Toro 68011C Operator's Manual

FormNo.3377-518RevB

G021302

CM-1258Y-SDConcreteMixer

ModelNo.68011C—SerialNo.313000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3377-518*B

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

1-800-424-9153);gotohttp://www .safercar.gov;orwrite
to:Administrator,NHTSA,1200NewJerseyAvenue,
SEWestBuilding,Washington,DC20590.Youcanalso
obtainotherinformationaboutmotorvehiclesafetyfrom
http://www.safercar.gov.

•TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto
http://www.tc.gc.ca/roadsafety/;writeto:Road
SafetyandMotorVehicleRegulationDirectorate,
TransportCanada,TowerC,PlacedeVille,330
SparksStreet,Ottawa,Ontario,K1A0N5;oremail
[e-mail].

Introduction

Thismachineisdesignedtomixconcrete,plaster,reproong
material,grout,andothersmall-grainedconcreteproducts.
Themachinecanbetowedbehindavehicleequippedwith
ahitchappropriateforthetypeoftowpoleyourmachine
has(ballorpintlehitch).

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Writethenumbersinthespaceprovided.

Theenclosed
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Ifyoubelievethatyourmachinehasadefectwhichcould
causeacrashorcouldcauseinjuryordeath,youshould
immediatelyinformtheNationalHighwayTrafcSafety
Administration(NHTSA)ifyouliveintheUnitedStates,
orTransportCanadaifyouliveinCanada,inadditionto
notifyingTheToroCompany.

IfNHTSAorTransportCanadareceivessimilarcomplaints,
itmayopenaninvestigation,andifitndsthatasafetydefect
existsinagroupofmachines,itmayorderarecallandremedy
campaign.However,NHTSAorTransportCanadacannot
becomeinvolvedinindividualproblemsbetweenyou,your
dealer,orTheToroCompany.

Engine Owner's Man ual

issuppliedfor

•TocontactNHTSA,youmaycalltheV ehicle

SafetyHotlinetoll-freeat1-888-327-4236(TTY:

©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.T oro.com.

2

PrintedintheUSA

AllRightsReserved

G021303

2

1

Figure1

1.Modelandserialnumber
location

ModelNo.

SerialNo.

2.Vehicleidentication
number(VIN)location

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

TheDOTtireinformationislocatedontheside
ofeachtire.Thisinformationgivesloadandspeed
ratings.Replacementtiresshouldhavethesame
orbetterratings.Formoreinformationgoto
http://www.nhtsa.gov/Vehicle+Safety/Tires.

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................9

1InstallingtheTowPole..........................................9

2InstallingtheSafetyChain......................................9

ProductOverview.........................................................10

Controls...............................................................10

Specications........................................................12

Operation....................................................................13

PreparingtoT owtheMachine..................................13

TowingtheMachine...............................................17

PreparingtoUsetheMachine...................................17

OpeningandClosingtheCowl.................................18

AddingFuel...........................................................18

CheckingtheEngineOilLevel.................................20

StartingandStoppingtheEngine..............................21

UsingtheMachine..................................................22

MixingtheMaterial.................................................22

UsingtheDrum.....................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

PremaintenanceProcedures........................................24

PreparingtheMachineforMaintenance.....................24

RemovingandInstallingtheDividerPlate..................24

Lubrication...............................................................25

LubricatingtheMachine..........................................25

LubricatingtheDriveChain.....................................26

EngineMaintenance..................................................26

ServicingtheAirCleaner.........................................26

ChangingtheEngineOil.........................................27

ServicingtheEngineOilFilter..................................28

RemovingandInstallingtheEngine..........................29

FuelSystemMaintenance...........................................29

ServicingtheFuelSystem........................................29

DriveSystemMaintenance.........................................31

ServicingtheReductionCase...................................31

ServicingtheDriveChain........................................31

ReplacingtheLightBulbs............................................32

ReplacingtheRear-facingBulbs................................32

ReplacingtheSide-facingBulbs................................33

Cleaning...................................................................33

CleaningtheMachine..............................................33

Storage........................................................................34

StoringtheMachine................................................34

Troubleshooting...........................................................35

Note:Referto

Specications(page12)andensurethatall

replacementtiresmeetorexceedtheratingsforthismachine.

3

Safety

Improperuseormaintenanceofthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeans:
or

Danger

complywiththeinstructionmayresultinpersonalinjury
ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow
allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete,
metal,andothermaterialscangeneratedust,mists,
andfumescontainingchemicals,suchassilica,
knowntocauseseriousorfatalinjuryorillness,
suchasrespiratorydisease,silicosis,cancer,birth
defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource
wherepossible.Usewaterfordustsuppression,
whenfeasible.

•Usegoodworkpracticesandfollowthe
recommendationsofthemanufacturer
orsupplier,CCOHS,OSHA,andother
occupationalandtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe
eliminated,theoperatorandanybystanders
shouldweararespiratorapprovedbyCCOHSor
OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand
theinformation,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

Caution

,

W ar ning

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

,

Towing

Checkwithyourlocalcountyorstatetowingsafety
regulations,inadditiontomeetingTransportCanada(or
DepartmentofTransportationifintheU.S.)towingsafety
regulations,beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat
thetowingvehicleismechanicallysoundandingood
operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron
themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings,
chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly.

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly .

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill
improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot
attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

4

Preparation

Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones
whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices
whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop
theengineandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom
rolling.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor
vibration,stoptheengineandemptythedrum.Waitfor
allmovingpartstocometoacompletestopandcool.
Vibrationisgenerallyawarningoftrouble.Inspectfor
cloggingordamage.Cleanandrepairand/orreplace
damagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

5

–Stoptheengine.W aitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel
spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary
repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117–2718

1.Warning—readthe
Operator’sManual.

2.Handandarm
entanglementatthechain
drive;crushinghazard
ofhand;entanglement
hazardofhandatthe
shaft—keephandsaway
frommovingparts;keep
allguardsandshieldsin
place.

3.Entanglementhazardat
paddles—stoptheengine
andwaitforallmoving
partstostopbefore
performingmaintenance.

125–4939

4.Toxicgasinhalation
hazard—Don’trunthe
engineinanenclosed
space.

5.Explosionhazard—stop
theengineandkeep
awayfromameswhen
refueling.

7

125–8175

1.ReadtheOperator’sManualforinformationongreasing
themachine.

125–8216

1.ReadtheOperator’s
Manualforinformationon

howtotowthemachine.

2.Warning—limittowing
speedtolessthan55mph
/88km/h.

127–2853

1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.

8

Setup

5

1

2

4

6

3

G019804

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

Towpolekit(soldseparately)

Safetychain
Connectinglink

1

InstallingtheTowPole

Partsneededforthisprocedure:

1

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped127cm(50inches)

50mm(2inch)ball—forged127cm(50inches)

Pintle

127cm(50inches)

Qty.

1Installthetowpole.

1
2

3.Inserttheboltthroughtheholesinthettingandthe
pole(

4.Threadthenutontotheboltandtightenthemuntil
theyaretightagainsttheframetting(Figure3).

Note:Iftheself-lockingnyloninsertinthelocknut
wearswithuse,replacethenutwithanewGrade5or
Grade8locknut.

Installthesafetychain.

Figure3).

Use

2

InstallingtheSafetyChain

Partsneededforthisprocedure:

1

Safetychain

2

Connectinglink

1.Removetheboltandnutfromthetowpole(Figure3).

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe
polewiththeholeintheframetting(Figure3).

Figure3

5.Frametting

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod
orstiffwire(notincluded),andinsertitthroughboth
keyholesinthefrontpostofthemachine(Figure4A).

9

A

B

D

g019883

2
3

4

3

1

Figure4

G021304

1

3

4

6

7

8

9

2

5

10

ProductOverview

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire
(Figure4A).

3.Pulltherod,orwire,andthesafetychainthroughboth
keyholes(Figure4B).

Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof
thesafetychain(Figure4D).

2.Inserttheconnectinglinkthroughthechainlinkuntil
theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink
intheotherendofthesafetychain.

3.Safetychain

Figure5

1.Enginecowl

2.Enginespeedcontrol
handle

3.Drum8.Drum-tiltbrake

4.Handwheel9.Rubberlatch

5.Lightingwireharness

6.Safety-chainkeyholes

7.Towpole

10.Trailerlight(2)

Controls

Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.

Handwheel

Thehandwheelcontrolsthetiltofthedrum.

Drum-tiltBrake

Thedrum-tiltbrakelocksthedrumintoposition.

10

EngineControls

g020004

8

9

1

7

6

5

4

3

2

13

10

12

11

1

g020357

EngineSpeedControlHandle

Theenginespeedcontrolhandle(Figure7)allowsthe
operatortostartandstoptheengine.Itislocatedonthe
enginecowl,andisconnectedtotheenginespeedcontrol
knob,whichislocatedontheengine(Figure8).T ocontrol
theenginespeedcontrolhandle:

1.Rotatetheenginespeedcontrolhandle
counterclockwisetounlockit.

2.Pullitallthewayoutandlockitbyrotatingitclockwise.

3.Rotateitcounterclockwiseandpushitintostopthe
engine.

Note:Thespeedcontrolknobontheenginemustbeloose
(rotatedcounterclockwise)forthecowl-mountedspeed
controlhandletowork.

Figure7

1.Enginespeedcontrolhandle

Figure6

1.Fueldrainplug8.Fueltank

2.Aircleaner9.Fuelcap

3.Recoil-starthandle10.Decompressionlever

4.Oilcap/dipstick11.Oillter

5.Enginespeedcontrolknob

6.Fuelinjectionpump

7.Fuelshutofflever

12.Oildrainplug

13.Oilcap/dipstick

11