientshaveauniformappearance.

Note:Ifneeded,addwaterorplaster,cement,or otherbindingmaterialuntiltheconsistencyofthe batchiscorrect.

7.Releasethedrumlatchanddumpthedrum;referto

DumpingtheDrum(page22).

Page 22

UsingtheDrum

G019972

G022159

6.Afterdischargingabatchofmaterial,cleanthedrum; refertoCleaningtheDrum(page22).

DANGER

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavethemotor

runningandtheclutchintheOnpositionsotherotating paddleshelpdischargethematerial.

1.Alignawheelbarroworsimilarcontainerofadequate capacityinthepathofthedrumopening.

2.Graspthedumphandlewithyourlefthand(Figure34).

Note:Thisstepwillcleanthepaddlesanddrum betweenbatchesandpreventdriedmaterialfrom forming,andcontaminatingthenextbatchofmaterial.

CleaningtheDrum

Important:Donotstrikeonthedrumwithashovel,

hammer,oranyotherdevicetoloosenanyaccumulated driedmaterials.

1.Stoptherotationofthepaddlesbymovingtheclutch levertotheOffposition;refertoControllingthe

Paddles(page20).

2.MovethemotorOn/OffswitchtotheOffposition; refertoMotorOn/OffSwitch(page13).

3.Ensurethatthedrumisinthemixposition(upright); refertoDumpingtheDrum(page22),step5.

4.Spraythemachinewithwatertoremoveany accumulatedmaterial.

5.Startthemotor;refertoMotorOn/OffSwitch(page

13).

6.Starttherotationofthepaddlesbymovingtheclutch levertotheOnposition;refertoControllingthe

Paddles(page20).

Figure34

1.Dumphandle(mix position)

2.Drumlatch(release position)

Note:Whendumpingabatchofmaterial,aligna wheelbarroworasimilarcontainerofadequatecapacity

3.Drumlatch(locked position)

4.Dumphandle(dump position)

beneaththechute.

3.Liftthehandleofthedrumlatch(Figure34).

4.Withbothhandsonthedumphandle,rotateit counterclockwisetodischargethecontentsofthe drum(Figure34).

7.Dumpthedrum;refertoDumpingtheDrum(page

22).

AdjustingthePaddleBlades

Note:Adjustingthepaddlebladesisoptional.

1.Stopthemotor,waitforallmovingpartstostop,and unplugthepowercord.

2.Removethenutsandboltsthatsecurethegratetothe drum,andremovethegrate(Figure35).

Note:Allowthemachinetocompletelydischargethe contentsofthedrum.

5.Rotatethedumphandleclockwiseuntilthedrum latchlocksthedrumintheuprightposition(Figure34).

Figure35

Page 23

3.Loosenthenutsandboltsthatsecurethepaddleblades

G022160

tothepaddles(Figure36).

Note:Ifnecessary,tipthedrumtothedumpposition toaccessthepaddles.

Figure36

4.Movethepaddlebladestothepreferredposition,and tightenthenutsandboltstosecurethebladestothe paddles.

Note:EnsurethattheclutchleverisintheOff position,androtatethepaddlesasneeded.

5.Installthegratewiththenutsandboltsthatyou removedinstep2,andtightenthenutsandboltsuntil theyaresecure.

Page 24

Maintenance

G021585

Important:Beforeperforminganymaintenanceprocedures,rststopthemotor,wait5minutestoallowallmoving partstocometoacompletestopandcool,andunplugthepowercord.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Aftertherst10hours

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every40hours

Every50hours

Every6,000hours

Every2years

Premaintenance

Interval

Monthly

MaintenanceProcedure

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Inspectthebeltsandadjustasnecessary.

•Inspectthetiresandwheels.

•Torquethelugnutsto108to122N-m(80to90ft-lb)aftertowing.

•Cleanthedrumbetweenmixingbatchesofmaterial.

•Lubricatethetrunnions.

•Cleanthemachine.

•Lubricatethedrivechainwithanon-stickychainlubricant.

•Inspectthebeltsandadjustasnecessary.

•Checktheclutchoperation.

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Lubricatethemotorbearings.

•Lubricatethepillow-blockbearings.

•Replacethebelts.

RemovingtheDividerPlate

Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Chockthetires.

4.Opentherearcowl;refertoOpeningtheCowl(page

19).

5.Turnoffandunplugthemotor;refertoMotorOn/Off

Switch(page13).

6.Ensurethatthemotoriscool.

RemovingandInstallingthe DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore performingsomemaintenanceprocedures.

1.Unlatchandopenthecowl;refertoOpeningtheCowl

(page19).

2.Useawrenchtoremovethe4boltsthatsecurethe dividerplatetothefrontcowl.

Note:Keeptheboltsforinstallingthedividerplate.

Figure37

3.Toremovethedividerplate,liftitupwardandrotateit counterclockwisesothatitclearsvariouscomponents.

Page 25

InstallingtheDividerPlate

G021586

g021 101

1.Guidethedividerplateintopositionagainstthefront cowl.

Note:Startwiththedividerplaterotatedslightly counterclockwise,andthenrotateitclockwisewhile loweringitintoposition.

Ensurethatthedividerplateisnotbackward.

Figure38

Lubrication

LubricatingtheBearingsand Seals

ServiceInterval:Aftereachuse—Lubricatethetrunnions.

Monthly—Lubricatethepillow-blockbearings.

Note:Thepillow-blockbearingsareinsidethe cowl—removethedividerplatetoaccessthem;referto

RemovingtheDividerPlate(page24).

Greasetype:#2general-purposelithium-basedgrease.

1.Cleanaroundeachgreasettingwitharagandliftthe plasticcapoffthegreasetting(Figure39).

2.Aligntheboltholesinthedividerplateandthefront cowl.

3.Installeachofthe4bolts,andhand-tightenthemto preventcross-threading.

4.Tightentheboltswithawrenchuntiltheyaresecure.

1.Pillow-blockbearings3.Fronttrunnion

2.Reartrunnion

Figure39

Page 26

2.Pumpgreaseintoeachttingasfollows:

G0 2158 8

G021584

•Forthepillow-blockbearings,pump1shotof

greaseintoeachtting(Figure39).

•Forthetrunnions,pumpseveralshotsofgrease

intoeachttinguntilitstartstooozeoutofthe bearinghousing(Figure39).

Important:Pumpgreaseinslowlyandcarefully topreventdamagetothebearingseals.

3.Wipeupanyexcessgrease.

LubricatingtheMotorBearings

ServiceInterval:Every6,000hours

Greasetype:electric-motorbearinggrease

1.Cleanaroundeachgreasettingwitharag.

2.Pump1or2shotsofgreaseintoeachtting(Figure

40).

Important:Donotover-lubricatethemotor.

Figure41

1.Drivechain

Figure40

3.Wipeupanyexcessgrease.

LubricatingtheDriveChain

ServiceInterval:Every40hours—Lubricatethedrivechain

withanon-stickychainlubricant.

Applyachainlubricantthatisnon-stickytohelppreventdirt andabrasiveparticlesfromstickingtothechain.

Page 27

BeltMaintenance

G019976

g020662

A.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page20).

ServicingtheBelts

InspectingtheBelts

ServiceInterval:Aftertherst25hours—Inspectthebelts

andadjustasnecessary.

Every40hours—Inspectthebeltsandadjustas necessary.

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page24).

2.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page20).

3.Examinethebeltsforwearordamage.Ifthebeltsare wornordamaged,replacethem;refertoReplacingthe

Belts(page28).

4.Examinethepulleysforwear,damage,and misalignment;refertoAligningthePulleys(page29).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page25).

AdjustingtheBeltT ension

Clutchairgap:2.5to6.5mm(3/32to1/4inch)

1.MovetheclutchlevertotheOnposition;referto

ControllingthePaddles(page20).

2.Measuretheairgapbetweenthemotordeckandthe rollerontheclutch(Figure42).

B.Loosenthenutsandboltsthatsecurethemotor

tothemotordeck(Figure43).

Figure43

1.Nutandbolt

C.Movethemotorpositionasfollows:

•Increasetheairgap—movethemotoraway

fromtheidlerpulley(Figure43).

•Decreasetheairgap—movethemotor

towardtheidlerpulley(Figure43).

D.Alignastraightedgeacrossthemotorpulleyand

theidlerpulley(Figure44).

Figure42

1.Motordeck

2.Clutchroller

3.Ifthemeasuredairgapisnotwithinthespecied range,adjustthegapasfollows:

3.Clutchairgap:2.5to6.5 mm(3/32to1/4inch)

Page 28

g020663

Figure44

G021601

G021608

Figure45

1.Nut2.Beltguide

4.Sliptheforwardbeltforwardandofftheidlerpulley (Figure46).

1.Motorpulley

2.Idlerpulley6.Jamnut

3.Belt

4.Beltguide

5.Idlershaft

7.Setscrew

8.Straightedge

E.Ifneeded,pivotthemotoronthemotordeck

untilthemotorpulleyandtheidlerpulleyare alignedtothestraightedge(Figure44).

F.Tightenthenutsandboltsthatsecurethemotor

tothemotordecktoatorqueof18N-m(13ft-lb).

G.Checktheairgapbetweenthemotordeckand

therollerontheclutch.Iftheairgapisnotwithin thespeciedrange,repeatstep3untiltheairgap measurementiswithinthespeciedrange.

H.Installthedividerplate;refertoInstallingthe

DividerPlate(page25).

Important:Ensurethatthepaddlesdonotrotatewhen theclutchleverisintheOffposition.

ReplacingtheBelts

Figure46

1.Motorpulley3.Idlerpulley

2.Forwardbelt4.Rearbelt

5.Sliptherearbeltrearwardandofftheidlerpulley (Figure46).

6.Slipthebeltsoffthemotorpulley .

7.Removethebeltsfromthemachine.

ServiceInterval:Every2years—Replacethebelts.

InstallingtheBelts

1.EnsurethattheclutchleverisintheOffposition;refer toControllingthePaddles(page20).

2.Aligntherearbelttothereargrooveinthemotor pulley.

Note:Donotaligntherearbelttotheidlerpulley .

3.Aligntheforwardbelttotheforwardgrooveofthe idlerpulley.

RemovingtheBelts

1.MovetheclutchlevertotheOffposition;referto

ControllingthePaddles(page20).

2.Removethedividerplate;refertoRemovingthe

DividerPlate(page24).

3.Removethenutthatsecuresthebeltguidetothe motor,andremovethebeltguide(Figure45).

Page 29

4.Sliptherearbeltovertheidlerpulleyandalignthebelt

G020666

3 4

totherearpulleygroove.

5.Sliptheforwardbeltoverthemotorpulleyandalign thebelttotheforwardpulleygroove.

6.Checkthebelttension;refertostep1,step2,andstep

3inAdjustingtheBeltTension(page27).

7.Looselysecurethebeltguidetothemotor(Figure45) withtheboltthatwasremovedinstep3ofRemoving

theBelts(page28).

8.Adjustthebeltguide;refertoAdjustingtheBeltGuide

(page29).

9.Installthedividerplate;refertoInstallingtheDivider

Plate(page25).

B.Rotatethebeltguideupordownuntilthereis

anairgapof2.5to4.0mm(3/32to5/32inch) betweentheguideandeachbelt(Figure47).

Important:Thebeltguideshouldnot contactthebeltswiththeclutchleverinthe Onposition.

Note:Iftheairgapbetweenthebeltguideand bothbeltscannotbeattained,then1ofthebelts istoolong.

C.Tightenthenutthatsecuresthebeltguidetothe

motor(Figure47).

D.Checktheclutchoperation;refertoCheckingthe

ClutchOperation(page29).

AdjustingtheBeltGuide

Note:Toaccessthebeltguide,removethedividerplate;

refertoRemovingtheDividerPlate(page24).

Guideairgap:2.5to4.0mm(3/32to5/32inch)

1.EnsurethattheclutchleverisintheOnposition;refer toControllingthePaddles(page20).

2.Ensurethatthebelttensioniscorrect;referto

AdjustingtheBeltTension(page27).

3.Checkthattheairgapbetweenthebeltguideandthe beltsis2.5to4.0mm(3/32to5/32inch);referto

Figure47.

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page25).

CheckingtheClutchOperation

ServiceInterval:Every40hours—Checktheclutch

operation.

Important:Thepaddlesmustnotrotateinanempty drumwhentheclutchleverisintheOffposition.

1.MovetheclutchlevertotheOffposition;referto

UsingtheClutchLever(page21).

2.Startthemotor;refertoStartingtheMotor(page20).

3.IfthepaddlesrotatewiththeclutchlevertotheOff positiondothefollowing:

A.Stopthemotor;refertoStoppingtheMotor

(page20).

B.Checktheairgapbetweenthebeltguideandthe

belts.

Note:Iftheairgapislargerthan4.0mm(5/32 inch),decreasethegapbetweenthebeltguide andthebelts;refertoAdjustingtheBeltGuide

(page29).

1.Motorpulleys4.Beltguide

2.Belts5.Nut

3.Guideairgap:2.5to4.0 mm(3/32to5/32inch)

4.Iftheairgapisnotwithinthespeciedrange,dothe following:

A.Loosenthenutthatsecuresthebeltguidetothe

motor(Figure47).

Important:Ensurethatthebeltguideis towardthemotorpulley.

Figure47

4.Repeatsteps1,2,and3untilthefollowingconditions aremet:

•TheclutchleverisintheOffposition.

•Whilethemotorisrunning,thepaddlesdonot

rotateinanemptydrum.

AligningthePulleys

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page24).

2.Placeastraightedgeacrossthefaceofthemotorpulley andtheidlerpulley(Figure48).

Page 30

g020667

Figure48

G021606

DriveChainMaintenance

CheckingandAdjustingthe DriveChain

ServiceInterval:Aftertherst10hours

Every50hours

Thedrivechainshouldhave5to10mm(7/32to13/32inch) ofexwhenapplying6.8kg(15lb)ofpressureatmid-span.

CheckingtheDrive-chainTension

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page24).

2.Placeastraightedgealongthechainfrom1sprocket totheother(Figure49).

1.Motorpulley

2.Idlerpulley5.Locknut

3.Straightedge6.Setscrew

Note:Bothpulleysmustbealignedushwiththe straightedge.

3.Ifthepulleysarenotaligneddothefollowing:

A.MovetheclutchlevertotheOffposition.

B.Loosenthelocknutsandsetscrewsthatsecurethe

idlerpulleytotheidlershaft(Figure48).

C.Usingasoft-facemallet,taptheidlerpulley

forwardorbackwardalongtheidlershaftuntil themotorpulleyandtheidlerpulleyarealigned tothestraightedge(Figure48).

D.Tightenthesetscrewsandlocknutsthatsecurethe

idlerpulleytotheidlershaft(Figure48).

4.Installthedividerplate;refertoInstallingtheDivider

Plate(page25).

4.Idlershaft

Figure49

1.Flexof5to10mm(7/32to13/32inch)

3.Withyournger,pushonthechainwith6.8kg(15lb) ofpressure,midwaybetweenthesprockets(Figure49).

4.Measurethedistancefromthechaintothestraightedge; thedistanceshouldbe5to10mm(7/32to13/32 inch).

Note:Ifthechaintensionneedsadjustment,referto

AdjustingtheDrive-chainTension(page30).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page25).

AdjustingtheDrive-chainTension

Note:Adjustingthetensionofthedrivechainaffectsthe

tensionofthebelts;adjustthebelttensionafteradjusting thedrive-chaintension.

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page24).

2.Loosenthenutsandboltsthatsecurethepillow-block bearingsfortheidlerpulley(Figure50).

Page 31

G021602

Figure50

G021605

G020829

G020830

ReplacingtheLight Bulbs

ReplacingtheRear-facing Bulbs

Note:Theleftrear-facingbulbalsoilluminateslicenseplate.

1.Useascrewdrivertoremovethe4screwsfromthe largesquarelensonthelight(Figure52).

1.Drivechain

2.Pillow-blockbearings4.Idlerpulley

3.Slidethepillow-blockbearings,alongwiththeidler pulleyandsmallsprocket,totherighttoincrease thechaintension,ortothelefttodecreasethechain tension.

Note:Toslidethepillow-blockbearingstotheleft, youmustloosenthejamnutandtensionerbolt(Figure

51).Toslidethepillow-blockbearingstotheright,

youmustloosenthemotormountingnutsandbolts (Figure43).

1.Tensionerbolt2.Jamnut

4.Whenthechainhas5to10mm(7/32to13/32inch) ofex,tightenthetensionerbolt,thejamnut,andthe nutsandboltsthatsecurethepillow-blockbearings.

3.Bolts(4)

Figure51

Figure52

2.Removethelens(Figure52).

3.Pushandtwistthebulbcounterclockwisetoremoveit fromthesocket(Figure52).

4.Pushanew1157bulbintothesocketandthentwistit clockwise(Figure52).

5.Installthelensandthe4screws(Figure52).

ReplacingtheSide-facing Bulbs

1.Useascrewdrivertoremovethe2screwsfromthe smallrectangularlensonthesideofthelight(Figure

53).

5.Adjustthebelttension;refertoAdjustingtheBelt

Tension(page27).

6.Installthedividerplate;refertoInstallingtheDivider

Plate(page25).

Figure53

Page 32

2.Removethelens(Figure53).

3.Pullthebulboutofthesocket(Figure53).

Cleaning

4.Pushanew168bulbintothesocket(Figure53).

5.Installthelensandthe2screws(Figure53).

CleaningtheMachine

Regularcleaningandwashingwillincreasethelifespanof themachine.Cleanthemachineaftereachuse,beforethe dirthardens.

Ensurethatthemotorisunplugged.

Usecarewhenusingahigh-pressuresprayerbecauseitcan damagewarningdecals,instructionsigns,andthemotor.

Important:Usepressuresprayerstocleanonlythe drumofthemachine.Cleanofftherestofthemachine byhandtokeepthemotorfromgettingwet.

Important:Lubricatethetrunnionsaftercleaning;refer toLubricatingtheBearingsandSeals(page25).

Page 33

Storage

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.MovetheOn/OffswitchtotheOffposition,and unplugthepowercord.

2.Removedirtandgrimefromtheexternalpartsofthe entiremachine,especiallythemotor.

Important:Youcanwashthemachinewithmild detergentandwater.

3.Greasethemachine;refertoLubricatingtheBearings

andSeals(page25)andLubricatingtheDriveChain (page26).

4.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

5.Paintallscratchedorbaremetalsurfaceswithpaint fromyourAuthorizedToroDealer.

6.Storethemachineinaclean,drygarageorstoragearea.

7.Coverthemachinetoprotectitandkeepitclean.

Page 34

Troubleshooting

Problem

Theelectricmotorwillnotstart.

Themachineishummingexcessively.1.Thecordispluggedintoanincorrect

Themotorisoverheating.

1.Theconnectorforthemachineisnot pluggedintoapowersource.

2.Thethermal-overloadprotectionforthe motorsisactivated.

3.Thecurrentprotectorfortheelectrical sourceisopen.

4.Themachineispluggedintoan electricalsourcelessthan1 15voltsor greaterthan230volts.

5.Thepaddlesarejammedinsidethe drum.

outlet.

1.Themotorisoverloaded.

2.Thereisnotadequateventilation.

3.Themotorisrunningovervoltageor undervoltage.

PossibleCauseCorrectiveAction

1.Plugtheconnectorintoasocketor anextensioncordfromanelectrical source.

2.Resetthethermal-overloadprotector.

3.Resetthecircuitprotector.

4.Connectthemachinetoanelectrical sourcewiththepropervoltage.

5.Disconnectthemachinefromthe electricalsource,movetheclutchto theoffposition,andclearthedebris fromtheinsideofthedrum.

1.Checktheinputlineconnections.

1.Comparetheactualamps(measured) withtheratingonthenameplate. Locateandremovethesourceof excessivefrictioninthemotororload. Reducetheload.

2.Checktheexternalcoolingnsfor excessivedirtbuildupandcleanthe motor.

3.Checktheinputvoltagetothemotor.

Thebeltslipsorcomesoffthepulleys.

isintheOffposition.

leverisintheOnposition.

Thepaddlesrotateslowlywhentheclutch leverisintheOnposition.

Themixermakesachirpingnoisewhen mixingmaterial.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Thepulley(s)areworn.3.ContactyourAuthorizedService

4.Thepulley(s)aremisaligned.4.Alignthepulley(s).

1.Theclutchleverisnotadjusted correctly.

2.Thebeltguideisnotadjustedcorrectly.2.Adjustthebeltguide.

1.Theclutchleverisnotadjusted correctly.

2.Thepaddlesarestuckinthedrum

1.Theclutchleverisnotadjusted correctly.

1.Thedrivegearismisalignedwiththe bullgear .

1.Adjustthebelttension.

Dealer.

1.Adjustthebelttension. Thepaddlesrotatewhentheclutchlever

1.Adjustthebelttension. Thepaddlesdonotrotatewhentheclutch

2.Cleanthepaddlesanddrum.

1.Adjustthebelttension.

1.ContactyourAuthorizedService Dealer.

Page 35

Schematics

G021587

ElectricMotorSchematic(Rev.A)

Page 36

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete, Masonry,and Compaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefectsin materialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow .

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime

forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal productoperationinclude,butarenotlimitedto,belts,wipers,spark plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains, clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0288RevC