Toro 68011C Operator's Manual

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Page 1

FormNo.3377-518RevB

G021302

CM-1258Y-SDConcreteMixer

ModelNo.68011C—SerialNo.313000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3377-518*B

Page 2

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA ForestryService.

Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

1-800-424-9153);gotohttp://www .safercar.gov;orwrite to:Administrator,NHTSA,1200NewJerseyAvenue, SEWestBuilding,Washington,DC20590.Youcanalso obtainotherinformationaboutmotorvehiclesafetyfrom http://www.safercar.gov.

•TocontactTransportCanada,youmaycall

1-800-333-0510or(819)994-3328;goto http://www.tc.gc.ca/roadsafety/;writeto:Road SafetyandMotorVehicleRegulationDirectorate, TransportCanada,TowerC,PlacedeVille,330 SparksStreet,Ottawa,Ontario,K1A0N5;oremail [email protected].

Introduction

Thismachineisdesignedtomixconcrete,plaster,reproong material,grout,andothersmall-grainedconcreteproducts. Themachinecanbetowedbehindavehicleequippedwith ahitchappropriateforthetypeoftowpoleyourmachine has(ballorpintlehitch).

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Writethenumbersinthespaceprovided.

Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Ifyoubelievethatyourmachinehasadefectwhichcould causeacrashorcouldcauseinjuryordeath,youshould immediatelyinformtheNationalHighwayTrafcSafety Administration(NHTSA)ifyouliveintheUnitedStates, orTransportCanadaifyouliveinCanada,inadditionto notifyingTheToroCompany.

IfNHTSAorTransportCanadareceivessimilarcomplaints, itmayopenaninvestigation,andifitndsthatasafetydefect existsinagroupofmachines,itmayorderarecallandremedy campaign.However,NHTSAorTransportCanadacannot becomeinvolvedinindividualproblemsbetweenyou,your dealer,orTheToroCompany.

Engine Owner's Man ual

issuppliedfor

•TocontactNHTSA,youmaycalltheV ehicle

SafetyHotlinetoll-freeat1-888-327-4236(TTY:

Contactusatwww.T oro.com.

PrintedintheUSA

AllRightsReserved

Page 3

G021303

Figure1

1.Modelandserialnumber location

ModelNo.

SerialNo.

2.Vehicleidentication number(VIN)location

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

Setup............................................................................9

1InstallingtheTowPole..........................................9

2InstallingtheSafetyChain......................................9

ProductOverview.........................................................10

Controls...............................................................10

Specications........................................................12

Operation....................................................................13

PreparingtoT owtheMachine..................................13

TowingtheMachine...............................................17

PreparingtoUsetheMachine...................................17

OpeningandClosingtheCowl.................................18

AddingFuel...........................................................18

CheckingtheEngineOilLevel.................................20

StartingandStoppingtheEngine..............................21

UsingtheMachine..................................................22

MixingtheMaterial.................................................22

UsingtheDrum.....................................................23

Maintenance.................................................................24

RecommendedMaintenanceSchedule(s)......................24

PremaintenanceProcedures........................................24

PreparingtheMachineforMaintenance.....................24

RemovingandInstallingtheDividerPlate..................24

Lubrication...............................................................25

LubricatingtheMachine..........................................25

LubricatingtheDriveChain.....................................26

EngineMaintenance..................................................26

ServicingtheAirCleaner.........................................26

ChangingtheEngineOil.........................................27

ServicingtheEngineOilFilter..................................28

RemovingandInstallingtheEngine..........................29

FuelSystemMaintenance...........................................29

ServicingtheFuelSystem........................................29

DriveSystemMaintenance.........................................31

ServicingtheReductionCase...................................31

ServicingtheDriveChain........................................31

ReplacingtheLightBulbs............................................32

ReplacingtheRear-facingBulbs................................32

ReplacingtheSide-facingBulbs................................33

Cleaning...................................................................33

CleaningtheMachine..............................................33

Storage........................................................................34

StoringtheMachine................................................34

Troubleshooting...........................................................35

Note:Referto

Specications(page12)andensurethatall

replacementtiresmeetorexceedtheratingsforthismachine.

Page 4

Safety

Improperuseormaintenanceofthemachinecanresult ininjury.T oreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeans: or

Danger

complywiththeinstructionmayresultinpersonalinjury ordeath.

—personalsafetyinstruction.Failureto

SafeOperatingPractices

Thismachineiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource wherepossible.Usewaterfordustsuppression, whenfeasible.

•Usegoodworkpracticesandfollowthe recommendationsofthemanufacturer orsupplier,CCOHS,OSHA,andother occupationalandtradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyCCOHSor OSHAforthematerialbeinghandled.

WARNING

Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

Caution

W ar ning

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Towing

Checkwithyourlocalcountyorstatetowingsafety regulations,inadditiontomeetingTransportCanada(or DepartmentofTransportationifintheU.S.)towingsafety regulations,beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesurethat thetowingvehicleismechanicallysoundandingood operatingcondition.

•Shutdowntheenginebeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly.

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly .

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

•Disconnectthemachinefromthetowvehiclebefore

usingit.

•Placechockblocksunderneaththetirestopreventthem

fromrollingwhilethemachineisparked.

Page 5

Preparation

Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothing,includingthefollowing:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andthevaporsareexplosive.Usethefollowingpractices whenhandlingfuel:

–Useonlyanapprovedfuelcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.

–Allowtheenginetocoolbeforerefueling.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Installthefuelcapandtightenitsecurely.

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Iffuelisspilled,wipeitofftheengineandequipment.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse,dothefollowing:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunanengineinanenclosedorpoorlyventilated

area.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Shutofftheenginebeforeleavingthemachineforany

reason.

Neverleavearunningmachineunattended.Alwaysstop theengineandverifythatallmovingpartshavestopped.

•Chockthetiresofthemachineorkeepitattachedtothe

towingvehiclewhenitisnotinuse,topreventitfrom rolling.

•Avoidprolongedbreathingofexhaustfumes.Engine

exhaustfumescancausesicknessordeath.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.

•Nevermovethemachinewhiletheengineisrunning.

•Keepthecowlclosedandlatchedduringoperation.

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor vibration,stoptheengineandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Inspectfor cloggingordamage.Cleanandrepairand/orreplace damagedparts.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

Page 6

–Stoptheengine.W aitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Lettheenginecoolbeforeperformingmaintenance

orstoring.

–Disengageallpowerandoperationcontrols.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemuferand

enginetohelppreventres.Cleanupanyoilorfuel spillage.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Stopandinspectthemachineifaforeignobjectentersthe

drumorcausesanotherobstruction.Makeanynecessary repairsbeforestartingthemachine.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•UseonlygenuineTororeplacementpartstoensurethat

theoriginalstandardsaremaintained.

Page 7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

117–2718

1.Warning—readthe Operator’sManual.

2.Handandarm entanglementatthechain drive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandshieldsin place.

3.Entanglementhazardat paddles—stoptheengine andwaitforallmoving partstostopbefore performingmaintenance.

125–4939

4.Toxicgasinhalation hazard—Don’trunthe engineinanenclosed space.

5.Explosionhazard—stop theengineandkeep awayfromameswhen refueling.

Page 8

125–8175

1.ReadtheOperator’sManualforinformationongreasing themachine.

125–8216

1.ReadtheOperator’s Manualforinformationon

howtotowthemachine.

2.Warning—limittowing speedtolessthan55mph /88km/h.

127–2853

1.Pulluptostarttheengine.2.Pushdowntostopthe engine.

Page 9

Setup

G019804

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2

Towpolekit(soldseparately)

Safetychain Connectinglink

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchT ypeLength

50mm(2inch)ball—stamped127cm(50inches)

50mm(2inch)ball—forged127cm(50inches)

Pintle

127cm(50inches)

Qty.

1Installthetowpole.

1 2

3.Inserttheboltthroughtheholesinthettingandthe pole(

4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(Figure3).

Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.

Installthesafetychain.

Figure3).

Use

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain

Connectinglink

1.Removetheboltandnutfromthetowpole(Figure3).

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure3).

Figure3

5.Frametting

InstallingtheSafetyChain

1.Formahookontheendofabendablepieceofrod orstiffwire(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(Figure4A).

Page 10

g019883

2 3

Figure4

G021304

ProductOverview

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire (Figure4A).

3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(Figure4B).

Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.

InstallingtheConnectingLinks

1.Aligntheconnectinglinktothelastlinkinoneendof thesafetychain(Figure4D).

2.Inserttheconnectinglinkthroughthechainlinkuntil theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.

3.Safetychain

Figure5

1.Enginecowl

2.Enginespeedcontrol handle

3.Drum8.Drum-tiltbrake

4.Handwheel9.Rubberlatch

5.Lightingwireharness

6.Safety-chainkeyholes

7.Towpole

10.Trailerlight(2)

Controls

Becomefamiliarwithallofthecontrolsbeforeyoustartthe engineandoperatethemachine.

Handwheel

Thehandwheelcontrolsthetiltofthedrum.

Drum-tiltBrake

Thedrum-tiltbrakelocksthedrumintoposition.

Page 11

EngineControls

g020004

g020357

EngineSpeedControlHandle

Theenginespeedcontrolhandle(Figure7)allowsthe operatortostartandstoptheengine.Itislocatedonthe enginecowl,andisconnectedtotheenginespeedcontrol knob,whichislocatedontheengine(Figure8).T ocontrol theenginespeedcontrolhandle:

1.Rotatetheenginespeedcontrolhandle counterclockwisetounlockit.

2.Pullitallthewayoutandlockitbyrotatingitclockwise.

3.Rotateitcounterclockwiseandpushitintostopthe engine.

Note:Thespeedcontrolknobontheenginemustbeloose (rotatedcounterclockwise)forthecowl-mountedspeed controlhandletowork.

Figure7

1.Enginespeedcontrolhandle

Figure6

1.Fueldrainplug8.Fueltank

2.Aircleaner9.Fuelcap

3.Recoil-starthandle10.Decompressionlever

4.Oilcap/dipstick11.Oillter

5.Enginespeedcontrolknob

6.Fuelinjectionpump

7.Fuelshutofflever

12.Oildrainplug

13.Oilcap/dipstick

Page 12

g020001

g020002

Recoil-startHandle

Tostarttheengine,pulltherecoil-starthandle(Figure6) quicklytoturntheengineover.Theenginecontrolsdescribed abovemustallbesetcorrectlyfortheenginetostart.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Figure8

1.Enginespeedcontrolknob

FuelShutoffLever

Thefuelshutoffleverislocatedunderneaththefueltank. MovethefuelshutofflevertotheOnpositionbefore attemptingtostarttheengine.Onceyouhavenishedusing themachineandyouhaveturnedtheengineoff,movethe fuelshutofflevertotheOffposition.

BatchCapacity

TotalVolume0.56cubicmeters

Length241cm

Width142cm

Height178cm

Weight407kg

0.34cubicmeters (12cubicfeet)

(19.8cubicfeet)

(95inches)

(56inches)

(70inches)

(897lb)

1.FuelshutoffleverinOnposition

Figure9

Page 13

Operation

g019995

G019733

Important:Beforeoperating,checkthefuelandoil levels,andremovedebrisfromthemachine.Ensurethat theareaisclearofpeople.

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball hitchorapintlehitch.

Note:Ensurethattheelectricalconnectorofthetowvehicle iscompatiblewiththeelectricalconnectorofthemachine. Themachineusesastandard4-atplug.Ifyourtowvehicle hasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.

1.Ensurethattheengineisstopped,thefuelshutofflever isoff,andthedrumisempty.

2.Usingthehandwheel,positionthedrumsothatitis pointingdowntowardtheground(Figure10).

Figure11

Drum-tiltBrake

1.Unlockedposition2.Lockedposition

4.Ensurethattheenginecowlisclosedandlatched;refer to

ClosingtheCowl(page18).

5.Inspectthetiresandwheels;referto TiresandWheels(page13).

Checkingthe

Figure10

1.Drumpointingdown3.Towpoleboltedinplace

2.Drum-tiltbrakeengaged

3.Lockthedrumintopositionbypushingdownonthe drum-tiltbrakehandle(Figure11).

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

Aftereachuse—Torquethelugnutsto108to122 N-m(80to90ft-lb)aftertowing.

WARNING

Failuretomaintaincorrecttirepressuremayresult intirefailureandlossofcontrol,resultingin propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure properination.Ifthetiresarenotinatedto thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand afteranyoperatingaccident.

Note:Referto replacementtiresmeetorexceedtheratingsforthismachine.

1.Visuallyinspectthetiresfordamageandwear(Figure 12andFigure13).

Specications(page12)andensurethatall

Page 14

G020836

Figure12

G021 107

1.Exampleoftirewearcausedbyunderination

Figure13

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair pressure.Thefollowingratingindicatestheappropriate airpressureforthetiresasinstalledatthefactory.

Important:Alwayschecktheinformation ontheactualtiresforthecorrectairpressure requirement.

Important:Themostcommoncauseoftire troubleisunderination.Maintainfullair pressure.

Figure14

HitchingaMachinewithaStampedBall Coupler

1.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.

2.Oilthepivotpointsandslidingsurfacesofthecoupler withSAE30motoroil.

3.Openthecouplerlatch(Figure15).

AirPressure:Max241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to 122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially andaftertowing.

Note:Torquethelugnutsinthesequenceshownin Figure14.

Page 15

G020359

HitchingaMachinewithaForgedBall

G019807

Coupler

1.Applyremovablethread-lockingcompoundtothe threadsofthecouplerbolttopreventthecoupler handlefromcomingloose(Figure16).

Important:Applythread-lockingcompoundas neededinthefuture.

Figure15

1.Bail

2.Safetypin

4.Positionthecouplerontopofthehitchball(Figure 15A).

5.Closethecouplerlatch(Figure15B).

6.Openthebailonthesafetypinandinsertthepin throughtheholeinthelatch(Figure15B).

7.Rotatethefreeendofthebailovertheendofthesafety pinthatisprotrudingthroughthelatch(Figure15C).

8.Connectthewireplugofthetowvehicletothewire plugofthemachine;refertoConnectingtheLighting WireHarness(page17).

Figure16

1.Couplerhandle

2.Coupler

3.Clamp

4.Bolt

5.Hitchball

2.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp andthecouplertop,andconnectthecouplerhandle tothebolt(

Figure16A).

4.Positionthecouplersothatthesocketisontopofthe hitchballandtheclampisundertheball(Figure16C).

5.Turnthecouplerhandleclockwisetothreaditontothe boltuntilitissecure(Figure16D).

Note:Useawrenchtokeeptheboltfromspinning.

6.Connectthewireplugofthetowvehicletothewire plugofthemachine;referto

ConnectingtheLighting

WireHarness(page17).

Page 16

HitchingaMachinewithaPintleHitch

G019809

G021 177

TowPole

ConnectingtheSafetyChainstothe TowVehicle

1.Removethepinfromthepintlehitchandopenit (Figure17).

Connectthesafetychaintothemachineandthetowvehicle asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes locatedinthefrontpostofthemachine,sothatthere isjustenoughslackoneachsideforturningaround cornerswhentowingthemachineFigure18).

Note:Stowtheexcesschaininsidethebottomofthe frontpostbypushingitintothekeyholesandlatching theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Note:Crossingthechainsdecreasesthechancesof thefrontofthemachinedroppingtothegroundifthe hitchdoesnotholdtheconnection.

Figure17

2.Positiontheringonthetowpoleontothehookofthe pintlehitch(

Figure17).

3.Closethetopofthepintlehitchandsecureitwiththe

Figure17).

pin(

4.Connectthewireplugofthetowvehicletothewire plugofthemachine;refertoConnectingtheLighting WireHarness(page17).

Figure18

1.Connectinglinks3.Chaincrossedundertow pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafetychain mountingpointonthetowvehiclewiththeconnecting links(Figure19).

Page 17

G021 178

Figure19

G020828

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe riskofahitchmalfunctionandtirefailure.Higher speedsalsoincreasethemomentumofthemachine andbrakingdistance.Ifthemachinebecomes detachedfromthetowvehicleathighspeed,it couldcausedamagetoproperty,orinjuryordeath tobystanders.

Donotexceed88km/h(55mph)whentowingthe machine.Forpoorroadconditionsorinclement weather,reducespeedaccordingly .

1.Connectinglink3.Chainlink

2.Safetychainmounting pointontowvehicle

WARNING

Towingthemachinewithmaterialinthedrum increasestheriskofahitchmalfunctionandtire failure.Inaddition,materialcouldbounceoutof

ConnectingtheLightingWireHarness

thedrumandhitothervehiclesand/orpeople. Materialinthedrumincreasestheweight,which

Connecttheelectricalplugofthemachinewiththeelectrical plugofthetowvehicle,asshowninFigure20.

affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page4).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

Figure20

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

Note:Themachineusesastandard4-atplug.Ifyourtow vehiclehasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.

Important:Routinelycheckthelightstoensurethat theyareworkingproperly,includingthetaillights,brake lights,andeachappropriateturnsignal.

CheckingtheLights

•Ensurethatthetaillightsofthemachineilluminatewhen

youturnontheheadlightsoftowvehicle.

•Ensurethatthebrakelightsofthemachineilluminate

whenyoupressthebrakepedalofthetowvehicle.

•Ensurethattheappropriateturnsignalasheswhenyou

operatethecorrespondingturnsignalofthetowvehicle.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves withoutdrawstringsorloosecuffs,eyeprotection,and adustmaskorrespirator.Ameshvisoralonedoes notprovidesufcienteyeprotection;supplementwith protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’ s ManualandtheEngineOwner’ sManual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkthefuelandoillevelsoftheengine.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent themachinefrommoving.

4.Ensurethatthedrumisinthemixposition (upright).

Page 18

5.Ensurethatthedrum-tiltbrakeisengagedand

G021318

thatthedrumdoesnotrotatetowardthedump position.

2.Atthebackofthemachine,grasptheringofthelatch andpullitontothelatchanchorontherearcowl.

3.Atthesideofthemachine,grasptheringofthelatch andpullitontothelatchanchorontherearcowl.

OpeningandClosingtheCowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland rearcowlmeet,grasptheringofthelatchandpullit offfromthelatchanchorontherearcowl(Figure21).

4.Repeatstep3ontheoppositesideofthemachine (Figure21).

AddingFuel

•Theenginerunsonclean,freshdieselfuelwitha

minimumcetaneratingof40.

•Purchasefuelinquantitiesthatcanbeusedwithin30days

toensurefuelfreshness.

•Usesummergradedieselfuel(Number2-D)at

temperaturesabove-7°C(20°F)andwintergradediesel fuel(Number1-DorNumber1-D/2-Dblend)below

-7°C(20°F).

•Nevermixkerosene,usedengineoil,orresidualfuels

withthedieselfuel.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinter.

•Fueladditivesarenotrecommended.Somefueladditives

maycausepoorengineperformance.

DANGER

Figure21

Openingandclosingthecowl

1.Latch3.Receiver

2.Latchanchor

2.Repeat1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets theframeofthemachine,grasptheringofthelatch andpullitofffromthelatchanchoronthecowl (Figure21).

4.Rotatetherearcowlupandforwarduntilitisfully positionedontopofthefrontcowl(Figure21).

4.V-tting

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe receiveratthebottomcenterofthecowlisalignedwith theV-ttingandushontheframeofthemachine (

Figure21).

Incertainconditions,dieselfuelisextremely ammableandhighlyexplosive.Areorexplosion fromdieselcanburnyouandothersandcan damageproperty.

Useonlydieselfuel.Fillingthefueltankwith gasolinemayresultinare.

•Fillthefueltankandstorefuelina well-ventilatedarea.

•Neverrefuelthefueltankwhiletheengineis running.

•Donotllthefueltankcompletelyfull.Addfuel untilitisatthesamelevelastheredring.This emptyspaceinthetankallowsfueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelmaybeignited byaspark.

•Storedieselinanapprovedcontainerandkeep itoutofthereachofchildren.Donotbuymore thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust systeminplaceandinproperworkingcondition.

Page 19

DANGER

g019997

Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.

•Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removefuel-poweredequipment fromthetruckortrailerandfueltheequipment withthewheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromafueldispenser nozzle.

•Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.

UsingFuelStabilizer/Conditioner

Useadieselfuelstabilizer/conditionerinthemachineto keepthefuelfreshduringstorageof90daysorless.Ifyou arestoringthemachineforlonger,drainthefueltank;refer toStoringtheMachine(page34).

Important:Donotusefueladditivescontaining methanolorethanol.

Addthecorrectamountoffuelstabilizer/conditionertothe fuel,andfollowthedirectionsofthemanufacturer.

Note:Fuelstabilizer/conditionerismosteffectivewhen mixedwithfreshfuel.

FillingtheFuelTank

Capacity:4.7L(1.25USgallons)

1.Parkthemachineonalevelsurface,stoptheengine, andallowtheenginetocool.

2.Cleanaroundthefuelcapandremoveit(Figure22).

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleandthe fueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

DieselFuelSpecications

Important:Donotmixoilwithdiesel.

Dieselfuelshouldcomplywiththefollowingspecication. Thetablelists7worldwidespecicationsfordieselfuels.

DieselFuelSpecications

Number2-D,Number1-D, ASTMD975-94

EN590:96EuropeanUnion

ISO8217DMX

BS2869-A1orA2

JISK2204GradeNumber2

KSM-2610

GB252China

Location

U.S.A.

International

UnitedKingdom

Japan

Korea

Figure22

1.Fuelcap3.Redring

2.Inletfuelscreen

Important:Keeptheinletfuelscreenandthered ringinthefueltankwhilepouringthefuel.

Page 20

3.Addfueltothefueltankuntilthelevelisuptothered

g020005

SAE 10W

SAE 20W

SAE 10W -30

SAE 15W -40

SAE 20

SAE 30

SAE 40

(-4 F)

(14 F)o(32oF)

(50oF)

(68oF)

(86oF) (104oF)

-20oC -10oC 0oC

10oC

20oC

30oC

40oC

g020376

g019993

ring(Figure23).

Important:Thisspaceinthetankallowsthefuel toexpand.Donotllthefueltankcompletelyfull.

Figure24

Important:Besurethattheengineoil,engineoil

storagecontainers,andengineoilllingequipmentare freeofsedimentsandwater.

1.Placethemachineonaat,levelsurface,andstopthe engine.

2.Allowtheenginetocool.

Figure23

4.Securelyinstallthefuelcap(Figure22).

5.Wipeupanyfuelthatmayhavespilled.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily—Checktheengine

oillevel.

ToroPremiumEngineOilisavailablefromyourAuthorized ToroDealer.

Important:Use4-cycleengineoilthatmeetsorexceeds thefollowingguidelinesandclassications:

•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher

•ACEAServiceCategoriesE-3,E-4,andE-5

•JASOServiceCategoryDH-1

3.Cleanaroundthedipstick.

4.Removethedipstickandwipetheendclean(Figure25).

CrankcaseCapacity:1.6L(1.7USqt)

Important:Iftheoillevelinthecrankcaseistoolow ortoohighandyouruntheengine,youmaydamage theengine.Thistypeofdamageisnotcoveredbythe warranty.

Viscosity:Referto

Figure24.

Figure25

1.Dipstickupperlimit3.Fillport

2.Dipsticklowerlimit

Page 21

5.Slidethedipstickfullyintothellportwithout

g020002

g020001

g020357

threadingitintotheport(Figure25).

6.Removethedipstickandlookattheend.Iftheengine oillevelisbelowthehalfwaypointonthehatchmarks, slowlypouronlyenoughoilintothellporttoraise theleveltothehalfwaypointonthedipstick.

7.Installandsecurethedipstick(Figure25).

StartingandStoppingthe Engine

StartingtheEngine

1.ReadSafeOperatingPractices(page4)andunderstand Controls(page10)beforeattemptingtostartthe machine.

2.MakesurethatthefuelshutoffleverisintheOn position.

Figure27

1.Enginespeedcontrolknob

1.FuelshutoffleverintheOnposition

Figure26

3.Ensurethattheenginespeedcontrolknobonthe engineisloosebyrotatingitcounterclockwise(Figure

27).

4.Rotatetheenginespeedcontrolhandle counterclockwisetounlockit,pullitallthe wayout,andlockitbyrotatingitclockwise(Figure28).

Figure28

1.Enginespeedcontrolhandle

5.Pushthedecompressionlevertotheleft(Figure6).

Page 22

Note:Thedecompressionleverwillstaycockedto

G022414

theleftandwillautomaticallyreturntotheoriginal positionwhentherecoilstarterhandleispulledagain.

6.Grasptherecoil-starthandle,pullitoutslowlyuntil youfeelresistance,thenpullitallthewayoutwitha strongandevenmotion(Figure29).

Note:Use2handsifnecessary.

Figure29

1.Ensurethatthemachineisonlevelgroundandthatthe surroundingareaisclearofobstacles.

Note:Disconnectthemachinefromthetowvehicle andchockthefrontandbackofbothtirestoprevent anymovement.

2.Makesurethatyoureadalltherecommendationsfrom theSafetysection;refertoSafety(page4)beforeusing themachine.

3.Starttheengineandclosetheenginecowl.Allow theenginetowarmupatidlefor2minutes;referto StartingtheEngine(page21).

4.Usethehandwheeltomovethedrumintoanupright, slightlytiltedpositiontoallowaccessforpouring materialsintothedrum.

Note:Thispositionalsoallowsthemixingpaddlesto mixthematerialsmoreeffectively.

5.Pushthedrum-tiltbrakedowntolockthedruminto positionandavoidaccidentallydumpingthematerial.

7.Slowlyreturntherecoil-starthandletotheinitial position.

8.Iftheenginedoesnotstart,repeatsteps2through7.

StoppingtheEngine

1.Unlocktheenginespeedcontrolhandlebyrotating itcounterclockwise,andpushitinslightly ,totheidle setting.

2.Runtheengineatlowidlespeedandwithoutaload foratleast5minutestoallowenginecomponentsthat operateatahightemperaturetocooldown.

3.Pushtheenginespeedcontrolhandletherestofthe wayintostopengine.

4.Movethefuelshutofflevertotheclosedpositionafter theenginestops.

Note:Iftheenginedoesnotstopafteryoupushthe enginespeedcontrolhandleallthewayin,stopthe enginebymovingthefuelshutofflevertotheclosed position.

UsingtheMachine

Important:Ifyouneedtostopthemachine,usethe

enginespeedcontrolhandlelocatedonthecowl;referto EngineSpeedControlHandle(page11).

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand breathingthedustinvolvedishazardoustoyour health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust whileusingthemachine;referto Practices(page4).

•Avoiddirectcontactofcementandconcrete materialswithskinandeyes.

Important:Donotaddmorematerialthanthebatch capacityofthemachine;refertoSpecications(page12).

Note:Followthemanufacturer’sinstructionsthatareprinted onthepackagingoftheproduct.

SafeOperating

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine isrunning.

•Keepallbystandersasafedistancefromthe machine.

•Stopthemachineimmediatelyifanypeopleor animalsentertheworkarea.

•Neverplaceanypartofyourbodyintoaposition thatcausesanunsafeoperatingcondition.

Concretehasthefollowing4basicingredients:

•Sand

•Gravel

•Portlandcement

•Water

Dependingontheapplication,youcanusedifferentratios ofthese4ingredients.

Therearemanyvariationsofconcretemixrecipes,depending ontheapplication.Itisimportanttousetheappropriate quantityofwater.Usingtoolittlewaterwillresultindryareas

Page 23

inthemix,butusingtoomuchwaterwillresultinweaker concrete.Theamountofwaterneededwillvarydepending onmoisturecontentofthesandandgravel.Themixshould haveathicknesssimilarthatofpeanutbutter.

Keepthepouredconcretedampforseveraldaystoobtain propercuring.Evaporationresultsinweakerconcrete. Concretecuresthroughhydration,areactionbetweenwater andcement.

MixingPre-mixConcrete

1.Ensurethatthetiltbrakeisfullyengagedandthatthe drumisoperatingatfullspeed.

2.Pourwaterintothedrum.

3.Addtherequiredamountofdrypre-mix.

4.Allowthedrumtoturnwhilethemixreachesthe appropriateconsistency.

3.Usingyourotherhand,pullupwardsonthedrum-tilt brakehandletoreleasethebrake.

4.Usingbothhands,slowlyturnthehandwheel,allowing thedrumtotiltinthedesireddirectionanddumpthe desiredamountofmaterial.

5.Turnthehandwheelintheoppositedirectiontoreturn thedrumintoanuprightposition.

6.Pushdownonthedrum-tiltbraketolockthedrum intoposition,avoidingaccidentaldischargingof concretemix.

7.Afterdumpingabatchofmaterial,cleanthedrum; refertoCleaningtheDrum(page23).

Note:Thisstepwillcleanthepaddlesanddrum betweenbatchesandpreventdriedmaterialfrom formingandcontaminatingthenextbatchofmaterial

CleaningtheDrum

MixingSand,Gravel,andCement

Thetypicalratioformixingconcreteis1partPortland cement,2partssand,and3partsgravel.

1.Ensurethatthetiltbrakeisfullyengagedandthatthe drumisoperatingatfullspeed.

2.Pourwaterintothedrum.

3.Addtherequiredamountofgravel.

4.AddtherequiredamountofPortlandcement.

5.Addtherequiredamountofsand.

6.Allowthedrumtoturnwhilethemixreachesthe appropriateconsistency.

Note:Addingwaterandgravelbeforecementandsand allowsthemixleftinthedrumfromthepreviousbatchtobe tumbledoffthedrumandpaddlesandintothenextbatch.

UsingtheDrum

DANGER

Contactwiththemixingpaddlescouldcause damageorinjury.

ServiceInterval:Aftereachuse

Important:Donotstrikeonthedrumwithashovel, hammer,oranyotherdevicetoloosenaccumulationof driedmaterials.

1.Whilethemachineisrunning,usethehandwheelto tiltthedrumslightly.

2.Engagethedrum-tiltbraketopreventthedrumfrom tiltingfurtheranddischargingthewater.

3.Asthedrumisrotating,sprayitthoroughlywithwater beforethematerialdries.

4.Allowthedrumtorotateandtumbletheloosematerial andwater,furtherlooseningtherestofthematerial.

5.Continuetospraythedrumwithwatertoremoveallof thematerialfromthedrumandmixingpaddles.

6.Whenallofthematerialhasbeenremovedfromthe surfacesofthedrumandmixingpaddles,disengagethe drum-tiltbrakeandusethehandwheeltotiltthedrum anddumpthewaterfromthedrum.

7.Ifsomematerialstillremainsinthedrum,spraythe drumwithwaterwhileitistilteddownward,allowing thewaterandmaterialtorunout.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavetheengine

runningsothattherotatingdrumhelpsdumpthematerial.

1.Alignawheelbarroworsimilarcontainerofadequate capacityinthepathofthedrumopening.

2.Whilethedrumisturning,rmlygraspthehandwheel withonehand.

Page 24

Maintenance

G020752

Important:Beforeperforminganymaintenanceprocedures,rststoptheengine,andwait5minutestoallow allmovingpartstocometoacompletestopandcool.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Aftertherst50hours

Beforeeachuseordaily

Aftereachuse

Every20hours

Every40hours

Every50hours

Every100hours

Every200hours

Every400hours

Every1,000hours

MaintenanceProcedure

•Changetheengineoil.

•Cleantheengineoillter.Replaceitifitisdamaged.

•Inspectthetiresandwheels.

•Checktheengineoillevel.

•Inspecttheaircleanerelements.

•T orquethelugnutsto108to122N-m(80to90ft-lb)aftertowing.

•Cleanthedrum.

•Inspectthedrivechainforrustanddebris.

•Inspectthedrivechaintensionandadjustitasnecessary .

•Lubricatethedrivechainwithanon-stickychainlubricant.

•Cleantheinletfuelscreen.

•Changetheengineoil.

•Cleantheaircleanerelements.Cleanthemmorefrequentlyindustyoperating conditions.

•Replacetheoutletfuellter.

•Cleantheengineoillter.Replaceitifitisdamaged.

•Changethereductioncaseoil.

Monthly

•Greasethetrunnionsandthedrumspindle.

Premaintenance Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Chockthetires.

4.Opentherearcowl;referto

18).

5.Ensurethattheengineandmuferarecool.

RemovingandInstallingthe DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore performingsomemaintenanceprocedures.

OpeningtheCowl(page

RemovingtheDividerPlate

1.Unlatchandopenthecowl;refertoOpeningtheCowl (page18).

2.Useawrenchtoremovethe4boltsthatsecurethe dividerplatetothefrontcowl.

Note:Keeptheboltsforinstallingthedividerplate.

Figure30

Page 25

3.Toremovethedividerplate,liftitupwardandrotate

G020753

g020000

itcounterclockwisesothatitclearsvariousengine components.

InstallingtheDividerPlate

1.Guidethedividerplateintopositionagainstthefront cowl.

Note:Startwiththedividerplaterotatedslightly counterclockwise,andthenrotateitclockwisewhile loweringitintoposition.

Ensurethatthedividerplateisnotbackward.

Lubrication

LubricatingtheMachine

ServiceInterval:Monthly—Greasethetrunnionsandthe

drumspindle.

1.Cleanaroundeachgreasettingwitharag,andliftthe plasticcapoffthegreasetting(Figure32).

2.Useagreaseguntolubricatethegreasettingsofboth trunnionsandthedrumspindlewithgeneral-purpose lithiumgrease(Figure32).

3.Wipeupanyexcessgrease.

Figure31

2.Aligntheboltholesinthedividerplateandthefront cowl.

3.Installeachofthe4bolts,andhand-tightenthemto preventcross-threading.

4.Tightentheboltswithawrenchuntiltheyaresecure.

Figure32

Important:Donotlubricatethepiniongearandring

gear.Lubricationwillcausethemtocollectabrasive materialsandacceleratewear.

Page 26

LubricatingtheDriveChain

G021306

1 2

g019996

ServiceInterval:Every40hours—Lubricatethedrivechain

withanon-stickychainlubricant.

EngineMaintenance

ServicingtheAirCleaner

Applyachainlubricantthatisnon-stickytohelppreventdirt andabrasiveparticlesfromstickingtothechain(Figure33).

Figure33

1.Drivechain3.Enginesprocket

2.Reductioncase

ServiceInterval:Beforeeachuseordaily—Inspecttheair

cleanerelements.

Every200hours/Yearly(whichevercomes rst)—Cleantheaircleanerelements.Cleanthem morefrequentlyindustyoperatingconditions.

Important:Donotoperatetheenginewithouttheair lterassembly;extremeenginedamagewilloccur.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Turnthefuelshutofflevertotheoffposition.

3.Removethewingnutthatsecurestheair-cleanercover (Figure34).

Figure34

1.Wingnut3.Paperelement

2.Air-cleanercover4.Foamelement

4.Removetheair-cleanercover.

5.Removetheinternalwingnut.

6.Removethefoamandpaperelementsfromthebase

Figure34).

(

7.Removethefoamelementfromthepaperelement (Figure34).

8.Inspectthefoamandpaperelements,andreplacethem iftheyaredamagedorexcessivelydirty.

Note:Nevertrytobrushdirtoffthepaperelement; brushingforcesthedirtintothebers.

9.Wipedirtfromthebaseandthecoverwithamoistrag.

Note:Becarefultopreventdirtanddebrisfrom enteringtheairductinsidetheair-cleanerhousing.

10.Slidetheouterfoamelementoverthepaperelement.

11.Installtheaircleanerelementsandensurethattheyare properlypositioned.

12.Installtheinternalwingnut

13.Securelyinstallthecoverwiththeotherwingnut.

Page 27

ChangingtheEngineOil

SAE 10W

SAE 20W

SAE 10W -30

SAE 15W -40

SAE 20

SAE 30

SAE 40

(-4 F)

(14 F)o(32oF)

(50oF)

(68oF)

(86oF) (104oF)

-20oC -10oC 0oC

10oC

20oC

30oC

40oC

g020376

g020382

ServiceInterval:Aftertherst25hours—Changethe

engineoil.

Every100hours—Changetheengineoil.

ToroPremiumEngineOilisavailablefromyourAuthorized ToroDealer.

Important:Use4-cycleengineoilthatmeetsorexceeds thefollowingguidelinesandclassications:

•APIServiceCategoriesCH-4,CI-4,CJ-4orhigher

•ACEAServiceCategoriesE-3,E-4,andE-5

•JASOServiceCategoryDH-1

CrankcaseCapacity:1.6L(1.7USqt)

Important:Iftheoillevelinthecrankcaseistoolow ortoohighandyouruntheengine,youmaydamage theengine.Thistypeofdamageisnotcoveredbythe warranty.

Viscosity:RefertoFigure35.

Figure35

DrainingtheEngineOil

WARNING

Oilmaybehotaftertheenginehasbeenrun,and contactwithhotoilcancauseseverepersonalinjury.

Avoidcontactingthehotengineoilwhenyoudrain it.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Placeadrainpanundertheoildrainholeoftheengine (

Figure36).

Figure36

1.Oildrainplug3.Oildrainpan

2.Oildrainhole

3.Removethedrainplugandcatchtheoilintheoildrain pan(Figure36).

4.Whentheoilhasdrainedcompletely,installthedrain plugwithanewwasher(Figure36).

Note:Disposeoftheusedoilatacertiedrecycling center.

Page 28

FillingtheEngineCrankcasewithOil

g019993

g020389

1.Removethedipstick(Figure37)andslowlypouroil intothellholeuntiltheoilisbetweentheupperand lowerlimitonthedipstick.

Figure38

1.Oillter3.Oil-lterretainingbolt

2.Oil-ltercap

3.Cleantheoillterorreplaceitifitisdamaged.

4.Installtheoillter.

5.Makesurethattheoil-ltercapisfullyseated.

6.Installandtightentheoil-lterretainingbolt.

Figure37

1.Dipstickupperlimit

2.Dipsticklowerlimit

3.Oilllerport

2.Installandsecurethedipstick.

3.Wipeupanyspilledoil.

ServicingtheEngineOilFilter

ServiceInterval:Aftertherst50hours—Cleantheengine

oillter.Replaceitifitisdamaged.

Every400hours—Cleantheengineoillter.Replace itifitisdamaged.

7.Addnewengineoil;referto

FillingtheEngine

CrankcasewithOil(page28).

8.Warmuptheenginebyrunningitfor5minutes,and checkforanyengineoilleaks.

9.Aftertheengineiswarm,turnitoffandletitsitfor 10minutes.

10.Checktheengineoillevelbyfullyinserting,butnot screwingin,thedipstick.

11.Addengineoilasneeded;referto

CheckingtheEngine

OilLevel(page20)

InspectingandCleaningtheEngineOil Filter

1.Removetheoil-lterretainingbolt.

2.Pulltheoil-ltercapoutandremovetheoillter.

Page 29

RemovingandInstallingthe

g020391

G021309

Engine

RemovingtheEngine

1.Opentherearcowl;refertoOpeningtheCowl(page

18).

2.Removethe4nutsandboltsthatsecuretheengineto theenginemountingplate(Figure39).

FuelSystem Maintenance

ServicingtheFuelSystem

CleaningtheInletFuelScreen

ServiceInterval:Every50hours—Cleantheinletfuel

screen.

1.Cleantheareaaroundthefuelcap.

2.Removethefuelcap.

3.Lifttheinletfuelscreenoutofthefueltank.

Figure39

1.Nutsandbolts

3.Slidetheenginetotheright,andmovethedrivechain awayfromtheenginesprocket.

4.Carefullylifttheengineupandofftheenginemounting plate.

InstallingtheEngine

1.Settheengineontheenginemountingplate,andalign theboltholes(Figure39).

2.Installthe4boltsandsecurethemwiththenuts torquedto24N-m(18ft-lb).

3.Checkthedrivechaintension,andadjustitifnecessary; refertoCheckingtheDriveChainTension(page31) andAdjustingtheDriveChainTension(page31).

4.Closetherearcowl;refertoClosingtheCowl(page18).

Figure40

1.Fuelcap3.Fueltank

2.Inletfuelscreen

4.Cleantheinletfuelscreenorreplaceitifitisdamaged.

5.Installtheinletfuelscreen.

6.Installthefuelcapandhandtightenit.

Note:Overtighteningthefuelcapwilldamageit.

Page 30

DrainingtheFuelTankandReplacing

G02131 1

G021307

theOutletFuelFilter

ServiceInterval:Every200hours—Replacetheoutletfuel

lter.

1.Stoptheengineandwaitforallmovingpartstostop.

2.Placeanapprovedcontainerunderthefueltankto collectthefuel.

3.Removethefuelcap(

Figure41).

7.Pulltheoutletfuellterandgasketoutoftheller port(Figure42).

8.Installanewoutletfuellterandgasketthroughthe llerport,andseattheminthefueltank(Figure42).

9.InstallanewO-ringonthefuelshutofflever,and installtheassemblytothefueltankusingthenuts underthefuelshutofflever(Figure42).

10.Installthedrainplugwithanewgasket(

Figure41).

11.Installthefuelcapandhandtightenit.

Note:Overtighteningthefuelcapwilldamageit.

Figure41

1.Fuelcap3.Drainplug

2.Gasket

4.Removethedrainplugandgaskettodrainthefuel Figure41).

(

5.Loosenthenutsunderthefuelshutofflever(

Figure

42).

Figure42

1.Outletfuellter4.O-ring

2.Gasket5.Fuelshutofflever

3.Fillerport

6.Nut(2)

6.RemoveanddiscardtheO-ring(Figure42).

Page 31

DriveSystem

G021305

g020391

ServicingtheDriveChain

Maintenance

ServicingtheReductionCase

ChangingtheReductionCaseOil

ServiceInterval:Every1,000hours

OilType:non-detergentmotoroilwithaviscosityofSAE

50orless

Capacity:8oz(0.24L)

1.Removetheengine;refertoRemovingtheEngine

(page29).

2.Removethedrainplugandtheventedllerbolton

thereductioncase.

ServiceInterval:Every20hours—Inspectthedrivechain

forrustanddebris.

Every20hours—Inspectthedrivechaintensionand adjustitasnecessary.

CheckingtheDriveChain

1.Stoptheengineandlocktheenginespeedcontrol handletotheStopposition;refertoStoppingthe Engine(page22),andmovethefuelshutoffleverto theOffposition.

2.Usingaashlight,carefullyinspectthechain.Ifrust anddebrisarepresent,removethemwithabrush.

CheckingtheDriveChainTension

1.Layastraightedgealongthedrivechainfromone sprockettotheother.

2.Pushonthechainwith6.8kg(15lb)ofpressure, midwaybetweenthesprockets.

3.Measurethedistancefromthechaintothestraightedge. Thedistanceshouldbeapproximately2.5cm(1inch).

Figure43

1.Reductioncase4.Drainplug

2.Fillhole5.Drainhole

3.Ventedllerbolt

3.Tiptheenginesothattheoildrainscompletely,to avoidmixingdifferenttypesofoil.

Important:Toavoiddamagingpartsofthe engineorthereductioncase,becarefulwhen tippingtheengine.

4.Installthedrainplugintothedrainhole.

4.Ifthechaintensionneedsadjustment,referto AdjustingtheDriveChainTension(page31).

AdjustingtheDriveChainTension

1.Stoptheengineandwaitforallmovingpartstostop.

2.Loosenthe4nutsandboltsthatsecuretheengineto theenginemountingplate(Figure44).

5.Ensurethattheengineislevel,andpour8ozofoil intothellhole.

6.Installtheventedllerboltintothellhole.

7.Installtheengine;referto

29)

InstallingtheEngine(page

Figure44

1.Enginemountingnutsandbolts(4each)

Page 32

3.Slidetheenginelefttoincreasetensiononthedrive

G020829

chainorrighttodecreasetension.

ReplacingtheLight

4.Whenthechainhastheappropriateamountoftension; refertoCheckingtheDriveChainTension(page31), torquethe4nutsandboltsto24N-m(18ft-lb)each.

Bulbs

ReplacingtheRear-facing Bulbs

Note:Theleftrear-facingbulbalsoilluminatesthelicense

plate.

1.Useascrewdrivertoremovethe4screwsfromthe largesquarelensonthelight(Figure45).

Figure45

2.Removethelens(Figure45).

3.Pushandtwistthebulbcounterclockwisetoremoveit fromthesocket(

4.Pushanew1157bulbintothesocketandthentwistit clockwise(Figure45).

5.Installthelensandthe4screws(Figure45).

Figure45).

Page 33

ReplacingtheSide-facing

G020830

Bulbs

Cleaning

1.Useascrewdrivertoremovethe2screwsfromthe smallrectangularlensonthesideofthelight(Figure

46).

Figure46

2.Removethelens(Figure46).

3.Pullthebulboutofthesocket(Figure46).

4.Pushanew168bulbintothesocket(Figure46).

CleaningtheMachine

Regularcleaningandwashingwithmilddetergentandwater willincreasethelifespanofthemachine.Cleanthemachine aftereachusebeforethedirthardens.

Removedirtandgrimefromtheexternalpartsoftheentire machine,especiallytheengine.Cleandirtandconcrete materialsfromtheoutsideoftheengine.

Ensurethatthefuelcapandoilllcap/dipstickaresecureto avoidgettingwaterintheengine.

Usecarewhenusingahigh-pressuresprayer,becauseitcan damagesafetydecals,instructionsigns,andtheengine.

5.Installthelensandthe2screws(

Figure46).

Page 34

Storage

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.Cleanthemachine;refertoCleaningtheMachine (page33).

2.Starttheengine.Allowtheenginetoidlefor3minutes andthenstoptheengine.

3.Draintheengineoilwhiletheengineisstillwarm, andlltheenginewithnewoil;refertoChangingthe EngineOil(page27).

4.Pushthedecompressionleverdownandholditwhile slowlypullingtherecoilstarter2or3times.

Note:Donotstarttheengine.

5.Drainthefueltankbyunscrewingfueldrainplugand collectingfuelinafuelcontainer.

Note:Disposeofthefuelproperly;recycleit accordingtolocalcodes.

6.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaceswithpaint availablefromyourAuthorizedServiceDealer.

8.Storethemachineinaclean,drygarageorstoragearea.

9.Coverthemachinetoprotectitandkeepitclean.

Page 35

Troubleshooting

Problem

Theenginewillnotstart.

Theenginerunsrough.

Thereiswhiteorblackexhaustsmoke.

PossibleCauseCorrectiveAction

1.Ontheenginecowl,theenginespeed controlhandleisnotallthewayintothe startposition.

2.ThefuelshutoffleverisintheOff position.

3.Thefueltankisempty.3.Fillthetankwithfreshfuel.

4.Thefuelisbad;theenginewasstored withouttreatingordrainingthefuel,or itwaslledwithbaddiesel.

5.Thefuellterisclogged.5.Replacethefuellter.

1.Theairlterisclogged.1.Cleanorreplacetheairlter.

2.Thereiswaterorcontaminantsinthe fuel.

3.Thereistoomuchoilintheengine.3.Draintheoiltotheproperlevel.

1.Theengineisoverloaded.1.Reducetheload.

2.Theaircleanerelementisclogged.

3.Improperdieselfuelhasbeenputin thefueltank.

4.Thefuelinjectionsystemhasan incorrectspraypattern.

5.Thereisexcessiveintakeorexhaust valveclearance.

6.Theengineisburningoil.

1.Pulltheenginespeedcontrolhandleto thestartpositionandlockit.

2.MovethefuelshutofflevertotheOn position.

4.Drainthefueltankandllitwithfresh diesel.

2.Drainandllthetankwithfreshfuel.

2.Cleantheelementorreplaceit.

3.Fillthetankwiththerecommended dieselfuel.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Thedrumdoesnotturn.1.Thechainislooseordamaged.

Thedrumdoesnottilt.1.Thedrum-tiltbrakeisengaged.1.Disengagethedrum-tiltbrake.

Thedrumchattersorturnserratically.

1.Teetharemissingfromthegears.1.ContactyourAuthorizedService

2.Thegearsaremisaligned.

1.Thereisdebrisinthedrum.1.Removethedebris. Themachinevibratesexcessively.

2.Themixingpaddlesaredamaged.

1.ContactyourAuthorizedService Dealer.

Dealer.

2.ContactyourAuthorizedService Dealer.

Page 36

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete,Masonry, andCompaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefects inmaterialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.Tolocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’s analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1 196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheToroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine

maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty.Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlW arrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0288RevB