Toro 58603 Operator's Manual

RearTineTiller
58603
Motocultor
58603
Motoculteuràdentsarrière
58603
FormNo.3445-373RevB
www.T oro.com.
*3445-373*
FormNo.3443-831RevA
RearTineTiller
ModelNo.58603—SerialNo.321000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3443-831*
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
g356747
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Thistillerisintendedtobeusedbyresidential homeownersorprofessional,hiredoperatorsto breakthroughhardsoilconditionsforplantingand cultivatinggardens.Usingthisproductforpurposes otherthanitsintendedusecouldprovedangerousto youandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
Visitwww.Toro.comformoreinformation,including safetytips,trainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
©2021—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1AssemblingtheMachine..................................7
2AddingOiltotheEngine...................................9
ProductOverview...................................................10
Controls...........................................................10
Specications...................................................11
BeforeOperation.................................................12
BeforeOperationSafety...................................12
AddingFuel......................................................13
AdjustingtheHandlebarHeight........................13
DuringOperation.................................................14
DuringOperationSafety...................................14
StartingtheMachine.........................................15
ShuttingOfftheEngine.....................................15
AdjustingtheDragStake..................................15
OperatingTips.................................................16
AfterOperation....................................................16
AfterOperationSafety......................................16
Maintenance...........................................................17
MaintenanceSafety..........................................17
RecommendedMaintenanceSchedule(s)...........17
Pre-MaintenanceProcedures..............................18
PreparingforMaintenance...............................18
Lubrication..........................................................18
GreasingtheMachine.......................................18
EngineMaintenance...........................................19
ServicingtheAirCleaner..................................19
ServicingtheEngineOil....................................20
ServicingtheSparkPlug...................................21
BeltMaintenance................................................22
CheckingandAdjustingtheDrive
Belts..............................................................22
ReplacingtheBelts...........................................23
Cleaning..............................................................26
CleaningtheMachine.......................................26
Storage...................................................................26
StorageSafety..................................................26
StoringtheMachine..........................................26
Troubleshooting......................................................28
Thismachinehasbeendesignedinaccordancewith ANSIB71.8-2016.
DANGER
Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.
Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811forthenationwide markingservice).
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjuryordeath.
Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon themachineandattachmentsbeforestartingthe engine.
Bethoroughlyfamiliarwiththecontrolsandthe
properuseoftheequipment.Knowhowtostop themachineanddisengagethecontrolsquickly .
Donotputyourhands,feet,otherbodyparts,or
clothingnearorundertherotatingtinesorother movingpartsofthemachine.
Donotoperatethemachinewithoutallproper
shields,guards,andothersafetyprotective devicesinplaceandfunctioningproperlyonthe machine.
Keepbystanders,especiallysmallchildren,and
petsoutoftheoperatingarea.
Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained, familiarwiththeinstructions,andphysically capabletooperatethemachine.
Shutoffthemachineandwaitforallmovingparts
tostopbeforeyouleavetheoperator’sposition. Disconnectthespark-plugwire,keepitawayfrom theplugtopreventaccidentalstarting,andallow themachinetocoolbeforeadjusting,fueling, unclogging,servicing,cleaning,orstoringthe machine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol,which meansCaution,Warning,orDanger—personalsafety
3
instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
133-8062
decal133-8062
1.Engine—shutoff
decal144-4853
144-4853
1.Forwardlever
144-4861
decal144-4861
decal144-4862
144-4862
1.Reverselever
decal144-4857
144-4857
1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.
4
144-4864
1.Drivemodeselector;Standard-RotatingTines;Drive;Counter-RotatingTines;Neutral.
144-4866
decal144-4864
decal148-4868
1.Warning—readtheOperator’sManual.
6.Warning—lookbehindyouwhenoperatingthemachinein reverse.
2.Warning—alloperatorsshouldbetrainedbeforeoperating
7.Warning—donotoperateoverburiedlines.
themachine.
3.Warning—keepbystandersaway.
4.Warning—stayawayfrommovingparts;keepallguardsin place.
8.Warning—keepfeetawayfrommovingparts.
9.Warning—shutofftheengine,disconnectthesparkplug,and readtheOperator’sManualbeforeperformingmaintenance.
5.Entanglementhazard,belt—stayawayfrommovingparts.
144-4867
1.Tostartthemachine,movetheswitchtotheONposition,movethefuel-valvelevertoopen,movethethrottlelevertothe FASTposition,engagethechoke,placeonehandonthemachineandpulltherecoilhandle,andmovethechokelevertothe RUNposition.
decal144-4867
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
Qty.
Tillerassembly1 Handlebarassembly1 Handlebartube1 Wheel2 Lowerpulleyguard1 Pulleyguardplate1 Dragstake1 Bolt(M8x85mm) Bolt(M6x65mm) Bolt(M8x16mm) Bolt(M6x14mm) Nut(M8) Nut(M6) Screw Pin2 Lockpin1
Engineoil1Addoiltotheengine.
1 2 2 4 1 4 4
Assemblethemachine.
Use
6
1
AssemblingtheMachine
4.Removethewheels.
Partsneededforthisprocedure:
1Tillerassembly
1Handlebarassembly
1Handlebartube
2Wheel
1Lowerpulleyguard
1Pulleyguardplate
1Dragstake
1
Bolt(M8x85mm)
2
Bolt(M6x65mm)
2
Bolt(M8x16mm)
4
Bolt(M6x14mm)
1
Nut(M8)
4
Nut(M6)
4
Screw
2Pin
1Lockpin
5.Assemblethepulleyguards.
1.Screw(4)
2.Pulleyguardplate
g361871
Figure4
g361864
Figure5
3.Lowerpulleyguard
Procedure
1.Removetheloosepartsfromthetopofthebox.
2.Closethebox,turnitupside-down,andcutit
openatthecorners.
3.Cut,remove,anddiscardtherectangleshown
onbothsidesofthefoam.
Figure3
1.Cuthere.
6.Installtheguardstothetillerassembly.
g361866
Figure6
g361865
1.Bolt—M6x14mm(4)2.Nut—M6(2)
7
7.Foreachwheel,slideinthepinandsecurethe
wheelwiththebolt.
Figure7
1.Bolt—M8x16mm(2)2.Pin(2)
8.Turnthemachineoverandremovethefoam.
9.Installthehandlebartubeasfollows:
A.Rotatethespreaderboltclockwise.
B.Insertthehandlebartubeintothered
bracketandsecureitasshown.
g361868
g361867
Figure9
1.Spreaderbolt
1.Nut(M8)3.Bolt(M8x85mm)
2.Handlebartube
C.Removeanddiscardthespreaderbolt.
D.Tightenthefastenersuntilthehandlebar
tubeissnug.
10.Onthehandlebarassembly,connectthecables tothedriveleversiftheyarenotattached.
g361872
Figure8
Figure10
1.Reardrivelevercable2.Frontdrivelevercable
8
g361873
11.Installthehandlebarassemblyandadjust theheightasdesired;refertoAdjustingthe
HandlebarHeight(page13).
2
AddingOiltotheEngine
Partsneededforthisprocedure:
1Engineoil
Procedure
1.Movethemachinetoalevelsurface.
Figure11
1.Nut—M6(2)3.Bolt—M6x65mm(2)
2.Wireharnessconnectors
12.Connectthe2wireharnessconnectors.
13.Installthedragstake.
g361870
2.Removethedipstick.
g360549
Figure13
1.Fillertube3.Upperlimit
2.Dipstick4.Lowerlimit
3.Slowlyaddoilintothellertubeuntilitis overowing.
4.Installthedipstickandtightenit.
Figure12
1.Dragstake2.Lockpin
g361869
9
ProductOverview
Controls
EngineOn/OffSwitch
UsetheengineOn/Offswitchtoshuttheengineoff. EnsurethattheswitchisintheONpositionbefore startingtheengine.
Fuel-ValveLever
MovetheleverforthefuelvalvetotheONposition beforeattemptingtostarttheengine.Afteroperation, shutofftheengineandmovethefuel-valveleverto theOFFposition.
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa continuous-variablesetting.
Operatethemachineusingfullthrottleforbest performance.
Figure14
1.Engineon/offswitch
2.Forwardcontrollever8.Fuelcap
3.Rearcontrollever9.Enginecontrols
4.Cableadjustment10.Oil-llcap
5.Drive-modeselectorlever11.Dragstake
6.Recoilhandle
7.Handlebarheight adjustment
ChokeLever
MovethechokeleverontheenginetotheCHOKE positionwheninitiallystartingacoldengine,then moveitintotheRUNpositiononcestarted.
Drive-ModeSelector
Shiftthedrive-modeselectorlevertothedesired modetochangethetransmission.
g356778
Important:Donotshiftthedrive-modeselector
leverwhileengagingtheforwardorreverse controllevers.
Standard-rotatingtines(SRT):Thewheelsand
tinesarebothengagedwiththeengine;thetines spininthesamedirectionasthewheels.Usethis modeforestablishedgardenbedsandtillingin softsoilconditions.
g356990
Figure15
10
Drive:Onlythewheelsareengagedwiththe
engine;thetinesaredisengaged.Usethismode forpoweredtransportationwhendrivingupsteep inclinesandmovingthemachinetoandfromyour garden.
Drive-ControlLevers
Pulldowntheforwardlevertoengagethetransmission intheforwarddirection;pulluponthereverseleverto engagethetransmissioninthereversedirection.
Releasetheleverstodisengagethetransmission.
Important:Donotattempttoengagetheforward
andreverseleversatthesametime.
WARNING
Contactwithmovingtinescanresultin personalinjury.
Figure16
Counter-rotatingtines(CRT):Thewheelsand
tinesarebothengagedwiththeengine;thetines spinintheoppositedirectionofthewheels.Use thismodewhenbreakingnewgroundortillingin compactedsoilconditions.
Figure17
Neutral:Thewheelsandtinesareboth
disengagedfromtheengine.Usethismodefor storageandnon-poweredtransportation.
g356988
Whenmovingthemachineinreverse,watch forobstaclesbehindyouandkeepyourfeet awayfromthetines.
g357052
Figure19
g356987
1.Forwardlever2.Reverselever
Specications
Specicationsanddesignaresubjecttochange withoutnotice.
Figure18
Height
Length
Width
Weight
Tillingwidth
Tillingdepth
g356989
Toensureoptimumperformanceandcontinuedsafety
103.1cm(40.6inches)
158.8cm(62.5inches)
50.8cm(20.0inches)
72.6kg(160lb)
43.2cm(17inches)
28cm(1 1inches)
certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
11
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
Donotllthefueltankindoors.
Donotoverllthefueltank.Replacethefuelcap
andtightenitsecurelyafterfueling.Cleanup spilledfuelbeforestartingtheengine.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace containersontheground,awayfromthevehicle beforelling.
BeforeOperationSafety
GeneralSafety
Donotallowchildrenoruntrainedadultstooperate
orservicethemachine.Localregulationsmay restricttheageoftheoperator.
Usingthismachineisstrenuous.Youmustbein
goodphysicalconditionandmentallyalert.Ifyou haveanyconditionthatmightbeaggravatedby strenuouswork,checkwithyourdoctorbefore operatingthemachine.
Shutoffthemachineandwaitforallmovingparts
tostopbeforeyouleavetheoperator’sposition. Disconnectthespark-plugwire,keepitawayfrom theplugtopreventaccidentalstarting,andallow themachinetocoolbeforeadjusting,fueling, unclogging,servicing,cleaning,orstoringthe machine.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchas
deectors,areinplaceandfunctioningproperly. Donotoperatethemachineunlesstheyare functioningproperly.
Knowhowtoshutofftheenginequickly.
Keepbystanders,especiallysmallchildren,and
petsoutoftheoperatingarea.
Thoroughlyinspecttheareawhereyouwilluse
themachineandremoveallobjectsthatcould interferewiththeoperationofthemachineorthat themachinecouldthrow.
Removethemachinefromthetruckortrailer
beforellingthefueltank.Ifthisisnotpossible, thenaddfuelfromaportablecontainerratherthan fromafuel-dispensernozzle.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.
Ifyouspillfuel,donotattempttostarttheengine;
movethemachineawayfromthespillandavoid creatingasourceofignitionuntilthefuelvapors havedissipated.
Ifyoumustdrainthefueltank,doitoutdoors.
Storefuelinafuelcontainerandkeepitoutofthe
reachofchildren.
Donotstorethemachinewithfuelinthefueltank
orfuelcontainerwherethereisanopename, spark,orpilotlight,suchasonawaterheateror otherappliance.Allowtheenginetocoolbefore storingthemachineinanyenclosure.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand illness.
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.
FuelSafety
Useextremecareinhandlingfuel.Itisextremely
ammableanditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothetank
whiletheengineisrunningorhot.
Allowtheenginetocoolbeforellingthefueltank.
12
AddingFuel
FuelSpecications
TypeUnleadedgasoline
Minimumoctanerating
Ethanol
MethanolNone
MTBE(methyltertiarybutyl ether)
OilDonotaddtothefuel
Useonlyclean,fresh(nomorethan30daysold),fuel fromareputablesource.
UsingStabilizer/Conditioner
Usefuelstabilizer/conditionerinthemachinetokeep thefuelfreshlongerwhenusedasdirectedbythe fuel-stabilizermanufacturer.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.
87(US)or91(research octane;outsidetheUS)
Nomorethan10%byvolume
Lessthan15%byvolume
FillingtheFuelTank
FillthefueltankasshowninFigure20.
g230458
Figure20
AdjustingtheHandlebar Height
Thehandlebarhas3heightpositionstoaccommodate varyinguserheights.Whenadjustingtheheight, notethatduringnormaltillingoperation,theactual handlebarpositiondropsupto25cm(10inches)from normalheight.
Removethehardwarefromthehandlebarassembly, rotatetheassemblytomatchtheholesatthedesired position,andinstallthehardware.
Lowheight:UseholesBandC.
Middleheight:UseholesCandD.
Highheight:UseholesAandD.
Figure21
g357053
13
DuringOperation
Donotoverloadthemachinecapacityby
attemptingtotillorcultivatetoodeepandattoo fastarate.
DuringOperationSafety
GeneralSafety
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;hearingprotection;andgloves.Tieback longhairanddonotwearlooseclothingorloose jewelry.
Keepyourhands,feet,otherbodyparts,and
clothingawayfromrotatingtinesandmovingparts ofthemachine.Thetinesbeginrotatingwhen youstarttheengineandmaycontinuetorotate momentarilyafteryoushutofftheengine.
Starttheenginecarefullyaccordingtoinstructions
inthisOperator’sManualandwithyourfeetwell awayfromthetines.
Useextremecautionwhenreversingorpulling
themachinetowardyou.T oavoidgettingpinned againstastructure,allowenoughdistanceto reversedirectionnearawallorfence.
Keepbystandersoutoftheoperatingarea.Keep
smallchildrenoutoftheoperatingareaandunder thewatchfulcareofaresponsibleadultwhois notoperatingthemachine.Stopthemachineif anyoneentersthearea.
Beforeyoustarttheengine,ensurethatalldrives
areinneutralandyouareintheoperatingposition.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.
Donotattempttoadjustthemachinewhilethe
engineisrunning.
Ifthemachinestrikesanobjectorstartstovibrate
abnormally,immediatelyshutofftheengine,wait forallmovingpartstostop,anddisconnectthe wirefromthesparkplugbeforeexaminingthe machinefordamage.Vibrationisoftenawarning signoftrouble.Makeallnecessaryrepairsbefore resumingoperation.
Donotpickuporcarryamachinewhiletheengine
isrunning.
Exercisecautionandbesureofyourfooting,
especiallywhenbackingup,toavoidslippingor falling.
Becarefulwhenoperatingthemachineinhard
ground.Thetinescancatchinthegroundand propelthemachineforward.Ifthisoccurs,letgo ofthemachine;donottrytorestrainit.
Exerciseextremecautionwhencrossinggravel
surfaces.Stayalertforhiddenhazardsortrafc.
Donotleavearunningmachineunattended.
Shutoffthemachineandwaitforallmovingparts
tostopbeforeyouleavetheoperator’sposition. Disconnectthespark-plugwire,keepitawayfrom theplugtopreventaccidentalstarting,andallow themachinetocoolbeforeadjusting,fueling, unclogging,servicing,cleaning,orstoringthe machine.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,whichis anodorless,deadlypoison.
Useonlyaccessoriesandattachmentsapproved
byTheT oro®Company.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.
Alwaysbesureofyourfooting;keeparmholdon
thehandleandwalk,neverrun.
Allowthemuferandengineareatocoolbefore
touchingthem.
Thetinesshouldnotrotatewhentheengineis
idling;iftheydorotate,contactyourAuthorized ServiceDealer.
Ifanobjectbecomeslodgedinthetines,shutoff
theengine,disconnectthewirefromthespark plug,andallowtheenginetocoolbeforeremoving theobject.
Donotoperatethemachineonsteepslopes.T o
preventoverturning,operatethemachineupand downtheslope.
Donotoperatethemachineathightransport
speedsonhardorslipperysurfaces.
Lookbehindanddownandusecarewhen
reversing.
14
StartingtheMachine
AdjustingtheDragStake
1.Movetheengineon/offswitchtotheONposition.
2.Movethefuel-valvelevertotheOPENposition.
3.MovethethrottlelevertotheFASTposition.
4.MovethechokelevertotheCHOKEposition.
Note:Awarmorhotenginemaynotrequire
choking.
5.Pullthestarterhandlelightlyuntilyoufeel resistance,thenpullthehandlebriskly.Return thestarterhandlegently.
6.Aftertheenginestarts,graduallymovethe chokelevertotheRUNpositionandthethrottle levertotheFASTposition.
ShuttingOfftheEngine
1.Releasethedrive-controllevers.
2.MovethethrottlelevertotheSLOWposition.
3.Movetheengineon/offswitchtotheOFF position.
4.Movethefuel-valvelevertotheCLOSEDposition.
Adjustthedragstakeasneededforthedrivemode.
CRTmode:Thedragstakehelpsregulatetilling
depthduringCRTmode.Lowerthedragstake toreducethetillingdepth;raisethedragstaketo increasethetillingdepth.
SRTmode:Thedragstakelimitstheforward
speedduringSRTmode.Lowerthedragstaketo reducetheforwardspeedorifthemachinejerks forward
Driveorneutralmode:Raisethedragstake
whentransportingthetiller.
1.Movethemachinetoalevelsurface,shutoffthe engine,andwaitforallmovingpartstostop.
2.Removethelockpin.
3.Positionthedragstaketothedesireddepth.
Note:Adjustthedragstake1holeatatimeand
testthetilleroperationaftereachadjustment. Raisingthedragstaketoohighcanresultinloss ofcontrolofthetiller.
4.Securethedragstakewiththelockpin.
5.Waitforallmovingpartstostopbeforeleaving theoperatingposition.
g357054
Figure22
1.Lockpin3.Dragstake—shallowtilling
2.Dragstake—deeptilling
15
OperatingTips
Inspecttheareawhereyouwillusethemachine
andremoveallobjectssuchaslargerocks,trash, andbranchesbeforetillingtopreventequipment damage.
Donotplaceexcessivebodyweightonthe
machine.Usetheweightofthemachinetotillthe soilmoreefciently.
Whentilling,beginwithashallowcutontherst
passandthenincreasethedepthby2.5to5.1cm (1to2inches)oneachsuccessfulpathuntilyou reachthedesireddepth.
Plantgardenrows51to56cm(20to22inches)
aparttoalloweaseofturningattheendofeach row.
Whennottilling,movethethrottleleverbetween
halfthrottleandtheSLOWpositiontoextendengine life,conservefuel,andreducesoundlevels.
AfterOperation
AfterOperationSafety
GeneralSafety
Shutoffthemachineandwaitforallmovingparts
tostopbeforeyouleavetheoperator’sposition. Disconnectthespark-plugwire,keepitawayfrom theplugtopreventaccidentalstarting,andallow themachinetocoolbeforeadjusting,fueling, unclogging,servicing,cleaning,orstoringthe machine.
Cleandebrisfromthemachinetohelpprevent
res.Cleanupoilorfuelspills.
HaulingSafety
Disconnectthewirefromthesparkplugbefore
loadingthemachineforhauling.
Usecarewhenloadingorunloadingthemachine.
16
Maintenance
MaintenanceSafety
Inspectthemachinefrequentlytoensurethatit
isinsafeworkingconditionandthatshearbolts, engine-mountingbolts,andotherfastenersare properlytightened.
Shutoffthemachineandwaitforallmovingparts
tostopbeforeyouleavetheoperator’sposition. Disconnectthespark-plugwire,keepitawayfrom theplugtopreventaccidentalstarting,andallow themachinetocoolbeforeadjusting,fueling, unclogging,servicing,cleaning,orstoringthe machine.
Wearglovesandeyeprotectionwhenservicing
themachine.
RecommendedMaintenanceSchedule(s)
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.
Toensureoptimumperformanceofthemachine,
useonlygenuineT ororeplacementpartsand accessories.Replacementpartsandaccessories madebyothermanufacturerscouldbedangerous, andsuchusecouldvoidtheproductwarranty.
Replacetinesthatarebent,damaged,orloose;do
notrepairoralterthem.
Keepthemachine,attachments,andaccessories
insafeworkingcondition.
Donotattempttorepairthemachineunless
youhavethepropertoolsandinstructionsfor disassembling,assembling,andrepairingthe machine.
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every10hours
Every25hours
Every50hours
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengine-oillevel.
•Cleandebrisfromthemufer,controls,andair-intakegrille.
•Cleanthetineandwheelshafts
•Lubricatemovingparts.
•Checkthebelttension.
•Servicetheaircleaner(moreoftenindirtyordustyconditions).
•Cleanthepre-cleanerelement.
•Changetheengineoil(moreoftenindustyconditions).
•Replacethebelts.
•Checkthemuferandsparkarrester.
•Replacethepre-cleanerelement.
•Replacethefuellter.
•Replacethesparkplug.
•Checkthebelttension.
•Cleantheengineair-coolingsystem(moreoftenindustyconditions).
Important:Refertoyourenginemanualforadditionalmaintenanceprocedures
17
Pre-Maintenance
Lubrication
Procedures
GreasingtheMachine
PreparingforMaintenance
1.Movethemachinetoalevelsurface,shutoffthe engine,andwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthespark plug.
Figure23
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachine,
allowthefueltanktorundrythroughnormal usage.Ifyoumusttipthemachinepriorto runningoutoffuel,useahandfuelpumpto removethefuel.
Greasetype:Whitelithiumgrease
Greasethemachineatthefollowinglocations:
Forwardandreversearmassemblies
Forwardandreverseengagementlevers
Forwardandreversecables.
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18
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Every25hours/Yearly(whichever
comesrst)—Servicetheair cleaner(moreoftenindirtyordusty conditions).
Every25hours/Yearly(whichevercomes rst)—Cleanthepre-cleanerelement.
ServicingtheFoamElement
1.Removethefoampre-cleanerfromthepaper element.
2.Washthepre-cleanerwithwarmwateranda milddetergent.
3.Rinsethepre-cleanerandallowittoairdry.
Important:Replacethefoampre-cleanerifitis
tornorworn.Donotoilthepre-cleaner.
Yearly—Replacethepre-cleanerelement.
RemovingtheAirCleaner Elements
1.Cleanaroundtheair-cleanercovertoprevent dirtfromgettingintotheengineandcausing damage.
2.Loosenthefasteneronthecover.
3.Removethecover.
4.Removethefastenerontheelements.
5.Carefullyremovethefoampre-cleanerand paperelementfromthebase.
ServicingthePaperElement
1.Cleanthepaperelementbytappingitgentlyto removedust.
Note:Ifitisverydirty,replacethepaper
elementwithanewone.
2.Inspecttheelementfortears,anoilylm,or damagetotherubberseal.
3.Replacetheelementifitisdamaged.
Important:Donotcleanthepaperelement.
Figure24
1.Cover
2.Fastener
3.Pre-cleaner6.Air-cleanerbase
4.Paperelement
5.Stud
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19
InstallingtheAirCleanerElements
1.Installthefoampre-cleanerelementoverthe paperelement.
Note:Ensurethatyoudonotdamagethe
elements.
2.Installtheair-cleanerelementsontothe air-cleanerbaseandontothestud.
3.Securetheelementsusingthefastener.
4.Installthecoverandsecureitwiththefastener.
ServicingtheEngineOil
Engine-OilSpecications
Engineoilcapacity
OilviscosityRefertothechartbelow.
APIserviceclassicationSJorhigher
0.54to0.59L(18to20oz)
Figure26
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Figure25
1.Cover
2.Fastener
3.Pre-cleaner6.Air-cleanerbase
4.Paperelement
5.Stud
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickandwipetheendclean.
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Figure27
1.Fillertube3.Upperlimit
2.Dipstick4.Lowerlimit
3.Insertthedipstickfullyintotheoil-lltube,but donotturnortightenit.
20
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4.Removethedipstickandchecktheengine-oil level.EnsurethattheoilisatthetopoftheFull indicatoronthedipstick..
7.Ensurethattheoilisatthecorrectlevelonthe dipstick;refertoCheckingtheEngine-OilLevel
(page20).
5.Iftheoillevelislow,slowlyaddoilintotheller tubeuntilitisoverowing.
6.Installthedipstickandtightenit.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours/Afterthe
rstmonth(whichevercomes rst)—Changetheengineoil.
Every50hours—Changetheengineoil(more oftenindustyconditions).
Note:Runtheengineafewminutesbeforechanging
theoiltowarmit.Warmoilowsbetterandcarries morecontaminants.
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page18).
3.Placeapanunderthedrainplugtocatchtheoil.
4.Removetheoil-llplugandallowtheoiltodrain.
Note:Disposeoftheusedoilatacertied
recyclingcenter.
8.Wipeupanyspilledoil.
ServicingtheSparkPlug
ServiceInterval:Yearly
Ensurethattheairgapbetweenthecenterandside electrodesiscorrectbeforeinstallingthesparkplug.
Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewspark plug(s)ifnecessary.
Type:BriggsandStratton797235
Airgap:0.75mm(0.03inch)
RemovingtheSparkPlug
1.Disconnectthespark-plugwirefromthespark plug.
Figure28
5.Installtheoil-llplug.
6.Slowlypouroilintotheoil-llholeuntilthe oilisatthecorrectlevel;refertoEngine-Oil
Specications(page20).
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Figure29
1.Spark-plugwire
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2.Cleanaroundthesparkplugstopreventdirt fromenteringtheengineandpotentiallycausing damage.
3.Removethesparkplug.
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21
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).
Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.
Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeanstheaircleanerisdirty .
BeltMaintenance
CheckingandAdjustingthe DriveBelts
ServiceInterval:Every10hours
Yearly
Setthegapto0.75mm(0.03inch).
Figure30
InstallingtheSparkPlug
Thebelttensionmaydecreaseovertime.Y oumay needtoadjustthebeltwithinthersthalfhourof operationduetoinitialbeltstretch.
Important:Checkthebelttensionregularly.
Improperbelttensionmaycauseprematurebelt wear.
Thebeltmayneedadjustmentifthereisaconstant squealingsoundwhilethetinesareengagedorifthe
g027479
beltslipsandthewheelsandtinesdonotturn.
CheckingandAdjustingthe ForwardDriveBeltTension
1.Withtheforwarddrive-controlleverintheneutral position,measurethelengthofthespringonthe forwarddrivecable.
2.Pulldowntheforwardleverandmeasurethe lengthoftheextendedspring.Thedifference shouldbe5mm(3/16inch).
Figure31
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g357813
Figure32
1.Springonforwarddrive
cable
2.Stretchdifferenceof5mm
(3/16inch)
3.Ifthebeltneedsadjustment,loosentheupper jamnut,thentightenthelowerjamnutin0.32 cm(1/8inch)increments.Checkthetension again,andrepeatasnecessary
3.Lowerjamnut
4.Upperjamnut
Note:Ifthetensionisincorrectandyoucannot
adjustthejamnutsfurther,replacethebelt.
22
AdjustingtheReverseDriveBelt Tension
Ifthemachinedoesnotoperateinreversewhenthe reversedrive-controlleverisengaged,adjustthejam nutsonthereversedrivecable1turnatatimeuntil thereversedrivecontrolfunctionsproperly.
Note:Ifthemachinedoesnotoperateinreverse
andyoucannotadjustthejamnutsfurther,replace thebelt.
ReplacingtheBelts
ServiceInterval:Every50hours
6.Pullthereversearmawayfromtheengine pulley.Use2wrenches(13mm)toloosenthe idlerpulleyonthearmsothatyoucanremove thereversedrivebelt.
RemovingtheBelts
1.Parkthemachineonalevelsurface,shutoff theengine,andwaitforallmovingpartstostop beforeleavingtheoperatingposition.
2.Removethesparkplugwire.
3.Shiftthedrive-modelevertotheNEUTRAL position.
4.Removethewheels,upperpulleyshrouds,and lowerpulleyguards.
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Figure34
1.Reversearm3.Wirebeltguide
2.Idlerpulley4.Reversedrivebelt
7.Gentlyrotatethetransmissionpulleyandforce theforwarddrivebeltoutofthegrooveand awayfromthepulley.
Figure33
5.Detachtheforwardandreversedrivecables fromthedrivecontrollevers.
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Figure35
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23
8.Pushuponthebelt,andpullitoffandaway fromthepulley.
Figure36
InstallingtheBelts
1.Placethereversedrivebeltinthetransmission pulleygroove.
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9.Removethereversedrivebeltfromthe transmissionpulley.
Figure37
g356683
Figure38
2.Placetheforwarddrivebeltintheenginepulley groove,betweenthewireguides.
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g356682
Figure39
1.Wireguide
24
3.Gentlyrotatethetransmissionpulleyandforce theforwarddrivebeltintothegroove.
Figure40
4.Slidethereversedrivebeltontothereversearm idlerpulley,betweenthewirebeltguides,and intothegroove.
7.Installtheuppershroudsandlowerpulley guards.
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g357906
Figure42
8.Installthewheels.
9.Installthesparkplugwire.
Figure41
1.Reversearm3.Wirebeltguide
2.Idlerpulley4.Reversedrivebelt
5.Tightentheidlerpulleysothatthewirebelt guidesdonotcontactthebeltwhenthereverse driveleverisengaged.
6.Connecttheforwardandreversedrivecablesto thedrivecontrollevers.
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25
Cleaning
Storage
CleaningtheMachine
Beforeeachuseordaily
1.Tipthetillertowardtheengineandblockitinto positionsothatitrestsonthelowerpulleyguard andthetinesareexposed.
2.Removealldebrisontheaxlebetweenthetines andtransmissionhousing.
Note:Toassistcleaning,removethetines;
loosenandremovetheboltandnutonthetine shaftandslidethetinesofftheshaft.
3.Tipthetillertoalevelposition.
4.Removealldebrisontheaxlesbetweenthe wheelsandtransmissionhousing.
Toassistcleaning,removethewheelsas follows:
A.Raisethemachinesothatthewheelsdo
notsupporttheweightofthemachine.
B.Loosentheboltonthewheelshaft.
C.Slidethewheelsoff,ensuringtonotlose
thewheelpinontheshaft.
Note:Ifthewheelsaredifculttoremove,
threadabolt(M10x25mm,orlonger)into thewheelhubandrotateitclockwiseuntil thewheelreleasesfromtheshaft.
StorageSafety
Shutoffthemachineandwaitforallmovingparts
tostopbeforeyouleavetheoperator’sposition. Disconnectthespark-plugwire,keepitawayfrom theplugtopreventaccidentalstarting,andallow themachinetocoolbeforeadjusting,fueling, unclogging,servicing,cleaning,orstoringthe machine.
Runtheenginedryorremovethefuelwithahand
pump;neversiphonthefuel.Ifyoumustdrainthe fueltank,doitoutdoors.
FollowtheinstructionsinthisOperator’sManual
tosafelyunload,transport,andstorethemachine.
Donotstorethemachinewithfuelinthefuel
tankinsideabuildingwhereignitionsourcesare present,suchashotwaterandspaceheatersand clothesdryers.Allowtheenginetocoolbefore storingthemachineinanenclosure.
AlwaysrefertotheOperator’sManualfor
importantdetailsifthemachineistobestoredfor anextendedperiod.
StoringtheMachine
1.Parkthemachineonalevelsurface,shutoff theengine,andwaitforallmovingpartstostop beforeleavingtheoperatingposition.
2.Removedebrisfromthetines,axle,transmission housing,andengine;refertoCleaningthe
Machine(page26).
5.Tipthetillertoalevelposition.
Figure43
Important:Youcanwashthemachine
withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe engineandtransmission.
3.Coattheaxleslightlywithaxlegrease.
4.Servicetheairlter;refertoServicingtheAir
Cleaner(page19).
5.Changetheengineoil;refertoServicingthe
EngineOil(page20).
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6.Preparethemachineforstorageforover 30daysasfollows:
A.Addfuelstabilizer/conditionertofreshfuel
inthetank.Followmixinginstructionsfrom thefuelstabilizermanufacturer.Donot useanalcohol-basedstabilizer(ethanolor methanol).
B.Runtheenginetodistributeconditionedfuel
throughthefuelsystemfor5minutes.
C.Shutofftheengine,allowittocool,and
drainthefueltank.
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