Toro 68012C, 68018C, 68019C Operator's Manual

FormNo.3390-595RevA

G020896

MM-650E-SandMM-850E-S
MortarMixer

ModelNo.68012C—SerialNo.315000001andUp
ModelNo.68018C—SerialNo.315000001andUp
ModelNo.68019C—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3390-595*A

WARNING

1

G020900

2

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Ifyoubelievethatyourmachinehasadefectwhichcould
causeacrashorcouldcauseinjuryordeath,youshould
immediatelyinformtheNationalHighwayTrafcSafety
Administration(NHTSA)ifyouliveintheUnitedStates,
orTransportCanadaifyouliveinCanada,inadditionto
notifyingTheToroCompany.

IfNHTSAorTransportCanadareceivessimilarcomplaints,
itmayopenaninvestigation,andifitndsthatasafetydefect
existsinagroupofmachines,itmayorderarecallandremedy
campaign.However,NHTSAorTransportCanadacannot
becomeinvolvedinindividualproblemsbetweenyou,your
dealer,orTheToroCompany.

YoumaycontactT orodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Writethenumbersinthespaceprovided.

•TocontactNHTSA,youmaycalltheV ehicle

SafetyHotlinetoll-freeat1-888-327-4236(TTY:
1-800-424-9153);gotohttp://www.safercar.gov;orwrite
to:Administrator,NHTSA,1200NewJerseyAvenue,
SEWestBuilding,Washington,DC20590.Youcanalso
obtainotherinformationaboutmotorvehiclesafetyfrom
http://www.safercar.gov.

•TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto
http://www.tc.gc.ca/roadsafety/;writeto:Road
SafetyandMotorVehicleRegulationDirectorate,
TransportCanada,TowerC,PlacedeVille,330
SparksStreet,Ottawa,Ontario,K1A0N5;oremail
[e-mail].

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong
material,grout,andothersmall-grainedcementproducts.A
vehicleequippedwithanappropriatepintlehitchorballhitch
cantowthemachine..

Figure1

1.Modelandserialnumber
location

ModelNo.

SerialNo.

2.Vehicleidentication
number(VIN)location

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

2

Figure2

1.Safetyalertsymbol

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TheDOTtireinformationislocatedonthesideofeachtire.
Thisinformationgivesloadandspeedratings.Replacement
tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent
weights;refertoSpecications(page13)toensurethatthe
tiresonyourmachinemeetorexceedtheweightrequirements
ofyourmachine.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................8

1InstallingtheDumpHandle...................................8

2InstallingtheTowPole..........................................9

3InstallingtheSafetyChain......................................9

4InstallingtheLightAssembly.................................10

ProductOverview.........................................................12

Controls...............................................................12

Specications........................................................13

Operation....................................................................14

PreparingtoT owtheMachine..................................14

ExtendingtheAxle.................................................17

TowingtheMachine...............................................18

PreparingtoUsetheMachine...................................18

OpeningandClosingtheCowl.................................19

PoweringtheMachine.............................................19

StartingandStoppingtheMotor...............................20

ControllingthePaddles...........................................20

MixingtheMaterial.................................................21

UsingtheDrum.....................................................22

AdjustingthePaddleBlades.....................................22

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

PremaintenanceProcedures........................................24

PreparingtheMachineforMaintenance.....................24

RemovingandInstallingtheDividerPlate..................24

Lubrication...............................................................25

LubricatingtheBearingsandSeals............................25

LubricatingtheMotorBearings................................26

LubricatingtheDriveChain.....................................26

BeltMaintenance......................................................27

ServicingtheBelts..................................................27

ReplacingtheBelts.................................................28

AligningthePulleys................................................29

DriveChainMaintenance............................................30

CheckingandAdjustingtheDriveChain....................30

ReplacingtheLightBulbs............................................31

ReplacingtheRear-facingBulbs................................31

ReplacingtheSide-facingBulbs................................31

Cleaning...................................................................32

CleaningtheMachine..............................................32

Storage........................................................................33

StoringtheMachine................................................33

Troubleshooting...........................................................34

Schematics...................................................................35

3

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Usewaterfordustsuppression,
whenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufacturer
orsupplier,CCOHS,OSHA,andother
occupationalandtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyCCOHSor
OSHAforthematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafety
regulations,inadditiontomeetingTransportCanada(or

Caution

,

W ar ning

DepartmentofTransportationifintheU.S.)towingsafety
regulations,beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure
thetowingvehicleismechanicallysoundandingood

,

operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly.

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowingchecktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

4

–Hardhat

Operation

–Respiratorordustmask

–Faceshieldorsafetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesbuttonedatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom
materialsbeingmixedcanbeveryharmfultooperators
andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom
rolling.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

–Ensurethatalllightsarefunctioningproperly(if

equippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhilethemotorisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheOn/OffswitchisintheOffposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,stopthemotorandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

5

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.W aitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

1.ReadtheOperator’s
Manualforinformationon
howtotowthemachine.

125–8216

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthe
beltdrive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandsafetiesin
place.

127–1652

3.Entanglementhazardat
paddles—stopthemotor
andwaitforallmoving
partstostopbefore
servicingthemachine.

4.Shockhazard—makesure
themachineisgrounded
beforeoperation.

7

Setup

G020944

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2
3

4

Dumphandle1
Bolt2
Nut2

Towpolekit(soldseparately)

Safetychain
Connectinglink
Grommet
Firtreeclip1
Cableclamp
Bracket2
Licenseplateholder1
Leftlightassembly
Rigtlightassembly1
Frontlightassembly2
Nuts11
Bolts
Edgeclips4
Wiringharness1
Grommet,small
Cableties

Qty.

Installthedumphandle.

1Installthetowpole.

1
2
1

5

1

7

2
5

Installthesafetychain.

Installthelightassembly .

Use

1

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom
theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign
withtheboltholesinthedrum(Figure3).

Figure3

3.Insertthe2boltsthroughtheboltholesinthedump
handleandthedrum(Figure3).

8

4.Installanutontoeachbolt,andtightenthembyhand

5

1

2

4

6

3

G019804

A

B

D

g019883

2
3

4

3

1

topreventcross-threading.

5.Tightenthenutswithawrenchwhileusinganother
wrenchtokeeptheboltsfromspinning.

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

3

2

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.SeeaToroauthorized
dealerforthetowpoleforyourmachine.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped79cm(31inches)

50mm(2inch)ball—forged79cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

79cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure5A).

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe
pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure4).

5.Frametting

Figure5

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire
(Figure5A).

3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(Figure5B).

Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.

3.Safetychain

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure5D).

9

2.Inserttheconnectinglinkthroughthechainlinkuntil

g0278 56

theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.

4

InstallingtheLightAssembly

Partsneededforthisprocedure:

1

Grommet

1Firtreeclip

5

Cableclamp

2Bracket

1Licenseplateholder

1

Leftlightassembly

1Rigtlightassembly

2Frontlightassembly

11Nuts

7

Bolts

4Edgeclips

1Wiringharness

2

Grommet,small

5

Cableties

2.Placethelicenseplateholderontotheleftlamp
assemblyandsecurethemtotheleftbracketusing2
nutsasshowninFigure7.

Note:Placetheterminalforthewiringharnessonthe
outsideprongofthewiringharnessbeforesecuringthe
nut(Figure7).

Figure7

1.Edgeclip4.Licenseplateholder

2.Wiringharness

3.Firtree(attachedtowiring
harness)

5.Leftlightassembly .

3.Insertthertreethatisattachedtothewiringharness
totheopenholeonthebracket(Figure7).

4.Securethewiringharnesstothesideofthemachine
usinganedgeclip(Figure7).

InstallingtheRearLightAssemblies

1.Installthebracketsontotheframeusing4bolts,2
cableclamps,and4nutsasshowninFigure6.

Note:Thecableclampsshouldbeinstalledonthe
boltsclosertothemiddleofthemachine.

Figure6

Rightbracketshown

1.Nut3.Bracket

2.Cableclamp

4.Bolt

5.Attachtherightlightassemblytotherightbracketas
showninFigure8using2nuts.

Note:Placetheterminalforthewiringharnessonthe
outsideprongofthewiringharnessbeforesecuringthe
nut(Figure8).

Figure8

6.Insertthertreethatisattachedtothewiringharness
totheopenholeonthebracket(Figure8).

7.Securethewiringharnesstothesideofthemachine
usinganedgeclip(Figure8).

10

RoutingtheWiringHarness

1 2

3 4

g027861

1

2

3

g027859

InstallingtheFrontLightAssemblies

1.Securethewiringharnesstotherearofthemachine
using2cableclamps,2bolts,and2nutsasshownin

Figure9.

Figure9

1.Bolt3.Nut

2.Cableclamp

4.Wiringharness

2.Routethewiringharnessalongtheleftsideofthe
frameasshowninFigure10.

1.Feedthesmallersectionofthewiringharnessup
throughthehorizontalpostbelowthedrum,asshown
inFigure11.

Figure11

1.Nut(partofthefrontlight
assembly)

2.Wiringharness4.Lightassembly

3.Grommet,small

2.Placethesmallgrommetsoverthewiringharnessends
thatdonothavetheterminalsconnectedandpushthe
grommetsintothelowerhole(Figure11).

Figure10

1.Edgeclip3.Edgeclip

2.Cableclampassembly

3.Securethewiringharnesstotheleftsideoftheframe
using1edgeclipsecuredontothemiddlesupport
bracketasshowninFigure10;Callout1.

4.Securethewiringharnesstotheleftsideoftheframe
using1cableclamp,1bolt,and1nut(Figure10);
Callout2.

5.Securethewiringharnesstothefrontoftheunitwith
1edgeclipasshowninFigure10;Callout3.

6.Securetheexcessofthewiringharnesswiththe5zip
ties.

7.Routtheremainderofthewiringharnessthroughthe
horizontalpostunderneaththedrum.

3.Insertthelightassemblyintotheupperhole,through
thewiringharnessterminals,andsecurethelightswith
theboltsthatcameattachedtothelightassemblies
(Figure11).

4.Pulltherestofthewiringharnessoutthroughthehole
inthefrontpostofthemachine,throughthelarge
grommet,andinsertthelargegrommetinthehole
(Figure12).

Figure12

1.Firtree3.Wiringharness

2.Grommet,large

5.Insertthertreeintotheholenexttothegrommet
andsecurethewiringharnesstothisclip(Figure12).

11