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41199
Operator's Manual
68 pgs5.11 Mb0
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Toro 41199, Multi-Pro 1200 Operator's Manual

FormNo.3377-127RevA
Multi-Pro
ModelNo.41199—SerialNo.313000001andUp
®
1200TurfSprayer
Registeratwww.T oro.com. OriginalInstructions(EN)
*3377-127*A
G002182
1
applicationvehicleandisintendedtobeusedbyprofessional, hiredoperatorsincommercialapplications.Itisprimarily designedforsprayingonwell-maintainedlawnsinparks,golf courses,sportselds,andoncommercialgrounds.
ThisproductcomplieswithallrelevantEuropeandirectives, fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Engine Owner's Man ual
issuppliedfor
Introduction
Readthismanualcarefullytolearnhowtooperateand maintainyourproductproperly.Theinformationinthis manualcanhelpyouandothersavoidinjuryandproduct damage.AlthoughT orodesignsandproducessafeproducts, youareresponsibleforoperatingtheproductproperlyand safely.Y oumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndingadealer,or toregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready. modelandserialnumbersontheproduct.
Figure1illustratesthelocationofthe
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ChemicalSafety.......................................................4
BeforeOperating....................................................4
WhileOperating......................................................5
Maintenance...........................................................6
SoundPower..........................................................7
SoundPressure.......................................................7
Hand-ArmVibration...............................................7
WholeBodyVibration.............................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1InstallingtheAnti-siphonFillReceptacle.................13
2InstallingtheSprayProMonitor.............................14
©2012—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
3CheckingtheBoomHingeSprings.........................15
4AdjustingtheBoomstoLevel................................16
5CompletingtheSetup:Learningmoreaboutyour
product..............................................................16
ProductOverview.........................................................17
Controls...............................................................18
Specications........................................................23
Attachments/Accessories........................................23
Operation....................................................................24
ThinkSafetyFirst...................................................24
BeforeDrivingtheSprayerfortheFirst
Time.................................................................24
Pre-StartingChecks................................................25
DrivingtheSprayer.................................................25
NewSprayerBreak-In.............................................26
OperatingtheSprayer.............................................26
FillingtheFreshWaterTank....................................26
FillingtheSprayTank..............................................27
OperatingtheBooms..............................................27
Spraying................................................................28
SprayingTips.........................................................28
CleaningtheSprayer...............................................28
CalibratingtheSprayProMonitor.............................31
CalibratingtheBoomBypassValves..........................33
Pump....................................................................33
TransportingtheSprayer.........................................34
TowingtheSprayer.................................................34
Maintenance.................................................................35
RecommendedMaintenanceSchedule(s)......................35
DailyMaintenanceChecklist....................................36
NotationforAreasofConcern.................................37
PremaintenanceProcedures........................................38
JackingtheSprayer.................................................38
Lubrication...............................................................38
GreasingtheSprayer...............................................38
GreasingtheBoomHinges......................................40
GreasingtheActuatorRodBearings..........................40
EngineMaintenance..................................................42
CheckingtheAirIntakeScreen.................................42
ServicingtheAirCleaner.........................................42
ServicingtheEngineOil..........................................43
ChangingtheSparkPlugs........................................44
FuelSystemMaintenance...........................................45
ReplacingtheFuelFilter..........................................45
DrainingtheFuelTank...........................................45
ElectricalSystemMaintenance....................................46
ReplacingtheFuses................................................46
ServicingtheBattery...............................................46
DriveSystemMaintenance.........................................49
InspectingtheWheels/Tires....................................49
AdjustingtheFrontWheelToe-In............................49
BrakeMaintenance....................................................50
CheckingtheBrakeFluid.........................................50
InspectingtheBrakes..............................................50
AdjustingtheParkingBrake.....................................50
BeltMaintenance......................................................51
ServicingtheDriveBelt...........................................51
AdjustingtheSteeringPumpBelt..............................51
HydraulicSystemMaintenance....................................52
CheckingtheTransaxle/HydraulicFluid....................52
ChangingTransaxle/HydraulicFluid.........................52
ReplacingtheHydraulicFilter..................................53
SpraySystemMaintenance..........................................53
InspectingtheHoses..............................................53
PumpMaintenance.................................................54
AdjustingtheBoomActuator...................................54
EmergencyManualOperationoftheBoom
Actuators...........................................................55
InspectingtheNylonPivotBushings.........................55
Cleaning...................................................................56
CleaningtheFlowmeter..........................................56
CleaningtheSuctionStrainer...................................57
Storage........................................................................57
Troubleshooting...........................................................59
Schematics...................................................................63
3
Safety

ChemicalSafety

Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCAUTION,W ARNING, orDANGER-personalsafetyinstruction.Failuretocomply withtheinstructionmayresultinpersonalinjuryordeath.
Supervisors,operators,andservicepersonsshouldbefamiliar withthefollowingstandardsandpublications:(Thematerial maybeobtainedfromtheaddressshown).
•FlammableandCombustibleLiquidsCode:
ANSI/NFPA30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks NationalFirePreventionAssociation BarrymarchPark Quincy,Massachusetts02269U.S.A.
•SAEJ2258LightUtilityVehiclesSocietyof
AutomotiveEngineers SAEWorldHeadquarters400CommonwealthDrive Warrendale,PA15096-0001
•ANSI/UL558;InternalCombustion
EnginePoweredIndustrialTrucks AmericanNationalStandardsInstitute,Inc. 1430BroadwayNewYork,NewYork10018U .S.A. or UnderwritersLaboratories 333PngstenRoad Northbrook,Illinois60062U.S.A.

SafeOperatingPractices

WARNING
Thesprayerisanoff-highwayvehicleonlyandis notdesigned,equipped,ormanufacturedforuseon publicstreets,roads,orhighways.
Supervisor'sResponsibilities
•Makesurethatoperatorsarethoroughlytrainedand
familiarwiththeOperator'sManual,EngineManual,andall labelsonthesprayer.
•Establishyourownspecialproceduresandworkrules
forunusualoperatingconditions(e.g.slopestoosteep forsprayeroperation).
WARNING
Chemical substances used in the spray system may be hazardous and to xic to y ou, bystander s, animals, plants, soils or other pr oper ty .
•Carefullyreadandfollowthechemical warninglabelsandMaterialSafetyData Sheets(MSDS)forallchemicalsusedand protectyourselfaccordingtothechemical manufacturer'srecommendations.Forexample, useappropriatePersonalProtectiveEquipment (PPE)includingfaceandeyeprotection,gloves, orotherequipmenttoguardagainstpersonal contactwiththechemical.
•Keepinmindthattheremaybemorethanone chemicalusedandinformationoneachshould beassessed.
R efuse to operate or w or k on the spray er if this
•
inf or mation is not a v aila ble!
•Beforeworkingonaspraysystemmakesurethe systemhasbeentriplerinsedandneutralized accordingtotherecommendationsofthe chemicalmanufacturer(s).
•Verifythereisanadequatesupplyofcleanwater andsoapnearby,andimmediatelywashoffany chemicalsthatcontactyou.
•Obtainpropertrainingbeforeusingorhandling
chemicals.
•Usethecorrectchemicalforthejob.
•Followthechemicalmanufacturer'sinstructionsforthe
safeapplicationofthechemical.
•Handlechemicalsinawellventilatedarea.
•Weargogglesandotherprotectiveequipmentas
instructedbythechemicalmanufacturer.Ensurethatas littleskinaspossibleisexposedwhileusingchemicals.
•Havecleanwateravailableespeciallywhenllingthe
spraytank.
•Donoteat,drink,orsmokewhileworkingwithchemicals.
•Alwayswashyourhandsandotherexposedareasassoon
aspossibleafternishingthework.
•Properlydisposeofunusedchemicalsandchemical
containersasinstructedbythechemicalmanufacturer andyourlocalcodes.
•Chemicalsandfumesinthetanksaredangerous;never
enterthetankorplaceyourheadoverorintheopening.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.
4
•Neverallowchildrentooperatethesprayer.
•Neverallowotheradultstooperatethesprayerwithout
rstreadingandunderstandingtheOperator'sManual. Onlytrainedandauthorizedpersonsshouldoperatethis sprayer.Makesurethatalloperatorsarephysicallyand mentallycapableofoperatingthesprayer.
•Thissprayerisdesignedtocarryonlyyou,theoperator.
Nevercarryanypassengersonthesprayer.
•Neveroperatethesprayerwhenundertheinuence
ofdrugsoralcohol.Evenprescriptiondrugsandcold medicinescancausedrowsiness.
•Donotdrivethesprayerwhenyouaretired.Besureto
takeoccasionalbreaks.Itisveryimportantthatyoustay alertatalltimes.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevices,anddecalsinplace.Ifa
shield,safetydevice,ordecalismalfunctioning,illegible, ordamaged,repairorreplaceitbeforeoperatingthe machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers. Donotwearloosettingclothingorjewelrywhichcould getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand insuranceregulations.
•Avoiddrivingwhenitisdark,especiallyinunfamiliar
areas.Ifyoumustdrivewhenitisdark,besuretodrive cautiously,usetheheadlights,andevenconsideradding additionallights.
•Beextremelycarefulwhenoperatingaroundpeople.
Alwaysbeawareofwherebystandersmightbeandkeep themawayfromtheworkarea.
•Beforeoperatingthesprayer,alwayscheckthedesignated
areasofthesprayerthatarestatedinthePre-Starting ChecksintheOperationsection.Ifthemachinedoes notfunctioncorrectlyorisdamagedinanyway ,donot usethesprayer.Makesurethattheproblemiscorrected beforethesprayerorattachmentisoperated.
•Ensurethatalluidlineconnectorsaretightandallhoses
areingoodconditionbeforeapplyingpressuretothe system.
•Sincegasolineishighlyammable,handleitcarefully.
–Useanapprovedgasolinecontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankoutdoors,andllittoabout1inch
(25mm)belowthetopofthetank(thebottomofthe llerneck).Donotoverllit.
–Wipeupanyspilledgasoline.

WhileOperating

WARNING
Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.
Donotrunengineindoorsorinanenclosedarea.
•Theoperatorshouldremainseatedwheneverthesprayer
isinmotion.Theoperatorshouldkeepbothhandson thesteeringwheelwheneverpossible.Keepyourarms andlegswithinthesprayerbodyatalltimes.
•Alwayswatchoutforandavoidlowoverhangssuchas
treelimbs,doorjambs,andoverheadwalkways.Make surethereisenoughroomoverheadtoeasilyclearthe sprayerandyourhead.
•Failuretooperatethesprayersafelymayresultinan
accident,tipoverofthesprayer,andseriousinjuryor death.Drivecarefully.Topreventtippingorlossof control:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks, ramps,unfamiliarareas,oranyareasthathaveabrupt changesingroundconditionsorelevation.
–Watchforholesorotherhiddenhazards.
–Useextracautionwhenoperatingthesprayeronwet
surfaces,inadverseweatherconditions,athigher speeds,orwithafullload.Stoppingtimeanddistance willincreasewithafullload.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst comingtoacompletestop.
–Slowdownbeforeturning.Donotattemptsharp
turnsorabruptmaneuversorotherunsafedriving actionsthatmaycausealossofsprayercontrol.
–Beforebackingup,looktotherearandensurethat
nooneisbehindyou.Backupslowly.
–Watchoutfortrafcwhenyouarenearorcrossing
roads.Alwaysyieldtherightofwaytopedestrians andothervehicles.Thissprayerisnotdesignedfor useonstreetsorhighways.Alwayssignalyourturns orstopearlyenoughsothatotherpeopleknowwhat youplantodo.Obeyalltrafcrulesandregulations.
–Theelectricalandexhaustsystemsofthesprayercan
producesparkscapableofignitingexplosivematerials. Neveroperatethesprayerinornearanareawhere thereisdustorfumesintheairwhichareexplosive.
–Ifyouareeverunsureaboutsafeoperation,stop
workandaskyoursupervisor.
•Donottouchtheengineormuferwhiletheengineis
runningorsoonafterithasstopped.Theseareasmaybe hotenoughtocauseburns.
5
•Ifthemachineevervibratesabnormally,stopimmediately,
waitforallmotiontostop,andinspectthesprayerfor damage.Repairalldamagebeforeresumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.PlacetherangeselectorinNeutralandsetthe parkingbrake.
3.TurntheignitionkeytoOff.
4.Removetheignitionkey .
Important:Donotparkthemachineonan incline.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
onlevelground.Ifthesprayermustbestopped,avoid suddenspeedchanges,whichmayinitiatetippingor rollingofthesprayer.Donotslamonthebrakes whenrollingbackward,asthismaycausethesprayerto overturn.
•Usetheseatbeltwhenoperatingthemachineandbe
certainthatitcanbereleasedquicklyintheeventofan emergency.
•Donotremoveoraltertherolloverprotectionsystem
(ROPS).
•Reducespeedandloadwhenoperatingonroughterrain,
unevenground,andnearcurbs,holes,andothersudden changesinterrain.Loadsmayshift,causingthesprayer tobecomeunstable.
WARNING
Braking
•Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway .Hittinganobstacle candamagethesprayeranditscontents.Moreimportant, itcaninjureyou.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments makeasprayerhardertostoporturn.Theheavierthe load,thelongerittakestostop.
•Turfandpavementaremuchmoreslipperywhenthey
arewet.Itcantake2to4timesaslongtostoponwet surfacesasondrysurfaces.Ifyoudrivethroughstanding waterdeepenoughtogetthebrakeswet,theywillnot workwelluntiltheyaredry.Afterdrivingthroughwater, youshouldtestthebrakestomakesuretheywork properly.Iftheydonot,driveslowlywhileputtinglight pressureonthebrakepedal.Thiswilldrythebrakesout.
OperatingonHillsandRoughTerrain
Operatingthesprayeronahillmaycausetippingorrolling ofthesprayer,ortheenginemaystallandyoucouldlose headwayonthehill.Thiscouldresultinpersonalinjury.
•Donotacceleratequicklyorslamonthebrakeswhen
backingdownahill,especiallywithaload.
•Neverdriveacrossasteephill;alwaysdrivestraightupor
downorgoaroundthehill.
•Iftheenginestallsoryoubegintoloseheadwaywhile
climbingahill,graduallyapplythebrakesandslowlyback straightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doitslowly andcautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightoftheload
andyourspeedwhenoperatingonhills.
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
Suddenchangesinterrainmaycauseabrupt steeringwheelmovement,possiblyresultingin handandarminjuries.
•Reduceyourspeedwhenoperatingonroughterrainand
nearcurbs.
•Gripthesteeringwheellooselyaroundtheperimeter.
Keepyourhandsclearofthesteeringwheelspokes.
Loading
Theweightofthecargocanchangethesprayercenterof gravityandsprayerhandling.Toavoidlossofcontroland personalinjury,followtheseguidelines:
•Reducetheweightoftheloadwhenoperatingonhills
androughterraintoavoidtippingoroverturningofthe sprayer.
•Liquidloadscanshift.Thisshiftinghappensmostoften
whileturning,goingupordownhills,suddenlychanging speeds,orwhiledrivingoverroughsurfaces.Shifting loadscancausethesprayertotipover.
•Whenoperatingwithaheavyload,reduceyourspeedand
allowforsufcientbrakingdistance.Donotsuddenly applythebrakes.Useextracautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping over.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto
maintain,repair,adjust,orinspectthesprayer.
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey fromtheignitiontopreventsomeonefromaccidentally startingtheengine.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
6
•Toreducethepotentialforre,keeptheengineareafree
ofexcessivegrease,grass,leaves,andaccumulationofdirt.
•Neveruseanopenametocheckthelevelorleakageof
fuelorbatteryelectrolyte.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keepyourhands,feet,clothing,andanyparts ofyourbodyawayfromtheengineandanymovingparts. Keepeveryoneaway .
•Donotuseopenpansoffuelorammablecleaning
uidswhencleaningparts.
•Donotadjustthegroundspeedgovernor.Toensure
safetyandaccuracy,haveanAuthorizedToroDistributor checkthegroundspeed.
•Keepyourbodyandhandsawayfrompinholeleaksor
nozzlesthatejecthighpressureuid.Usecardboardor papertondleaks.Fluidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety ,
alwayspurchasegenuineTororeplacementpartsand accessories.Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous.Alteringthis sprayerinanymannerthatmayaffectsprayeroperation, performance,durability,oritsuse,mayresultininjuryor death.Suchusecouldvoidtheproductwarranty.
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
2

SoundPower

Thisunithasaguaranteedsoundpowerlevelofof98dBA, whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof83 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=1.00m/s
Measuredvibrationlevelforlefthand=0.90m/s
UncertaintyValue(K)=0.5m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN1032.
2
2
2

WholeBodyVibration

Measuredvibrationlevel=0.2m/s
2
7
SafetyandInstructional Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
100-8454
1.ReadtheOperator'sManualforinformationonthe transmission.
2.Tostarttheengine,sitontheoperator'sseat,pressthe brake,settherangeselectortoNeutral,turntheignition keytoEngine-start,settherangeselectortothedesired gear,releasethebrakeandparkingbrake,andpressthe acceleratorpedaltothedesiredspeed.
3.Tostoptheengine,pressthebrake,settherangeselector toNeutral,settheparkingbrake,andturntheignitionkey toEngine-stop.
4.Rangeselectorgearpattern
104-8749
1.Sprayon
2.Sprayoff
3.Pump11.Automatic
4.On
5.Off13.Leftboomfoammarker
6.Spraypressure14.Rightboomfoammarker
7.Increase
8.Decrease
9.Lowertheboom.
10.Raisetheboom.
12.Manual
15.ReadtheOperator's
Manual.
104-8882
1.Sprayon
2.Sprayoff
3.Spraypressure
4.Increase
5.Decrease
1.ReadtheOperator'sManual.
104-7628
117–2718
8
100-8470
1.Engine—stop5.Neutralenginespeedlock
2.Engine—run6.Engage
3.Engine—start
4.Headlights
7.On
8.Off
107-8621
1.Agitationon
2.Continuousvariable setting
3.Agitationoff
110-5143
1.Warning—readtheOperator'sManual.
2.TippingHazard—driveslowlyoverroughterrainandwhen turning.
3.Fallingandarm/leginjuryhazards—donotcarrypassengers andkeeparmsandlegsinsideofthevehicleatalltimes.
4.Tostoptheengine,pressthebrake,movetherange selectortoNeutral,settheparkingbrake,releasethebrake pedal,turntheignitionkeytoEngine-stop,andremovethe key.
110-5240
1.Warning—readtheOperator'sManualandreceivetraining beforeoperating.
2.Warning—stayawayfrommovingparts,donotoperate withcoversremoved.
3.Electricshockhazard,overheadpowerlines—stayaway fromoverheadpowerlines.
4.Crushinghazard,boom—keepbystandersasafedistance fromthemachine.
93-0688
1.Warning—readtheOperator'sManual.
2.Causticliquid/chemicalburnandtoxicgasinhalation hazards—wearhand,skin,eye,andrespiratoryprotection.
9
107-8640
1.Warning—readtheOperator'sManual;usefresh,clean waterforrinsingthetank.
106-1355
1.Warning—donotenterthetank.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
106-5051
1.Warning—readtheOperator'sManual;usefresh,clean waterforrst-aidwashing.
104–8982
1.Avoidtippingthemachine.4.Alwaysweartheseatbelt.
2.ReadtheOperator’s Manual.
3.Donotexitthemachine whenitistipping.
5.Ifthemachinetips,hold tightandbracewithyour feet.
6.Ifthemachinebeginsto tip,leanawayfromthe directionitistipping.
10
108-3306
108-3699
108-3308
CEUnitsOnly
1.Speed
2.Calibrationdistance7.Calibrationvolume
3.Speedcalibration
4.Unitsofmeasure
5.Selectunits
6.Applicationrate
8.Flowmetercalibration
9.Width
108-3252
1.Warning—readthe Operator'sManual.
2.Torquelugnutsto55-65 ft-lb(75-88N·m).
1.30ampfuse,leftboom actuator
2.30ampfuse,rightboom actuator
3.15ampfuse,foammarker8.20ampfuse,spraysystem
4.Empty9.Fusepanel
5.30ampfuse,power10.ReadtheOperator's
6.10ampfuse,headlights
7.5ampfuse,cruisecontrol
Manualformore information.
106-5016
1.Warning—readtheOperator'sManual.
2.Electricshockhazard,overheadpowerlines—stayaway fromoverheadpowerlines.
3.Crushinghazard,boom—keepbystandersasafedistance fromthemachine.
11
104-8939
1.Engineoillevel(dipstick)
2.Engineoillter6.Gearboxuidlevel10.Fuellter
3.Transaxle/hydraulicuid level(dipstick)
4.Transaxlehydrauliclter
5.Hydraulicstrainer9.Fuel,unleadedonly
7.Brakeuid
8.Belts,steeringanddrive12.Aircleaner16.Pump
11.Battery15.Readtheinstructions
13.Grease
14.Tirepressure
beforeservicingor performingmaintenance.
12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4
5
90degreetting Quickcoupler Hoseadapter1 Fillreceptaclebracket1 Flange-headbolt,5/16x3/4inch Anti-siphonhose1 SprayProMonitor SprayProDecal Bracket1 Flange-headbolt,3/4inch Flangenut,1/4inch Knob2 Washer2 Carriagebolt
Nopartsrequired
Nopartsrequired
Ignitionkey1 Operator'sManual EngineOperator'sManual PartsCatalog OperatorTrainingMaterial RegistrationCard Pre-deliveryInspectionSheet
Qty.
Use
1 1
Installtheanti-siphonllreceptacle.
1
1 1
2 2
2
–
–
1 1 1 1 1 1
InstalltheSpray-Promonitor.
Checktheboomhingesprings.
Adjusttheboomstolevel.
Readthemanualsandviewthetraining materialbeforeoperatingthemachine.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
13
1
InstallingtheAnti-siphonFill Receptacle
Partsneededforthisprocedure:
1
90degreetting
1
Quickcoupler
1Hoseadapter
1Fillreceptaclebracket
1
Flange-headbolt,5/16x3/4inch
1Anti-siphonhose
Procedure
1.Placethellreceptaclebracketoverthethreaded holeinthetankandsecureitwithaange-headbolt (5/16x3/4inch)(
Figure3).
4.Locktheadapterintoplacebyswingingthelevers towardtheadapterandthensecurethemwiththe hairpincotters(Figure3).
5.Installtheanti-siphonhosethroughthelargeopening onthebracketandontothebarbedendofthe90 degreeelbowtting(Figure3).
Important:Donotlengthenthehosetoallow contactwiththetankuids.
2

InstallingtheSprayPro Monitor

Partsneededforthisprocedure:
1
SprayProMonitor
1
SprayProDecal
1Bracket
2
Flange-headbolt,3/4inch
2
Flangenut,1/4inch
2Knob
2Washer
2
Carriagebolt
Figure3
1.Fillreceptaclebracket
2.Threadedholeinthetank6.Hoseadapter
3.Flangebolt,5/16x3/4inch
4.90degreeelbowtting
2.Placethethreadedendofthe90degreeelbowtting throughthebracketandthreadthequickcoupleronto it,securingittothebracket(Figure3).
Note:Installthettingwiththeopenendpointing towardthelargeopeninginthebracketandtowardthe tankopeningsothewaterwillarcintothetankwhen youllit.
3.Installthehoseadapterintothequickcoupler (Figure3).
5.Quickcoupler
7.Anti-siphonhose
Procedure
1.InstalltheSprayProDecaltothemonitor(Figure4).
Figure4
1.Spraypromonitor3.Decal,Lowerhalf
2.Decal,Upperhalf
Note:Besuretoorientthedecalasshownin Figure19.
2.Installthemonitorbracketonthedash(Figure5)using 2ange-headbolts(1/4x3/4inch)and2angenuts (1/4inch).
14
Figure5
1.SprayPromonitor
2.Bracket4.Knob
3.Looselyinstallthe2carriagebolts,rubber washers,andknobsonthebracketasillustratedin FigureFigure5andFigure6.
3.Flange-headbolts, 1/4x3/4inch
1.Connectorsfromthe sprayer
3
Figure7
2.Connectorsfromthe monitor
Note:Installthecarriageboltsandrubberwashers insideofthebracketandtheknobsontheoutside.
Figure6
1.Carriagebolt
2.Rubberwasher4.Bracket
4.Removethelargegrommetfromtheholeinthedash andthreadthecablesonthemonitorthroughthe grommetandthedash.
5.Installthegrommetintothedash.
6.InstalltheSprayPromonitoroverthecarriagebolt heads(
7.ConnecttheSprayProwireconnectorstothewire connectorslocatedunderthedash(Figure7).
Figure5)andtightentheknobstosecureit.
3.Knob

CheckingtheBoomHinge Springs

NoPartsRequired
Procedure
Important:Operatingthespraysystemwiththeboom
hingespringsundertheincorrectcompressioncould damagetheboomassembly.Measurethespringsand usethejamnuttocompressthespringsto1.56inches ifnecessary.
Thesprayerisshippedwiththeboomextensionsswung forwardtofacilitatepackagingofthemachine.Thesprings arenotfullytightenedatthetimeofmanufacturetoallowthe boomstobeinthispositionfortransit.Beforeoperating themachine,thespringsmustbeadjustedtothecorrect compression.
1.Ifnecessary,removethepackingcomponentsthat securetherightandleftextensionboomsduring shipping.
2.Supporttheboomswhiletheyareextendedtothe sprayposition.
3.Attheboomhinge,measurethecompressionofthe upperandlowerspringswhiletheboomsareintheir extendedposition(
A.Allspringsmustbecompresseduntilthey
measure1.56inches.
B.Usethejamnuttocompressanyspringthat
measuregreaterthan1.56inches.
Figure8).
15
Figure8
1.Boomhingespring2.Jamnut
5

CompletingtheSetup: Learningmoreaboutyour product.

Partsneededforthisprocedure:
1Ignitionkey
1
Operator'sManual
1
EngineOperator'sManual
1
PartsCatalog
1
OperatorTrainingMaterial
1
RegistrationCard
1
Pre-deliveryInspectionSheet
4.Repeattheprocedureforeachspringonbothboom hinges.
5.Movetheboomsintothetransport“X”position.See OperatingtheBoomsintheOperationsectionfor moreinformation.
4

AdjustingtheBoomstoLevel

NoPartsRequired
Procedure
1.Attheoperator'sposition,turntheignitionkeytoOn toenergizethesystem.
2.Movetheboomsintopositionsothattheyarelevel withtheground.
3.Removethekeyandexittheoperator'sposition.
Procedure
1.Readthemanuals.
2.ViewtheOperatortrainingmaterial.
3.CompletetheregistrationcardandreturntoToro.
4.Storethedocumentationinasafeplace.
4.Atthehinge,adjustthepositionofthebumperssothe boomcannotmovepastlevelwiththeground.Take caretomakesurethebumperislevel.
5.Tightentheboltandnuttolockthebumpersintothe adjustedposition.Torquethefastenersto135-165 ft-lbs(183-223N-m).
Note:Thebumpermayexperiencesomecompressionover time.Iftheboomsdropbelowlevel,usethisprocedureto readjustthebumperpositionneeded.
16
ProductOverview
Figure9
1.Headlight
2.Operator'sseat
3.Rolloverbar
4.Anti-SiphonReceptacle
5.Tanklid8.Boom
6.Chemicaltank
7.Boomtransportcradle10.Freshwatertank
9.Fueltank
Figure10
1.Boomcontrolcylinder4.Rinsetank7.Pumppressuredampener10.Rightboom
2.Chemicaltank5.Spraycontrolpanel
3.Agitationcontrolvalve6.Pedals9.Battery
8.Pump
17
11.Centerboom
12.Leftboom
Controls
Figure11
1.Steeringwheel4.Sprayercontrols
2.Spray-Promonitor
3.Choke
5.Applicationrateknob
6.Parkingbrake9.Voltmeter
AcceleratorPedal
Theacceleratorpedal(Figure12)givesyoutheabilitytovary groundspeedofthesprayer.Pressingthepedalincreases groundspeed.Releasingthepedalwillslowthesprayerand theenginewillidle.
7.Masterspraylever10.Hourmeter
8.RangeSelector
11.V ehiclecontrols
CAUTION
Brakescanbecomewornorcanbeadjusted incorrectlyresultinginpersonalinjury.
Ifbrakepedaltravelstowithin1inch(2.5cm)ofthe sprayeroorboard,thebrakesmustbeadjusted orrepaired.
ParkingBrake
Theparkingbrakeisalargelevertotherightoftheseat. (Figure13).Engagetheparkingbrakewheneveryouplan onleavingtheseattopreventaccidentalmovementofthe sprayer.Toengagetheparkingbrake,pullupandbackonthe lever.Todisengage,pushitforwardanddown.Ifthesprayer isparkedonasteepgrade,applytheparkingbrakeandplace blocksatthedownhillsideofthewheels.
Figure12
1.Brakepedal2.Acceleratorpedal
BrakePedal
Usethebrakepedaltostoporslowthesprayer(Figure12).
18
1.Parkingbrakelever
Figure13
ChokeControl
Thechokecontrolisasmallknobtotherightoftheseat. Tostartacoldengine,pullthechokecontrolup.Afterthe enginestarts,regulatethechoketokeeptheenginerunning smoothly.Assoonaspossible,pushthecontroldowntothe Offposition.Awarmenginerequireslittleornochoking.
RangeSelector
Therangeselector,locatedtotheleftoftheseat,has5 positions:3forwardspeeds,Neutral,andReverse(Figure14). Theenginewillstartonlywhentherangeselectorisinthe Neutralposition.Youmustalsofullypressthebrakewith
thesprayerstoppedtochangeranges.
Important:Donotshiftoutoforchangeranges whilethevehicleismoving.Attemptingtochange rangeswhilethevehicleismovingcandamagethe transmission.Onlystoppingthesprayercompletely, andfullyengagingthebrakewillsafelydisengagethe lockingpinandallowtherangestobechanged.
Figure14
1.RangeSelector
2.Ignitionswitch5.Headlightswitch
3.Hourmeter6.Neutralenginespeedlock
4.Voltmeter
switch
IgnitionSwitch
Theignitionswitch(Figure14),usedtostartandstopthe engine,has3positions:Stop,Run,andStart.Rotatethekey clockwisetotheStartpositiontostarttheengineandrelease ittotheRunpositionwhenstarted.Rotatethekeytothe Stoppositiontostoptheengine.
HourMeter
Thehourmeter(Figure14)indicatesthetotalnumberof hourstheenginehasrun.Thehourmeterstartstofunction wheneverthekeyisturnedtotheRunposition.
Voltmeter
Thevoltmeter(Figure14)indicatesthelevelofchargein thebattery.Whenthebatteryisfullycharged,thevoltmeter willreadinthecenterofthedialwhenthekeyisintheRun positionwiththeengineoff.Whentheengineisrunningthe voltmeterneedleshouldbetotheright.
HeadlightSwitch
Toggletheswitchtooperatetheheadlights(Figure14).Push itforwardtoturnthelightsonandrearwardtoturnthemoff.
NeutralEngineSpeedLockSwitch
WhentherangeselectorisintheNeutralposition,youcan usetheacceleratorpedaltospeeduptheengine,thenpush thisswitchforwardtosettheengineatthatspeed.Thisis necessarytorunthechemicalagitationwhilestationaryor operatingattachmentssuchasthehandsprayer(
19
Figure14).
Important:Therangeselectormustbeintheneutral positionfortheswitchtowork.
FuelGauge
Thefuelgaugeislocatedontopofthefueltank,ontheright sideofthemachineandshowstheamountoffuelinthetank.
MasterSprayLever
Themastersprayleverallowsyoutostartorstopthespray operation.Rotatetheleverforwardtoenablethespraysystem andrearwardtodisableit(Figure15).Whenthemasterspray leverisintheOffposition,theSprayProscreenreads“Hold.”
Figure16
Figure15
1.Masterspraylever3.Applicationrateknob
2.Boomlevers4.Pumpswitch
BoomLevers
Theboomleversarelocatedattherearofthecontrolpanel totherightoftheseat(Figure15).Pusheachleverdown toturnthecorrespondingboomsectiononanduptoturn themoff.Theseleverswillonlyaffectthespraysystemwhen themastersprayleverison.
ApplicationRateKnob
Theapplicationrateknobislocatedonthecontrolpanelto therightoftheseat(Figure15).Rotatetheknobclockwise toincreasethespraysystempressureorcounterclockwiseto decreasepressure.
1.Pumpswitch
2.Boomliftswitch,leftand right
3.Foammarkerswitch,left andright
4.Sonicboomswitch
BoomLift
Theboomliftswitchesareusedtoraisetheleftandright boomrespectively(
Figure16).
FoamMarkerSwitchLocations (Optional)
Ifyouinstalltheelectricboomlift,sonicboom,andfoam markerkit,youwilladdswitchestothecontrolpanelfor controllingtheiroperation.Thesprayercomeswithplastic plugsintheselocations.
SonicBoom(Optional)
TheSonicBoomswitchisarockerswitchusedtooperatethe SonicBoom.Toggleswitchforwardforautomatic,rearward formanualandcenterforOff.
ApplicationRateControlValve
Thisvalvecontrolstheamountofuidthatisroutedtothe boomsbydirectinguidowtotheboomsorthebypass hosetothetank(Figure17).Tocontrolthisvalve,rotate theapplicationrateknobontopofthevalvetoobtainthe desiredpressure.
PumpSwitch
Thepumpswitchislocatedonthecontrolpaneltotheright oftheseat(Figure16).Togglethisswitchforwardtorunthe pumporrearwardtostopthepump.
Important:Onlyengagethepumpswitchwhenthe engineisatlowidletoavoiddamagingthepumpdrive.
20
Figure17
1.Applicationratecontrol valve
2.Flowmeter4.Boomby-passvalves
3.Boomvalves(3)
Flowmeter
Theowmetermeasurestheowrateoftheuidforuseby theSprayPro™system(Figure17).
BoomValves
Thesevalvesturnthethreeboomsonoroff(Figure17).
BoomBypassValves
Theboombypassvalvesredirecttheuidowforaboom tothetankwhenyouturnofftheboomsection.Y oucan adjustthesevalvestoensurethattheboompressureremains constantnomatterhowmanyboomsareon.Referto CalibratingtheBoomBypassValves,intheOperationsection.
AgitationControlValve
Thisvalveislocatedontherightsideofthetank(Figure18). Turntheknobonthevalvetothe9o'clockpositiontoturn onthetankagitationandtothe3o'clockpositiontoturn offthetankagitation.
Figure18
1.Agitationcontrolvalve2.Pressuregauge
Note:Foragitationtowork,thepumpmustbeonandthe enginemustberunningaboveanidle.Ifyoustopthesprayer andneedagitationon,placetherangeselectorintheNeutral position,settheparkingbrake,presstheacceleratorpedal totheoor,turnthepumpOnandturntheneutralengine speedlockOn.
PressureGauge
Thepressuregaugeislocatedtotherightofthetank (Figure18).Thisgaugeshowsthepressureoftheuidinthe systeminpsiandkPa.Usethegaugetoadjusttheby-pass valveswheneveryouchangenozzles.
Anti-siphonFillReceptacle
Tothefrontofthetankcoverisahosereceptaclewitha threadedtting,a90degreebarbedtting,andashorthose whichyoucandirecttowardthetankopening.Thisreceptacle allowsyoutoconnectawaterhosetoitandllthetankwith waterwithoutcontaminatingthehosewiththechemicalsin thetank.
Important:Donotlengthenthehosetoallowcontact withthetankuids.
21
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