Toro 60212C, 60218C, 60219C Operator's Manual

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Page 1

FormNo.3396-411RevA

MMX-650E-SMortarMixeror MMX-850E-SMortarMixer

ModelNo.60212C—SerialNo.315000001andUp ModelNo.60218C—SerialNo.315000001andUp ModelNo.60219C—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3396-411*A

Page 2

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Useofthisproductmaycauseexposureto chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Introduction

Thismachineisdesignedtomixmortar,plaster,reproong material,grout,andothersmall-grainedcementproducts.A vehicleequippedwithanappropriatepintlehitchorballhitch cantowthemachine..

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

1.Modelandserialnumber location

ModelNo.

Figure1

2.Vehicleidentication number(VIN)location

YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready .Writethenumbersinthespaceprovided.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

TheDOTtireinformationislocatedonthesideofeachtire. Thisinformationgivesloadandspeedratings.Replacement tiresshouldhavethesameorbetterratings.

Note:Thevariousmachinesinthismanualhavedifferent weights;refertoSpecications(page11)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

Setup............................................................................7

1InstallingtheDumpHandle...................................7

2InstallingtheTowPole..........................................7

3InstallingtheSafetyChain......................................8

4AdjustingtheMixingPaddles..................................9

ProductOverview..........................................................9

Controls................................................................9

Specications........................................................11

Operation....................................................................12

PreparingtoT owtheMachine..................................12

ConnectingtheLightingWireHarness......................15

ExtendingtheAxle.................................................15

TowingtheMachine...............................................16

PreparingtoUsetheMachine...................................16

OpeningandClosingtheCowl.................................17

PoweringtheMachine.............................................18

StartingandStoppingtheMotor...............................19

ControllingthePaddles...........................................19

MixingtheMaterial.................................................20

UsingtheDrum.....................................................21

Maintenance.................................................................22

RecommendedMaintenanceSchedule(s)......................22

PremaintenanceProcedures........................................22

PreparingtheMachineforMaintenance.....................22

RemovingandInstallingtheDividerPlate..................22

Lubrication...............................................................23

LubricatingtheBearingsandSeals............................23

LubricatingtheMotorBearings................................24

LubricatingtheDriveChain.....................................24

ElectricalSystemMaintenance....................................25

ReplacingtheRear-FacingSideBulbs........................25

ReplacingtheSide-FacingBulbs...............................25

ReplacingtheFrontAmberBulbs.............................25

BeltMaintenance......................................................26

ServicingtheBelts..................................................26

ReplacingtheBelts.................................................27

AligningthePulleys................................................29

DriveChainMaintenance............................................30

CheckingandAdjustingtheDriveChain....................30

PaddleMaintenance...................................................31

AdjustingthePaddles..............................................31

Cleaning...................................................................33

CleaningtheMachine..............................................33

Storage........................................................................33

StoringtheMachine................................................33

Troubleshooting...........................................................34

Schematics...................................................................35

Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol or

Danger

complywiththeinstructionmayresultinpersonalinjury ordeath.

—personalsafetyinstruction.Failureto

,whichmeans:

Caution

W ar ning

SafeOperatingPractices

Thisproductiscapableofamputatinghands.Alwaysfollow allsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Machiningorhandlingstone,masonry,concrete, metal,andothermaterialscangeneratedust,mists, andfumescontainingchemicals,suchassilica, knowntocauseseriousorfatalinjuryorillness, suchasrespiratorydisease,silicosis,cancer,birth defects,orotherreproductiveharm.

•Controldust,mist,andfumesatthesource wherepossible.Watershouldbeusedfordust suppressionwhenfeasible.

•Usegoodworkpracticesandfollowthe recommendationsofthemanufactureror suppliers,OSHA,andotheroccupationaland tradeassociations.

•Alwaysfollowrespiratoryprecautions.

•Whenthehazardsfrominhalationcannotbe eliminated,theoperatorandanybystanders shouldweararespiratorapprovedbyOSHAfor thematerialbeinghandled.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadorunderstand theinformation,itistheowner'sresponsibilitytoexplain thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriestopeopleordamagetoproperty.

Page 4

Towing

Checkwithyourlocalcountyorstatetowingsafetyregulations beforetowingthemachine.

•Inordertoreducethepossibilityofanaccidentwhile

transportingthemachineonpublicroads,makesure thetowingvehicleismechanicallysoundandingood operatingcondition.

•Turnoffthemotorbeforetransportingthemachine.

•Whentowingwithaballhitch,ensurethattheballhitch

youareusingisthepropersizeforthehitchcoupleron themachine.

•Whentowingwithapintlehitch,ensurethattheeyeof

thetowpoleisthecorrectdimensionforthepintlehook.

•Inspectthehitchandcouplingforwear.Nevertowthe

machinewithdamagedordefectivehitches,couplings, chains,orothercomponents.

•Checkthetireairpressureonthetowingvehicleandthe

machine.

•Checkthetiretreadandsidewallfordamageandwear.

•Properlyattachthesafetychainstothetowingvehicle.

•Ensurethatthedirectionalandbrakelightsareworking

properly(ifthemachineisequippedwiththelightkit).

•Ensurethatthedirectional,backup,andbrakelightsof

thetowvehicleareworkingproperly.

•Beforetowing,checktomakecertainyourmachineis

correctlyandsecurelyattachedtothetowingvehicle.

•Ensurethatthesafetychainsareproperlysecuredtothe

vehicle,andleaveenoughslackforturning.

•Donotcarryanymaterialinthemachinewhentowing.

•Avoidsuddenstopsandstarts.Thiscancauseskidding,

orjackkning.Smooth,gradualstartsandstopswill improvetowing.

•Avoidsharpturnstopreventrolling.Towonlywitha

vehiclethathasahitchdesignedfortowing.Donot attachtowedequipmentexceptatthehitchpoint.

•Donottowthemachinefasterthan88km/h(55mph).

•Usecautionwhenbackingup;useaspotteroutsidethe

vehicletoguideyou.

•Donotallowanyonetositorrideonthemachine.

Preparation

Becomefamiliarwiththesafeoperationoftheequipment, operatorcontrols,andsafetysigns.

•Useonlyaccessoriesandattachmentsapprovedbythe

manufacturer.

•Wearpersonalprotectiveequipmentandappropriate

clothingincluding:

–Hardhat

–Respiratorordustmask

–Faceshield

–Safetyglasses

–Hearingprotection

–Safetyshoes

–Longpants

–Shirtwithlongsleevesthataretightatthewrists

–Tight-ttinggloveswithoutdrawstringsorloosecuffs

•Securelonghair,looseclothing,orjewelrythatmayget

tangledinmovingparts.

•Operatingtheequipmentsafelyrequiresthefullattention

oftheoperator.Donotwearradioormusicheadphones whileoperatingthemachine.

•Ensurethatthemachineisonalevelsurfacebefore

operatingthemachine.

•Chockthetiresofthemachinetopreventunintended

movement.

•Beforeeveryuse:

–Inspectthecoupler,ball,andhitch.

–Ensurethatalllightsarefunctioningproperly(ifthe

machineisequippedwithalightkit).

–Ensurethatthetiresareproperlyinatedas

recommended.

–Ensurethatthelugnutsaretightandtorqued

properly.

–Ensurethatthemachineisproperlysecured.

Operation

•Neverrunthemachineinapoorlyventilatedorenclosed

areawithoutproperrespiratoryprotection.Dustfrom materialsbeingmixedcanbeveryharmfultooperators andbystanders.

•Onlyoperatethemachineingoodlightingconditions.

•Beforestartingthemachine,makesurethatthereareno

personsorobstaclesnearorunderthemachine.

•Neverleavearunningmachineunattended.Alwaysstop

themotorandverifythatallmovingpartshavestopped.

•Chockthetireswhenusingthemachine.

•Whennotusingthemachine,chockthetiresorkeepit

attachedtothetowvehicle.

•Keephandsawayfromanymovingparts.Keepfeetaway

fromthetiresandthefrontpost.

•Donotoperatethemachineoutdoorsintherain.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Ensurethattheareaisclearofotherpeopleorpetsbefore

operatingthemachine.Stopthemachineifanyoneenters thearea.

•Neverplaceyourhandsoranysolidobjectintothedrum

whenthemachineisinoperation.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.

•Nevermovethemachinewhilethemotorisrunning.

Page 5

•Keepthecowlclosedandlatchedduringoperation.

MaintenanceandStorage

•Ensurethatalltheguardsandshieldsaresecurelyinplace

beforeoperatingthemachine.

•EnsurethattheON/OFFswitchisintheOFFposition

beforeconnectingthemachinetotheelectricalsource.

•Ifthemixingpaddlesstrikeaforeignobjectorifthe

machineshouldstartmakinganunusualnoiseor vibration,stopthemotorandemptythedrum.Waitfor allmovingpartstocometoacompletestopandcool. Vibrationisgenerallyawarningoftrouble.Inspectfor cloggingordamage.Cleanandrepairand/orreplace damagedparts.

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.

•Beforeperformingmaintenance,dothefollowing:

–Parkthemachineonlevelground.

–Stopthemotor.Waitforallmovementtostopbefore

adjusting,cleaning,orrepairing.

–Letthemotorcoolbeforeperformingmaintenance

orstoringthemachine.

–Unplugthemachinebeforemakinganyrepairs.

•Neverlubricate,service,repair,oradjustthemachine

whileitisrunning.

•Keepequipmentmaterialsclearfromthemotor.

•Neverallowuntrainedpersonneltoservicethemachine.

•Keephands,feet,andclothingawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththemotor running.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Removeanybuildupofgrease,oil,ordebrisfromthe

machine.

•Donotmodifytheelectricalconnectorsorwiring.

•Donotconnectthegroundcircuitofthemachinetothe

energizedcircuitoftheelectricalsource.

•Donottamperwithsafetydevices.

•Chockthetireswhenstoringthemachine.

•Keepallnuts,bolts,screws,andhoseclampssecurely

tightened.Keepequipmentingoodcondition.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacementparts andaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty..

Page 6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

125–8175

1.ReadtheOperator’sManualforinformationongreasing themachine.

1.ReadtheOperator’s Manualforinformationon howtotowthemachine.

125–8216

2.Warning—limittowing speedtolessthan55mph /88km/h.

1.Warning—readthe Operator’sManual.

2.Handandarm entanglementatthe beltdrive;crushinghazard ofhand;entanglement hazardofhandatthe shaft—keephandsaway frommovingparts;keep allguardsandsafetiesin place.

127–1652

3.Entanglementhazardat paddles—stopthemotor andwaitforallmoving partstostopbefore servicingthemachine.

4.Shockhazard—makesure themachineisgrounded beforeoperation.

Page 7

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

InstallingtheDumpHandle

Partsneededforthisprocedure:

1Dumphandle

2Bolt

2Nut

Dumphandle1 Bolt2 Nut2

Towpolekit(soldseparately)

Safetychain(soldwithoptionaltowpole kit)

Connectinglink(soldwithoptionaltow polekit)

Nopartsrequired

Qty.

Installthedumphandle.

1Installthetowpole.

Installthesafetychain.

–

Adjustingthemixingpaddles.

Use

InstallingtheDumpHandletotheDrum

1.Cutthecabletiestoremovethedumphandlefrom theundersideofthegrate.

2.Positionthedumphandlesothattheboltholesalign withtheboltholesinthedrum(Figure3).

Figure3

3.Insert1ofthecarriageboltsintothesquarebolthole andslidethecorrespondingholeofthedrumhandle overit.(Figure3).

4.Installanutontothebolt,andtightenit.

5.Repeatthepreviousstepsfortheremainingcarriage bolt.

Page 8

G019804

g019883

2 3

InstallingtheTowPole

Partsneededforthisprocedure:

Towpolekit(soldseparately)

InstallingtheTowPoletotheMachine

Note:Thetowpoleispurchasedseparatelyandincludesthe

nutandboltneededforinstallation.

Themachinehasthefollowingtowpoleoptions:

HitchTypeLength

50mm(2inch)ball—stamped78.7cm(31inches)

50mm(2inch)ball—forged78.7cm(31inches)

Pintle

1.Removetheboltandnutfromthetowpole(Figure4).

78.7cm(31inches)

InstallingtheSafetyChain

Partsneededforthisprocedure:

Safetychain(soldwithoptionaltowpolekit)

Connectinglink(soldwithoptionaltowpolekit)

InstallingtheSafetyChain

Note:Thesafetychainispartoftheoptionaltowpolekit.

1.Formahookontheendofabendablepieceofrod orstiffwire(notincluded),andinsertitthroughboth keyholesinthefrontpostofthemachine(AofFigure

5).

Figure4

1.Towpole4.Bolthole

2.Frontpost

3.Bolt6.Nut

2.Slidethetowpoleforwardandaligntheholeinthe polewiththeholeintheframetting(Figure4).

3.Inserttheboltthroughtheholesinthettingandthe pole(Figure4).

4.Threadthenutontotheboltandtightenthemuntil theyaretightagainsttheframetting(Figure4).

Note:Iftheself-lockingnyloninsertinthelocknut wearswithuse,replacethenutwithanewGrade5or Grade8locknut.

5.Frametting

Figure5

1.Keyhole

2.Rodorwire(notincluded)4.Connectinglink

2.Attachthesafetychaintothelengthofrodorwire(A ofFigure5).

3.Pulltherod,orwire,andthesafetychainthroughboth keyholes(BofFigure5).

Note:Ensurethatapproximatelyequallengthsof safetychainextendfromeithersideofthefrontpost.

3.Safetychain

Page 9

InstallingtheConnectingLinks

Note:Theconnectinglinksarepartoftheoptionaltowpole

kit.

1.Aligntheconnectinglinktothelastlinkin1endofthe safetychain(DofFigure5).

2.Inserttheconnectinglinkthroughthechainlinkuntil theconnectinglinksnapsclosed.

3.Repeatsteps1and2toinstalltheotherconnectinglink intheotherendofthesafetychain.

AdjustingtheMixingPaddles

NoPartsRequired

ProductOverview

Procedure

Ifthemixingpaddlesandwipersneedadjustment,adjustthe paddlesandwipers;refertoAdjustingthePaddles(page31).

Figure6

Rightside

1.Rearcowl

2.Frontcowl8.Drumlatch14.Axle

3.Grate

4.Bagsplitter10.Towpole

5.Dumphandle

6.Grateliftarm

7.Clutchlever13.Chute

9.Frontpost15.Wheel assembly

16.Cowllatch

11.Safety-chain keyhole

12.Drum

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe motorandoperatethemachine.

ClutchLever

Theclutchleverisusedtoengageanddisengagemotor powertothepaddles.

Page 10

G019875

1.Clutchlever

G019877

G022280

Figure7

DrumLatch

Thedrumlatchsecuresthedrumtothemixposition(upright) formixingoperationsandwhentransportingthemachine.

Figure8

1.Drumlatch

DumpHandle

Figure9

1.Dumphandle

MotorControls

Thefollowingmotorcontrolsarefoundonallmodels:

Usethedumphandletorotatethedrumtothedumpposition andtorotatethedrumtothemixposition(upright).

Figure10

1.Thermal-overload protectorresetbutton

2.ON/OFFswitch

3.Powercord

Page 11

VoltageBlock

g020669

Usethevoltageblocktosettheoperatingvoltageforthe machine(Figure10).

Figure11

motor.RotatetheON/OFFswitchtotheOFFpositionto stopthemotor.

1.Voltageblock

MotorON/OFFSwitch

TheON/OFFswitch(Figure12)allowstheoperatorofthe

1.MotorON/OFFswitch

Figure12

machinetostartandstopthemotor.Thisswitchislocatedon thefrontofthemotor.Itismarked(ON)and(OFF).Rotate theON/OFFswitchtotheONpositiontostartandrunthe

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineSpecications

Model

BatchCapacity0.17cubicm(6.0cubicft)0.23cubicm(8.0cubicft)0.23cubicm(8.0cubicft)

TotalVolume

Length

(withouttowpole)

Width

68012C68018C68019C

0.20cubicm(6.9cubicft)0.25cubicm(9.0cubicft)0.25cubicm(9.0cubicft)

163cm(64inches)193cm(76inches)193cm(76inches)

86cm(34inches)86cm(34inches)86cm(34inches)

Height

Weight

Axle

Motor1.5hpBaldorElectric1.5hpBaldorElectric2hpBaldorElectric

137cm(54inches)137cm(54inches)137cm(54inches)

250kg(550lb)275kg(605lb)275kg(605lb)

86to117cm(34to46inches) extendable

Page 12

Operation

G019741

G020836

Important:Beforeoperating,removeanydebrisfrom themachine.Ensurethattheareaisclearofpeople.

CheckingtheTiresandWheels

ServiceInterval:Beforeeachuseordaily—Inspectthetires

andwheels.

WARNING

PreparingtoTowtheMachine

Important:Ensurethatyourtowvehiclehastowing

capacityfortheweightofthemachine.

Important:UseaClass2orlargerreceiver.

Note:Ensurethatyourtowvehiclehastheappropriatehitch

totowthemachine;optionsincludea50mm(2inch)ball hitchorapintlehitch.

Note:Ifthemachineisequippedwithatrailer-lightkit, ensurethattheelectricalconnectorofthetowvehicleis compatiblewiththeelectricalconnectorofthemachine.The machineusesastandard4-atplug.Ifyourtowvehiclehasa differenttypeofplug,obtainanadapterfromanautomotive partsstore.

1.Stopthemotor,unplugthemachine,andemptythe drum.

2.Ifthedrumhasaccumulatedanywater,dumpthe drum;refertoDumpingtheDrum(page21),steps1,

3,4,and5.

3.Usingthedumplever,positionthedrumsothatitisin themixposition(upright)andlocked.

Failuretomaintaincorrecttirepressuremayresult intirefailureandlossofcontrol,resultingin propertydamageandseriousinjuryordeath.

•Checkthetirepressurefrequentlytoensure properination.Ifthetiresarenotinatedto thecorrectpressure,theywillwearprematurely.

•Inspectthetireconditionbeforetowingand afteranyoperatingaccident.

TheDOTtireinformationislocatedontheside ofeachtire.Thisinformationgivesloadandspeed ratings.Replacementtiresshouldhavethesame orbetterratings.Formoreinformationgoto http://www.nhtsa.gov/Vehicle+Safety/Tires.

Note:Thevariousmachinesinthismanualhavedifferent weights;refertoSpecications(page11)toensurethatthe tiresonyourmachinemeetorexceedtheweightrequirements ofyourmachine.

1.Visuallyinspectthetiresfordamageandwear(Figure

14andFigure15).

4.Closethecowlandsecurethecowllatches(Figure13).

Figure13

5.Extendtheaxle;refertoAdjustingtheAxleWidth

(page15).

Figure14

1.Exampleoftirewearcausedbyunderination

Figure15

1.Exampleoftirewearcausedbyoverination

2.Ensurethatthetiresareinatedtothecorrectair pressure.ThefollowingTireAirPressuretableshows

Page 13

theappropriateairpressureforthetiresasinstalledat

G021 107

G020359

thefactory.

Important:Alwayschecktheinformation ontheactualtiresforthecorrectairpressure requirement.

Important:Themostcommoncauseoftire troubleisunder-ination.Maintainfullair pressure.

TireAirPressure

ModelTirepressure

68012CMax414kPa(60psi)

68018C,68019CMax241kPa(35psi)

3.Ensurethatthewheellugnutsaretorquedto108to 122N-m(80to90ft-lb).

Note:Checkthetorqueofthewheellugnutsinitially andaftertowing.

Note:Torquethelugnutsinthesequenceshownin (Figure16).

Figure16

HitchingaMachinewithaStampedBall Coupler

1.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.Oilthe pivotpointsandslidingsurfacesofthecouplerwith SAE30motoroil.

2.Openthecouplerlatch(AofFigure17).

Figure17

1.Bail

2.Safetypin

3.Positionthecouplerontopofthehitchball(Bof

Figure17).

4.Closethecouplerlatch(BofFigure17).

5.Openthebailonthesafetypinandinsertthepin throughtheholeinthelatch(BofFigure17).

6.Rotatethefreeendofthebailovertheendofthe safetypinthatisprotrudingthroughthelatch(Cof

Figure17).

7.Ifthemachineisequippedwithatrailer-lightkit, connectthewireplugofthetowvehicletothewire plugofthemachine.

HitchingaMachinewithaForgedBall Coupler

1.Applyremovablethread-lockingcompoundtothe threadsofthecouplerbolttopreventthecoupler handlefromcomingloose(AofFigure18).

Page 14

Important:Applythread-lockingcompoundas

G019807

G019809

neededinthefuture.

Figure18

1.Couplerhandle

2.Coupler

3.Clamp

4.Bolt

5.Hitchball

2.Applychassisgreasetothesocketofthecouplerand theareaoftheclampthatcontactstheball.

3.Pushthecouplerboltupthroughthecouplerclamp andthecouplertop,andconnectthecouplerhandleto thebolt(AofFigure18).

4.Positionthecouplersothesocketisontopofthehitch ballandtheclampisundertheball.

5.Turnthecouplerhandleclockwisetothreaditontothe boltuntilitissecure(DofFigure18).

Note:Useawrenchtokeeptheboltfromspinning.

6.Ifthemachineisequippedwithatrailer-lightkit, connectthewireplugofthetowvehicletothewire plugofthemachine.

HitchingaMachinewithaPintleHitch TowPole

1.Removethepinfromthepintlehitchandopenit (Figure19).

Figure19

2.Positiontheringonthetowpoleontothehookofthe pintlehitch(Figure19).

3.Closethetopofthepintlehitchandsecureitwiththe pin(Figure19).

4.Ifthemachineisequippedwithatrailer-lightkit, connectthewireplugofthetowvehicletothewire plugofthemachine.

ConnectingtheSafetyChainstothe TowVehicle

Connectthesafetychaintothemachineandthetowvehicle asfollows:

1.Pullthesafetychainthroughtheslotsinthekeyholes locatedinthefrontpostofthemachine,sothatthere isjustenoughslackoneachsideforturningaround cornerswhentowingthemachine(Figure20).

Note:Stowtheexcesschaininsidethebottomofthe frontpostbypushingitintothekeyholesandlatching theappropriatelinksintothekeyholeslots.

2.Crossbothlengthsofchainunderthetowpole.

Page 15

Note:Crossingthechainsdecreasesthechancesof

G021 177

G021 178

G020828

thefrontofthemachinedroppingtothegroundifthe hitchdoesnotholdtheconnection.

Figure22

Note:Themachineusesastandard4-atplug.Ifyourtow

vehiclehasadifferenttypeofplug,obtainanadapterfroman automotivepartsstore.

Important:Routinelycheckthelightstoensurethat theyareworkingproperly,includingthetaillights,brake lights,andeachappropriateturnsignal.

ExtendingtheAxle

Figure20

1.Connectinglinks3.Chaincrossedundertow pole

2.Keyholesinfrontpost

3.Connecteachlengthofchaintothesafetychain mountingpointonthetowvehiclewiththeconnecting links(Figure21).

WARNING

Themachineisnotstablewhentowingitwiththe axleinthenarrowposition.

Towthemachinewiththeaxleinthewideposition.

Important:Adjusttheaxletothenarrowpositiononly tomovethemachinethroughanarrowaccesspoint, suchasthegateofafenceorthedoorwayofabuilding.

PreparingtoChangetheAxleWidth

1.Movethemachinetoaleveljob-sitesurface.

2.Disconnectthemachinefromthetowvehicle.

3.Chockthetires.

4.Ensurethatthedrumisemptyandinthemixposition (upright).

5.Ensurethatthedrumlatchisengagedandthatthe drumdoesnotrotatetowardthedumpposition.

AdjustingtheAxleWidth

Figure21

1.Connectinglink3.Chainlink

2.Safetychainmounting pointontowvehicle

WARNING

Mechanicalorhydraulicjacksmayfailtosupport themachineandcauseseriousinjury.

Usejackstandswhensupportingthemachine.

ConnectingtheLightingWire Harness

Connecttheelectricalplugofthemachinewiththeelectrical plugofthetowvehicle,asshownin(Figure22).

1.Alignajackwithanadequateliftheightandweight capacityundertheaxle;refertoSpecications(page

11).

2.Liftthemachineuntilthetiresareofftheground.

3.Useajackstandateachsupportpointontherear frameextension(Figure23).

Page 16

1 2

G020020

TowingtheMachine

WARNING

Towingthemachineathighspeedincreasesthe riskofahitchmalfunctionandtirefailure.Higher speedsalsoincreasethemomentumofthemachine andbrakingdistance.Ifthemachinebecomes detachedfromthetowvehicleathighspeed,it couldcausedamagetoproperty,orinjuryordeath tobystanders.

Donotexceed88km/h(55mph)whentowingthe machine.Forpoorroadconditionsorinclement weather,reducespeedaccordingly.

1.Supportpoint(2)

4.Removetheboltsandnutsthatsecuretheinneraxleto theouteraxle(Figure24).

1.Wideposition(towing)4.Nut(narrowposition)

2.Narrowposition

3.Nut(wideposition)6.Bolt(narrowposition)

5.Aligntheinneraxletothedesiredpositionasfollows:

•Slideeachsideoftheaxleinwardtothenarrow

position(Figure24).

•Slideeachsideoftheaxleoutwardtothewide

(tow)position(Figure24).

6.Aligntheholesoftheinneraxlewiththeholesofthe outeraxle.

7.Inserttheboltsthroughtheaxleholes(Figure24).

8.Threadthenutsontothebolts,andtorquethenuts to87N-m(64ft-lb).

Figure23

Figure24

5.Bolt(wideposition)

WARNING

Towingthemachinewithmaterialinthedrum increasestheriskofahitchmalfunctionandtire failure.Inaddition,materialcouldbounceoutof thedrumandhitothervehiclesand/orpeople. Materialinthedrumincreasestheweight,which affectsmomentumandbrakingdistance.

Donottowthemachinewithmaterialinthedrum.

•ReviewandunderstandSafeOperatingPractices(page3).

•Testthebrakesofthetowvehiclebeforetowing.

•Avoidsuddenstartsandstopswhiletowingthemachine.

PreparingtoUsetheMachine

•Reviewallofthesafetydecalsonthemachine.

•Useahard-hat,hearingprotection,ashirtwithlong

sleevesthataretightatthewrists,tight-ttinggloves withoutdrawstringsorloosecuffs,eyeprotection,and adustmaskorrespirator.Ameshvisoralonedoes notprovidesufcienteyeprotection;supplementwith protectiveglasses.

•Ensurethatyouarefamiliarwiththesafetyregulations

andshutdownproceduresdescribedintheOperator’s Manual.

•Ensurethatallguardsareinplaceandingoodcondition.

•Ensurethatthepaddlesareinplaceandingood

condition.

•Checkallthegreasettingstoensurethatthemachine

isproperlylubricated.

•Whenpreparingtomixmaterial:

1.Movethemachinetoaleveljob-sitesurface.

2.Removethemachinefromthetowvehicle.

3.Chockthefrontandbackofthetirestoprevent themachinefrommoving.

4.Ensurethatthedrumisinthemixposition (upright).

Page 17

5.Ensurethatthedrumlatchisengagedandthatthe

g020906

drumdoesnotrotatetowardthedumpposition.

OpeningandClosingtheCowl

OpeningtheCowl

1.Atthesideofthemachinewherethefrontcowland rearcowlmeet,graspthelatchandpullitofffromthe latchanchorontherearcowl(BofFigure25).

4.Repeatstep3attheoppositesideofthemachine(Bof

Figure25).

Figure25

1.Latch3.Receiver

2.Latchanchor

2.Repeatstep1ontheoppositesideofthemachine.

3.Atthebackofthemachinewheretherearcowlmeets theframeofthemachine,graspthelatchandpullitoff fromthelatchanchoronthecowl(BofFigure25).

4.Rotatetherearcowlupandforwarduntilitisfully positionedontopofthefrontcowl(DofFigure25).

ClosingtheCowl

1.Rotatetherearcowlrearwardanddownuntilthe receiveratthebottomcenterofthecowlisalignedwith theV -ttingandushontheframeofthemachine (DofFigure25).

2.Atthebackofthemachine,graspthelatchandpullit ontothelatchanchorontherearcowl.

3.Atthesideofthemachine,graspthelatchandpullit ontothelatchanchorontherearcowl(BofFigure25).

4.V-tting

Page 18

PoweringtheMachine

Important:Useonlyextensioncordswithterminals

andsocketsforthelive,neutral,andgroundwires.

SettingtheOperatingVoltage

Themachinecanoperatewitha115Vor230Vsupply voltage.Thevoltageblockdeterminestheoperatingvoltage ofthemachine(Figure11).Usethefollowingstepstochange theoperatingvoltage:

1.Parkthemachineonlevelground.

2.Stopthemotorandunplugthemachine.

3.Removethe2screwssecuringthevoltageblocktothe motor.

4.Removethevoltageblockfromthemotor,rotatethe voltageblock180degreesandplugitbackintothe motor.

5.Securethevoltageplugtothemotorwiththe2screws thatyoupreviouslyremoved.

Note:Usetheinstructionsonthevoltageblocktodetermine thevoltageblocksetting.

SettingtheOperatingVoltage

Themachinecanoperatewitha115Vor230Vsupply voltage.Thevoltageblockdeterminestheoperatingvoltage ofthemachine(Figure11).Usethefollowingstepstochange theoperatingvoltage:

1.Parkthemachineonlevelground.

2.Stopthemotorandunplugthemachine.

3.Removethe2screwssecuringthevoltageblocktothe motor.

4.Removethevoltageblockfromthemotor,rotatethe voltageblock180degreesandplugitbackintothe motor.

5.Securethevoltageplugtothemotorwiththe2screws thatyoupreviouslyremoved.

Note:Usetheinstructionsonthevoltageblocktodetermine thevoltageblocksetting.

ConnectingtoaPowerSource

DANGER

Contactwithwaterwhileoperatingtheproduct couldcauseelectricshock,causinginjuryordeath.

Important:Connectthemachinetoonlyareceptacle withlive,neutral,andgroundconnections.

Important:Theconnectingwiresorextensioncord shouldbeasshortaspossibleandin1piece.

Toreducetheriskofelectricshock,thismachinehasa polarizedplug(uniquebladeshapesandwidths).Useonly apolarizedplugandsocketthatiscompliantwithNEMA specicationsandanextensioncordthatisUL-listed(CSA certiedinCanada)andrecommendedforoutdooruse.A polarizedplugwilltinapolarizedcordonly1way .Ifthe plugdoesnottfullyintothecord,turnthecord.Ifit stilldoesnott,purchaseanappropriateextensioncord. Ifyouhaveapolarizedextensioncordandtheextension cordplugdoesnottfullyintothewallreceptacle,turnthe plug.Ifitstilldoesnott,contactaqualiedelectricianto installtheproperoutlet.Donotchangethemachineplugor extension-cordpluginanyway.

Note:Themachineusesatwist-lockingplug.

ExtensionCords

Length

15.2m(50ft)10AWG

22.8m(75ft)10AWG

30.4m(100ft)8AWG

Note:Donotuseanextensioncordover30.4m(100ft) long.

WireGauge

PoweringtheMachinewithaPortable Generator

Whenusingaportablegeneratorasanelectricalsource, ensurethefollowingpoweroutputspecications:

ModelVoltageAmperesKilowatt

60212C115V/

230V

60218C115V/

230V

60219C115V/

230V

19A/

9.5A

19A/

9.5A

24A/ 12A

hour

2.2to2.3 Kw

Frequency/ phase

60Hz/ single

•Donothandletheplugorthemachinewithwet handsorwhilestandinginwater.

•Useonlyanextensioncordrecommendedfor outdoorcold-weatheruse.

Important:Checktheextensioncordfrequentlyduring useforholesorcracksintheinsulation.Donotusea damagedcord.Donotrunthecordthroughstanding waterorwetgrass.

ResettingtheMotor

Theelectricalmotorforthemachineisequippedwitha deviceforthermal-overloadprotection.Intheeventthatthe motorshutsdownautomatically,resetthethermal-overload protectorasfollows:

1.MovetheON/OFFswitchtotheOFFposition;refer to(Figure12).

Page 19

2.Disconnecttheelectricalplugforthemachinefromthe

powersource(Figure26).

Figure26

1.Thermal-overload protectorresetbutton

2.ON/OFFswitch

3.Electricalplug

StoppingtheMotor

WARNING

Inanemergencysituation,stopthemotor immediately.

1.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

2.SwitchtheON/OFFswitchtotheOFFposition;refer toMotorON/OFFSwitch(page11).

3.Unplugthepowercord.

ControllingthePaddles

DANGER

Thismachineiscapableofamputatinghands.

•Stayintheoperator’spositionwhilethemachine isrunning.

•Keepallbystandersasafedistancefromthe machine.

•Stopthemachineimmediatelyifanypeopleor animalsentertheworkarea.

3.Allowtheelectricmotorofthemachinetocooluntilit iswarmtothetouchorcooler.

Important:Ensurethatthepaddlesspinfreely. Checkforstone,masonry,orconcretematerial betweenthepaddlesandthedrum.

4.Onthesideofthejunctionboxforthemotor,press theresetbuttonforthethermal-overloadprotector (Figure26).

5.Connecttheelectricalplugforthemachinetothe powersource.

6.RotatetheON/OFFswitchtotheONpositionand ensurethatthemotorstartsnormally.

7.RotatetheON/OFFswitchtotheOFFposition.

StartingandStoppingthe Motor

StartingtheMotor

1.Plugthepowercordintoaproperelectricaloutlet.

•Neverplaceanypartofyourbodyintoaposition thatcausesanunsafeoperatingcondition.

Important:Ensurethatthepaddlesdonotturnwhen theclutchleverisintheOFFposition.

Usetheclutchlevertocontrolthepowertransmissiontothe paddlesofthemachine.

2.SwitchtheON/OFFswitchtotheONposition.

3.MovetheclutchlevertotheONposition;referto

ControllingthePaddles(page19).

Page 20

UsingtheClutchLever

G019873

G021 179

Movetheclutchleverclockwisetoengagetheclutch,and counterclockwisetodisengagetheclutch(Figure27).

MixingaBatchofMaterialinthe Machine

1.Ensurethatthereisnoold,loosematerialinthedrum thatcancontaminatethebatchofmaterial;referto

CleaningtheDrum(page21)andDumpingtheDrum (page21),thenreturnthedrumtotheuprightposition.

Note:Ensurethatthedrumisinthemixposition (upright)andthedrumlatchisengaged.

2.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

3.Startthemotor;refertoStartingtheMotor(page19).

4.MovetheclutchlevertotheONposition;referto

ControllingthePaddles(page19).

5.Addtheingredientsforthebatchasfollows:

A.Pourwaterintothedrumthroughthegratingof

thedrumguard.

B.Addtheplaster,cement,orotherbindingmaterial.

Figure27

1.OFFposition2.ONposition

MixingtheMaterial

DANGER

Eyeandskincontactwithconcretematerialsand breathingthedustinvolvedishazardoustoyour health.

•Ensurethatthereisadequateairventilation.

•Wearadustmasktopreventinhalationofdust whileusingthemachine;refertoSafeOperating

Practices(page3).

•Avoiddirectcontactofcementandconcrete materialswithskinandeyes.

DANGER

Note:Youcanopenbagsofcement,plaster,and

bindingmaterialsbyloweringthebagontothe bagsplitter(Figure28).

Figure28

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

Important:Donotaddmorematerialthanthebatch capacityofthemachine;refertoSpecications(page11).

Note:Followthemanufacturer’sinstructionsthatareprinted onthepackagingoftheproductyouareusing.

C.Ifyouareusingsandand/orotherreinforcing

materials,addthemintothedrum.

6.Allowthepaddlestomixthematerialuntilthe ingredientshaveauniformappearance.

Note:Ifneeded,addwaterorplaster,cement,or otherbindingmaterialuntiltheconsistencyofthe batchiscorrect.

7.Releasethedrumlatchanddumpthedrum;referto

DumpingtheDrum(page21).

Page 21

UsingtheDrum

5.Rotatethedumphandleclockwiseuntilthedrum latchlocksthedrumintheuprightposition(Figure29).

DANGER

Contactwiththemixingpaddlescouldcause damageorinjury.

Neverputyourhandsinsidethedrumatanytime.

DumpingtheDrum

Note:Whendumpingabatchofmaterial,leavethemotor

runningandtheclutchintheONpositionsotherotating paddleshelpdischargethematerial.

1.Alignawheelbarroworsimilarcontainerofadequate capacityinthepathofthedrumopening.

2.Graspthedumphandlewithyourlefthand(Figure29).

6.Afterdischargingabatchofmaterial,cleanthedrum; refertoCleaningtheDrum(page21).

Note:Thisstepwillcleanthepaddlesanddrum betweenbatchesandpreventdriedmaterialfrom forming,andcontaminatingthenextbatchofmaterial.

CleaningtheDrum

Important:Donotstrikeonthedrumwithashovel,

hammer,oranyotherdevicetoloosenanyaccumulated driedmaterials.

1.Stoptherotationofthepaddlesbymovingtheclutch levertotheOFFposition;refertoControllingthe

Paddles(page19).

2.MovethemotorON/OFFswitchtotheOFFposition; refertoMotorON/OFFSwitch(page11).

3.Ensurethatthedrumisinthemixposition(upright); refertoDumpingtheDrum(page21),step5.

4.Spraythemachinewithwatertoremoveany accumulatedmaterial.

5.Startthemotor;refertoStartingtheMotor(page19).

Figure29

1.Dumphandle(mix position)

2.Drumlatch(release position)

Note:Whendumpingabatchofmaterial,aligna wheelbarroworasimilarcontainerofadequatecapacity beneaththechute.

3.Drumlatch(locked position)

4.Dumphandle(dump position)

6.Starttherotationofthepaddlesbymovingtheclutch levertotheONposition;refertoControllingthe

Paddles(page19).

7.Dumpthedrum;refertoDumpingtheDrum(page

21).

3.Liftthehandleofthedrumlatch(Figure29).

4.Withbothhandsonthedumphandle,rotateit counterclockwisetodischargethecontentsofthe drum(Figure29).

Note:Allowthemachinetocompletelydischargethe contentsofthedrum.

Page 22

Maintenance

G021585

Important:Beforeperforminganymaintenanceprocedures,rststopthemotor,wait5minutestoallowallmoving partstocometoacompletestopandcool,andunplugthepowercord.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Aftertherst10hours

Aftertherst25hours

Beforeeachuseordaily

Aftereachuse

Every40hours

Every50hours

Every6,000hours

Every2years

Premaintenance

Interval

Monthly

MaintenanceProcedure

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Inspectthebeltsandadjustasnecessary.

•Inspectthetiresandwheels.

•T orquethelugnutsto108to122N-m(80to90ft-lb)aftertowing.

•Cleanthedrumbetweenmixingbatchesofmaterial.

•Lubricatethetrunnions.

•Cleanthemachine.

•Lubricatethedrivechainwithanon-stickychainlubricant.

•Inspectthebeltsandadjustasnecessary.

•Checktheclutchoperation.

•Checkthetensionofthedrivechain,andadjustitasneeded.

•Lubricatethemotorbearings.

•Lubricatethepillow-blockbearings.

•Replacethebelts.

RemovingtheDividerPlate

Procedures

PreparingtheMachinefor Maintenance

1.Parkthemachineonalevelsurface.

2.Removethemachinefromthetowvehicle.

3.Chockthetires.

4.Opentherearcowl;refertoOpeningtheCowl(page

17).

5.Turnoffandunplugthemotor;refertoStoppingthe

Motor(page19).

6.Ensurethatthemotoriscool.

RemovingandInstallingthe DividerPlate

Youneedtoremovethedividerplatetoprovideaccessbefore performingsomemaintenanceprocedures.

1.Unlatchandopenthecowl;refertoOpeningtheCowl

(page17).

2.Useawrenchtoremovethe4boltsthatsecurethe dividerplatetothefrontcowl.

Note:Keeptheboltsforinstallingthedividerplate.

Figure30

3.Toremovethedividerplate,liftitupwardandrotateit counterclockwisesothatitclearsvariouscomponents.

Page 23

InstallingtheDividerPlate

G021586

g021 101

1.Guidethedividerplateintopositionagainstthefront cowl.

Note:Startwiththedividerplaterotatedslightly counterclockwise,andthenrotateitclockwisewhile loweringitintoposition.

Figure31

Note:Ensurethatthedividerplateisnotbackward.

Lubrication

LubricatingtheBearingsand Seals

ServiceInterval:Aftereachuse—Lubricatethetrunnions.

Monthly—Lubricatethepillow-blockbearings.

Note:Thepillow-blockbearingsareinsidethe cowl—removethedividerplatetoaccessthem;referto

RemovingtheDividerPlate(page22).

Greasetype:Number2general-purposelithium-based grease.

1.Cleanaroundeachgreasettingwitharagandliftthe plasticcapoffthegreasetting(Figure32).

2.Aligntheboltholesinthedividerplateandthefront cowl.

3.Installeachofthe4bolts,andhand-tightenthemto preventcross-threading.

4.Tightentheboltswithawrenchuntiltheyaresecure.

1.Pillow-blockbearings3.Fronttrunnion

2.Reartrunnion

Figure32

Page 24

2.Pumpgreaseintoeachttingasfollows:

G0 215 88

G021584

•Forthepillow-blockbearings,pump1shotof

greaseintoeachtting(Figure32).

•Forthetrunnions,pumpseveralshotsofgrease

intoeachttinguntilitstartstooozeoutofthe bearinghousing(Figure32).

Important:Pumpgreaseinslowlyandcarefully topreventdamagetothebearingseals.

3.Wipeupanyexcessgrease.

LubricatingtheMotorBearings

ServiceInterval:Every6,000hours

Greasetype:electric-motorbearinggrease

1.Cleanaroundeachgreasettingwitharag.

2.Pump1or2shotsofgreaseintoeachtting(Figure

33).

Important:Donotover-lubricatethemotor.

LubricatingtheDriveChain

ServiceInterval:Every40hours—Lubricatethedrivechain

withanon-stickychainlubricant.

Applyachainlubricantthatisnon-stickytohelppreventdirt andabrasiveparticlesfromstickingtothechain.

Figure34

1.Drivechain

Figure33

3.Wipeupanyexcessgrease.

Page 25

ElectricalSystem

G020829

G020830

Maintenance

2.Removethelens(Figure36).

3.Pullthebulboutofthesocket(Figure36).

4.Pushanew168bulbintothesocket(Figure36).

ReplacingtheRear-Facing SideBulbs

Note:Theleft,rear-facingbulbalsoilluminateslicenseplate.

1.Useascrewdrivertoremovethe4screwsfromthe largesquarelensonthelight(Figure35).

Figure35

5.Installthelensandthe2screws(Figure36).

ReplacingtheFrontAmber Bulbs

1.Usingascrewdriver,removethe2screwsfromthe amberlensonthefrontofthelight(Figure37).

Figure37

2.Removethelens(Figure35).

3.Pushandtwistthebulbcounterclockwisetoremoveit fromthesocket(Figure35).

4.Pushanew1157bulbintothesocketandthentwistit clockwise(Figure35).

5.Installthelensandthe4screws(Figure35).

ReplacingtheSide-Facing Bulbs

1.Useascrewdrivertoremovethe2screwsfromthelens onthesideofthelight(Figure36).

2.Removetheamberlens(Figure37).

3.Pullthebulboutofthesocket(Figure37).

4.Insertanew193bulbintothesocket(Figure37).

5.Installtheamberlensandthe2screws(Figure37).

Figure36

Page 26

BeltMaintenance

G019976

g020662

A.MovetheclutchlevertotheOFFposition;refer

toControllingthePaddles(page19).

ServicingtheBelts

InspectingtheBelts

ServiceInterval:Aftertherst25hours—Inspectthebelts

andadjustasnecessary.

Every40hours—Inspectthebeltsandadjustas necessary.

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

2.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

3.Examinethebeltsforwearordamage.Ifthebeltsare wornordamaged,replacethem;refertoReplacingthe

Belts(page27).

4.Examinethepulleysforwear,damage,and misalignment;refertoAligningthePulleys(page29).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page23).

AdjustingtheBeltT ension

Clutchairgap:2.5to6.5mm(3/32to1/4inch)

1.MovetheclutchlevertotheONposition;referto

ControllingthePaddles(page19).

2.Measuretheairgapbetweenthemotordeckandthe rollerontheclutch(Figure38).

B.Loosenthenutsandboltsthatsecurethemotor

tothemotordeck(Figure39).

Figure39

1.Nutandbolt

C.Movethemotorpositionasfollows:

•Increasetheairgap—movethemotoraway

fromtheidlerpulley(Figure39).

•Decreasetheairgap—movethemotor

towardtheidlerpulley(Figure39).

D.Alignastraightedgeacrossthemotorpulleyand

theidlerpulley(Figure40).

Figure38

1.Motordeck

2.Clutchroller

3.Ifthemeasuredairgapisnotwithinthespecied range,adjustthegapasfollows:

3.Clutchairgap:2.5to6.5 mm(3/32to1/4inch)

Page 27

g020663

Figure40

G021601

G021608

Figure41

1.Nut2.Beltguide

4.Sliptheforwardbeltforwardandofftheidlerpulley (Figure42).

1.Motorpulley

2.Idlerpulley6.Jamnut

3.Belt

4.Beltguide

5.Idlershaft

7.Setscrew

8.Straightedge

E.Ifneeded,pivotthemotoronthemotordeck

untilthemotorpulleyandtheidlerpulleyare alignedtothestraightedge(Figure40).

F.Tightenthenutsandboltsthatsecurethemotor

tothemotordecktoatorqueof18N-m(13ft-lb).

G.Checktheairgapbetweenthemotordeckand

therollerontheclutch.Iftheairgapisnotwithin thespeciedrange,repeatstep3untiltheairgap measurementiswithinthespeciedrange.

H.Installthedividerplate;refertoInstallingthe

DividerPlate(page23).

Important:Ensurethatthepaddlesdonotrotatewhen theclutchleverisintheOFFposition.

ReplacingtheBelts

Figure42

1.Motorpulley3.Idlerpulley

2.Forwardbelt4.Rearbelt

5.Sliptherearbeltrearwardandofftheidlerpulley (Figure42).

6.Slipthebeltsoffthemotorpulley.

7.Removethebeltsfromthemachine.

ServiceInterval:Every2years—Replacethebelts.

RemovingtheBelts

1.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

2.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

3.Removethenutthatsecuresthebeltguidetothe motor,andremovethebeltguide(Figure41).

Page 28

InstallingtheBelts

G020666

3 4

1.EnsurethattheclutchleverisintheOFFposition; refertoControllingthePaddles(page19).

2.Aligntherearbelttothereargrooveinthemotor pulley.

Note:Donotaligntherearbelttotheidlerpulley .

3.Aligntheforwardbelttotheforwardgrooveofthe idlerpulley.

4.Sliptherearbeltovertheidlerpulleyandalignthebelt totherearpulleygroove.

5.Sliptheforwardbeltoverthemotorpulleyandalign thebelttotheforwardpulleygroove.

6.Checkthebelttension;refertostep1,step2,andstep

3inAdjustingtheBeltTension(page26).

7.Looselysecurethebeltguidetothemotor(Figure41) withtheboltthatwasremovedinstep3ofRemoving

theBelts(page27).

Figure43

1.Motorpulleys4.Beltguide

2.Belts5.Nut

3.Guideairgap:2.5to4.0 mm(3/32to5/32inch)

8.Adjustthebeltguide;refertoAdjustingtheBeltGuide

(page28).

9.Installthedividerplate;refertoInstallingtheDivider

Plate(page23).

AdjustingtheBeltGuide

Note:Toaccessthebeltguide,removethedividerplate;

refertoRemovingtheDividerPlate(page22).

Guideairgap:2.5to4.0mm(3/32to5/32inch)

1.EnsurethattheclutchleverisintheONposition;refer toControllingthePaddles(page19).

2.Ensurethatthebelttensioniscorrect;referto

AdjustingtheBeltTension(page26).

3.Checkthattheairgapbetweenthebeltguideandthe beltsis2.5to4.0mm(3/32to5/32inch);referto

Figure43.

4.Iftheairgapisnotwithinthespeciedrange,dothe following:

A.Loosenthenutthatsecuresthebeltguidetothe

motor(Figure43).

Important:Ensurethatthebeltguideis towardthemotorpulley.

B.Rotatethebeltguideupordownuntilthereis

anairgapof2.5to4.0mm(3/32to5/32inch) betweentheguideandeachbelt(Figure43).

Important:Thebeltguideshouldnot contactthebeltswiththeclutchleverinthe ONposition.

Note:Iftheairgapbetweenthebeltguideand bothbeltscannotbeattained,then1ofthebelts istoolong.

C.Tightenthenutthatsecuresthebeltguidetothe

motor(Figure43).

D.Checktheclutchoperation;refertoCheckingthe

ClutchOperation(page29).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page23).

Page 29

CheckingtheClutchOperation

g020667

AligningthePulleys

ServiceInterval:Every40hours—Checktheclutch

operation.

Important:Thepaddlesmustnotrotateinanempty drumwhentheclutchleverisintheOFFposition.

1.MovetheclutchlevertotheOFFposition;referto

ControllingthePaddles(page19).

2.Startthemotor;refertoStartingtheMotor(page19).

3.IfthepaddlesrotatewiththeclutchlevertotheOFF positiondothefollowing:

A.Stopthemotor;refertoStoppingtheMotor

(page19).

B.Checktheairgapbetweenthebeltguideandthe

belts.

Note:Iftheairgapislargerthan4.0mm(5/32 inch),decreasethegapbetweenthebeltguide andthebelts;refertoAdjustingtheBeltGuide

(page28).

4.Repeatsteps1,2,and3untilthefollowingconditions aremet:

•TheclutchleverisintheOFFposition.

•Whilethemotorisrunning,thepaddlesdonot

rotateinanemptydrum.

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

2.Placeastraightedgeacrossthefaceofthemotorpulley andtheidlerpulley(Figure44).

Figure44

1.Motorpulley

2.Idlerpulley5.Locknut

3.Straightedge6.Setscrew

4.Idlershaft

Note:Bothpulleysmustbealignedushwiththe straightedge.

3.Ifthepulleysarenotaligneddothefollowing:

A.MovetheclutchlevertotheOFFposition.

B.Loosenthelocknutsandsetscrewsthatsecurethe

idlerpulleytotheidlershaft(Figure44).

C.Usingasoft-facemallet,taptheidlerpulley

forwardorbackwardalongtheidlershaftuntil

4.Installthedividerplate;refertoInstallingtheDivider

themotorpulleyandtheidlerpulleyarealigned tothestraightedge(Figure44).

D.Tightenthesetscrewsandlocknutsthatsecurethe

idlerpulleytotheidlershaft(Figure44).

Plate(page23).

Page 30

DriveChainMaintenance

G021606

G021602

G021605

CheckingandAdjustingthe DriveChain

ServiceInterval:Aftertherst10hours

Every50hours

Thedrivechainshouldhave5to10mm(7/32to13/32inch) ofexwhenapplying6.8kg(15lb)ofpressureatmid-span.

CheckingtheDrive-ChainTension

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

2.Placeastraightedgealongthechainfrom1sprocket totheother(Figure45).

AdjustingtheDrive-ChainTension

Note:Adjustingthetensionofthedrivechainaffectsthe

tensionofthebelts;adjustthebelttensionafteradjusting thedrive-chaintension.

1.Removethedividerplate;refertoRemovingthe

DividerPlate(page22).

2.Loosenthenutsandboltsthatsecurethepillow-block bearingsfortheidlerpulley(Figure46).

Figure46

Figure45

1.Flexof5to10mm(7/32to13/32inch)

3.Withyournger,pushonthechainwith6.8kg(15lb) ofpressure,midwaybetweenthesprockets(Figure45).

4.Measurethedistancefromthechaintothestraightedge; thedistanceshouldbe5to10mm(7/32to13/32 inch).Ifthechaintensionneedsadjustment,referto

AdjustingtheDrive-ChainTension(page30).

5.Installthedividerplate;refertoInstallingtheDivider

Plate(page23).

1.Drivechain

2.Pillow-blockbearings4.Idlerpulley

3.Slidethepillow-blockbearings,alongwiththeidler pulleyandsmallsprocket,totherighttoincrease thechaintension,ortothelefttodecreasethechain tension.

Note:Toslidethepillow-blockbearingstotheleft, youmustloosenthejamnutandtensionerbolt(Figure

47).Toslidethepillow-blockbearingstotheright,

youmustloosenthemotormountingnutsandbolts (Figure39).

3.Bolts(4)

Figure47

1.Tensionerbolt2.Jamnut

4.Whenthechainhas5to10mm(7/32to13/32inch) ofex,tightenthetensionerbolt,thejamnut,andthe nutsandboltsthatsecurethepillow-blockbearings.

5.Adjustthebelttension;refertoAdjustingtheBelt

Tension(page26).

6.Installthedividerplate;refertoInstallingtheDivider

Plate(page23).

Page 31

PaddleMaintenance

Note:Overtime,youmayneedtoadjustthemixerpaddles toaccountforwear.

AdjustingthePaddles

AligningtheCircumferentialDrum Wipers

1.Rotateapaddlefromtheleftrowofpaddlesaround thedrumandlocateattheinteriorofthedrumthe smallestdistancebetweenthedrumandthewiperof thepaddle(Figure48).

Figure49

1.Wiper4.Paddleblade

2.Distancebetween paddle-bladeedgeand wiperedge—3to6mm (1/8to1/4inch)

3.Wiperbar

5.Adjustthepositionofthewipersothatthewiper lightlycontactsthedrumacrossthelengthofthewiper (Figure50).

5.Carriageboltandanged locknut

Figure48

2.Marktheinsideoftheinsideofthedrumatthe locationthatyoudeterminedinstep1.

3.Alignthewiperofapaddletothemark.

4.Loosenthecarriageboltsandangedlocknutsthat securethepaddlebladeandwipertothepaddle(Figure

49).

Figure50

1.Wiperlightlycontactingthedrumatthesmallestdistance betweenthedrumandthewiperofthepaddle

6.Adjustthepositionofthepaddlebladesothatthe outeredgeis3to6mm(1/8to1/4inch)fromthe outeredgeofthewiper.

7.Torquethecarriageboltsandnutsto19to25N-m (14to18ft-lb).

8.Repeatsteps4through7fortheotherpaddleforthat paddlerow .

9.Repeattheprocedurefortheotherpaddlerows.

Page 32

AligningtheEndPaddleWipers

AligningtheAdjustableEndPaddles

1.Rotatethewiperandxedpaddlearoundtheendplate ofthedrumandlocatesmallestdistancebetweenthe drumandthewiperofthepaddle.

2.Marktheinsideoftheendplateatthelocationthatyou determinedinstep1.

Figure51

1.Carriageboltandanged locknut

2.Closestpointofcontact

3.Drumendplate

1.Aligntheadjustableendpaddletothemarkthatyou madeinstep2ofAligningtheEndPaddleWipers

(page32).

2.Loosenthecarriageboltsandangedlocknutsthat securetheadjustableendpaddletothexedpaddle (Figure52).

Figure52

1.Carriageboltandanged locknut

2.Closestpointofcontact

3.Drumendplate

3.Alignthewiperofapaddletothemark.

4.Loosenthecarriageboltsandangedlocknutsthat securethepaddlebladeandwipertothexedpaddle. (Figure51)

5.Adjustthepositionofthewipersothatthewiperlightly contactstheendplateacrossthelengthofthewiper.

6.Adjustthepositionofthepaddlebladesothatthe outeredgeis3to6mm(1/8to1/4inch)fromthe outeredgeofthewiper.

7.Torquethecarriageboltsandnutsto19to25N-m (14to18ft-lb).

8.Repeattheprocedureforthewiperattheendplateon theotherendofthedrum.

3.Adjustthepositionoftheadjustableendpaddlesothat itisasclosetotheendplateaspossible,acrossthe lengthofthepaddle,withouttouchingendplatewhen thepaddlesarerotated.

4.Torquethecarriageboltsandnutsto37to45N-m (27to33ft-lb).

5.Repeattheprocedurefortheadjustableendpaddleat theendplateontheotherendofthedrum.

Page 33

Cleaning

Storage

CleaningtheMachine

Regularcleaningandwashingincreasesthelifespanofthe machine.Cleanthemachineaftereachuse,beforethedirt hardens.

Ensurethatthemotorisunplugged.

Usecarewhenusingahigh-pressuresprayerbecauseitcan damagewarningdecals,instructionsigns,andthemotor.

Important:Usepressuresprayerstocleanonlythe drumofthemachine.Cleanofftherestofthemachine byhandtokeepthemotorfromgettingwet.

Important:Lubricatethetrunnionsaftercleaning;refer toLubricatingtheBearingsandSeals(page23).

StoringtheMachine

Forstorageover30days,preparethemachineasfollows:

1.MovetheON/OFFswitchtotheOFFposition,and unplugthepowercord.

2.Removedirtandgrimefromtheexternalpartsofthe entiremachine,especiallythemotor.

Important:Youcanwashthemachinewithmild detergentandwater.

3.Greasethemachine;refertoLubricatingtheBearings

andSeals(page23)andLubricatingtheDriveChain (page24).

4.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.

5.Paintallscratchedorbaremetalsurfaceswithpaint fromyourAuthorizedToroDealer.

6.Storethemachineinaclean,drygarageorstoragearea.

7.Coverthemachinetoprotectitandkeepitclean.

Page 34

Troubleshooting

Problem

Theelectricmotordoesnotstart.

Themachineishummingexcessively.1.Thecordispluggedintoanincorrect

Themotorisoverheating.

1.Theconnectorforthemachineisnot pluggedintoapowersource.

2.Thethermal-overloadprotectionforthe motorsisactivated.

3.Thecurrentprotectorfortheelectrical sourceisopen.

4.Themachineispluggedintoan electricalsourcelessthan1 15voltsor greaterthan230volts.

5.Thepaddlesarejammedinsidethe drum.

outlet.

1.Themotorisoverloaded.

2.Thereisnotadequateventilation.

3.Themotorisrunningovervoltageor undervoltage.

PossibleCauseCorrectiveAction

1.Plugtheconnectorintoasocketor anextensioncordfromanelectrical source.

2.Resetthethermal-overloadprotector.

3.Resetthecircuitprotector.

4.Connectthemachinetoanelectrical sourcewiththepropervoltage.

5.Disconnectthemachinefromthe electricalsource,movetheclutchto theoffposition,andclearthedebris fromtheinsideofthedrum.

1.Checktheinputlineconnections.

1.Comparetheactualamps(measured) withtheratingonthenameplate. Locateandremovethesourceof excessivefrictioninthemotororload. Reducetheload.

2.Checktheexternalcoolingnsfor excessivedirtbuildupandcleanthe motor.

3.Checktheinputvoltagetothemotor.

Thebeltslipsorcomesoffthepulleys.

isintheOFFposition.

leverisintheONposition.

Thepaddlesrotateslowlywhentheclutch leverisintheONposition.

Themixermakesachirpingnoisewhen mixingmaterial.

1.Thebelttensionisinsufcient.

2.Thebeltisworn.2.Replacethebelt.

3.Thepulley(s)areworn.3.ContactyourAuthorizedService

4.Thepulley(s)aremisaligned.4.Alignthepulley(s).

1.Theclutchleverisnotadjusted correctly.

2.Thebeltguideisnotadjustedcorrectly.2.Adjustthebeltguide.

1.Theclutchleverisnotadjusted correctly.

2.Thepaddlesarestuckinthedrum.

1.Theclutchleverisnotadjusted correctly.

1.Thedrivegearismisalignedwiththe bullgear .

1.Adjustthebelttension.

Dealer.

1.Adjustthebelttension. Thepaddlesrotatewhentheclutchlever

1.Adjustthebelttension. Thepaddlesdonotrotatewhentheclutch

2.Cleanthepaddlesanddrum.

1.Adjustthebelttension.

1.ContactyourAuthorizedService Dealer.

Page 35

Schematics

G021587

ElectricMotorSchematic(Rev.A)

Page 36

Alimitedwarranty(seewarrantyperiodsbelow)

TheToroWarranty

Concrete, Masonry,and Compaction Equipment

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlywarrantyourT oroConcrete,Masonry, andCompactionEquipmentProductslistedbelowtobefreefromdefectsin materialsorworkmanship.

Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.

Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ConcreteMixers

•SpindleBearingsLifetime*(originalowneronly) MortarMixers1year

•DrumBearingsandSealsLifetime*(originalowneronly) ForwardPlateCompactors ReversiblePlates1year RammerCompactors MudBuggy1year VibratingTrenchRoller2years ConcreteSaws MasonrySaws PowerTrowels1year Screeds ConcreteVibrators

Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.

LifetimeWarranty-Ifthebearing(s)orseal(s)onyourmixerfail,itwillbereplacedunderwarranty ,

atnocostforpartsorlabor.

1year

2years

1year 1year

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure

1.ContactanyAuthorizedServicingOutlettoarrangeserviceattheir dealership.T olocateoneconvenienttoyou,accessourwebsiteat www.T oro.com.Select“WheretoBuy”andselect“Contractor”under producttype.Y oumayalsocallourtollfreenumberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothem.

3.IfforanyreasonyouaredissatisedwiththeServiceOutlet’sanalysis orwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:800-888-9926

ToroAuthorizedRentalCustomerswhohavepurchasedproductsdirectlyfromT oroandhave

signedtheT oroRentalCustomerAgreementhavetheabilitytoperformtheirownwarrantywork.

PleasevisitT oro’sRentalPortalforelectronicwarrantyclamlingproceduresorcallthetollfree

numberabove.

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutinemaintenance, whetherperformedbyadealerorbyyou,isatyourexpense.Parts scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”), arewarrantedfortheperiodoftimeuptothescheduledreplacementtime

forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal productoperationinclude,butarenotlimitedto,belts,wipers,spark plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains, clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedServicingOutletorSelf-ServiceasanAuthorized RentalCustomerisyoursoleremedyunderthewarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability andtnessforusearelimitedtothedurationofthisexpresswarranty. Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). RefertotheCaliforniaEmissionControlWarrantyStatementsuppliedwith yourProductorcontainedintheenginemanufacturer’sdocumentationfor details.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.

374-0288RevC