Toro 60217, 60217C, 60221, 60221C, 60221HD Operator's Manual

Page 1
FormNo.3422-822RevA
MMX-658K-P ,MMX-858K-P ,and MMX-858H-PMortarMixers
ModelNo.60217—SerialNo.400000000andUp ModelNo.60217C—SerialNo.400000000andUp ModelNo.60221—SerialNo.400000000andUp ModelNo.60221C—SerialNo.400000000andUp ModelNo.60221HD—SerialNo.400000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
Page 2
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
TireInformation—TheDOTtireinformationislocated onthesideofeachtire.Thisinformationgivesload andspeedratings.Replacementtiresshouldhavethe sameorbetterratings;refertoSpecications(page
17)toensurethatthetiresonyourmachinemeetor
exceedtheweightrequirementsofyourmachine.
Ifyoubelievethatyourmachinehasadefectwhich couldcauseacrashorcouldcauseinjuryordeath, youshouldimmediatelyinformtheNationalHighway TrafcSafetyAdministration(NHTSA)ifyoulivein theUnitedStatesorTransportCanadaifyoulivein Canada,inadditiontonotifyingTheT oroCompany. IfNHTSAorTransportCanadareceivessimilar complaints,itmayopenaninvestigation,andifitnds thatasafetydefectexistsinagroupofmachines,it mayorderarecallandremedycampaign.However, NHTSAorTransportCanadacannotbecomeinvolved inindividualproblemsbetweenyou,yourdealer,or TheToroCompany.
•TocontactNHTSA,youmaycalltheVehicle
SafetyHotlinetoll-freeat1-888-327-4236;goto http://www.safercar.gov;orwriteto:Administrator, NHTSA,1200NewJerseyAvenue,SEWest Building,Washington,DC20590.Y oucanalso obtainotherinformationaboutmotorvehiclesafety fromhttp://www.safercar.gov.
•TocontactTransportCanada,youmaycall
1-800-333-0510or(819)994-3328;goto http://www.tc.gc.ca/roadsafety/;writeto:Road SafetyandMotorVehicleRegulationDirectorate, TransportCanada,TowerC,PlacedeVille,330 SparksStreet,Ottawa,Ontario,K1A0N5;oremail [email protected].
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisdesignedtomixmortar,plaster, reproongmaterial,grout,andothersmall-grained Portlandcementproducts.Avehicleequippedwith anappropriatepintlehitchorballhitchcantowthe machine.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Page 3
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
Safety-alertsymbol
g249187
g000502
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
3
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Contents
Safety.......................................................................5
SafeOperatingPractices....................................5
SafetyandInstructionalDecals..........................8
Setup.......................................................................11
1InstallingtheDumpHandle.............................11
2InstallingtheT owPole...................................12
3InstallingtheSafetyChain..............................12
4AdjustingtheMixingPaddles.........................12
ProductOverview...................................................13
Controls...........................................................14
EngineControls............................................15
Specications..................................................17
Operation................................................................17
ThinkSafetyFirst..............................................17
TowingtheMachine..........................................17
AdjustingtheAxleWidth...................................21
PreparingtoUsetheMachine...........................21
OpeningtheCowl.............................................22
ClosingtheCowl...............................................22
AddingFuel......................................................22
PerformingDailyMaintenance..........................24
StartingtheEngine...........................................24
ShuttingOfftheEngine.....................................25
MixingtheMaterial...........................................25
DumpingtheMaterial........................................26
CleaningtheDrum............................................27
Maintenance...........................................................28
RecommendedMaintenanceSchedule(s)...........28
Pre-MaintenanceProcedures..............................29
PreparingtheMachineforMaintenance............29
DisconnectingtheSpark-PlugWire..................29
RemovingtheDividerPlate..............................29
InstallingtheDividerPlate................................29
Lubrication..........................................................30
LubricatingtheBearings,Seals,and
Gears............................................................30
EngineMaintenance...........................................31
ServicingtheAirCleaner..................................31
ServicingtheEngineOil....................................32
ServicingtheSparkPlug...................................34
CleaningtheSparkArrester..............................35
RemovingandInstallingtheEngine..................36
FuelSystemMaintenance...................................38
CleaningtheFuel-SedimentCup......................38
DrainingtheFuelT ank......................................38
ElectricalSystemMaintenance...........................39
ServicingtheLightBulbs..................................39
DriveSystemMaintenance..................................40
TireAirPressure...............................................40
InspectingtheTires..........................................40
TorquingtheWheelLugNuts............................40
ServicingtheReductionCase...........................41
BeltMaintenance................................................43
InspectingtheBelts..........................................43
AdjustingtheBeltT ension.................................43
ReplacingtheBelts...........................................44
AligningthePulleys..........................................46
PaddleMaintenance............................................47
AdjustingthePaddles.......................................47
Cleaning..............................................................49
CleaningtheMachine.......................................49
Storage...................................................................49
Troubleshooting......................................................51
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Safety
Improperuseormaintenancebytheoperatoror ownercanresultininjury.T oreducethepotential forinjury ,complywiththesesafetyinstructions andalwayspayattentiontothesafety-alertsymbol (Figure2),whichmeans:Caution,Warning,or Danger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonal injuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Always followallsafetyinstructionstoavoidseriousinjuryor death.
WARNING
Machiningorhandlingstone,masonry, concrete,metal,andothermaterialscan generatedust,mists,andfumescontaining chemicals,suchassilica,knowntocause seriousorfatalinjuryorillness,suchas respiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.
•Controldust,mist,andfumesatthe sourcewherepossible.Usewaterfordust suppressionwheneverpossible.
•Usegoodworkpracticesandfollowthe recommendationsofthemanufactureror suppliers,OSHA,andotheroccupational andtradeassociations.
•Alwaysfollowrespiratoryprecautions.
•Whenyoucannoteliminatethehazards frominhalation,youandallbystanders shouldweararespiratorapprovedby OSHAforthematerialthatyouare handling.
WARNING
Engineexhaustcontainscarbonmonoxide, whichislethalifinhaled.
Donotruntheengineindoorsorinan enclosedarea.
•Readandunderstandthecontentsofthis
Operator’sManualbeforeyoustarttheengine. Ensurethateveryoneusingthisproductknows howtouseitandunderstandsthewarnings.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingthem.
•Neverletchildrenoruntrainedpeopleoperateor
servicetheequipment.Localregulationsmay restricttheageoftheoperator.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriestopeopleordamageto property.

Towing

•Checkwithyourlocalcountyorstatetowingsafety
regulationsbeforetowingthemachine.
•Toreducethepossibilityofanaccidentwhile
transportingthemachineonpublicroads,ensure thatthetowingvehicleismechanicallysoundand ingoodoperatingcondition.
•Shutofftheenginebeforetransportingthe
machine.
•Whentowingwithaballhitch,ensurethatitisthe
propersizeforthehitchcoupleronthemachine.
•Whentowingwithapintlehitch,ensurethatthe
eyeofthetowpoleisthecorrectdimensionfor thepintlehook.
•Inspectthehitchandcouplingforwear.Donot
towthemachinewithdamagedorwornhitches, couplings,chains,orothercomponents.
•Checktheairpressureofthetiresonthetowing
vehicleandadjustthepressureasneeded.
•Checkthetiretreadandsidewallfordamageand
wearandreplacethetireifnecessary.
•Properlyattachthesafetychainstothetowing
vehiclebycrossingthechainsandremovingany extraslack.
•Ensurethatthedirectionalandbrakelightsare
workingproperly(ifequipped).
•Ensurethatthedirectional,backup,andbrake
lightsofthetowvehicleareworkingproperly(if equipped).

Training

•Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,andallow themachinetocoolbeforeadjusting,cleaning, storing,orrepairingthemachine.
•Beforetowing,ensurethatyourmachineis
correctlyandsecurelyattachedtothetowing vehicle.
•Ensurethatthesafetychainsareproperlysecured
tothevehicle,andleaveenoughslackforturning.
5
Page 6
•Donotcarryanymaterialinthemachinewhen
towing.
•Avoidsuddenstopsandstarts.Thiscancause
skiddingorjackkning.Smooth,gradualstartsand stopsimprovestowing.
•Avoidsharpturnstopreventrolling.T owonlywith
avehiclethathasahitchdesignedfortowing.Do notattachtowedequipmentexceptatthehitch point.
•Donottowthemachinefasterthan88km/h(55
mph).
•Usecautionwhenbackingup;useaspotter
outsidethevehicletoguideyou.
•Donotallowanyonetositorrideonthemachine.
•Disconnectthemachinefromthetowvehicle
beforeusingit.
•Placechocksunderneaththetirestopreventthem
fromrollingwhilethemachineisparked.

Preparation

–Ensurethatthelugnutsaretightandtorqued
properly.
–Ensurethatthemachineisproperlysecured.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.
Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.
•Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearpersonalprotectiveequipmentand
appropriateclothingincluding:
–Hardhat –Respiratorordustmask –Faceshield –Safetyglasses –Hearingprotection –Safetyshoes –Longpants –Shirtwithlongsleevesthataretightatthe
wrists
–Tight-ttinggloveswithoutdrawstringsorloose
cuffs
•Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .
•Ensurethatthemachineisonalevelsurface
beforeoperatingit.
•Chockthetiresofthemachinetoprevent
unintendedmovement.
•Beforeeveryuse,dothefollowing:
–Inspectthecoupler,ball,andhitch. –Ensurethatalllightsarefunctioningproperly
(ifequipped).
–Ensurethatthetiresareproperlyinated.

Operation

•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
•Donotrunanengineinanenclosedorpoorly
ventilatedarea.
•Operatethemachineonlyingoodlighting
conditions.
•Beforestartingthemachine,ensurethatthereare
nopeopleorobstaclesnearorunderthemachine.
•Shutofftheenginebeforeleavingthemachinefor
anyreason.
Neverleavearunningmachineunattended. Alwaysshutofftheengineandverifythatall movingpartshavestopped.
•Chockthetiresofthemachineorkeepitattached
tothetowingvehiclewhenitisnotinuse.
•Keepyourhandsawayfromanymovingparts.
Keepyourfeetawayfromthetiresandthefront post.
•Donotoperatethemachineundertheinuence
ofalcoholordrugs.
•Donotplaceyourhandsoranysolidobjectinto
thedrumwhenthemachineisinoperation.
•Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.
•Nevermovethemachinewhiletheengineis
running.
•Keepthecowlclosedandlatchedduringoperation.
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Page 7
•Ensurethatalltheguardsandshieldsaresecurely
inplacebeforeoperatingthemachine.
•Ifthemixingpaddlesstrikeanobjectorifthe
machinestartsmakinganunusualnoiseor vibration,shutofftheengine,waitforallmoving partstostop,andemptythedrum.Inspectfor cloggingordamage.Clean,repair,and/orreplace anydamagedparts.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Donotoperatethemachinewhenthereistherisk
oflightning.

MaintenanceandStorage

•Beforeperformingmaintenance,dothefollowing:
–Parkthemachineonalevelsurface.
–Shutofftheengine,disconnectthespark-plug
wire,andwaitforallmovementtostopbefore adjusting,cleaning,orrepairingthemachine.
–Lettheenginecoolbeforeperforming
maintenanceorstoringthemachine.
–Disengageallpowerandoperationcontrols.
•Neverlubricate,service,repair,oradjustthe
machinewiththeenginerunning.
•Keepequipmentmaterialsclearfromthemufer
andenginetopreventres.Cleanupoilorfuel spills.
•Neverallowuntrainedpersonneltoservicethe
machine.
•Keepyourhands,feet,andclothingawayfrom
movingparts.Ifpossible,donotmakeadjustments withtheenginerunning.
•Keepallpartsingoodworkingconditionandall
fastenerstightened.Replaceallwornordamaged decals.
•Removeanybuildupofgrease,oil,ordebrisfrom
themachine.
•Shutofftheengineandinspectthemachineif
anobjectentersthedrumorcausesanother obstruction.Makeallnecessaryrepairsbefore startingthemachine.
•Donottamperwithsafetydevices.
•Chockthetireswhenstoringthemachine.
•Keepallfastenersandhoseclampssecurely
tightenedandallequipmentingoodcondition.
•UseonlygenuineTororeplacementparts.
7
Page 8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal125-8175
125-8175
1.ReadtheOperator’sManualforinformationongreasing themachine.
1.Warning—readthe Operator’sManual.
2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keepyourhands awayfrommovingparts; keepallguardsand shieldsinplace.
3.Entanglementhazard atpaddles—shutoff theengineandwait forallmovingpartsto stopbeforeperforming maintenance.
decal125-4939
125-4939
4.Toxicgasinhalation hazard—Donotrunthe engineinanenclosed space.
5.Explosionhazard—shut offtheengineandkeep awayfromameswhen refueling.
1.ReadtheOperator’s Manualforinformationon howtotowthemachine.
125-8216
2.Warning—limittowing speedtolessthan88km/h (55mph).
decal125-8216
8
Page 9
decal133-5619
decal130-8322
133-5619
130-8322
1.Usefuelwithanalcohol contentbyvolumeunder 10%only.
2.ReadtheOperator's Manualformore informationonfuel.
3.Donotusefuelwithan alcoholcontentgreater than10%byvolume.
decal137-7483
137-7483
9
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1.ReadtheOperator’sManual.
decal137-7491
137-7491
10
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Dumphandle1
1
2
3
4
Carriagebolt Nut2
Towpolekit(soldseparately)
Safetychain(includedwiththetowpole kit)
Connectinglink(includedwiththetow polekit)
Nopartsrequired
1

InstallingtheDumpHandle

Partsneededforthisprocedure:
1Dumphandle
2
Carriagebolt
2Nut
Qty.
Use
2
1
1
2
–
Installthedumphandle.
Installthetowpole(side-dumpmodels only).
Installthesafetychain.
Adjustthemixingpaddles.
Procedure
1.Cutthecabletiestoremovethedumphandle fromtheundersideofthegrate.
2.Installthedumphandletothesideofthedrum using2carriagebolts(installedontheinsideof thedrum)andnutsasshowninFigure3.
g232183
Figure3
11
Page 12
2

InstallingtheTowPole

Partsneededforthisprocedure:
1
Towpolekit(soldseparately)
4.Threadthenutontotheboltandtightenthem untiltheyaretightagainsttheframetting (Figure4).
Note:Iftheself-lockingnyloninsertinthe
locknutwearswithuse,replacethenutwitha newGrade5orGrade8locknut.
3
TowPoleSpecications
Purchasethetowpolekit(includingfasteners)that meetsyourneedsfromyourAuthorizedService Dealer.Themachinehasthefollowingtowpole options:
HitchTypeLength
50mm(2inch)ball—stamped78.7cm(31inches)or127cm
50mm(2inch)ball—forged78.7cm(31inches)or127cm
Pintle
(50inches)
(50inches)
78.7cm(31inches)or127cm (50inches)
InstallingtheTowPole
1.Removetheboltandnutfromthetowpole (Figure4).

InstallingtheSafetyChain

Partsneededforthisprocedure:
1
Safetychain(includedwiththetowpolekit)
2
Connectinglink(includedwiththetowpolekit)
Procedure
Safetychainandconnectinglinkareincludedinthe towpolekit(soldseparately);referto2Installingthe
TowPole(page12).
Formahookontheendofabendablepieceofrodor stiffwire(notincluded)andinstallthesafetychainand connectinglinksasshowninFigure5.
Figure4
1.Towpole4.Bolthole
2.Frontpost
3.Bolt6.Nut
2.Slidethetowpoleforwardandaligntheholein thepolewiththeholeintheframetting(Figure
4).
3.Inserttheboltthroughtheholesinthettingand thepole(Figure4).
5.Frametting
g019804
g035100
Figure5
Note:Ensurethatapproximatelyequallengthsof
safetychainextendfromeithersideofthefrontpost.
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Page 13
4
AdjustingtheMixing Paddles
NoPartsRequired
Procedure
Adjustthepaddlebladestobeascloseaspossible totheinnerwallsofthedrum;refertoAdjustingthe
Paddles(page47).
ProductOverview
g232184
Figure6
Rightside
1.Rearcowl
2.Frontcowl8.Drumlatch14.Axle
3.Grate
4.Bagsplitter10.Towpole16.Wheel
5.Dumphandle
6.Grateliftarm
7.Clutchlever13.Chute
9.Frontpost
11.Safety-chain keyhole
12.Drum
15.Cowllatch
assembly
13
Page 14
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine.
ClutchLever
Usetheclutchlevertoengageanddisengagethe paddles.
Figure7
DumpHandle
Usethedumphandletorotatethedrumtothedump positionandtorotatethedrumtothemixposition (upright).
g232185
Figure9
g019875
1.Dumphandle
1.Clutchlever
DrumLatch
Usethedrumlatchtosecurethedrumtothemix position(upright)formixingoperationsandwhen transportingthemachine.
Figure8
g019877
1.Drumlatch
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Page 15

EngineControls

Figure10
Model60221HDshown
1.Recoil-starthandle5.Fuelcap
2.Fuelvalve
3.Chokelever7.Oil-drainplug
4.Throttlelever
6.Oildipstick
8.On/Offswitch
FuelValve
Thefuelvalve(Figure12andFigure13)islocated underneaththechokelever.Movetheleverforthe fuelvalvetotheONpositionbeforeattemptingtostart theengine.Whenyouhavenishedmixing,shutoff theengineandmovethefuel-valvelevertotheOFF position.
g019744
g018792
Figure12
Model60221HDshown
1.Fuelvalve3.Throttlelever
2.Chokelever
Figure11
Models60217/C,60221/Cshown
1.Recoil-starthandle5.Throttlelever
2.Fuelvalve
3.Chokelever7.Oil-drainplug
4.Fuelcap
6.Oildipstick
8.On/Offswitch
g232310
Figure13
g232321
Models60217/C,60221/Cshown
1.Fuelvalve
2.Chokelever
ChokeLever
Usethechokelever(Figure12andFigure13)tostart acoldengine.Beforepullingtherecoil-starthandle, movethechokelevertotheCLOSEDposition.Once
15
Page 16
theengineisrunning,movethechokelevertothe OPENposition.Donotusethechokeiftheengineis alreadywarmeduporiftheairtemperatureishigh.
ThrottleLever
Thethrottlelever(Figure12andFigure11)controls thespeed(rpm)oftheengine.Itislocatednexttothe chokelever.Itsetstheenginespeedandtherefore canincreaseanddecreasetherotationspeedofthe mixingpaddles.Forbestperformance,setthiscontrol totheFASTpositionwhenmixingmaterial.
EngineOn/OffSwitch
TheOn/Offswitchislocatedonthefrontoftheengine.
•RotateittotheONpositiontostartandrunthe
engine.
•RotateittotheOFFpositiontoshutofftheengine.
Figure14
1.OFFposition2.ONposition
Recoil-StartHandle
Tostarttheengine,pulltherecoil-starthandle(Figure
10andFigure11)quicklytoturntheengineover.
Theenginecontrolsdescribedabovemustallbeset correctlyfortheenginetostart.
Oil-LevelSwitch
Theoil-levelswitchislocatedinsidetheengine,andit doesnotallowtheenginetorunintheeventtheoil levelisbelowthesafeoperatinglimit.
g021103
16
Page 17
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
MachineSpecications
Model
BatchCapacity0.17m
TotalVolume
DrumMaterialPolyethylenePolyethylenePolyethylene
Length
(withouttowpole)
Width86cm
Height142cm
Weight250kg
Axle
Engine
Drivebeltbeltbelt
60217,60217C60221,60221C
3
(6.0ft3)0.23m
3
0.19m
150cm (59inches)
(34inches)
(56inches)
(552lb)
86to117cm(34to46inches) extendable
Kohler
(6.7ft3)0.24m
®
CH395Kohler
3
(8.0ft3)0.23m
3
(8.6ft3)0.24m
168cm (66inches)
86cm (34inches)
142cm (56inches)
254kg (560lb)
86to117cm(34to46inches) extendable
®
CH395Honda
Operation
60221HD
3
(8.0ft3)
3
(8.6ft3)
168cm (66inches)
86cm (34inches)
142cm (56inches)
254kg (560lb)
86to117cm(34to46inches) extendable
®
GX240

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsin thismanual,ontheproductdecals,andothermedia suppliedwiththeproduct.Knowingthisinformation couldhelpyouorbystandersavoidinjury.
Knowhowtoquicklyshutdownthemachineinan emergency.
Useahard-hat,hearingprotection,ashirtwithlong sleevesthataretightatthewrists,tight-ttinggloves withoutdrawstringsorloosecuffs,eyeprotection,and adustmaskorrespirator.Ameshvisoralonedoes notprovidesufcienteyeprotection;supplementwith protectiveglasses.
CAUTION
Thismachineproducessoundlevelsthatcan causehearinglossthroughextendedperiods ofexposure.
Wearhearingprotectionwhenoperatingthis machine.
g229846
Figure15
1.Wearhearingprotection.

TowingtheMachine

Beforetowingthemachine,readalltheinformation andperformalltheapplicableprocedurestointhis sectiontoensuresafeandpropertowing.
WARNING
Towingthemachineathighspeedincreases theriskofahitchmalfunctionandtirefailure. Higherspeedsalsoincreasethemomentum ofthemachineandbrakingdistance.Ifthe machinedetachesfromthetowvehicleathigh speed,itcouldcausedamagetoproperty,or injuryordeathtobystanders.
Donotexceed88km/h(55mph)whentowing themachine.Forpoorroadconditionsor inclementweather,reducespeedaccordingly .
17
Page 18
WARNING
Towingthemachinewithmaterialinthedrum increasestheriskofahitchmalfunctionand tirefailure.Inaddition,materialcouldbounce outofthedrumandhitothervehiclesand/or people.Materialinthedrumincreasesthe weight,whichaffectsmomentumandbraking distance.
Donottowthemachinewithmaterialinthe drum.
•ReviewandunderstandtheSafeOperating
Practices(page5).
•Testthebrakesofthetowvehiclebeforetowing.
•Avoidsuddenstartsandstopswhiletowingthe
machine.
g019741
Figure16

TowVehicleRequirements

Beforeconnectingthemachinetoyourtowvehicle, ensurethatyourvehicleispreparedasfollows:
•Ensurethatyourtowvehiclehastowing
capacityfortheweightofthemachine;referto
Specications(page17).
•UseaClass2orlargerreceiver.
•Ensurethatyourtowvehiclehastheappropriate
hitchtotowthemachine;optionsincludea50mm (2inch)ballhitchorapintlehitch.
•Ifthemachineisequippedwithatrailer-lightkit,
ensurethattheelectricalconnectorofthetow vehicleiscompatiblewiththeelectricalconnector ofthemachine.Themachineusesastandard 4-pin,atplug.Ifyourtowvehiclehasadifferent typeofplug,obtainanadapterfromanautomotive partsstore.

PreparingtheMachineforTowing

1.Shutofftheengineandfuelvalve.
2.Emptythedrum.
5.Ifyouhaveadjustedtheaxletothenarrow position(ifequippedonyourmodel),extendthe axle;refertoAdjustingtheAxleWidth(page21).
6.Inspectthetires;refertoInspectingtheTires
(page40).

HitchingtheMachinetoaTow Vehicle

Yourmachineisequippedwith1ofthefollowing hitchtypes;hitchitasdescribedintheappropriate procedure:
•Stamped-ballcoupler—HitchingaStamped-Ball
Coupler(page18)
•Forged-ballcoupler—HitchingaForged-Ball
Coupler(page19)
•Pintle-hitchcoupler—HitchingaPintle-Hitch
Coupler(page19)
HitchingaStamped-BallCoupler
1.Applychassisgreasetothesocketofthecoupler andtheareaoftheclampthatcontactstheball.
3.Positionthedruminthemixposition(upright) andlockit.
4.Closetheenginecowlandsecurethecowl latches(Figure16).
2.Oilthepivotpointsandslidingsurfacesofthe couplerwithSAE30motoroil.
3.HitchthemachineasshowninFigure17.
18
Page 19
Figure17
HitchingaForged-BallCoupler
1.Applyremovablethread-lockingcompoundto thethreadsofthecouplerbolttopreventthe couplerhandlefromcomingloose.
g035115
Figure18
Note:Useawrenchtokeeptheboltfrom
spinning.
HitchingaPintle-HitchCoupler
g035113
Important:Applythread-lockingcompound
asneededinthefuture.
2.Applychassisgreasetothesocketofthecoupler andtheareaoftheclampthatcontactstheball.
3.HitchthemachineasshowninFigure18.
g035164
Figure19
19
Page 20

ConnectingtheSafetyChainsto theTowVehicle

1.Pullthesafetychainthroughtheslotsinthe keyholes,sothatthelengthsoneachsideare equal.
2.Crossbothlengthsofchainunderthetowpole.
Note:Crossingthechainsdecreasesthe
chancesofthefrontofthemachinedropping tothegroundifthehitchdoesnotholdthe connection.
Figure21
1.Connectinglink3.Chainlink
2.Safetychainmounting pointontowvehicle
4.Chain
ConnectingandCheckingthe
g019927
Figure20
1.Connectinglinks3.Chaincrossedundertow pole
2.Keyholesinfrontpost
3.Connecteachlengthofchaintothesafety
chainmountingpointonthetowvehiclewiththe connectinglinks(Figure21).
Important:Ensurethatthechainhas
enoughslackforturningaroundcorners whentowingthemachine.
Note:Stowtheexcesschaininsidethebottom
ofthefrontpostbypushingitintothekeyholes andlatchingtheappropriatelinksintothe keyholeslots.
Lights
MachinesEquippedwithaLightKitOnly
g021177
1.Connecttheelectricalplugofthemachinewith theelectricalplugofthetowvehicle(Figure24).
g020828
Figure22
Note:Themachineusesastandard4-pin,at
plug.Ifyourtowvehiclehasadifferenttype ofplug,obtainanadapterfromanautomotive partsstore.
2.EnsurethatthetowvehicleisintheNEUTRAL position,engagetheparkingbrake,andstart theengine.
3.Testthelightsasfollows:
A.Turnontheheadlightsofthetowvehicle.
Thetaillightsofthemachineshould illuminate.
B.Pressthebrakepedalofthetowvehicle.
Thebrakelightsofthemachineshould illuminate.
C.Operateeachturnsignalofthetowvehicle
inturn.
20
Page 21
Thecorrespondingturn-signallightsofthe machineshouldilluminate.

AdjustingtheAxleWidth

ModelswithAdjustableAxlesOnly
Ifyourmodelisequippedwithanadjustableaxle (Figure24),youcanadjusttheaxletothenarrow positiontomovethemachinethroughanarrow accesspoint,suchasthegateofafenceorthe doorwayofabuilding.
WARNING
Themachineisnotstablewhentowedwith theaxleinthenarrowposition.
Towthemachinewiththeaxleinthewide position.
Important:Themachineislessstablewiththe
axleinthenarrowposition.Onlyadjustittothe narrowpositionwhennecessarytomovepastan obstruction,thenreturnittothewideposition beforetowingoroperatingthemachine.
1.Parkthemachineonalevelsurfaceand disconnectthemachinefromthetowvehicle.
2.Securethemachinefrommovement.
3.Emptythedrum,moveittotheuprightposition, andlockthedrum.
4.Alignajackwithanadequateliftheight andweightcapacityundertheaxle;referto
Specications(page17).
5.Liftthemachineuntilthetiresareofftheground.
6.Useajackstandateachsupportpointonthe rearframeextension(Figure23).
Figure23
1.Supportpoint(2)
7.Removetheboltsandnutsthatsecuretheinner axletotheouteraxle(Figure24).
Figure24
1.Wideposition(towing)
2.Narrowposition5.Bolt—wideposition
3.Nut—wideposition6.Bolt—narrowposition
4.Nut—narrowposition
g029390
g020020
WARNING
Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.
Usejackstandswhensupportingthe machine.
8.Aligntheinneraxletothedesiredpositionas follows:
•Slideeachsideoftheaxleinwardtothe
narrowposition(Figure24).
•Slideeachsideoftheaxleoutwardtothe
wide(tow)position(Figure24).
9.Securetheaxlewiththeboltsandnutsremoved previously(Figure24)andtorquethemto87 N∙m(64ft-lb).

PreparingtoUsethe Machine

1.Parkthemachineonalevelsurfaceand disconnectthemachinefromthetowvehicle.
21
Page 22
2.Ensurethatallguardsandpaddlesareinplace andingoodcondition.
3.Performalldailymaintenanceprocedures prescribedinMaintenance(page28).
4.Chockthefrontandbackofthetirestoprevent themachinefrommoving.
5.Movethedrumtotheuprightpositionandlockit.

OpeningtheCowl

ClosingtheCowl

Figure25
g035135
Figure26

AddingFuel

DANGER
g035134
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
•Fillthefueltanksoutdoors,inanopen area,whentheengineiscold.Wipeupany fuelthatspills.
•Neverllthefueltanksinsideanenclosed trailer.
•Neversmokewhenhandlingfuelandstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
•Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
22
Page 23
DANGER
Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark thatcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicle oronatruckortrailerbed,becauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
•Whenpractical,removeequipmentfrom thetruckortrailerandrefueltheequipment withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.
•Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessyouuseafuel stabilizer.
•Donotaddoiltogasoline.
Important:T oreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfuel lessthan30daysold;runthemachinedrybefore storingitformorethan30days.
Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizers withanalcoholbasesuchasethanol,methanol, orisopropanol.

FuelTankCapacity

Model
60217,60217C,60221, 60221C
60221HD
FuelTankCapacity
7.0L(1.85USgallons)
5.3L(1.40USgallons)

FillingtheFuelTank

1.Parkthemachineonalevelsurface,shutoffthe engine,andallowtheenginetocool.
2.Cleanaroundthefuelcapandremoveit(Figure
27).
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
•Avoidprolongedbreathingofvapors.
•Keepyourfaceawayfromthenozzleand fueltankopening.
•Keepfuelawayfromyoureyesandskin.

FuelRecommendations

•Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane ratingof87orhigher((R+M)/2ratingmethod).
•Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl ether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.Gasolinewith15% ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan 10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85 (containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/or enginedamagewhichmaynotbecoveredunder warranty.
•Donotusegasolinecontainingmethanol.
g019799
Figure27
Model60221HDengineshown
1.Fuelcap
3.ForModel60221HDonly:Addfueltothefuel
tankuntilthelevelisatthemaximumfuellevel (Figure28).
23
Page 24
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank completelyfull.
g019815
Figure29
Figure28
Model60221HDengineshown
1.Maximumfuellevel
4.ForModels60217,60217C,60221,60221C:
Fillonlytothebottomofthelterscreeninthe fueltankinlet.
5.Installthefuelcapsecurely(Figure27).
6.Wipeupanyspilledfuel.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance
(page28).
1.Chokelever
2.Fuelvalve
3.Throttlelever
3.MovethechokelevertotheONposition(Figure
g020679
29).
Note:Awarmorhotenginemaynotrequire
choking.
4.Movethethrottlelever1/3ofthewaytowardthe MAXposition.
5.MovetheengineswitchtotheONposition (Figure30).
g021103
Figure30
1.Engineswitch—OFF
position
2.Engineswitch—ON position

StartingtheEngine

1.EnsurethattheclutchleverisintheOFF position.
2.MovethefuelvalvetotheOPENposition,allthe waytotheright(Figure29).
6.Pullthestarterhandlelightlyuntilyoufeel resistance,thenpullthehandlebriskly(Figure
31).Returnthestarterhandlegently.
24
Page 25
Figure31
Model60221HDshown
7.Aftertheenginestarts,graduallymovethe chokeleverbacktotheOFFposition.Ifthe enginestallsorhesitates,movethechokeback totheONpositionagainuntiltheenginewarms up.ThenmoveittotheOFFposition.

ShuttingOfftheEngine

DANGER
Thismachineiscapableofamputatinghands.
•Stayintheoperator’spositionwhilethe machineisrunning.
•Keepallbystandersasafedistanceaway fromthemachine.
•Stopthemachineimmediatelyifany peopleoranimalsentertheworkarea.
•Neverplaceanypartofyourbodyintoa positionthatcausesanunsafeoperating
g019747
condition.
Important:Donotaddmorematerialthan
thebatchcapacityofthemachine;referto
Specications(page17).
Note:Followthemanufacturer’sinstructionsthatare
printedonthepackagingoftheproductyouareusing.
1.Ensurethatthereisnoold,loosematerialin thedrumthatcancontaminatethebatchof material;refertoCleaningtheDrum(page27) andDumpingtheMaterial(page26),thenreturn thedrumtotheuprightposition.
1.MovethethrottlelevertotheMINposition (Figure10).
Note:Iftheenginehasbeenworkinghardor
ishot,letitidleforaminutebeforeshuttingoff theengine.Thishelpstocooltheenginebefore stopping.Inanemergency,shutofftheengine immediately.
2.MovetheengineswitchtotheOFFposition.
3.MovethefuelvalvetotheCLOSEDposition,all thewaytotheleft.

MixingtheMaterial

DANGER
Eyeandskincontactwithconcretematerials andbreathingthedustinvolvedishazardous toyourhealth.
•Ensurethatthereisadequateair ventilation.
Note:Ensurethatthedrumisinthemix
position(upright)andthedrumlatchisengaged.
2.MovetheclutchlevertotheOFFposition(Figure
32).
3.Starttheengine.
Note:Allowtheenginetowarmupat2/3
throttlefor1to2minutes.
4.SetthethrottleleverontheenginetotheMAX position.
5.MovetheclutchlevertotheONposition(Figure
32).
•Wearadustmasktopreventinhalationof dustwhileusingthemachine;refertoSafe
OperatingPractices(page5).
•Avoiddirectcontactofcementand concretematerialswithskinandeyes.
25
Page 26
7.Allowthepaddlestomixthematerialuntilthe ingredientshaveauniformappearance.
Note:Ifneeded,addwaterorplaster,cement,
orotherbindingmaterialuntiltheconsistency ofthebatchiscorrect.

DumpingtheMaterial

DANGER
Contactwiththemixingpaddlescouldcause damageorinjury.
Neverputyourhandsinsidethedrumwhile theengineisrunning.
Figure32
1.OFFposition2.ONposition
6.Addtheingredientsforthebatchasfollows:
A.Pourwaterintothedrumthroughthegrate.
B.Addtheplaster,cement,orotherbinding
material.
Note:Youcanopenbagsofcement,
plaster,andbindingmaterialsbylowering thebagontothebagsplitter(Figure33).
g019873
Note:Whendumpingabatchofmaterial,leave
theengine/motorrunningandtheclutchintheON positionsothattherotatingpaddleshelpdischarge thematerial.
1.Alignawheelbarroworsimilarcontainerof adequatecapacityinthepathofthedrum opening.
2.Graspthedumphandlewithyourlefthand (Figure34).
Figure33
C.Ifyouareusingsandand/orother
reinforcingmaterials,addthemintothe drum.
g021179
1.Dumphandle—Mix
position
2.Drumlatch—Release
position
Figure34
3.Drumlatch—Locked position
4.Dumphandle—Dump position
g028574
3.Liftthehandleofthedrumlatch(Figure34).
26
Page 27
4.Withbothhandsonthedumphandle,rotateit counterclockwisetodischargethecontentsof thedrum(Figure34).
Note:Allowthemachinetocompletely
dischargethecontentsofthedrum.
5.Rotatethedumphandleclockwiseuntilthe drumlatchlocksthedrumintheuprightposition (Figure34).
6.Afterdumpingabatchofmaterial,clean thedrumtopreventdriedmaterialfrom contaminatingthenextbatchofmaterial;referto
CleaningtheDrum(page27).

CleaningtheDrum

Important:Donotstrikeonthedrumwitha
shovel,hammer,oranyotherdevicetoloosenany accumulateddriedmaterials.
1.MovetheclutchlevertotheOFFpositiontostop thepaddles.
2.Shutofftheengine/motor.
3.Ensurethatthedrumisinthemixposition (upright).
4.Spraythemachinewithwatertoremoveany accumulatedmaterial.
5.Starttheengine/motor.
6.MovetheclutchlevertotheONpositiontostart thepaddles.
7.Dumpthedrum.
27
Page 28
Maintenance
WARNING
Failuretoproperlymaintainthemachinecouldresultinprematurefailureofmachinesystems causingpossibleharmtoyouorbystanders.
Keepthemachinewellmaintainedandingoodworkingorderasindicatedintheseinstructions.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst20hours
Aftertherst25hours
Beforeeachuseordaily
Aftereachuse
Every40hours
Every50hours
Every100hours
MaintenanceProcedure
•Changethereduction-caseoil(Model60221HDonly).
•Changetheengineoil.
•Inspectthebeltsandadjustasnecessary(belt-drivemodelsonly).
•Inspecttheair-cleanerelements.
•Checktheengine-oillevel.
•Inspectthetires.
•Checkthereduction-caseoil(Model60221HDonly).
•Cleanthedrumbetweenmixingbatchesofmaterial.
•Lubricatethetrunnions.
•Torquethewheellugnutsto108to122N∙m(80to90ft-lb)aftertowing.
•Inspectthebeltsandadjustasnecessary(belt-drivemodelsonly).
•Checktheclutchoperation
•Cleantheair-cleanerelements.Cleanthemmorefrequentlyindustyoperating conditions.
•Lubricateallthegearteetharoundthepaddle-drivegearandpiniongear.
•Changetheengineoil.
•Checkthesparkplug.
•Cleanthesparkarrester(ifequipped).
•Cleanthefuel-sedimentcup(Model60221HDonly).
•Changethereduction-caseoil(Model60221HDonly).
Every300hours
Yearlyorbeforestorage
Every2years
•Replacethepaperair-cleanerelement.Replaceitmorefrequentlyindusty operatingconditions.
•Replacethesparkplug.
Monthly
•Lubricatethepillow-blockbearings.
•Cleanthefuel-sedimentcup(Model60221HDonly).
•Replacethebelts(belt-drivemodelsonly).
28
Page 29
Pre-Maintenance Procedures

PreparingtheMachinefor Maintenance

1.Shutofftheengineandallowittocool completely.
2.Parkthemachineonalevelsurface.
3.Removethemachinefromthetowvehicle.
g232217
Figure36
4.Securethemachinefrommovement.
5.Disconnectthespark-plugwire.

Disconnectingthe Spark-PlugWire

Pullthespark-plugwireofftheterminalofthespark plug(Figure35).
3.Toremovethedividerplate,liftitupwardandtilt itbacksothatitclearsvariouscomponents.

InstallingtheDividerPlate

Whennishedperformingmaintenance,installthe dividerplateasfollows:
1.Guidethedividerplateintopositionagainstthe frontcowl.
Note:Startwiththedividerplaterotatedslightly
counterclockwise,andthenrotateitclockwise whileloweringitintoposition.
Ensurethatthedividerplateisnotbackward.
Figure35
Model60221HDshown
1.Sparkplug

RemovingtheDividerPlate

Ifyourmodelhasadividerplate,youmayneed toremoveitbeforeperformingsomemaintenance procedures:
1.Openthecowl.
2.Useawrenchtoremovethe3boltsthatsecure thedividerplatetothefrontcowl.
Note:Retainthefastenersforinstallingthe
dividerplate.
g019281
g232218
Figure37
2.Aligntheboltholesinthedividerplateandthe frontcowl.
3.Installeachofthe3bolts,andhand-tighten themtopreventcross-threading.
4.Tightentheboltswithawrenchuntiltheyare secure.
29
Page 30
Lubrication

LubricatingtheBearings, Seals,andGears

ServiceInterval:Aftereachuse—Lubricatethe
trunnions.
Monthly—Lubricatethepillow-blockbearings.
Every100hours—Lubricateallthegearteeth aroundthepaddle-drivegearandpiniongear.
Note:Thepillow-blockbearingsareinsidethe
cowl—removethedividerplate(ifequipped)toaccess them;refertoRemovingtheDividerPlate(page29).
GreaseType:No.2lithiumgrease.
1.CompletetheprocedureslistedinPreparingthe
MachineforMaintenance(page29).
2.Cleantheareaaroundeachgreasettingwitha ragandlifttheplasticcapoffthegreasetting (Figure38).
g250569
3.Pumpgreaseintoeachttingasfollows:
•Forthepillow-blockbearings,pump1shotof
greaseintoeachtting(AofFigure38).
•Forthefronttrunnion(CofFigure38)and
reartrunnion(BofFigure38),pumpseveral shotsofgreaseintoeachttinguntilitstarts tooozeoutofthebearinghousing.
Important:Pumpgreaseinslowlyand
carefullytopreventdamagetothebearing seals.
4.Applygreasetoallthegearteetharoundthe piniongear(DofFigure38)andpaddle-drive gear(EofFigure38).
5.Wipeupanyexcessgrease.
g250570
Figure38
30
Page 31
EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Inspect
theair-cleanerelements.
Every50hours—Cleantheair-cleaner elements.Cleanthemmorefrequentlyindusty operatingconditions.
Every300hours/Y early(whichevercomes rst)—Replacethepaperair-cleanerelement. Replaceitmorefrequentlyindustyoperating conditions.
Important:Donotoperatetheenginewithout
theair-lterassembly;extremeenginedamage willoccur.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
3.Removethenutthatsecuresthecover(Figure
39).
Figure39
Model60221HDshown
1.Covernut
2.Cover
3.Wingnut6.Base
g019728
4.Foamelement
5.Paperelement
31
Page 32
Figure40
Models60217/C,60221/Cshown
1.Cover
2.Coverlatch
3.Foamelement
4.Filterelement
5.Base
4.Removethecover.
Note:Becarefultopreventdirtanddebrisfrom
fallingintothebase.
5.Removethefoamandpaperelementsfromthe base(Figure39).
11.Wipedirtfromthebaseandthecoverwitha moistrag.
Note:Becarefultopreventdirtanddebrisfrom
enteringtheairductleadingtothecarburetor.
12.Installtheair-cleanerelementsandensurethat theyareproperlypositioned.
13.Securelyinstallthecoverwiththenut.

ServicingtheEngineOil

Engine-OilSpecications
ToroPremiumEngineOilisavailablefromyour AuthorizedT oroDealer.
Important:Use4-cycleengineoilthatmeetsor
exceedstherequirementsforAPIservicecategory SJ,SL,SM,orhigher.
Model(s)CrankcaseCapacity
g232363
60217,60217C,60221, 60221C
60221HD
1.3L(1.4USqt)
1.1L(1.2USqt)
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay damagetheengine.Thistypeofdamageisnot coveredbythewarranty.
Note:UseSAE10W-30forgeneraluse.Youcan
usetheotherviscositiesshowninthechartwhen theaveragetemperatureinyourareaiswithinthe indicatedrange(Figure41).
6.Removethefoamelementfromthepaper element(Figure39).
7.Inspectthefoamandpaperelementsand replacethemiftheyaredamagedorexcessively dirty.
Note:Nevertrytobrushdirtoffthepaper
element;brushingforcesthedirtintothebers.
8.Cleanthefoamelementinwarm,soapywater orinanonammablesolvent.
Note:Donotusefueltocleanthefoamelement
becauseitcouldcreateariskofreorexplosion.
9.Rinseanddrythefoamelementthoroughly .
10.Dipthefoamelementincleanengineoil,then squeezeouttheexcessoil.
Note:Excessoilinthefoamelementrestricts
theairowthroughtheelementandmayreach thepaperlterandclogit.
g013375
Figure41
32
Page 33
CheckingtheEngine-OilLevel
ChangingtheEngineOil
ServiceInterval:Beforeeachuseordaily
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowtheenginetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Cleanaroundthedipstick.
5.ChecktheoillevelasshowninFigure42.
ServiceInterval:Aftertherst25hours
Every100hours
WARNING
Oilmaybehotaftertheenginehasbeenrun, andcontactwithhotoilcancausesevere personalinjury.
Avoidcontactingthehotengineoilwhenyou drainit.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
3.Placeadrainpanundertheoil-drainholeofthe engine(Figure43).
Figure42
g019750
Figure43
1.Oil-drainplug3.Oil-drainpan
2.Oil-drainhole
g035136
4.Removethedrainplugandcatchtheoilinthe oil-drainpan(Figure43).
5.Whentheoilhasdrainedcompletely,installthe drainplugwithanewwasher(Figure43).
Note:Disposeoftheusedoilatacertied
recyclingcenter.
6.Removethedipstick(Figure44)andslowly pouroilintothellholeuntiltheoilreachesthe upper-limitmark(bottomedgeoftheoil-llhole) onthedipstick.
33
Page 34
Figure44
1.Oil-llhole3.Oil-levelupperlimit
2.Dipstick
4.Oil-levellowerlimit
7.Replaceandsecurethedipstick.
RemovingtheSparkPlug
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Ensurethatthemachinesurfacesarecool.
3.Pullthespark-plugwireofftheterminalofthe sparkplug(Figure45).
g028981
8.Wipeupanyspilledoil.

ServicingtheSparkPlug

ServiceInterval:Every100hours/Every6months
(whichevercomesrst)—Checkthe sparkplug.
Every300hours/Y early(whichevercomes rst)—Replacethesparkplug.
SparkPlugSpecications
Models60217, 60217C,60221, and60221C
Type
Gap
Type:NGKBPR6ESorequivalent
Refertoengine owner’smanual
0.7to0.8mm (0.028to0.031 inch)
Model60221HD
NGKBPR6ES
0.7to0.8mm (0.028to0.031 inch)
Figure45
1.Sparkplug
2.Wire
4.Cleanaroundthesparkplug.
5.Rotatethesparkplugcounterclockwiseusing thedesignatedspark-plugwrenchtoremovethe plugandthesealingwasher(Figure46).
g014506
Gap:0.7to0.8mm(0.028to0.031inch)
Note:ForModel60221HDonly:Usea21mm
(13/16inch)spark-plugwrenchforremovingand installingthesparkplug.
Note:ForModels60217,60217C,60221,and
60221C:Usea5/8inchspark-plugwrenchfor
removingandinstallingthesparkplug.
g019749
Figure46
34
Page 35
CheckingtheSparkPlug

CleaningtheSparkArrester

Important:Donotcleanthesparkplug.Always
replacethesparkplugwhenithasablackcoating, wornelectrodes,anoilylm,orcracks.
Note:Ifyouseelightbrownorgrayontheinsulator,
theengineisoperatingproperly.Ablackcoatingon theinsulatorusuallymeansthattheaircleanerisdirty.
Setthegapto0.7to0.8mm(0.028to0.031inch).
g206628
Figure47
InstallingtheSparkPlug
Important:Ensurethatthegapbetweentheside
andcenterelectrodesiscorrectbeforeinstalling thesparkplug.
ServiceInterval:Every100hours
Note:Asparkarresterisavailableasanoption.If
yourequireasparkarrester,contactyourAuthorized ToroServiceDealer.
GenuineT orosparkarrestersareapprovedbythe USDAForestryService.
WARNING
Iftheenginehasbeenrunning,themufer willbehot.Contactwithhotsurfacesmay causepersonalinjury.
Keepyourhands,feet,face,clothingand otherbodypartsawayfromthemuferand otherhotsurfacesuntiltheyhavecooled.
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowtheenginetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Removethedividerplate(ifequipped);referto
RemovingtheDividerPlate(page29).
1.Threadthesparkplugclockwiseintothe spark-plugholebyhand.
Note:Avoidcross-threadingthesparkplugwith
thethreadsofthespark-plughole.
2.Rotatethesparkplugclockwiseusingthe designatedspark-plugwrenchuntiltheplugand sealingwasherareseated(Figure46).
3.Tightenthesparkplugasfollows:
•Wheninstallinganin-servicesparkplug,
tightenthepluganadditional1/8to1/4turn.
•Wheninstallinganewsparkplug,tightenthe
pluganadditional1/2turn.
4.Pushthespark-plugwireontotheterminalofthe sparkplug(Figure45).
5.Removethe2nuts(8mm)andremovethe muferfromthecylinder(Figure48).
Note:Thelocationandsizeofpartsmaybe
differentforyourmachine,buttheprocedureis thesame.
35
Page 36
10.Installthesparkarrester,muferprotector, exhaustdeector,andmuferinthereverse orderofdisassembly.
11.Installthedividerplate(ifequipped);referto
InstallingtheDividerPlate(page29).

RemovingandInstalling theEngine

RemovingtheEngine
WARNING
Thespringisundertensionwheninstalled andcancausepersonalinjury .
Figure48
Model60221HDshown
1.Deector(if applicable)
2.Protector
3.Screw(6mm)7.Gasket
4.Mufer8.Bolt(8mm)12.Screw(4mm)
5.Exhaustpipe
6.Nut(8mm)10.Screws(5mm)
9.Sparkarrester
11.Exhaustport
6.Removethe3screws(4mm)fromtheexhaust
deector,andremovethedeector(Figure48).
7.Removethescrews(5mmand6mm)from
themuferprotector,andremovethemufer protector(Figure48).
8.Removethescrews(4mm)fromthespark
arrester,andremovethesparkarresterfromthe mufer(Figure48).
9.Useabrushtocarefullyremovecarbondeposits
fromthespark-arresterscreen(Figure49).
Note:Replacethesparkarresterifithas
breaksorholes.
g019331
Becarefulwhenremovingthespring.
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowtheenginetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Removethedividerplate;refertoRemovingthe
DividerPlate(page29).
5.Removethebeltguide;refertoRemovingthe
Belts(page44).
6.Removethebelts;refertoRemovingtheBelts
(page44).
7.Usingaspring-removaltool(T oroPartNo. 92-5771),removethespringfromtheanchor bracketontheenginedeck(Figure50).
Note:Leavetheotherendofthespring
attachedtotheframeofthemachine.
g020119
Figure50
g208746
Figure49
1.Screen
2.Brush
1.Anchorbracket
2.Enginedeck
3.Spring-removaltool(T oro
PartNo.92-5771)
36
4.Spring-removaltool (springremoved)
5.Spring(springremoved)
Page 37
8.Removetheboltandnutthatsecuretherear bracketfortheenginedeckhingetotheframe ofthemachine(Figure51).
InstallingtheEngine
1.Aligntheengineandenginedecktotherear frameofthemachine.
Note:Thedrivepulleyontheenginemustalign
forward.
2.Alignthepivotontheenginedeckwiththe forwardhingebracket(Figure52).
3.Slidetheenginedeckforwardandthepivotinto theforwardhingebracket(Figure52).
4.Aligntherearhingebracketwiththepivotonthe engine-deckhinge(Figure52).
5.Liftupontherearedgeoftheenginedeckand slipthehingebracketontothepivot.
6.Securetherearbrackettotheframeofthe machineusingtheboltandnut(Figure51) removedinstep8ofRemovingtheEngine
(page36).
Figure51
1.Enginedeck
2.Pivot5.Nut
3.Rearhingebracket6.Bolt
4.Frame
9.Liftuptherearedgeoftheenginedeckand removethehingebracket(Figure51).
10.Slidetheenginedeckrearwardandoutfromthe forwardhingebracket(Figure52).
Note:Donotremovetheforwardhingebracket.
g020120
92-5771),installthetensionspringtotheanchor bracketontheenginedeck(Figure50).
8.Installthebeltsandbeltguide;refertoInstalling
theBelts(page44).
9.Adjustthebeltguide;refertoAdjustingtheBelt
Guide(page45).
10.Installthedividerplate;refertoInstallingthe
DividerPlate(page29).
7.Usingaspring-removaltool(T oroPartNo.
Figure52
11.Removetheengineandenginedeckfromthe machine(Figure52).
g020121
37
Page 38
FuelSystem Maintenance

CleaningtheFuel-Sediment Cup

Model60221HDOnly
ServiceInterval:Every100hours/Every6months
(whichevercomesrst)—Cleanthe fuel-sedimentcup(Model60221HD only).
Yearlyorbeforestorage—Cleanthe fuel-sedimentcup(Model60221HDonly).
Underneaththefuelvalveisasedimentcuptocatch dirtinthefuel.
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowtheenginetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
8.WipetheO-ringwithaclean,drycloth.
9.Installthefuellterinthebottomofthe carburetor(Figure53).
10.AligntheO-ringintothegrooveinthesediment cupandinstallthesedimentcuptothefuel-valve housing.
11.MovetheleverofthefuelvalvetotheON position(allthewaytotheright)andcheckfor leaks.Ifitleaks,replacetheO-ring.

DrainingtheFuelTank

1.Removetheengine;refertoRemovingthe
Engine(page36).
2.Removethefuelcapbyrotatingit counterclockwise(Figure54).
4.MovetheleverofthefuelvalvetotheOFF position,allthewaytotheleft(Figure53).
5.Unscrewthefuel-sedimentcup(Figure53).
6.RemoveandretainthefuellterandO-ring (Figure53).
Note:DonotcleantheO-ringinsolvent.
Figure53
g035167
Figure54
3.Alignadrainpantothehingeoftheenginedeck.
4.Rotatetheengineonthehingesideofthe enginedeckanddrainthefuelfromthetank (Figure55).
g019333
Figure55
g035168
1.Fuelvalve—OFFposition3.Fuellter
2.O-ring
7.Cleanthefuellterandsedimentcupusinga nonammablesolvent,anddryitcarefully.
4.Fuel-sedimentcup
5.Carefullylowertheengineandenginedeck.
6.Installthefuelcap.
7.Installtheengine;refertoInstallingtheEngine
(page37).
38
Page 39
ElectricalSystem Maintenance

ServicingtheLightBulbs

ForModels60217C,60221C, 60221C
ReplacingtheRear-FacingSide Bulbs
Note:Theleftrear-facingbulbalsoilluminates
licenseplate.
1.Useascrewdrivertoremovethe4screwsfrom thelargesquarelensonthelight(Figure56).
Figure56
g020830
Figure57
2.Removethelens(Figure57).
3.Pullthebulboutofthesocket(Figure57).
4.Pushanew168bulbintothesocket(Figure57).
5.Installthelensandthe2screws(Figure57).
ReplacingtheFrontAmberBulbs
1.Usingascrewdriver,removethe2screwsfrom thesmallrectangular,amberlensonthefront ofthelight(Figure58).
g020829
2.Removethelens(Figure56).
3.Pushandtwistthebulbcounterclockwiseto removeitfromthesocket(Figure56).
4.Pushanew1157bulbintothesocketandthen twistitclockwise(Figure56).
5.Installthelensandthe4screws(Figure56).
ReplacingtheSide-FacingBulbs
1.Useascrewdrivertoremovethe2screwsfrom thesmallrectangularlensonthesideofthelight (Figure57).
g024883
Figure58
2.Removetheamberlens(Figure58).
3.Pullthebulboutofthesocket(Figure58).
4.Insertanew193bulbintothesocket(Figure58).
5.Installtheamberlensandthe2screws(Figure
58).
39
Page 40
DriveSystem Maintenance

TireAirPressure

Thefollowingtableshowstheappropriateairpressure forthetiresasinstalledatthefactory.
Important:Alwayschecktheinformationon
theactualtiresforthecorrectairpressure requirement.
ModelMaximumAirPressure
60217,60217C414kPa(60psi)
60221,60221C,60221HD241kPa(35psi)

InspectingtheTires

ServiceInterval:Beforeeachuseordaily
WARNING
Failuretomaintaincorrecttirepressure mayresultintirefailureandlossofcontrol, resultinginpropertydamageandserious injuryordeath.
•Checkthetirepressurefrequentlyto ensureproperination.Ifthetiresarenot inatedtothecorrectpressure,theywill wearprematurely .
g020836
Figure59
1.Exampleoftirewearcausedbyunderination
g010293
Figure60
1.Exampleoftirewearcausedbyoverination
2.Ensurethatthetiresareinatedtothecorrect airpressure;refertoTireAirPressure(page40).
Important:Themostcommoncauseoftire
troubleisunder-ination.Maintainfullair pressure.
•Inspectthetireconditionbeforetowing andafteranyoperatingaccident.
TheDOTtireinformationislocatedonthesideof eachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesameor betterratings
Note:Ensurethatanytiresinstalledonyourmachine
meetorexceedtheweightrequirementsofyour machineaslistedinSpecications(page17).
1.Visuallyinspectthetiresfordamageandwear (Figure59andFigure60).

TorquingtheWheelLug Nuts

ServiceInterval:Aftereachuse
Torquethewheellugnutsinitiallyandaftertowing.
Torquethewheellugnuts108to122N∙m(80to90 ft-lb),inthesequenceshowninFigure61.
g021107
Figure61
40
Page 41

ServicingtheReduction Case

Model60221HDOnly
Important:Iftheoillevelinthereductioncase
istoolowortoohighandyouruntheengine, youmaydamagetheengineorthereduction case.Thistypeofdamageisnotcoveredbythe warranty.
Reduction-CaseOilSpecications
Oiltype:4-cycle,SAE10W-30motoroil
OilAPIservicecategory:SJ,SL,SM,orhigher
Reduction-casecapacity:0.15L(5oz)
6.Alignaragbelowtheoil-levelportintheside ofthereductioncase.
7.Removetheoil-level-checkboltandwasher fromtheoil-levelport(Figure62).
•Iftheoillevelisbelowthethreadsinthe
oil-levelport,addoilasfollows:
A.Removethellerboltandwasherfrom
thellerportonthetopofthereduction case(Figure62).
B.Slowlypourthespeciedoilintothell
portuntiltheoillevelislevelwiththe threadsatthebottomoftheoil-level port.
C.Installthellerboltandthewasherto
thellerportofthereductioncase,and tightenthellerbolt(Figure62).
CheckingtheReduction-CaseOil
ServiceInterval:Beforeeachuseordaily—Check
thereduction-caseoil(Model 60221HDonly).
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowtheenginetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Removethedividerplate;refertoRemovingthe
DividerPlate(page29).
5.Locatethereductioncasebetweentheengine andtheenginepulley(Figure62).
•Iftheoillevelistoohigh,allowtheoiltoow
outuntilitisushwiththethreadsatthe bottomoftheoil-levelport.
8.Whentheoilislevelisushwiththethreads atthebottomoftheoil-levelport,installthe oil-level-checkboltandwashertotheport,and tightenthebolt(Figure62).
9.Installthedividerplate;refertoInstallingthe
DividerPlate(page29).
1.Oil-level-checkboltand washer
2.Oillevel(normal)
g019974
Figure62
3.Reductioncase
4.Fillerboltandwasher
41
Page 42
ChangingtheReduction-CaseOil
ServiceInterval:Aftertherst20hours—Changethe
reduction-caseoil(Model60221HD only).
Every100hours/Every6months(whichever comesrst)—Changethereduction-caseoil (Model60221HDonly).
1.Parkthemachineonalevelsurfaceandshut
offtheengine.
2.Allowtheenginetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Removetheengine;refertoRemovingthe
Engine(page36).
5.Drainthefueltank;refertoDrainingtheFuel
Tank(page38).
6.Removethellerboltandwasherfromtheller
portonthetopofthereductioncase(Figure63).
g020128
Figure64
9.Rotatetheengineonthehingesideofthe enginedeck,anddraintheoilfromthereduction case(Figure64).
10.Carefullylowertheengineandenginedeck.
11.Slowlypourthespeciedoilintothellport untiltheoillevelislevelwiththethreadsatthe bottomoftheoil-levelport(Figure62).
Figure63
1.Oil-level-check bolt
2.Washer4.Pulley6.Fillerbolt
3.Oil-levelport
5.Fillerport
7.Removetheoil-level-checkboltandwasher
fromtheoil-levelportinthesideofthereduction case(Figure63).
12.Installtheoil-level-checkboltandwashertothe oil-levelportofthereductioncase,andtighten thebolt(Figure63).
13.Installthellerboltandwashertothellerport ofthereductioncaseandtightenthellerbolt (Figure63).
14.Installtheengine;refertoInstallingtheEngine
(page37).
g020127
8.Alignadrainpantothehingeoftheenginedeck (Figure64).
42
Page 43
BeltMaintenance

InspectingtheBelts

ServiceInterval:Aftertherst25hours—Inspect
thebeltsandadjustasnecessary (belt-drivemodelsonly).
Every40hours—Inspectthebeltsandadjustas necessary(belt-drivemodelsonly).
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowthemachinetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Removethedividerplate;refertoRemovingthe
DividerPlate(page29).
5.MovetheclutchlevertotheOFFposition.
6.Examinethebeltsforwearordamage.Ifthe beltsarewornordamaged,replacethem;refer toReplacingtheBelts(page44).
7.Examinethepulleysforwear,damage,and misalignment;refertoAligningthePulleys(page
46).
8.Installthedividerplate;refertoInstallingthe
DividerPlate(page29).
Figure65
1.Enginedeck
2.Clutchroller
6.Ifthemeasuredairgapisnotwithinthespecied range,adjustthegapasfollows:
A.MovetheclutchlevertotheOFFposition.
B.Loosenthenutsandboltsthatsecurethe
enginetotheenginedeck(Figure66).
3.Clutchairgap:2.5to6.5 mm(3/32to1/4inch)
g019976

AdjustingtheBeltTension

Clutchairgap:2.5to6.5mm(3/32to1/4inch)
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowthemachinetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.MovetheclutchlevertotheONposition.
5.Measuretheairgapbetweentheenginedeck andtherollerontheclutch(Figure65).
Figure66
1.Idlerpulley3.Nutandbolt
2.Setscrew
C.Movetheenginepositionasfollows:
4.Enginedeck
•Increasetheairgap—movetheengine
awayfromtheidlerpulley(Figure66).
•Decreasetheairgap—movethe
enginetowardtheidlerpulley(Figure
66).
D.Alignastraightedgeacrosstheengine
pulleyandtheidlerpulley(Figure67).
g020006
43
Page 44
5.Removethedividerplate;refertoRemovingthe
DividerPlate(page29).
6.Removetheboltthatsecuresthebeltguideto theengine,andremovethebeltguide(Figure
68).
Figure67
1.Enginepulley
2.Idlerpulley6.Jamnut
3.Reductioncase(engine)7.Setscrew
4.Beltguide
5.Idlershaft
8.Straightedge
E.Ifnecessary,pivottheengineontheengine
deckuntiltheenginepulleyandidlerpulley arealignedtothestraightedge(Figure67).
F.Tightenthenutsandboltsthatsecurethe
enginetotheenginedecktoatorqueof18 N∙m(13ft-lb).
G.Checktheairgapbetweentheenginedeck
andtherollerontheclutch.Iftheairgapis notwithinthespeciedrange,repeatstep6 untiltheairgapmeasurementiswithinthe speciedrange.
H.Installthedividerplate;refertoInstalling
theDividerPlate(page29).
Important:Ensurethatthepaddlesdonotrotate
whentheclutchleverisintheOFFposition.

ReplacingtheBelts

ServiceInterval:Every2years(belt-drivemodels
only).
RemovingtheBelts
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowthemachinetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.MovetheclutchlevertotheOFFposition.
g020009
1.Bolt2.Beltguide
Figure68
g020010
7.Sliptheforwardbeltforwardandofftheidler pulley(Figure69).
g020012
Figure69
1.Enginepulley3.Idlerpulley
2.Forwardbelt4.Rearbelt
8.Sliptherearbeltrearwardandofftheidlerpulley (Figure69).
9.Slipthebeltsofftheenginepulley.
10.Removethebeltsfromthemachine.
InstallingtheBelts
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowthemachinetocool.
44
Page 45
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.EnsurethattheclutchleverisintheOFF position.
5.Aligntherearbelttothereargrooveinthe enginepulley.
Note:Donotaligntherearbelttotheidler
pulley.
6.Aligntheforwardbelttotheforwardgrooveof theidlerpulley.
7.Sliptherearbeltovertheidlerpulleyandalign thebelttotherearpulleygroove.
8.Sliptheforwardbeltovertheenginepulleyand alignthebelttotheforwardpulleygroove.
9.Checkthebelttension;refertostep4through6 inAdjustingtheBeltT ension(page43).
10.Looselysecurethebeltguidetotheengine (Figure68)withtheboltthatwasremovedin step6ofRemovingtheBelts(page44).
11.Adjustthebeltguide;refertoAdjustingtheBelt
Guide(page45).
12.Installthedividerplate;refertoInstallingthe
DividerPlate(page29).
AdjustingtheBeltGuide
Note:T oaccessthebeltguide,removethedivider
plate;refertoRemovingtheDividerPlate(page29).
Guideairgap:2.5to4.0mm(3/32to5/32inch)
1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowthemachinetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.EnsurethattheclutchleverisintheONposition.
5.Ensurethatthebelttensioniscorrect;referto
AdjustingtheBeltTension(page43).
6.Checkthattheairgapbetweenthebeltguide andthebeltsis2.5to4.0mm(3/32to5/32 inch);refertoFigure70.
g020011
Figure70
1.Enginepulleys4.Beltguide
2.Belts5.Bolt
3.Guideairgap:2.5to4.0 mm(3/32to5/32inch)
7.Iftheairgapisnotwithinthespeciedrange,
dothefollowing:
A.Loosentheboltthatsecuresthebeltguide
totheengine(Figure70).
Important:Ensurethatthebeltguideis
towardtheenginepulley.
B.Rotatethebeltguideupordownuntilthere
isanairgapof2.5to4.0mm(3/32to5/32 inch)betweentheguideandeachbelt (Figure70).
Important:Thebeltguideshouldnot
contactthebeltswiththeclutchleverin theONposition.
Note:Iftheairgapbetweenthebeltguide
andbothbeltscannotbeattained,then1of thebeltsistoolong.
C.Tightentheboltthatsecuresthebeltguide
totheengine(Figure70).
D.Checktheclutchoperation;referto
CheckingtheClutchOperation(page45).
8.Installthedividerplate;refertoInstallingthe
DividerPlate(page29).
CheckingtheClutchOperation
ServiceInterval:Every40hours
Important:Thepaddlesmustnotrotateinan
emptydrumwhentheclutchleverisintheOFF position.
1.MovetheclutchlevertotheOFFposition.
2.Starttheengine.
3.Ifthepaddlesrotatewiththeclutchlevertothe
OFFpositiondothefollowing:
45
Page 46
A.Shutofftheengine.
B.Checktheairgapbetweenthebeltguide
andthebelts.
Note:Iftheairgapislargerthan4.0mm
(5/32inch),decreasethegapbetweenthe beltguideandthebelts;refertoAdjusting
theBeltGuide(page45).
4.Repeatsteps1through3untilallthefollowing conditionsaremet:
•Theengineisrunat2/3throttle.
•TheclutchleverisintheOFFposition.
•Thepaddlesdonotrotateinanemptydrum
whiletheengineisrunning.

AligningthePulleys

1.Parkthemachineonalevelsurfaceandshut offtheengine.
2.Allowthemachinetocool.
3.Disconnectthewirefromthesparkplug;referto
DisconnectingtheSpark-PlugWire(page29).
4.Removethedividerplate;refertoRemovingthe
DividerPlate(page29).
5.Placeastraightedgeacrossthefaceofthe enginepulleyandidlerpulley(Figure71).
Figure71
1.Enginepulley
2.Idlerpulley5.Locknut
3.Straightedge6.Setscrew
4.Idlershaft
Note:Bothpulleysmustbealignedushwith
thestraightedge.
6.Ifthepulleysarenotaligneddothefollowing:
A.MovetheclutchlevertotheOFFposition.
B.Loosenthelocknutsandsetscrewsthat
securetheidlerpulleytotheidlershaft (Figure71).
C.Usingasoft-facemallet,taptheidlerpulley
forwardorbackwardalongtheidlershaft untiltheenginepulleyandidlerpulleyare alignedtothestraightedge(Figure71).
D.Tightenthesetscrewsandlocknutsthat
securetheidlerpulleytotheidlershaft (Figure71).
g020015
7.Installthedividerplate;refertoInstallingthe
DividerPlate(page29).
46
Page 47

PaddleMaintenance

AdjustingthePaddles

Important:CompletethePreparingtheMachine
forMaintenance(page29)beforeadjustingany
ofthepaddles.
Note:Overtime,youmayneedtoadjustthemixer
paddlestoaccountforwear.
AligningtheCircumferential-Drum Wipers
1.Rotateapaddlefromtheleftrowofpaddles aroundthedrumandlocateattheinteriorofthe drumthesmallestdistancebetweenthedrum andthewiperofthepaddle(Figure72).
Figure73
1.Wiper4.Paddleblade
2.Distancebetween paddle-bladeedgeand wiperedge—3to6mm (1/8to1/4inch)
3.Wiperbar
5.Carriageboltandanged locknut
g029188
2.Marktheinsideoftheinsideofthedrumatthe locationthatyoudeterminedinstep1.
Figure72
5.Adjustthepositionofthewipersothatthewiper lightlycontactsthedrumacrossthelengthof thewiper(Figure74).
g250828
Figure74
1.Wiperlightlycontactingthedrumatthesmallestdistance
betweenthedrumandthewiperofthepaddle
g250827
6.Adjustthepositionofthepaddlebladesothat theouteredgeis3to6mm(1/8to1/4inch) fromtheouteredgeofthewiper.
3.Alignthewiperofapaddletothemark.
4.Loosenthecarriageboltsandangedlocknuts thatsecurethepaddlebladeandwipertothe paddle(Figure73).
7.T orquethecarriageboltsandnutsto19to25 N-m(14to18ft-lb).
8.Repeatsteps4through7fortheotherpaddle forthatpaddlerow.
9.Repeattheprocedurefortheotherpaddlerows.
47
Page 48
AligningtheEnd-PaddleWipers
AligningtheAdjustable-End
1.Rotatethewiperandxedpaddlearoundthe endplateofthedrumandlocatesmallest distancebetweenthedrumandthewiperofthe paddle.
2.Marktheinsideoftheendplateatthelocation thatyoudeterminedinstep1.
Figure75
1.Carriageboltandanged
locknut
2.Closestpointofcontact
3.Drumendplate
3.Alignthewiperofapaddletothemark.
Paddles
1.Aligntheadjustable-endpaddletothemarkthat youmadeinstep2ofAligningtheEnd-Paddle
Wipers(page48).
2.Loosenthecarriageboltsandangedlocknuts thatsecuretheadjustableendpaddletothe xedpaddle.(Figure76)
g250829
g250826
Figure76
1.Carriageboltandanged
locknut
2.Closestpointofcontact
3.Drumendplate
4.Loosenthecarriageboltsandangedlocknuts thatsecurethepaddlebladeandwipertothe xedpaddle.(Figure75)
5.Adjustthepositionofthewipersothatthewiper lightlycontactstheendplateacrossthelength ofthewiper.
6.Adjustthepositionofthepaddlebladesothat theouteredgeofthebaris3to6mm(1/8to1/4 inch)fromtheouteredgeofthewiper.
7.T orquethecarriageboltsandnutsto19to25 N-m(14to18ft-lb).
8.Repeattheprocedureforthewiperattheend plateontheotherendofthedrum.
3.Adjustthepositionoftheadjustable-endpaddle sothatitisasclosetotheendplateaspossible, acrossthelengthofthepaddle,withouttouching endplatewhenthepaddlesarerotated.
4.T orquethecarriageboltsandnutsto37to45 N∙m(27to33ft-lb).
5.Repeattheprocedurefortheadjustableend paddleattheendplateontheotherendofthe drum.
48
Page 49
Cleaning

CleaningtheMachine

Regularcleaningandwashingwithmilddetergentand waterincreasesthelifespanofthemachine.Clean themachineaftereachusebeforethedirthardens.
Removedirtandgrimefromtheexternalpartsofthe entiremachine,especiallytheengine.Cleandirtand concretematerialsfromtheoutsideoftheengine.
Ensurethatthefuelcapandtheoil-llcap/dipstickare securetoavoidgettingwaterintheengine.
Usecarewhenusingahigh-pressuresprayer becauseitcandamagethesafetydecals,instruction signs,andtheengine.
Important:Lubricatethebearingsandsealsafter
cleaning;refertoLubricatingtheBearings,Seals,
andGears(page30).
Storage
Forstorageover30days,preparethemachineas follows:
1.Removedirtandgrimefromtheexternalpartsof theentiremachine,especiallytheengine.Clean dirtanddebrisfromtheoutsideoftheengine cylinder-headnsandblowerhousing.
Important:Youcanwashthemachinewith
milddetergentandwater.
2.Conditionthefuelsystemasfollows:
A.Addapetroleum-based
stabilizer/conditionertofuelinthe tank.Followthemixinginstructionsfrom thestabilizermanufacturer.Donotuse analcohol-basedstabilizer(ethanolor methanol).
Important:Donotstore
stabilizer/conditionedfuelover90 days.
Note:Fuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfueland usedatalltimes.
B.Runtheenginefor5minutestodistribute
theconditionedfuelthroughthefuelsystem.
C.Shutofftheengine,allowittocool,and
drainthefueltankusingapump-type siphon.Disposeoffuelproperly;recycleit accordingtolocalcodes.
D.Starttheengineandrunituntilitstops.
E.Choketheengine.
F.Startandruntheengineuntilitdoesnot
startagain.
3.ForModel60221HDonly:Cleanthesediment cup;refertoCleaningtheFuel-SedimentCup
(page38).
4.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page31).
5.Changetheengineoil;refertoChangingthe
EngineOil(page33).
6.Removethesparkplugandcheckthecondition; refertoRemovingtheSparkPlug(page34).
7.Conditiontheengineasfollows:
A.Pour2tablespoonsofengineoilintothe
spark-plughole;refertoServicingtheSpark
Plug(page34).
B.Pulltherecoil-starthandleslowlytocrank
theengineanddistributetheoilinsidethe cylinder.
C.Installthesparkplug;refertoInstallingthe
SparkPlug(page35).
49
Page 50
Note:Donotinstallthewireonthespark
plug.
8.Greasethemachine;refertoLubricatingthe
Bearings,Seals,andGears(page30).
9.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.
10.Paintallscratchedorbaremetalsurfaceswith paintavailablefromyourAuthorizedService Dealer.
11.Storethemachineinaclean,drygarageor storagearea.
12.Coverthemachinetoprotectitandkeepitclean.
50
Page 51
Troubleshooting
Problem
Theenginedoesnotstart.
Theenginelackspowerorrunsrough.
PossibleCauseCorrectiveAction
1.Thefuel-valveleverisintheOFF position.
2.Thechokeisclosed
3.Thechokeisopen.
4.TheengineOn/OffswitchisintheOFF position.
5.Theengineoillevelislow(engines withtheoil-levelswitch).
6.Thefueltankisempty.6.Fillthefueltankwithfreshfuel.
7.Theenginecontainsbad/oldfuel.7.Drainthefueltankandcarburetor.
8.Thesparkplugisfouledorimproperly gapped.
9.Thesparkplugiswetwithfuel(ooded engine).
10.Thespark-plugwireislooseor disconnected.
1.Theairlterisrestricted.
2.Theenginecontainsbadoroldfuel.
3.Thereiswaterorcontaminationinthe fuel.
4.Thefuellineisrestricted.4.Cleanthefuellterandsedimentcup.
5.Thechokeisclosed
6.Thesparkplugiswornorhasbuildup ontheelectrodes.
7.Thereistoomuchoilintheengine crankcase.
1.Movethefuel-valvelevertotheON position.
2.Openthechokewhenstartingahot engine.
3.Closethechokewhenstartingacold engine.
4.RotatetheswitchtotheONposition.
5.Filltheengine,withtherecommended oil,totheproperlevel.
Refuelwithfreshfuel.
8.Gaporreplacethesparkplug.
9.Removethesparkplug,dryit,and installtheplug.Starttheenginewith thethrottleintheMAXposition.
10.Removethespark-plugwire,cleanthe spark-plugterminalandtheterminal socketinthebootofthespark-plug wire,andinstallthespark-plugwire.
1.Cleanorreplacetheair-lter element(s).
2.Drainthefueltankandcarburetor. Refuelwithfreshfuel.
3.Drainthefueltankandcarburetor. Refuelwithfreshfuel.
5.Openthechoke.
6.Checktheelectrodegapandadjustor replacethesparkplug.
7.Draintheoiltotheproperlevel.
Thebeltslipsorcomesoffthepulleys.
isintheOFFposition.
leverisintheONposition.
Thepaddlesrotateslowlywhentheclutch leverisintheONposition.
1.Thebelttensionisinsufcient.
2.Thebeltisworn.2.Replacethebelt.
3.Thepulley(s)areworn.
4.Thepulley(s)aremisaligned.4.Alignthepulley(s).
1.Theclutchleverisnotadjusted correctly.
2.Thebeltguideisnotadjustedcorrectly .2.Adjustthebeltguide.
1.Theclutchleverisnotadjusted correctly.
2.Thepaddlesarestuckinthedrum
1.Theclutchleverisnotadjusted correctly.
1.Adjustthebelttension.
3.ContactyourAuthorizedService Dealer.
1.Adjustthebelttension. Thepaddlesrotatewhentheclutchlever
1.Adjustthebelttension. Thepaddlesdonotrotatewhentheclutch
2.Cleanthepaddlesanddrum.
1.Adjustthebelttension.
51
Page 52
Notes:
Page 53
Notes:
Page 54
Notes:
Page 55
CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover ,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Page 56
Alimitedwarranty(seewarrantyperiodsbelow)
TheToroWarranty
Concrete, Masonry,and Compaction Equipment
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry , andCompactionEquipmentProductslistedbelowtobefreefromdefectsin materialsorworkmanship.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ConcreteMixers
•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year
•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
*
LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,
atnocostforpartsorlabor.
1year
2years
2years
1year 1year
1year 1year
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure
1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow .
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.
3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:800-888-9926
**
ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave
signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.
PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree
numberabove.
**
:
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal productoperationinclude,butarenotlimitedto,belts,wipers,spark plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains, clutches.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
•Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
–Removingcontaminantsfromthefuelsystemisnotcovered
–Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
–Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0288RevC
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